Johnson Controls VSD Series Users Manual

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VSD Series Drives

User Manual

November 2009 Supersedes September 2006

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LIT-1201828 For more information visit: www.johnsoncontrols.com

November 2009

Eaton Technology

VSD Series Drives User Manual

IMPORTANT NOTICE – PLEASE READ

The product discussed in this literature is subject to terms and conditions outlined in Johnson Controls Inc. selling policies. The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Johnson Controls Inc. selling policy.

NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Johnson Controls Inc. or Eaton Electrical Inc. be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations and descriptions contained herein.

The information contained in this manual is subject to change without notice.

Cover Photo: Johnson Controls VSD Series Drive.

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VSD Series Drives User Manual

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Table of Contents

LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

SAFETY ISSUES

Deﬁnitions and Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x

Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x

Warnings, Cautions and Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi

CHAPTER 1 — OVERVIEW

How to Use This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Catalog Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

CHAPTER 2 — MOUNTING OPEN TYPE 1, TYPE 12 DRIVES

Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Environmental Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Standard Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

CHAPTER 3 — POWER WIRING

Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

UL Compatible Cable Selection and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Installation Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Standard Wiring Diagrams and Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Checking the Cable and Motor Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

CHAPTER 4 — CONTROL WIRING

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

CHAPTER 5 — INTELLIPASS BYPASS OPTION

Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

IntelliPass Control Wiring Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

CHAPTER 6 — MENU INFORMATION

Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Main Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

CHAPTER 7 — START-UP

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

CHAPTER 8 — N2, XT, AND SA BUS COMMUNICATION

CHAPTER 9 — REMOTE INPUT APPLICATION (SVCHS200)

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3

CHAPTER 10 — GENERIC PI APPLICATION (SVCHS201)

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3

CHAPTER 11 — DUCT STATIC APPLICATION (SVCHS202)

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3

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VSD Series Drives User Manual

Table of Contents, continued

CHAPTER 12 — BUILDING STATIC APPLICATION (SVCHS203)

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2

Parameter Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3

CHAPTER 13 — PRESSURE CONTROL APPLICATION (SVCHS204)

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2

Parameter Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3

CHAPTER 14 — TEMPERATURE CONTROL APPLICATION (SVCHS205)

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2

Parameter Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3

CHAPTER 15 — DESCRIPTION OF PARAMETERS

Parameters by ID Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1

Keypad Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-28

APPENDIX A — TECHNICAL DATA

Speciﬁcations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Power Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Power Loss and Switching Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

EMC Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15

Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15

Warranty and Liability Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16

APPENDIX B — FAULT AND WARNING CODES

APPENDIX C — ACCESSORIES

RS-232 Cables Used with VS Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

APPENDIX D — WIRING DIAGRAMS

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List of Figures

Figure 2-1: Mounting Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Figure 3-1: Input Power and Motor Cable Stripping and Wire Lengths . . . . . . . . . . . . . . 3-4

Figure 3-2: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Figure 3-3: Principle Wiring Diagram of VSD Series Power Unit,

Figure 3-4: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Figure 3-5: Option Board A9 Location and Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Figure 4-1: Option Board Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Figure 4-2: Option Board A2 Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Figure 4-3: Positive/Negative Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Figure 5-1: Identification of NEMA Type 1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Figure 5-2: VSD Series IntelliPass/IntelliDisconnect Drive Dimensions . . . . . . . . . . . . . . 5-4

Figure 5-3: VSD Series IntelliPass with Three Contactors . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Figure 5-4: Identification of NEMA Type 12 and NEMA Type 3R Components . . . . . . . . 5-9

Figure 5-5: VSD Series Enclosed Drive Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Figure 5-6: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Figure 5-7: Schematic for Static Checks (Sample for Frames 4 and 5) . . . . . . . . . . . . . . . 5-15

Figure 5-8: Option Board B5 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Figure 5-9: Option Board B5 Terminal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Figure 5-10: Enable Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Figure 6-1: Keypad and Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Figure 6-2: Operate Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Figure 6-3: Main Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Figure 6-4: Parameter Menu Structure Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Figure 6-5: Keypad Control Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Figure 6-6: Active Fault Display Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Figure 6-7: Sample Fault History Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Figure 6-8: System Menu Keypad Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

Figure 6-9: Expander Board Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19

Figure 6-10: Digital Inputs — DI-1, DI-2, DI-3 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

Figure 6-11: Digital Inputs — DI-4, DI-5, DI-6 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21

Figure 6-12: Digital and Relay Outputs — DO-1, RO-1, RO-2 Status . . . . . . . . . . . . . . . . . 6-21

Figure 7-1: Start-Up Wizard Navigation (1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Figure 7-2: Start-Up Wizard Navigation (2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

Figure 7-3: Start-Up Wizard Navigation (3 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Figure 7-4: Remote Input Start-Up Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

Figure 15-1: AI-1 No Signal Inversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4

Figure 15-2: AI-1 Signal Inversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4

Figure 15-3: AI-1 No Signal Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5

Figure 15-4: Analog Input AI-2 Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5

Figure 15-5: Setpoint Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-6

Figure 15-6: Sensor Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-6

Figure 15-7: Analog Output Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-7

Figure 15-8: Analog Output Invert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-8

Figure 15-9: Analog Output Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-9

Figure 15-10: Output Frequency Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-11

Figure 15-11: Acceleration/Deceleration (S-shaped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-13

Figure 15-12: Example of Prohibit Frequency Area Setting . . . . . . . . . . . . . . . . . . . . . . . 15-14

Figure 15-13: Ramp Speed Scaling between Prohibit Frequencies . . . . . . . . . . . . . . . . . 15-15

Figure 15-14: Linear and Squared V/Hz Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17

Figure 15-15: Programmable V/Hz Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17

Figure 15-16: Motor Thermal Current IT Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-21

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VSD Series Drives User Manual

FR4, FR5 and FR6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

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List of Figures, continued

Figure 15-17: Motor Temperature Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-22

Figure 15-18: Stall Characteristics Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-23

Figure 15-19: Stall Time Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-23

Figure 15-20: Setting of Minimum Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-24

Figure 15-21: Underload Time Counter Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-25

Figure 15-22: Auto Acceleration/Deceleration (S-shaped) . . . . . . . . . . . . . . . . . . . . . . . . . 15-27

Figure A-1: Power Loss as Function of Switching Frequency:

1 – 3 hp 230V, 1-1/2 – 7-1/2 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

Figure A-2: Power Loss as Function of Switching Frequency:

5 – 10 hp 230V, 10 – 20 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

Figure A-3: Power Loss as Function of Switching Frequency:

15 – 20 hp 230V, 25 – 40 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6

Figure A-4: Power Loss as Function of Switching Frequency:

25 – 40 hp 230V, 50 – 75 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6

Figure A-5: Power Loss as Function of Switching Frequency:

50 – 75 hp 230V, 100 – 150 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

Figure A-6: Power Loss as Function of Switching Frequency:

200 – 250 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

Figure A-7: TYPE 1 and TYPE 12 VSD Series Open Drive Dimensions,

FR4, FR5 and FR6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

Figure A-8: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12

with Flange Kit, FR4, FR5 and FR6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9

Figure A-9: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12, FR7 . . . . . . . . . . A-10

Figure A-10: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12, FR8 . . . . . . . . . A-11

Figure A-11: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12,

with Flange Kit, FR7 and FR8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12

Figure A-12: VSD Series Open Drive Dimensions, OPEN 1 and OPEN 12 FR9 . . . . . . . . . A-13

Figure A-13: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12 FR9

with Flange Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14

Figure C-1: RS-232 Cable for Parameter Setting or

Software Downloading by Using PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

Figure C-2: Connection of Cable Used with Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

Figure C-3: RS-232 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2

Figure D-1: VSD Series IntelliPass with Three Contactors . . . . . . . . . . . . . . . . . . . . . . . . . D-1

Figure D-2: VSD Series IntelliPass Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2

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List of Tables

Table 1-1: VSD Series Open Drives Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Table 2-1: Space Requirements for Mounting a VSD Series Drive . . . . . . . . . . . . . . . . . . 2-1

Table 2-2: Cooling Airflow Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Table 3-1: Cable Spacings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Table 3-2: Cable and Fuse Sizes — 208 – 240V Ratings Table 3-3: Cable and Fuse Sizes — 380 – 500V Ratings Table 3-4: Cable and Fuse Sizes — 525 – 690V Ratings

Table 3-5: Maximum Symmetrical Supply Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Table 3-6: Power Connection Tightening Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Table 3-7: Power and Motor Cable Stripping Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Table 3-8: Control Wiring Instructions — NEMA Type 1/12 Open Drives . . . . . . . . . . . 3-5

Table 4-1: Option Board A2 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Table 5-1: VSD Series IntelliPass/IntelliDisconnect Drives Selection Chart . . . . . . . . . . . 5-2

Table 5-2: VSD Series Enclosed Drives Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Table 5-3: Options List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Table 5-4: Option Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Table 5-5: VSD Series NEMA Type 1 IntelliPass/IntelliDisconnect Drive

Table 5-6: Bypass Power Wiring Instructions —

Table 5-7: VSD Series NEMA Type 12 Enclosed IntelliPass Drive Dimensions . . . . . . . . 5-9

Table 5-8: VSD Series NEMA Type 3R Enclosed IntelliPass Drive Dimensions . . . . . . . . 5-9

Table 5-9: Bypass Power Wiring Instructions — Enclosed NEMA Type 12/3R . . . . . . . . 5-10

Table 5-10: Static Checks of Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Table 5-11: Static Checks of Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Table 5-12: Static Checks of DC Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Table 5-13: Option Board B5 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Table 6-1: LCD Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Table 6-2: LED Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Table 6-3: Navigation Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Table 6-4: Fault Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Table 6-5: Fault Time Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Table 6-6: Total Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

Table 6-7: Trip Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17

Table 6-8: Software Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17

Table 6-9: Application Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17

Table 6-10: Hardware Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

Table 6-11: Expander Board Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

Table 6-12: Drive Output Phase Current Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

Table 6-13: Monitoring Menu Items — Generic PI Application Example . . . . . . . . . . . . . 6-20

Table 6-14: Operate Menu Items — Generic PI Application Example . . . . . . . . . . . . . . . 6-21

Table 9-1: Remote Input Application Default I/O Configuration . . . . . . . . . . . . . . . . . . . . 9-2

Table 9-2: Quick Setup Parameters — M1 ➔ G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3

Table 9-3: Input Signals — M1 ➔ G1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5

Table 9-4: Output Signals — M1 ➔ G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8

Table 9-5: Drive Control Parameters — M1 ➔ G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

Table 9-6: Prohibit Frequencies — M1 ➔ G1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11

Table 9-7: Motor Control Parameters — M1 ➔ G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12

Table 9-8: Protections — M1 ➔ G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13

Eaton Technology



. . . . . . . . . . . . . . . . . . . . . . . . . 3-2



. . . . . . . . . . . . . . . . . . . . . . . . . 3-2



. . . . . . . . . . . . . . . . . . . . . . . . . 3-3

VSD Series Drives User Manual

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

NEMA Type 1 IntelliPass/IntelliDisconnect Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

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VSD Series Drives User Manual

List of Tables, continued

Table 9-9: Fieldbus Parameters — M1 ➔ G1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14

Table 9-10: Preset Speeds — M1 ➔ G1.10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15

Table 9-11: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16

Table 9-12: Monitoring Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16

Table 10-1: Generic PI Application Default I/O Configuration . . . . . . . . . . . . . . . . . . . . . . 10-2

Table 10-2: Quick Setup Parameters — M1 ➔ G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3

Table 10-3: Input Signals — M1 ➔ G1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5

Table 10-4: Output Signals — M1 ➔ G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8

Table 10-5: Drive Control Parameters — M1 ➔ G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10

Table 10-6: Prohibit Frequencies — M1 ➔ G1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

Table 10-7: Motor Control Parameters — M1 ➔ G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12

Table 10-8: Protections — M1 ➔ G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13

Table 10-9: Fieldbus Parameters — M1 ➔ G1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14

Table 10-10: PI-Control Parameters — M1 ➔ G1.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16

Table 10-11: Preset Speeds — M1 ➔ G1.10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16

Table 10-12: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17

Table 10-13: Monitoring Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17

Table 11-1: Duct Static Application Default I/O Configuration . . . . . . . . . . . . . . . . . . . . . 11-2

Table 11-2: Quick Setup Parameters — M1 ➔ G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3

Table 11-3: Input Signals — M1 ➔ G1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5

Table 11-4: Output Signals — M1 ➔ G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8

Table 11-5: Drive Control Parameters — M1 ➔ G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10

Table 11-6: Prohibit Frequencies — M1 ➔ G1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11

Table 11-7: Motor Control Parameters — M1 ➔ G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

Table 11-8: Protections — M1 ➔ G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13

Table 11-9: Fieldbus Parameters — M1 ➔ G1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14

Table 11-10: PI-Control Parameters — M1 ➔ G1.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16

Table 11-11: Preset Speeds — M1 ➔ G1.10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16

Table 11-12: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17

Table 11-13: Monitoring Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-18

Table 12-1: Building Static Application Default I/O Configuration . . . . . . . . . . . . . . . . . . 12-2

Table 12-2: Quick Setup Parameters — M1 ➔ G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3

Table 12-3: Input Signals — M1 ➔ G1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5

Table 12-4: Output Signals — M1 ➔ G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8

Table 12-5: Drive Control Parameters — M1 ➔ G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-10

Table 12-6: Prohibit Frequencies — M1 ➔ G1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11

Table 12-7: Motor Control Parameters — M1 ➔ G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12

Table 12-8: Protections — M1 ➔ G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13

Table 12-9: Fieldbus Parameters — M1 ➔ G1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14

Table 12-10: PI-Control Parameters — M1 ➔ G1.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16

Table 12-11: Preset Speeds — M1 ➔ G1.10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16

Table 12-12: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-17

Table 12-13: Monitoring Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-18

Table 13-1: Pressure Control Application Default I/O Configuration . . . . . . . . . . . . . . . . 13-2

Table 13-2: Quick Setup Parameters — M1 ➔ G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3

Table 13-3: Input Signals — M1 ➔ G1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5

Table 13-4: Output Signals — M1 ➔ G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-8

Table 13-5: Drive Control Parameters — M1 ➔ G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-10

Table 13-6: Prohibit Frequencies — M1 ➔ G1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-11

Table 13-7: Motor Control Parameters — M1 ➔ G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-12

Eaton Technology

November 2009

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LIT-1201828

November 2009

Eaton Technology

List of Tables, continued

Table 13-8: Protections — M1 ➔ G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13

Table 13-9: Fieldbus Parameters — M1 ➔ G1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

Table 13-10: PI-Control Parameters — M1 ➔ G1.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16

Table 13-11: Preset Speeds — M1 ➔ G1.10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16

Table 13-12: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-17

Table 13-13: Monitoring Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-18

Table 14-1: Temperature Control Application Default I/O Configuration . . . . . . . . . . . . 14-2

Table 14-2: Quick Setup Parameters — M1 ➔ G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3

Table 14-3: Input Signals — M1 ➔ G1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-5

Table 14-4: Output Signals — M1 ➔ G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-8

Table 14-5: Drive Control Parameters — M1 ➔ G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-10

Table 14-6: Prohibit Frequencies — M1 ➔ G1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-11

Table 14-7: Motor Control Parameters — M1 ➔ G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-12

Table 14-8: Protections — M1 ➔ G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-13

Table 14-9: Fieldbus Parameters — M1 ➔ G1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-14

Table 14-10: PI-Control Parameters — M1 ➔ G1.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-16

Table 14-11: Preset Speeds — M1 ➔ G1.10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-16

Table 14-12: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-17

Table 14-13: Monitoring Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-18

Table 15-1: Selections for IDs 112, 113, 114 and 115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2

Table 15-2: Analog Output Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-8

Table 15-3: Output Signals Via DO-1 and Output Relays RO-1 and RO-2 . . . . . . . . . . . . 15-9

Table 15-4: Size-Dependent Switching Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-18

Table 15-5: Fieldbus Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-26

Table 15-6: Preset Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-28

Table A-1: VSD Series Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Table A-2: 230V VT Output Power Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Table A-3: 480V VT Output Power Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Table A-4: 575V VT Output Power Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

Table A-5: VSD Series Open Drive Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

Table A-6: Dimensions for VSD Series Open Drive, FR4, FR5 and FR6

with Flange Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9

Table A-7: Dimensions for the Flange Opening, FR4 to FR6 . . . . . . . . . . . . . . . . . . . . . . . A-9

Table A-8: VSD Series Open Drive Dimensions, FR7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10

Table A-9: VSD Series Open Drive Dimensions, FR8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11

Table A-10: Dimensions for VSD Series Open Drive, FR7 and FR8

with Flange Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12

Table A-11: Dimensions for the Flange Opening, FR7/FR8 . . . . . . . . . . . . . . . . . . . . . . . . A-12

Table A-12: Dimensions for VSD Series Open Drive, FR9 . . . . . . . . . . . . . . . . . . . . . . . . . A-13

Table A-12: Dimensions for VSD Series Open Drive, FR9, continued . . . . . . . . . . . . . . . A-13

Table A-13: Dimensions for VSD Series Open Drive, FR9 with Flange Kit . . . . . . . . . . . . A-14

Table B-1: Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

VSD Series Drives User Manual

LIT-1201828

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VSD Series Drives User Manual Powered by Eaton Technology

November 2009

Safety Issues

Deﬁnitions and Symbols

WARNING

This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment. Read the message and follow the instructions carefully.

This symbol is the “Safety Alert Symbol.” It occurs with either of two signal words: WARNING or CAUTION as described below.

WARNING

Indicates a potentially hazardous situation which, if not avoided, can result in serious injury or death.

Indicates a potentially hazardous situation which, if not avoided, can result in minor to moderate injury, or serious damage to the equipment. The situation described in the CAUTION may, if not avoided, lead to serious results. Important safety measures are described in CAUTION (as well as WARNING).

Hazardous High Voltage

Motor control equipment and electronic controllers are connected to hazardous line voltages. When servicing drives and electronic controllers, there may be exposed components with housings or protrusions at or above line potential. Extreme care should be taken to protect against shock.

• Stand on an insulating pad and make it a habit to use only one

• Always work with another person in case an emergency occurs.

• Disconnect power before checking controllers or performing

• Be sure equipment is properly grounded.

• Wear safety glasses whenever working on electronic controllers

CAUTION

WARNING

hand when checking components.

maintenance.

or rotating machinery.

x For more information visit: www.johnsoncontrols.com LIT-1201828

November 2009

Warnings, Cautions and Notices

Read this manual thoroughly and make sure you understand the procedures before you attempt to install, set up or operate this Johnson Controls VSD Series Variable Speed Drive powered by Cutler-Hammer® technology from Eaton’s electrical business.

Warnings

Be sure to ground the unit following the instructions in this manual. Ungrounded units may cause electric shock and/or ﬁre.

This equipment should be installed, adjusted, and serviced by qualiﬁed electrical maintenance personnel familiar with the construction and operation of this type of equipment and the hazards involved. Failure to observe this precaution could result in death or severe injury.

WARNING

Components within the VSD Series power unit are live when the drive is connected to power. Contact with this voltage is extremely dangerous and may cause death or severe injury.

WARNING

Line terminals (L1, L2, L3), motor terminals (U, V, W) and the DClink/brake resistor terminals (-/+) are live when the drive is connected to power, even if the motor is not running. Contact with this voltage is extremely dangerous and may cause death or severe injury.

WARNING

Even though the control I/O-terminals are isolated from line voltage, the relay outputs and other I/O-terminals may have dangerous voltage present even when the drive is disconnected from power. Contact with this voltage is extremely dangerous and may cause death or severe injury.

WARNING

The VSD Series drive has a large capacitive leakage current during operation, which can cause enclosure parts to be above ground potential. Proper grounding, as described in this manual, is required. Failure to observe this precaution could result in death or severe injury.

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WARNING

Before applying power to the VSD Series drive, make sure that the front and cable covers are closed and fastened to prevent exposure to potential electrical fault conditions. Failure to observe this precaution could result in death or severe injury.

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WARNING

An upstream disconnect/protective device must be provided as required by the National Electric Code (NEC). Failure to follow this precaution may result in death or severe injury.

WARNING

Before opening the VSD Series drive covers:

• Disconnect all power to the VSD Series drive.

• Wait a minimum of 5 (ﬁve) minutes after all the lights on the keypad are off. This allows time for the DC bus capacitors to discharge.

• A hazardous voltage may still remain in the DC bus capacitors even if the power has been turned off. Conﬁrm that the capacitors have fully discharged by measuring their voltage using a multimeter set to measure DC voltage.

Failure to follow the above precautions may cause death or severe injury.

Cautions

WARNING

The VSD Series output terminals U, V and W correspond to a phase rotation of ABC. If the input terminals L1, L2 and L3 have not been wired for ABC, the motor rotation will be different when powered from the bypass instead of the VSD Series drive which can result in personal injury and equipment damage. In this situation the input line wiring must be changed to correspond to ABC rotation.

CAUTION

Do not perform any Megger or voltage withstand tests on any part of the VSD Series drive or its components. Improper testing may result in damage.

CAUTION

Prior to any tests or measurements of the motor or the motor cable, disconnect the motor cable at the VSD Series output terminals (U, V, W) to avoid damaging the VSD Series drive during the motor or cable testing.

CAUTION

Do not touch any components on the circuit boards. Static voltage discharge may damage the components.

CAUTION

Any electrical or mechanical modiﬁcation to this equipment without prior written consent of Johnson Controls will void all warranties and may result in a safety hazard in addition and voiding of the UL listing.

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CAUTION

Install the VSD Series drive on ﬂame-resistant material such as a steel plate to reduce the risk of ﬁre.

CAUTION

Install the VSD Series drive on a perpendicular surface that is able to support the weight of the drive and is not subject to vibration, to lessen the risk of the drive falling and being damaged and/or causing personal injury.

CAUTION

Prevent foreign material such as wire clippings or metal shavings from entering the drive enclosure, as this may cause arcing damage and ﬁre.

CAUTION

Install the VSD Series drive in a well-ventilated room that is not subject to temperature extremes, high humidity, or condensation, and avoid locations that are directly exposed to sunlight, or have high concentrations of dust, corrosive gas, explosive gas, inﬂammable gas, grinding ﬂuid mist, etc. Improper installation may result in a ﬁre hazard.

Motor and Equipment Safety

Before starting the motor, check that the motor is mounted properly and aligned with the driven equipment. Ensure that starting the motor will not cause personal injury or damage equipment connected to the motor.

Set the maximum motor speed (frequency) in the VSD Series drive according to the requirements of the motor and the equipment connected to it. Incorrect maximum frequency settings can cause motor or equipment damage and the potential for personal injury.

Before reversing the motor rotation, ensure that this will not cause personal injury or equipment damage.

Make sure that no power factor correction capacitors are connected to the VSD Series output or the motor terminals to prevent VSD Series drive malfunction and potential damage.

Make sure that the VSD Series output terminals (U, V, W) are not connected to the utility line power as severe damage to the VSD Series drive and personal injury may occur.

CAUTION

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Chapter 1 — Overview

This chapter describes the purpose and contents of this manual, the receiving inspection recommendations and the Johnson Controls VSD Series Open Drive catalog numbering system.

How to Use This Manual

The purpose of this manual is to provide you with information necessary to install, set and customize parameters, start up, troubleshoot and maintain the Johnson Controls VSD Series drive powered by Cutler-Hammer® technology from Eaton’s electrical business. To provide for safe installation and operation of the equipment, read the safety guidelines at the beginning of this manual and follow the procedures outlined in the following chapters before connecting power to the VSD Series drive. Keep this operating manual handy and distribute to all users, technicians and maintenance personnel for reference.

Chapter 1 – Overview Chapter 2 – Mounting Chapter 3 – Power Wiring Chapter 4 – Control Wiring Chapter 5 – IntelliPass Bypass Option Chapter 6 – Menu Information Chapter 7 – Start-Up Chapter 8 – Johnson Controls Metasys N2 Protocol Chapter 9 to 14 – Applications Chapter 15 – Description of Parameters Appendix A – Technical Data Appendix B – Fault and Warning Codes Appendix C – Accessories

Receiving and Inspection

The VSD Series AC drive has met a stringent series of factory quality requirements before shipment. It is possible that packaging or equipment damage may have occurred during shipment. After receiving your VSD Series drive, please check for the following:

● Check to make sure that the package(s) includes the VSD Series drive, the User Manual,

rubber conduit covers, screws, conduit plate and ground straps.

● Inspect the unit to ensure it was not damaged during shipment.

● Make sure that the part number indicated on the nameplate corresponds with the

Catalog Number on your order.

If shipping damage has occurred, please contact and ﬁle a claim with the carrier involved immediately.

If the delivery does not correspond to your order, please contact your Johnson Controls representative.

Note: Do not destroy the packing. The template printed on the protective cardboard can be

used for marking the mounting points of the VSD Series on the wall or cabinet.

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Catalog Numbering System

Table 1-1: VSD Series Open Drives Selection Chart

Code Number V S 0 A - N 0000

Base Product VS = Variable Speed Drive Preﬁx

Horsepower (VT) 001 = 1.0 hp to



Voltage

250 = 250 hp

2 = 230V (or 208V) 4 = 480V 5 = 575V

Enclosure Rating 1 = TYPE 1

2 = TYPE 12

Enclosure Style 0 = None (Open Drive)

Revision # A = Rev 1 (Americas)

C = Rev 1 (Canada)

Separator (–)

Communications 0 = None

N = N2/XT/SA L = L

Option 1 00 = None

Option 2 00 = None



All horsepower ratings are Variable Torque (VT).



3 to 200 @ 575V; 1-1/2 to 250 hp @ 480V; 1 to 100 hp @ 230V.



Voltage Ratings: 230V = 208 – 240V; 480V = 380 – 500V; 575V = 525 – 690V.



N2/XT Communications selectable on drive keypad.



SA = Sensor Actuator Bus for FEC Interface.

ONWORKS





Bus Comm (N2 by default)

Network

TYPE 1 & TYPE 12, 208 – 240V, 380 – 500V, 525 – 690V

Johnson Controls Open Drive

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Chapter 2 — Mounting Open TYPE 1, TYPE 12 Drives

VSD Series open drives may be mounted side-by-side or stacked vertically, as outlined in the following section.

Note: See Chapter 5 for mounting TYPE 1, TYPE 12 and TYPE 3R IntelliPass drives.

Space Requirements

To ensure proper air circulation and cooling, follow the guidelines below.

Table 2-1: Space Requirements for Mounting a VSD Series Drive

Drive Type Variable Torque Rating

Approximate Dimensions in Inches (mm)

AA2BCD



230V, 1 – 3 hp

0.8 (20) 0.8 (20) 3.9 (100) 2.0 (50)

480V, 1-1/2 – 7-1/2 hp

230V, 5 – 10 hp

0.8 (20) 0.8 (20) 4.7 (120) 2.4 (60)

480V, 10 – 20 hp

230V, 15 – 20 hp

1.2 (30) 1.2 (30) 6.3 (160) 3.1 (80) 480V, 25 – 40 hp 575V, 3 – 30 hp

230V, 25 – 40 hp

3.1 (80) 3.1 (80) 11.8 (300) 3.9 (100) 480V, 50 – 75 hp 575V, 40 – 50 hp

230, 50 – 75 hp

3.1 (80) 5.9 (150) 3.1 (80) 11.8 (300) 7.9 (200) 480V, 100 – 150 hp 575V, 60 – 100 hp

230V, 100 hp

2.0 (50) 3.1 (80) 15.7 (400) 9.8 (250) 480V, 200 – 250 hp 575V, 125 – 200 hp



Dimensions represent the minimum clearance needed when mounting a drive. See Figure 2-1 below. A = clearance around the VSD Series drive.

= clearance needed to change the fan without disconnecting the motor cables.

B = distance between adjacent VSD Series drives or between the VSD Series drive and an enclosure wall. C = clearance above the VSD Series drive. D = clearance below the VSD Series drive.



Minimum clearance below the VSD Series drive needed to change the fan.

13.8



(350)

LIT-1201828

Figure 2-1: Mounting Space Requirements

If several units are mounted above each other, the clearance between the drives should equal C + D (see Table 2-1 and Figure 2-1 above). In addition, the outlet air used for cooling the lower unit must be directed away from the inlet air used by the upper unit.

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Environmental Requirements

Ensure that the environment meets the requirements listed in Table A-1 of Appendix A for any storage or operating situation.

The following table speciﬁes the minimum airﬂow required in the area where the drive will be mounted.

Table 2-2: Cooling Airﬂow Requirements

Drive Type Variable Torque Ratings Cooling Air Required

230V, 1 – 3 hp 480V, 1-1/2 – 7-1/2 hp

230V, 5 – 10 hp 480V, 10 – 20 hp

230V, 15 – 20 hp 480V, 25 – 40 hp 575V, 3 – 30 hp

230V, 25 – 40 hp 480V, 50 – 75 hp 575V, 40 – 50 hp

230V, 50 – 75 hp 480V, 100 – 150 hp 575V, 60 – 100 hp

230V, 100 hp 480V, 200 – 250 hp 575V, 125 – 200 hp

41 cfm (70 m

112 cfm (190 m

250 cfm (425 m

383 cfm (650 m

765 cfm (1300 m

/h)

Standard Mounting Instructions

1. Measure the mounting space to ensure that it allows for the minimum space surrounding the VSD Series drive. Drive dimensions are in Appendix A.

2. Make sure the mounting surface is ﬂat and strong enough to support the drive, is not ﬂammable, and is not subject to excessive motion or vibration.

3. Ensure that the minimum airﬂow requirements for your drive are met at the mounting location.

4. Mark the location of the mounting holes on the mounting surface, using the template provided on the cover of the cardboard shipping package.

5. Using fasteners appropriate to your drive and mounting surface, securely attach the drive to the mounting surface using all 4 screws or bolts.

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Chapter 3 — Power Wiring

Guidelines

To ensure proper wiring, use the following guidelines:

● Use heat-resistant copper cables only, +75°C or higher.

● The input line cable and line fuses must be sized in accordance with the rated input

current of the unit. See Tables 3-2 and 3-5.

● Consistent with UL listing requirements, for maximum protection of the VSD Series

drive, UL recognized fuses type RK should be used.

● If motor temperature sensing is used for overload protection, the output wire size may

be selected based on the motor speciﬁcations.

● If three or more shielded cables are used in parallel for the output on the larger units,

every cable must have its own overload protection.

● Avoid placing the motor cables in long parallel lines with other cables.

● If the motor cables run in parallel with other cables, note the minimum distances

between the motor cables and other cables given in Table 3-1 below:

Table 3-1: Cable Spacings

Minimum Distance Between Cables in Feet (m) Shielded Cable Length in Feet (m)

1 (0.3) ≤164 (50)

3.3 (1.0) ≤656 (200)

● The spacings of Table 3-1 also apply between the motor cables and signal cables of

other systems.

● Maximum length of the motor cables is as follows:

– 1 – 2 hp 230V units, 328 ft. (100m); ﬁlters required on lead length ≥175 ft.

– All other hp units, 984 ft. (300m); ﬁlters required on lead length ≥200 ft.

Note: Lead lengths ≥500 ft. require sine wave ﬁlter for all voltages.

● The motor cables should cross other cables at an angle of 90 degrees.

● If conduit is being used for wiring, use separate conduits for the input power wiring,

the output power wiring, the signal wiring, and the control wiring.

● For Frame 4 installations, refer to conduit mounting requirements in Chapter 4.

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UL Compatible Cable Selection and Installation

Use only copper wire with temperature rating of at least 167°F (75°C).

Table 3-2: Cable and Fuse Sizes — 208 – 240V Ratings

Frame Size NEC Il (A) Il (A) Fuse (A)





Wire Size Terminal Size

Power Ground Power Ground

1 1-1/2 2 3

5 7-1/2 10

15 20

25 30 40

50 60 75

FR4 FR4 FR4 FR4

FR5 FR5 FR5

FR6 FR6

FR7 FR7 FR7

FR8 FR8 FR8

4.2 6

6.8

9.6

15.2 22 28

42 54

68 80 104

130 154 192

4.8

6.6

7.8 11

17.5 25 31

48 61

75 88 114

140 170 205

10 10 10 15

20 30 40

60 80

100 110 125

175 200 250

14 14 14 14

12 10 8

4 2

2 1 1/0

3/0 4/0 300

14 14 14 14

12 10 8

8 6

6 6 4

2 0 2/0

16 – 12 16 – 12 16 – 12 16 – 12

16 – 8 16 – 8 16 – 8

14 – 0 14 – 0

14 – 0 14 – 0 14 – 0

4-3/0 000-350 MCM 000-350 MCM

16 – 14 16 – 14 16 – 14 16 – 14

16 – 8 16 – 8 16 – 8

10 – 2 10 – 2

10 – 00 10 – 00 10 – 00

4-000 4-000 4-000

100 FR9 248 261 300 2 x 4/0 3/0 2*000-350 MCM 4-000



If power cubes are used, a UL recognized RK fuse is recommended.



Based on maximum environment of 104°F (40°C).



If bypass is used, a UL recognized RK5 fuse is recommended.

14 14 14 14 14

12 10 8

8 8 6

6 6 4

2 0 2/0

3/0 300



16 – 12 16 – 12 16 – 12 16 – 12 16 – 12

16 – 8 16 – 8 16 – 8

14 – 0 14 – 0 14 – 0

4 – 3/0 000 – 350 MCM 000 – 350 MCM

2*000 – 350 MCM 2*000 – 350 MCM

16 – 14 16 – 14 16 – 14 16 – 14 16 – 14

16 – 8 16 – 8 16 – 8

10 – 2 10 – 2 10 – 2

10 – 00 10 – 00 10 – 00

4 – 000 4 – 000 4 – 000

4 – 000 4 – 000

Table 3-3: Cable and Fuse Sizes — 380 – 500V Ratings

1-1/2 2 3 5 7-1/2

10 15 20

25 30 40

50 60 75

100 125 150

200 250







Size

FR4 FR4 FR4 FR4 FR4

FR5 FR5 FR5

FR6 FR6 FR6

FR7 FR7 FR7

FR8 FR8 FR8

FR9 FR9

If power cubes are used, a UL recognized RK fuse is recommended. Based on maximum environment of 104°F (40°C). If bypass is used, a UL recognized RK5 fuse is recommended.

Frame

NEC I (A)

3.4

4.8

7.6 11

14 21 27

34 40 52

65 77 96

124 156 180

240 302

(A) Fuse (A)

3.3

4.3

5.6

7.6 12

16 23 31

38 46 61

72 87 105

140 170 205

261 300

10 10 10 10 15

20 30 35

50 60 80

100 110 125

175 200 250

350 400

Wire Size Terminal Size



Power Ground Power Ground

14 14 14 14 12

10 10 8

6 4 2

2 1 1/0

3/0 4/0 300

350 2 X 250

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14 14 14 14

12 10 8 8

8 6

6 6 6

6 2 1/0



14 – 0 14 – 0 14 – 0 14 – 0

14 – 0 14 – 0

4 – 3/0 4 – 3/0 4 – 3/0

4 – 3/0 2x3/0 – 350 MCM 2x3/0 – 350 MCM

14 – 2 14 – 2 14 – 2 14 – 2

10 – 0 10 – 0

4 – 3/0 4 – 3/0 4 – 3/0

Table 3-4: Cable and Fuse Sizes — 525 – 690V Ratings

3 5 7-1/2 10

15 20 25 30

45 50

60 75 100

125 150 200







Size

FR6 FR6 FR6 FR6

FR7 FR7

FR8 FR8 FR8

FR9 FR9 FR9

If power cubes are used, a UL recognized RK fuse is recommended. Based on maximum environment of 104°F (40°C). If bypass is used, a UL recognized RK5 fuse is recommended.

Frame

Il (A) Fuse (A)

4.5

7.5 10

13.5

18 22 27 34

41 52

62 80 100

125 144 208

10 10 10 15

20 30 35 40

50 60

80 100 125

175 200 250

Wire Size Terminal Size



Power Ground Power Ground

14 14 14 12

10 10 8 8

6 4

2 1 1/0

3/0 4/0 350

Table 3-5: Maximum Symmetrical Supply Current

Product Voltage Maximum RMS Symmetrical Amperes on Supply Circuit

1 – 75 hp 230 100,000A

1-1/2 – 250 hp 480 100,000A

3 – 200 hp 575 100,000A

Table 3-6: Power Connection Tightening Torque

Rating Frame Size

230V, 1 – 3 hp

FR4 5 0.6

(in-lbs)

480V, 1-1/2 – 7-1/2 hp

Tightening Torque

230V, 5 – 10 hp

FR5 13 1.5

480V, 10 – 20 hp

230V, 15 – 20 hp

FR6 35 4 480V, 25 – 40 hp 575V, 3 – 30 hp

230V, 25 – 40 hp

FR7 88 10 480V, 50 – 75 hp 575V, 40 – 50 hp

230, 50 – 75 hp

FR8 170/80



480V, 100 hp

480V, 125 – 150 hp

FR8 354/195



575V, 60 – 100 hp

230V, 100 hp

FR9 354/195



480V, 200 – 250 hp 575V, 125 – 200 hp



The isolation standoff of the bus bar will not withstand the listed tightening torque. Use a wrench to apply a counter torque when tightening.

Tightening Torque (Nm)



20/9



40/22



40/22

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Installation Instructions

Strip the motor and power cables as shown in Figure 3-1 and Table 3-7.

Ground Ground

Power Motor

Figure 3-1: Input Power and Motor Cable Stripping and Wire Lengths

Table 3-7: Power and Motor Cable Stripping Lengths

Product

Horsepower Voltage A1 B1 C1 D1 A2 B2 C2 D2

1 – 3 1-1/2 – 7-1/2

5 – 10 10 – 20

15 and 20 25 – 40 3 – 30

25 – 40 50 – 75 40 – 50

50 – 75 100 – 150 60 – 100

100 200 – 250 125 – 200

230 480

230 480 575

Frame Size

FR4 0.59

FR5 0.79

FR6 0.79

FR7 0.98

FR8 1.1

FR9 1.1

Power Wiring in Inches (mm) Motor Wiring in Inches (mm)

(15)

(20)

(25)

(28)

1.38 (35)

1.57 (40)

3.54 (90)

4.72 (120)

9.45 (240)

11.61 (295)

0.39 (10)

0.59 (15)

0.98 (25)

1.1 (28)

0.79 (20)

1.18 (30)

2.36 (60)

4.72 (120)

9.45 (240)

11.61 (295)

0.28 (7)

0.79 (20)

0.98 (25)

1.1 (28)

1.97 (50)

2.36 (60)

3.54 (90)

4.72 (120)

9.45 (240)

11.61 (295)

0.28 (7)

0.39 (10)

0.59 (15)

0.98 (25)

1.1 (28)

1.38 (35)

1.57 (40)

2.36 (60)

4.72 (120)

9.45 (240)

11.61 (295)

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NEMA Type 1/12 Open Drives (1 – 250 HP)

Table 3-8: Control Wiring Instructions — NEMA Type 1/12 Open Drives

Mounting Drive

1. Mount Drive (See Table below for dimensions.)

W1 W2

VSD Series Open Drive Dimensions

Frame Size

FR4 230V 3/4 – 3 12.9

FR5 230V 5 – 7-1/2 16.5

FR6 230V 10 – 15 22.0

FR7 230V 20 – 30 24.8

FR8 480V 75 – 125 29.7

FR9 480V 150 – 200 45.3

FR10 480V 250 – 350 44

Voltage hp (VT) Approximate Dimensions in Inches (mm) Weight

H1 H2 H3 D1 D2 D3 W1 W2 R1 dia. R2 dia.

480V 1 – 5

480V 7-1/2 – 15

480V 20 – 30

575V 2 – 25

480V 40 – 60

575V 30 – 40

575V 50 – 75

575V 100 – 150

575V 200 – 300

(327)

(419)

(558)

(630)

(755)

(1150)

(1120)

12.3 (313)

16.0 (406)

21.3 (541)

24.2 (614)

28.8 (732)

44.1 (1120)

33.5 (850)

11.5 (292)

15.4 (391)

20.4 (519)

23.3 (591)

28.4 (721)

— 14.3

— 23.6

Power Wiring

Notice

Do not discard the plastic bag containing the wiring plate.

2. Remove the bottom cover by rotating the cover toward you on the base hinges, then lifting the cover away from the base.

7.5 (190)

8.4 (214)

9.3 (237)

10.1 (257)

11.3 (288)

(362)

(600)

Figure 3-2:

2.5 (64)

2.7 (68)

1.3 (34)

5.4 (137)

NA NA 23.6

5.0 (126)

5.8 (148)

6.7 (171)

7.5 (189)

11.0 (279)

8.8 (224)

5.0 (128)

5.7 (144)

7.7 (195)

9.3 (237)

11.2 (285)

18.9 (480)

(600)

3.9 (100)

5.8 (148)

7.5 (190)

10.0 (255)

15.7 (400)

16.7 (425).9(23)

.5 (13)

.7 (18)

Knockouts

.3 (7)

.4 (9)

.47 (12)

Lbs. (kg)

11 (5)

17.9 (8.1)

40.8 (18.5)

77.2 (35)

127.8 (58)

321.9 (146)

550.7 (250)

Power Wiring

3. Locate the plastic bag shipped with the drive containing the wiring plate, and remove the wiring plate.

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U+See

oteL3

otor

(

)

(

)

Control

November 2009

Standard Wiring Diagrams and Terminal Locations

Power and Motor Wiring Terminal Schematics for VSD Series Drives

The following wiring diagrams show the line and motor connections of the drive.

Power Board

230V 1 - 20 h 480V 1-1/2 - 40 h 575V 3 - 30 h

Boar

Note: Integrated Brake Chopper Circuit Not Included on 575V units.

Brak

Optio

Line

Separate Condui

Load

Separate Condui

Figure 3-3: Principle Wiring Diagram of VSD Series Power Unit,

FR4, FR5 and FR6

Note: When using a 1-phase supply, for units rated for such, connect the input power to

terminals L1 and L2. Refer to Tables A-2 and A-3 in Appendix A.

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Table 3-8: Control Wiring Instructions — NEMA Type 1/12 Open Drives (Continued)

Power Wiring

4. If conduit is being used, attach the wiring plate to it.

5. Pass the motor and input power wires/cables through the holes of the wiring plate.

6. If shielded cable is used, connect the shields of the input line power cable and the motor cable to the motor and power ground terminals of the VSD Series drive.

Power Wiring/Grounding

7. Wire power terminals, motor terminals, and grounding terminals per diagram. Power and Motor leads must be in separate conduit.

Note: Do not wire motor loads to B- B+ R-. This will cause damage.

GROUND WIRING

● Run motor cables in separate conduit.

● DO NOT RUN CONTROL WIRES in same conduit

● Cables sized per NEC.

● Provide low impedance ground between drive and

motor.

Utility Drive Motor Ground

IMPORTANT: Improper grounding could result in damage to the motor and/or drive and could void warranty

Control Wiring

8. Wire the control terminals following the details for the speciﬁc option boards shown on the following pages.

Note: For ease of access, the option board terminal blocks can be unplugged for wiring.

Note: If using conduit or Seal Tite for control wiring for Frame 4, you must order NEMA Type 12 kit.

(Inside Motor Conduit Box)

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Table 3-8: Control Wiring Instructions — NEMA Type 1/12 Open Drives (Continued)

Control Wiring

9. Wire control to the OPTA9 Control Board and OPTA2.

Note: Drive default is programmed for Damper Interlock.

Note: Option Boards OPTC2 (N2/XT/SA Bus) and OPTC4

(LonWorks) are optional.

Mandatory Ground Wiring

Be sure to pull low impendance ground wiring from customer power to drive and ground wire from drive to motor.

Utility Drive Motor Ground

(Inside Motor Conduit Box)

I/O Connection

● Run 110 Vac and 24 Vdc Control wiring in separate

conduit.

● Communication wire to be shielded.

● RS-232 Keypad cable less than 20 feet.

Incoming Power

Optional CB

Note: Must pull

dedicated ground wire to drive and motor.

Reference Output

+1DV

Analog Input Voltage

Vin+

(Range 0-10V DC)

I/O Ground

GND

Analog Input Current

Lin+

(Range 4-20mA)

Lin–

Control Voltage Output

24Vout

I/O Ground

GND

Start/Stop

DIN1

External Fault

DIN2

Run Permisive Damper Interlock

DIN3

DIN1-DIN3 Common

CMA

Control Voltage Output

24Vout

I/O Ground

GND

Speed Select 1

DIN4

Fire Mode

DIN5

Bypass Overload Fault

DIN6

DIN4-DIN6 Common

CMB

Output Frequency

Lout+

Analog Output

Lout–

Digital Output Ready

DO1

A B C D

Note:

See Figure 3 for Dip X1, X2, X3, X6 Switch settings.

Start-Up Wizard

X1 Jumper Setting

Analog Input 1 (AI1)

0 to 10V* Voltage Input

0 to 20 mA Current Input

0 to 10V (Differential) Voltage Input

-10 to 10V Voltage Input

Note:

Optional Communication Cards can be supplied with the Drive or as a Field Option.

Figure 3-4:

X2 Jumper Setting

Analog Input 2 (AI2)

0 to 20 mA*

Current Input

0 to 10V Voltage Input

0 to 10V (Differential) Voltage Input

-10 to 10V Voltage Input

X1X3X2 X6

X6 Jumper Setting

Analog Output 1 (A01)

0 to 20 mA Current Output

0 to 10V Voltage Output

X3 Jumper Setting

CMA and CMB Grounding

CMB Connected to Ground* CMA Connected to Ground

CMB Isolated from Ground CMA Isolated from Ground

CMB and CMA Internally Connected and Isolated from Ground

* Designates Default Jumper Settings

Figure 3-5: Option Board A9 Location and Settings

See Page 7-4, Start-Up Wizard

3-8 For more information visit: www.johnsoncontrols.com LIT-1201828

November 2009

Checking the Cable and Motor Insulation

1. Check the motor cable insulation as follows:

● Disconnect the motor cable from terminals U, V and W of the VSD Series drive and

from the motor.

● Measure the insulation resistance of the motor cable between each phase conductor

as well as between each phase conductor and the protective ground conductor.

● The insulation resistance must be >1MΩ.

2. Check the input power cable insulation as follows:

● Disconnect the input power cable from terminals L1, L2 and L3 of the VSD Series

drive and from the utility line feeder.

● Measure the insulation resistance of the input power cable between each phase

conductor as well as between each phase conductor and the protective ground conductor.

● The insulation resistance must be >1MΩ.

3. Check the motor insulation as follows:

● Disconnect the motor cable from the motor and open any bridging connections in

the motor connection box.

● Measure the insulation resistance of each motor winding. The measurement voltage

must equal at least the motor nominal voltage but not exceed 1000V.

● The insulation resistance must be >1MΩ.

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VSD Series Drives User Manual Powered by Eaton Technology

November 2009

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November 2009

Chapter 4 — Control Wiring

General Information

The control unit of the VSD Series drive consists of the control board and various option boards that plug into the ﬁve slot connectors (A to E) of the control board.

Galvanic isolation of the control terminals is provided as follows:

● Control connections are isolated from power, and the GND terminals are permanently

connected to ground.

● Digital inputs are galvanically isolated from the I/O ground.

● Relay outputs are double-isolated from each other at 300V AC.

Option Board General Information

The VSD Series drives can accommodate a wide selection of expander and adapter boards to customize the drive for your application needs.

The drive’s control unit is designed to accept a total of ﬁve option boards. Option boards are available for normal analog and digital inputs and outputs, for communication and for additional application-speciﬁc hardware.

The VSD Series factory installed standard option board conﬁguration includes an A9 I/O board and an A2 relay output board, which are installed in slots A and B. For information on additional option boards, see the VSD Series drives option board manuals.

Note: If your VSD Series drive has been shipped with a factory installed IntelliPass bypass,

the B5 option board is installed in slot C.

LIT-1201828

Figure 4-1: Option Board Slots

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November 2009

Table 4-1: Option Board A2 Terminal Descriptions

Terminal Signal Description and Parameter Reference

21 RO-1/1 Normally Closed (NC) Run Switching Capacity:

22 RO-1/2 Common

23 RO-1/3 Normally Open (NO)

24 RO-2/1 Normally Closed (NC) Fault Switching Capacity:

25 RO-2/2 Common

26 RO-2/3 Normally Open (NO)

21 22 23 24 25 26

24V DC / 8A 250V AC / 8A 125V DC / 0.4Az Min switching load: 5V/10 mA Continuous Capacity: <2 Arms

24V DC / 8A 250V AC / 8A 125V DC / 0.4A Min switching load: 5V/10 mA Continuous Capacity: <2 Arms

Inverting the Digital Input Signal

The active signal level depends on which potential the common inputs CMA and CMB (terminals 11 and 17) are connected to. The alternatives are either 24V DC or ground (0V). See Figure 4-3.

The 24V DC control voltage and the ground for the digital inputs and the common inputs (CMA, CMB) can be either the internal 24V DC supply or an external supply.

24V DC

Ground



Positive logic (24V DC is the active signal) = the input is active when the switch is closed.



Negative logic (0V is the active signal) = the input is active when the switch is closed.

Figure 4-2: Option Board A2 Terminal Locations

1 2

Ground

DI-1

DI-2

DI-3

CMA

24V

Figure 4-3: Positive/Negative Logic

DI-1

DI-2

DI-3

CMA

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November 2009

Chapter 5 — IntelliPass Bypass Option

Product Description

The Johnson Controls VSD Series IntelliPass Drive is powered by the Cutler-Hammer® tradition of providing a premier intelligent drive integrated with a reliable bypass conﬁguration, by taking advantage of the enclosed control and circuit breaker expertise of Eaton’s electrical business.

The IntelliPass bypass is a two- or three-contactor design utilizing the Cutler-Hammer 24V DC series of contactors and power supplies. The features, function and form allow the drive and bypass to become an integrated design, enabling Johnson Controls to introduce the world’s smallest drive and bypass package. The IntelliPass drive comes standard with a Cutler-Hammer protective disconnect integrated into the drive and bypass design.

IntelliPass 2 & 3 Contactor

Bypass Drive

208V, 1 – 30 hp 230V, 1 – 30 hp 480V, 1 – 75 hp

IntelliPass TYPE 3R, 2 & 3 Contactor

Bypass Drive

208V, 1-1/2 – 60 hp 230V, 1 – 75 hp 480V, 1 – 150 hp 575V, 3 – 100 hp

IntelliPass TYPE 12, 2 & 3 Contactor

Bypass Drive

208V, 1-1/2 – 60 hp 230V, 1 – 75 hp 480V, 1 – 150 hp 575V, 3 – 100 hp

DX-9100 TYPE 1, 2 & 3 Contactor

Bypass Drive

208V, 1-1/2 – 60 hp 230V, 1 – 75 hp 480V, 1 – 150 hp 575V, 3 – 100 hp

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Catalog Number Selection

Table 5-1: VSD Series IntelliPass/IntelliDisconnect Drives Selection Chart

Code Number V S 1 1 A - N

Base Product VS = Variable Speed

Horsepower (VT) 001 = 1.0 hp to

Voltage 1 = 208V

Enclosure Rating 1 = TYPE 1

Enclosure Style 1 = IntelliPass

Revision # A = Rev 1 (Americas)

Separator (–)

Communications 0 = None

Option 1

Option 2



All horsepower ratings are Variable Torque (VT).



1 – 30 hp 208/230V AC; 1 – 75 hp 480V AC



N2/XT Communications selectable on drive keypad.



SA = Sensor Actuator Bus for FEC Interface.



Options List: 00 = None

Note: All VSD Series IntelliPass Drives incorporate two factory installed Auxiliary Contacts (formerly the “K9” option).

P6 = 3rd Contactor Drive Isolation (IntelliPass only)

Drive Preﬁx

075 = 75 hp



2 = 230V 4 = 480V

4 = IntelliDisconnect

N = N2/XT/SA L = L

ONWORKS

See Options List



Bus Comm (N2 by default)

Network



5-2 For more information visit: www.johnsoncontrols.com LIT-1201828

November 2009

Table 5-2: VSD Series Enclosed Drives Selection Chart

Code Number V S -

Base Product VS = Variable Speed Drive

Horsepower (VT) 001 = 1.0 hp to

Voltage 1 = 208V

Enclosure Rating 1 = TYPE 1

Enclosure Style 2 = Enclosed IntelliPass

Revision Number A = Rev 1 (Americas) Separator (–) Communications 0 = None

Option 1 Option 2



All horsepower ratings are Variable Torque (VT).



1 to 60 hp @ 208V; 1 to 75 hp @ 230V; 1 to 150 hp @ 480V; 3 to 100 hp @ 575V



N2/XT/SA Communications selectable on drive keypad.



SA = Sensor Actuator Bus for FEC Interface.

Preﬁx

150 = 150 hp



2 = 230V 4 = 480V 5 = 575V

2 = TYPE 12 3 = TYPE 3R

3 = Enclosed Drive w/Disconnect (IntelliDisconnect)

N = N2/XT/SA L = L

ONWORKS

See Options List See Options List



Bus Comm (N2 by default)

Network

Table 5-3: Options List

Option Description

00 None P3 Line Fuses (formerly Drive Isolation Fusing) — Provides high-level fault protection of the

input power circuit from the load side of the fuses to the input side of the power transistors. The option consists of three 200 kA fuses, which are factory mounted in the enclosure.



Third Contactor Drive Isolation — Provides load side isolation to the drive in the event of an

SCR or DC Bus failure, allowing the drive to go into bypass without tripping the circuit breaker. Typically used in critical applications or when required in a speciﬁcation.



Line Fuses & Third Contactor

SA Space Heater w/Transformer — Prevents condensation from forming in the enclosure when

the drive is inactive or in storage. Includes a thermostat for variable temperature control.



IntelliPass only.

Table 5-4: Option Notes

All VSD Series IntelliPass Drives incorporate two factory-installed Auxiliary Contacts (formerly the K9 option).

P3 Line Fuses Line Fuses, on load side of breaker in both drive and bypass modes

Always included in the part number for 575V Enclosed IntelliPass Drives

P9 Line Fuses &

Third Contactor

SA Space Heater

w/Transformer

Mutually exclusive from Option P3 (Line Fuses) in 575V Enclosed IntelliPass Drives

Only available for TYPE 3R (Enclosure Rating 3).

LIT-1201828

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NEMA Type 1 IntelliPass/IntelliDisconnect Drive

Circuit Breaker Endplate

Circuit Breaker

Extension Bar

Circuit Breaker

Ribbon

Cable Hinge

Output & Bypass

Contactor*

* IntelliPass only.

Optional 3rd Contactor S1 Switch * (provided for drive isolation)

Figure 5-1: Identiﬁcation of NEMA Type 1 Components

Figure 5-2: VSD Series IntelliPass/IntelliDisconnect Drive Dimensions

24V DC Power Supply *

Optional 3rd Input Contactor *

Contactor Overload *

Manual/Auto Reset *

24V DC Motor Overload Terminal Block *

Ground Studs

Drive Enclosure Endplate (located at bottom)

Table 5-5: VSD Series NEMA Type 1 IntelliPass/IntelliDisconnect Drive Dimensions

Drive Horsepower (VT)

208V, 1 – 3 hp 230V, 1 – 3 hp 480V, 1 – 7-1/2 hp

208V, 5 – 7-1/2 hp 230V, 5 – 10 hp 480V, 10 – 20 hp

208V, 10 – 20 hp 230V, 15 and 20 hp 480V, 25 – 40 hp

208V, 25 and 30 hp 230V, 25 and 30 hp 480V, 50 – 75 hp



If mounting two or more IntelliPass Drives next to each other, make sure to use the proper spacing between the drives for hinged door operation.

Frame

Approximate

Size

Dimensions in Inches (mm)

ABC D

FR4 5.04

FR5 5.50

FR6 7.50

FR7 9.10

(128)

(140)

(191)

(231)

18.25 (464)

23.25 (591)

29.38 (746)

37.53 (953)

13.24 (336)

15.25 (387)

Approx. Weight in lbs. (kg)

21 (9.5) 5.3 (134.6)

35 (15.9) 5.7 (144.8)

67 (30.4) 7.5 (190.5)

108 (49.0) 9.0 (228.6)

Distance Between Drives in Inches (mm)



5-4 For more information visit: www.johnsoncontrols.com LIT-1201828

November 2009

Table 5-6: Bypass Power Wiring Instructions — NEMA Type 1 IntelliPass/IntelliDisconnect Drive

Mounting Drive

1. Mount drive per dimensions. (See Page 5-4)

2. Verify that the main power source is removed upstream.

3. Using a ﬂat-blade screwdriver, remove the four screws securing the outer cover of the drive and remove the cover.

Outer Cover

4. Using the same screwdriver, remove the two center screws securing the side cover.

5. Make sure there is adequate room, and open the hinged side cover.

Power Wiring

6. Using a ﬂat-blade screwdriver, remove the screws securing the endplate at the bottom of the drive enclosure, and remove the endplate.

7. Using a Greenlee conduit cutter (recommended), cut one or more holes in the endplate, located at the bottom of the drive’s enclosure, for the motor and power leads.

Note: If bringing the power leads in through the top of the drive’s enclosure, go to step 8. If not, proceed to step 10.

Bottom Endplate

Two Screws on Side Cover

Power Wiring

8. Using a ﬂat-blade screwdriver, remove the screws securing the endplate for the circuit breaker enclosure, and remove the endplate.

9. Using a Greenlee conduit cutter (recommended), cut one hole in the circuit breaker endplate for the power leads.

Power Wiring

10. Calibrate the circuit breaker amperage, so it is 1.25 times the amperage on the motor nameplate, by turning the red set screw located below the circuit breaker extension bar. See the circuit breaker user’s manual supplied with the drive.

11. Connect the incoming power leads to circuit breaker terminals labeled L1, L2 and L3. Cables sized per NEC.

12. Using the torque wrench, tighten each terminal to the torque value found in the appropriate user’s manual supplied with the drive.

POWER WIRING

● Run cabling in separate metal conduit or wiring tray.

● DO NOT RUN CONTROL WIRING with incoming

power wiring.

● Provide low impedance ground connection to drive

chassis.

● DO NOT CONNECT to B+, B-, R terminals.

Incoming Power Leads

Circuit Breaker Set Screw

Circuit Breaker Extension Bar

Circuit Breaker Endplate

Circuit Breaker Terminals

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Table 5-6: Bypass Power Wiring Instructions — NEMA Type 1 IntelliPass/IntelliDisconnect Drive (Continued)

Motor Wiring

13. Use your ﬁrst and second ﬁngers and simultaneously push down to release the two orange retaining clips (one on each side of the 24V DC motor overload terminal block).

14. If necessary, use a ﬂat-blade screwdriver to carefully remove the terminal block in a straight plane to avoid damaging it.

Motor Wiring

15. Connect the motor leads to the motor overload terminals labeled 1TA, 1TB and 1TC.

16. Using the appropriate metric Allen wrench (2.5 mm, 3 mm or 4 mm), tighten each overload terminal per the speciﬁcations in the contactor user’s manual.

MOTOR WIRING

An SAE allen wrench will damage the terminals, and the motor overload will need to be replaced (not covered by warranty).

17. Using the torque wrench, tighten each terminal to the torque value found in the appropriate user’s manual supplied with the drive.

18. Reinsert the motor overload terminal block.

Motor Leads

Motor Overload Terminals

Grounding

19. Use a ﬂat-blade screwdriver to connect the motor ground wire to the ground stud (located at either the top or bottom of the drive’s enclosure). (Mandatory) Ground connection main power ground must be connected to other ground screws.

Motor Ground Stud

GROUND WIRING

● Run motor cables in separate conduit.

● DO NOT RUN CONTROL WIRES in same conduit

● Cables sized per NEC.

● Provide low impedance ground between drive and

motor.

Utility Drive Motor Ground

IMPORTANT: Improper grounding could result in damage to the motor and/or drive and could void warranty

5-6 For more information visit: www.johnsoncontrols.com LIT-1201828

(Inside Motor Conduit Box)

November 2009

Table 5-6: Bypass Power Wiring Instructions — NEMA Type 1 IntelliPass/IntelliDisconnect Drive (Continued)

Setting Overload

20. Lift to open the cover on the motor overload, and use a 1/8" ﬂat-blade screwdriver to set the overload amperage to match the value on the motor nameplate.

21. Turn the auto/manual reset (factory default is manual) on the motor overload 90° to the auto position.

Control Wiring

22. Use a ﬂat-blade screwdriver to carefully remove the lowvoltage I/O terminal block.

23. Insert the incoming control leads into the terminal block. Refer to the electrical schematic supplied with the drive.

24. Reinsert the I/O terminal block into the control board.

25. Verify that all other wires to the terminal block are connected.

26. Terminate control wiring to the OPTA9 and OPTA2 board (Terminals 1 – 26).

Auto/Manual Reset

CONTROL WIRING

● Run 110 Vac and 24 Vdc control wiring in separate

conduit.

● Communication wire must be shielded.

● RS-232 keypad cable must be less then 25 feet.

OptionalOptional

Customer Ground

Drive Ground

Start/Stop

Speed Select 1

Fire Mode Bypass Overload Fault

Motor

Drive

Ground

Note: See Figure 3

for Dip X1, X2, X3, X6 Switch settings.

LIT-1201828

Note: Optional COMM cards can be supplied

Note: with the drive or as a field option.

Figure 5-3: VSD Series IntelliPass with Three Contactors

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November 2009

Table 5-6: Bypass Power Wiring Instructions — NEMA Type 1 IntelliPass/IntelliDisconnect Drive (Continued)

Static Check

27. Make sure power is off, and perform static checks as described in Table 5-10 (for the converter), Table 5-11 (for the inverter) and Table 5-12 (for the DC bus). Refer to

Page 5-14, Static Check.

Note: Static check shown is for L3 and B+ terminals.

28. Once the pre-power static checks are completed, reinstall the drive’s outer and side covers, tightening all the screws.

L1, L2, L3 B-, B+, BT T1, T2, T3

WARNING

High Voltage is present on L1, L2, L3, B-, B+, BT, T1, T2, T3.

Starting Drive

29. Make sure that the drive’s 3rd contactor S1 switch, if present, is in the ON position (shown in OFF position).

Note: The bypass mode operates with the switch in the OFF position, however the drive will not run. Yet the keypad will operate.

Starting Drive

30. Turn the circuit breaker handle in a clockwise direction.

WARNING

High Voltage

● Always work with another person.

● Be sure equipment is properly grounded.

● Wear safety glasses.

Start-Up Wizard

Circuit Breaker Handle

See Page 7-4, Start-Up Wizard

5-8 For more information visit: www.johnsoncontrols.com LIT-1201828

November 2009

Enclosed NEMA Type 12/3R

Optional NEMA Type 3R Hood (Hood not present on NEMA Type 12 drive)

Power Ground Stud

Circuit Breaker

Circuit Breaker Handle

24V DC Power Supply

Optional 3rd Input Contactor

Keypad Cable

Space Heater (not on electrical schematic)

Output & Bypass Contactor

50 hp NEMA Type 3R 480V AC Variable Frequency Drive (behind drive cover)

Optional 3rd Contactor S1 Switch (provided for drive isolation)

Contactor Overload

24V DC Motor Overload Terminal Block

Motor Ground Stud

Figure 5-4: Identiﬁcation of NEMA Type 12 and NEMA Type 3R Components

Note: You will need to consult the electrical schematic supplied with the drive and the appropriate wiring diagram in Appendix D.

Table 5-7: VSD Series NEMA Type 12 Enclosed IntelliPass Drive Dimensions

Drive Horsepower (VT)

208V, 1 – 15 hp 230V, 1 – 15 hp 480V, 1 – 30 hp 575V, 3 – 30 hp

208V, 20 – 30 hp 230V, 20 – 30 hp 480V, 40 – 75 hp 575V, 40 – 50 hp

208V, 40 – 60 hp 230V, 40 – 60 hp 480V, 100 – 150 hp



Floor Stands available on Box C only and can be purchased and shipped separately as kit.

Frame Size

FR4 – FR6 FR4 – FR6 FR4 – FR6 FR6

FR6 – FR7 B 20.92

FR8 C 30.92

Enclosure Box

A 16.92

Approximate Dimensions in Inches (mm)

ABC

(429.8)

(531.3)

(785.3)

29.00 (736.6)

40.00 (1016.0)

52.00 (1320.8)

18.60 (472.4)

19.10 (485.1)

Table 5-8: VSD Series NEMA Type 3R Enclosed IntelliPass Drive Dimensions

Drive Horsepower (VT)

208V, 1 – 15 hp 230V, 1 – 15 hp 480V, 1 – 30 hp 575V, 3 – 30 hp

208V, 20 – 30 hp 230V, 20 – 30 hp 480V, 40 – 75 hp 575V, 40 – 50 hp

208V, 40 – 60 hp 230V, 40 – 60 hp 480V, 100 – 150 hp



Floor Stands available on Box C only and can be purchased and shipped separately as kit.

Frame Size

FR4 – FR6 A 21.05

FR6 – FR7 B 26.31

FR8 C 37.73

Enclosure Box

Approximate Dimensions in Inches (mm)

ABC

(534.7)

(668.3)

(958.3)

33.00 (838.2)

46.09 (1170.7)

58.09 (1475.5)

19.57 (497.0)

20.07 (509.9)

20.08 (510.0)

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NEMA Type 12

Figure 5-5: VSD Series Enclosed Drive Dimensions

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VSD Series Drives User Manual Powered by Eaton Technology

November 2009

Table 5-9: Bypass Power Wiring Instructions — Enclosed NEMA Type 12/3R

Mounting Drive

1. Mount drive per dimensions. (See Page 5-9.)

2. Verify that the main power source is removed upstream.

3. Remove the keypad cable from the drive.

4. Remove the screws from the drive cover, and remove the cover.

Keypad Cable

Circuit Breaker Extension Bar

Circuit Breaker Set Screw

CAUTION

The circuit breaker extension bar is sharp and can cause injury.

5. Calibrate the circuit breaker amperage, so it is 1.25 times the value on the motor nameplate, by turning the red set screw located below the circuit breaker extension bar. See the circuit breaker user’s manual supplied with the drive.

Power and Ground Wiring

6. Using a Greenlee conduit cutter (recommended), cut three holes in the drive’s enclosure for the incoming power, motor and low-voltage control leads.

POWER WIRING

Note: Power, motor and control leads must each be

located in separate conduit.

● DO NOT RUN CONTROL WIRING in same conduit

with power wiring.

● Provide low impedance ground connection to drive

chassis.

● DO NOT CONNECT B+, B-, R terminal.

(Reserved for Braking Resistor only.)

7. Connect the incoming power leads to circuit breaker terminals labeled L1, L2 and L3.

8. Using the torque wrench, tighten each terminal to the torque value found in the appropriate user’s manual supplied with the drive.

9. Connect the power ground wire to the ground stud. Connect motor ground to ground stud.

Setting Space Heater

10. If applicable, set the space heater. See the space heater user’s manual supplied with the drive.

Note: The space heater is used to prevent condensation from damaging the equipment when the drive is not operating (OFF).

Incoming Power Leads

Power Ground Wire

Space Heater Temperature Setting

5-10 For more information visit: www.johnsoncontrols.com LIT-1201828

Orange Retaining Clips

Bypass Contactor Assembly

November 2009

Table 5-9: Bypass Power Wiring Instructions — Enclosed NEMA Type 12/3R (Continued)

Motor Wiring

11. Use your ﬁrst and second ﬁngers and simultaneously push down to release the two orange retaining clips (one on each side of the 24V DC motor overload terminal block).

12. If necessary, use a ﬂat-blade screwdriver to carefully remove the terminal block in a straight plane to avoid damaging it.

Setting Motor Overload

13. Lift to open the cover on the motor overload, and use a 1/8" ﬂat-blade screwdriver to set the overload amperage to match the value on the motor nameplate.

14. Turn the auto/manual reset (factory default is manual) on the motor overload 90° to the auto position.

Auto/Manual Reset

Motor Wiring

15. Connect the motor leads to the motor overload terminals labeled 1TA, 1TB and 1TC.

16. Using the appropriate metric Allen wrench (2.5 mm, 3 mm or 4 mm), tighten each overload terminal per the speciﬁcations in the contactor user’s manual.

MOTOR WIRING

An SAE allen wrench will damage the terminals, and the motor overload will need to be replaced (not covered by warranty).

17. Using the torque wrench, tighten each terminal to the torque value found in the appropriate user’s manual supplied with the drive.

18. Reinsert the motor overload terminal block.

19. Connect the motor ground wire to the ground stud.

Note:

● Run motor cables in separate conduit.

● Do not run control wires in same conduit.

● Size motor leads per NEC.

● Provide low impedance ground.

Motor Leads

Bypass Contactor Assembly

Motor Overload Terminals

Motor Ground Stud

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Table 5-9: Bypass Power Wiring Instructions — Enclosed NEMA Type 12/3R (Continued)

Control Wiring

20. Use a ﬂat-blade screwdriver to carefully remove the lowvoltage I/O terminal block.

21. Reinsert the I/O terminal block into the control board.

22. Terminate control wiring to the OPTA9 and OPTA2 board (Terminals 1 – 26).

Note: Use 1/8" ﬂat-blade.

CAUTION

● Run 110 Vac and 24 Vdc control wiring in separate

conduit.

● Communication wire to be shielded.

● RS-232 keypad cable must be less then 25 feet (to

prevent nuisance trips).

Optional Spacer Heater

(DC 2)

Space Heater

Drive

FAN

Ground

Motor Ground

Customer Ground

Drive Ground

(Optional)

Start/Stop

Speed Select 1

Fire Mode

Bypass Overload Fault

Note: See Figure 3

for Dip X1, X2, X3, X6 Switch settings.

Note: Optional COMM cards can be supplied

Note: supplied with the drive or as a field option.

Figure 5-6:

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November 2009

Table 5-9: Bypass Power Wiring Instructions — Enclosed NEMA Type 12/3R (Continued)

Static Check

23. Use a Phillips screwdriver to remove all the faceplate screws on the high-voltage faceplate, and remove the faceplate.

Note: Location of the screws may vary from the drive illustrated. There may be screws securing a bottom faceplate, which also need to be removed.

High-Voltage Faceplate

Optional Bottom Faceplate

Static Check

24. Make sure power is off, and perform static checks as described in Table 5-10 (for the converter), Table 5-11 (for the inverter) and Table 5-12 (for the DC bus). Refer to

Page 5-14.

Note: Static check shown is for L3 and B+ terminals.

25. Once the pre-power static checks are completed, reinstall the drive’s outer and side covers, tightening all the screws.

WARNING

High Voltage is present on L1, L2, L3, B-, B+, BT, T1, T2, T3.

Starting Drive

26. Make sure that the drive’s 3rd contactor S1 switch, if present, is in the ON position (shown in OFF position).

Note: The bypass mode operates with the switch in the OFF position, however the drive will not run. Yet the keypad will operate.

27. Reinsert the keypad cable and control board on small drives.

Starting Drive

28. Close the drive door, and turn the circuit breaker handle in a clockwise direction.

29. Go to Appendix E for keypad operation.

Note: If the circuit breaker latch is locked, use a ﬂat-blade screwdriver to turn the screw to release the handle.

L1, L2, L3 B-, B+, BT T1, T2, T3

WARNING

High Voltage

● Always work with another person.

● Be sure equipment is properly grounded.

● Wear safety glasses.

Start-Up Wizard

LIT-1201828

For more information visit: www.johnsoncontrols.com 5-13

See Page 7-4, Start-Up Wizard

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November 2009

Static Checking

Static checking tests the integrity of the power-carrying components (diodes, capacitors and IGBTs) within the drive assembly. Performing these static checks ensures that no damage occurred during shipping or installation that could cause a failure when the drive is powered.

Make sure there is no power to the drive before proceeding with any of the static checks.

After checking each set of terminals, zero out the multimeter by touching the metal tips of the red (positive) and black (negative) leads to each other.

Note: Set the multimeter to the diode function, and check each power terminal consecutively with each DC bus terminal as indicated in Table 5-10.

Table 5-10: Static Checks of Converter

DC Bus Terminal Power Terminal Multimeter

L1 L2 L3

Reading

B+ (1st Overload Check) Insert red (+) multimeter lead.

B- (2nd Overload Check) Insert black (-) multimeter lead.

B- (1st Voltage Check) Insert red (+) multimeter lead.

B+ (2nd Voltage Check) Insert black (-) multimeter lead.

Insert black (-) multimeter lead.

Insert red (+) multimeter lead.

Insert black (-) multimeter lead.

Insert red (+) multimeter lead.

Insert black (-) multimeter lead.

Insert red (+) multimeter lead.

Insert black (-) multimeter lead.

Insert red (+) multimeter lead.

Insert black (-) multimeter lead.

Insert red (+) multimeter lead.

Insert black (-) multimeter lead.

Insert red (+) multimeter lead.

.OL

.25 – .55V DC (±10%)

Note: Set the multimeter to the diode function, and check each motor terminal consecutively with each DC bus terminal as indicated in Table 5-11.

Table 5-11: Static Checks of Inverter

DC Bus Terminal Motor Terminal on Contactor if Bypass or Output Contactor Multimeter

T1 T2 T3

B+ (1st Overload Check) Insert red (+) multimeter lead.

B- (2nd Overload Check) Insert black (-) multimeter lead.

B- (1st Voltage Check) Insert red (+) multimeter lead.

B+ (2nd Voltage Check) Insert black (-) multimeter lead.

Insert black (-) multimeter lead.

Insert red (+) multimeter lead.

Insert black (-) multimeter lead.

Insert red (+) multimeter lead.

Insert black (-) multimeter lead.

Insert red (+) multimeter lead.

Insert black (-) multimeter lead.

Insert red (+) multimeter lead.

Insert black (-) multimeter lead.

Insert red (+) multimeter lead.

Insert black (-) multimeter lead.

Insert red (+) multimeter lead.

Reading

.OL

.25 – .40V DC (±10%)

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Note: Set the multimeter to the ohm function, and check the power gµround terminal and DC bus terminals as indicated in Table 5-12.

Note: Frame 6 and larger use a “Hybrid” rectiﬁer section. “Shown in Service Manual.” Readings will be different when taking measurements from (B+) DC.

Table 5-12: Static Checks of DC Bus

DC Bus Terminal DC Bus Terminal (B-) Ground Terminal (Power) Multimeter Reading

B+ (Overload Check) Insert red (+) multimeter lead.

B+ (1st Ohm Check) Insert black (-) multimeter lead.

B- (2nd Ohm Check) Insert black (-) multimeter lead.

Insert black (-) multimeter lead. Not used. .OL

Not used. Insert red (+) multimeter lead. O.L

Figure 5-7 is a detailed schematic to aid in performing the static checks.

Continuity Test to Ground

Test L1, L2, L3 to ground.

T1, T2, T3 to ground.

This should read .OL ohms.

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Figure 5-7: Schematic for Static Checks (Sample for Frames 4 and 5)

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IntelliPass Control Wiring Instructions

Use the instructions and diagrams in Chapter 4 “Control Wiring” for wiring standard option boards A9 and A2.

In addition to these two boards, the IntelliPass Bypass includes option board B5, which is described in the following section.

Wiring Option Board B5

● This board is to be mounted in slot C.

Basic Relay Board B5

RO-1/1

RO-1/2

RO-2/1

RO-2/2

RO-3/1

RO-3/2

Drive Run

Bypass

Overload Reset

Only RO-1 Turns On for Drive Run

Both Relays Turn On in Bypass Operation

Max. Current/Voltage Switching: <8A / 24V DC <0.4A / 125V DC <8A / 250V AC Continuously <2 Arms

Figure 5-8: Option Board B5 Wiring Diagram

Table 5-13: Option Board B5 Terminal Descriptions

Terminal Signal Description and Parameter Reference

22 RO-1/1 Common Drive Run Switching Capacity:

23 RO-1/2 Normally Open

25 RO-2/1 Common Bypass Switching Capacity:

26 RO-2/2 Normally Open

24V DC / 8A 250V AC / 8A 125V DC / 0.4A Min Switching Load: 5V/10 mA Continuously: <2 Arms

24V DC / 8A 250V AC / 8A 125V DC / 0.4A

28 RO-3/1 Common Overload Reset Switching Capacity:

24V DC / 8A

29 RO-3/2 Normally Open

250V AC / 8A 125V DC / 0.4A

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28 29 25 26 22 23

Figure 5-9: Option Board B5 Terminal Location

Note: Once selected, bypass operation will be controlled through keypad, I/O terminal or

ﬁeldbus. Bypass option is automatically available when B5 option board is installed in Slot C.

Enabling Bypass in Hand Mode

To enable the bypass:

1. Press HOA to select Hand Mode.

2. Press the BYPASS button.

The display will ask “Activate Bypass”.

3. Press the ENTER key to accept the change.

4. Press START to operate driver in bypass.

RUN

I/O Term

run

ready

ByPass Mode when flashing

bypass

HOA

Figure 5-10: Enable Bypass

RUN

ready

ByPass Mode when flashing

bypass

HOA

FAULT

ALARM

READY

STOP

Off

Auto

Keypad

Hand

Bus/comm

fault

START

STOP

reset

enter

Off

Auto

Keypad

I/O Term

Hand

Bus/comm

run

fault

START

STOP

reset

enter

FAULT

ALARM

READY

STOP

LIT-1201828

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Additional Instructions for Keypad Operation

Procedure to run in bypass operation from keypad.

1. Press the BYPASS button: “Activate Bypass? Press ENTER” will appear on keypad display.

2. Press the HOA button to select desired control location, e.g. HAND. Bypass mode LED will start ﬂashing.

3. Press the START button: “Motor Running in BYPASS!” will appear on the keypad display.

● Motor is running in bypass.

● Run LED is lit solid.

Procedure to return to drive operation from keypad.

1. Press the STOP button.

2. Press the BYPASS button: “Return to Drive? Press Enter!” will appear on keypad display.

3. Press the ENTER button to return to drive operation.

● Bypass is disabled.

● Ready LED is lit solid.

BYPASS will be disabled in all control sources only when B5 option board is removed from Slot C.

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Chapter 6 — Menu Information

Keypad Operation

The menu is navigated by using the left and right arrow buttons. If a reference level is available for setting, the up and down arrow buttons adjust the value. To exit the Operate Menu to access the other menus, depress the ENTER button for 2 seconds. While in the other menus, if there is no keypad activity, the display will return to the Operate Menu after one minute. Figure 6-2 illustrates the Operate Menu button function.

One Touch Operate Menu Navigation

Freq Ref Up

Monitor Display

Navigation Left

Freq Ref Down

Exit Operate Menu by navigating

to Programming display and

pressing ENTER button or simply

press ENTER button 1 second.

Acknowledgement password

value if defined.

Figure 6-1: Keypad and Display

Note! HOA OFF-MODE OR HAND-MODE

• Up and down arrows are used to adjust speed setpoint

HOA AUTO-MODE

• Up and down arrows are used to adjust PI-Setpoint

Password ?

Monitor Display Navigation Right

Programming Menu *

M1 Parameters

M2 Keypad Control

M3 Active Faults

M4 Fault History

M5 System Menu

M6 Expander Boards

M7 Monitor

Return to Operate

Note! While in Programming Menu the display will automatically return to default Operate Menu display after 1 minute of inactivity. (Time can be adjusted with Parameter P5.6.3).

or time delay

LIT-1201828

* See User Manual (LIT-1201828) for complete parameter list.

Figure 6-2: Operate Menu Navigation

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Table 6-1: LCD Status Indicators

Indicator Description

Run

Indicates that the VSD Series drive is running and controlling the load in Drive or Bypass.

Counterclockwise Operation

The output phase rotation is BAC, corresponding to counterclockwise rotation of most motors.

Clockwise Operation

The output phase rotation is ABC, corresponding to clockwise rotation of most motors.

Stop

Indicates that the VSD Series drive is stopped and not controlling the load.

Ready

Indicates that the VSD Series drive is ready to be started.

Alarm

Indicates that there is one or more active drive alarm(s).

Fault

Indicates that there is one or more active drive fault(s).

I/O Terminal

Indicates that the I/O terminal has been chosen for control of start/stop – signals.

Keypad

Indicates that the keypad has been chosen for control of start/stop – signals.

Bus/Communications

Indicates that the communications bus has been chosen for control of start/stop – signals.

Hand

Indicates that HAND has been chosen in the HOA control mode.

Off

Indicates that the VSD Series drive is not ready to operate. (Ready-indicator is OFF).

Auto

Indicates that AUTO has been chosen in the HOA control mode.

Table 6-2: LED Status Indicators

Indicator Description

ready Ready — Steady Illumination

run Run — Steady Illumination

fault Fault

Indicates that the VSD Series drive is ready to be started. Ready — Flashing Indicates that the VSD Series drive is in Bypass Mode.

Indicates that the VSD Series drive or bypass is operating and controlling the load. Run — Flashing Indicates that the VSD Series drive or bypass is going to start. (Waiting for the Interlock signal or delay time expiration.)

Indicates that there is one or more active drive fault(s).

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Table 6-3: Navigation Buttons

Button Description

Start

This button operates as START button for normal operation when the “Keypad” is selected as the active control.

Enter

• conﬁrmation of selections

• leave the operating mode, if pressed ≥ 2 seconds (leaving the operating menu can be password protected)

• reset the “Fault History” menu, if pressed 2 – 3 seconds while in the “Fault History” menu

Stop/Reset

This button has four integrated functions.

• motor STOP from the keypad

• used to reset the active fault

• reactivates “Start-Up Wizard” if pressed ≥ 5 seconds (Text “Start-Up Wizard Activated!” will appear on keypad display.

• cancel “Start-Up Wizard” setup

Bypass

Switches between the drive and bypass modes only when IntelliPass bypass is installed.

HOA

Steps through Hand, Off and Auto control modes. Press “Enter” to select mode. If “Enter” is not pressed within 5 seconds, control mode will remain in previous control mode.

Left Arrow

• navigation button, movement to left

• in programming mode, exit parameter group mode

• in parameter edit mode, exits mode, backs up one step

• cancels edited parameter (exit from a parameter edit mode)

Right Arrow

• navigation button, movement to right

• enter parameter group mode

• enter parameter mode from group mode

• set parameter to edit mode (= parameter value is blinking)

Up and Down Arrows

• move either up or down the parameter group list in order to select the desired group

• move either up or down the parameter list in order to select the desired parameter in the group

• increase/decrease the reference value of the selected parameter

LIT-1201828

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Main Menu Navigation

The data on the control keypad are arranged in menus and submenus.

The ﬁrst menu level consists of menus M1 to M8 and is called the Main menu. These menus and their submenus are illustrated in Figure 6-2.

Navigation Tips

● To navigate within one level of menu, use the up and down arrows.

● To move deeper into the menu structure and back out, use the right and left arrows.

● To edit a parameter, navigate to show that parameter’s value, and press the right arrow

button to enter the edit mode. In edit mode, the parameter value will ﬂash.

● When in edit mode, the parameter value can be changed by pressing the up or down

arrow keys.

● When in edit mode, pressing the right arrow a second time will allow you to edit the

parameter value digit by digit.

● To conﬁrm the parameter change you must press the ENTER key. The value will not

change unless the ENTER button is pushed.

Note: For special navigation tips for M8, see Page 6-21.

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P5.6.1

Default Page

햲

T3.1.1 Operation Days . . . T3.1.13 Zero Speed

T4.1.1 Operation Days . . . T4.1.13 Zero Speed

햲

햳

Menu Navigation:

Up Arrow — The up arrow

advances to the next menu item. For example, pressing the up arrow once will advance from M1 to M2.

Down Arrow — The down

arrow backs up to the previous menu item.

For example, pressing the

down arrow once will back up from M2 to M1.

Right Arrow — The right

arrow will advance to the next level in the menu. For example, pressing the right arrow once will advance from M2 to R2.1.

Left Arrow — The left

arrow will back up one level in the menu structure.

For example, pressing the

left arrow once will back up from R2.1 to M2.

M1 Programming

M2 Keypad Control

M3 Active Faults

M4 Fault History

M5 System Menu

M6 Expander Boards

M7 Monitor

M8 Operate Mode

G1.1 Quick Setup . . . G1.x Field Bus

R2.1 Speed Setpoint P2.2 Keypad Direction . . . P2.5 PI-StPt Default

A3.1 Active Fault 1

. . .

A3.x Active Fault x

H4.1 Most Recent Fault

. . .

H4.1.x Oldest Saved Fault

S5.1 Language S5.2 Application S5.3 Copy Parameters S5.4 Compare Parameters S5.5 Security S5.6 Keypad Settings S5.7 Hardware Settings S5.8 System Information

G6.1 Slot A Board . . . G6.5 Slot E Board

V7.1 Output Frequency V7.2 Actual Speed . . . G7.26 Multimonitor

O1 Output Frequency O2 Actual Speed . . . Ox . . .

LIT-1201828

Figure 6-3: Main Menu Navigation



Menu application dependent.



For navigation of Operate Menu (M8), see Figure 6-2 on Page 6-1.

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Parameter Menu (M1)

The Parameter Menu is a single or multi-level menu dependent upon the application in use, arranged by the parameter group items. Figure 6-4 illustrates this for the Generic PI application. Parameters and parameter groups are explained in further detail in

Chapters 9 – 15.

M1 Programming Menu

G1.1 Quick Setup

G1.2 Input Signals

G1.3 Output Signals

G1.4 Drive Control

G1.5 Prohibit Frequency

G1.6 Motor Control

G1.7 Protections

G1.8 Fieldbus

G1.9 PI-Control

G1.10 Preset Speed

P1.1.1 Minimum Frequency P1.1.2 Maximum Frequency . . . P1.1.26 PI-Contr. I-Time

P1.2.1 Start Mode P1.2.2 Intlk Timeout . . . P1.2.15 Setpoint Scale Max

P1.3.1 (A) AO-1 Function P1.3.2 (A) AO-1 Filter . . . P1.3.21 Start Relay OFF Delay

P1.4.1 Start Function P1.4.2 Stop Function P1.4.3 Brake Choppper

P1.5.1 Range 1 Low Limit . . . P1.5.13 PH Acc/Dec Ramp

P1.6.1 Motor Control Mode P1.6.2 V/Hz Optimization . . . P1.6.12 Identification

P1.7.1 Input Phase Supv P1.7.2 4 mA Fault Response . . . P1.7.19 Automatic Restart

P1.8.1 FB Data Out 1 P1.8.2 FB Data Out 2 . . . P1.8.8 FB Data Out 8

P1.9.1 Setpoint Min P1.9.2 Setpoint Max . . . P1.9.14 Auto S-Curve Time

P1.10.1 Preset Speed 1 P1.10.2 Preset Speed 2 . . . P1.10.7 Preset Speed 7

Figure 6-4: Parameter Menu Structure Example



Not available in Remote Input Application.

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Keypad Control Menu (M2)

In the Keypad Control Menu, you can set the frequency reference, choose the motor direction for keypad operation, and determine if the STOP button will be active at all times. See Figure 6-5.

R2.1

Speed

Setpoint

P2.2

Keypad

Direction

P2.3

Stop Button

Active

M2 Keypad Control

R2.1 Speed Setpoint P2.2 Keypad Direction . . . P2.5 PI-StPt Default

Figure 6-5: Keypad Control Menu

Range: 0 — Max. Frequency Units: %

Speed Setpoint

This displays and allows the operator to edit the keypad speed setpoint. A change takes place immediately. This reference value will not inﬂuence the output frequency unless the keypad has been selected as the active control place.

Range: Forward, Reverse Default: Forward

Keypad Direction

This allows the operator to change the rotation direction of the motor. This setting will not inﬂuence the rotation direction of the motor unless the keypad has been selected as the active control place.

Range: Yes, No Default: Yes

StopButtonActive

By default, pushing the STOP button will always stop the motor regardless of the selected control place. If this parameter is set to No, the STOP button will stop the motor only when the keypad has been selected as the active control place. The Start Command must be toggled or re-issued to restart the drive.

LIT-1201828

R2.4

PI Setpoint

Range: Application Dependent Default: Application

Dependent

PI Setpoint

PI regulators setpoint. Parameter not available in Remote Input Application.

P2.5

PI Setpoint

Default

Range: Application Dependent Default: Application

Dependent

PI StPt Default

PI regulators default setpoint. This parameter is set in Start-Up Wizard. Parameter not available in Remote Input Application.

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Active Faults Menu (M3)

When a fault occurs, the drive stops. The sequence indication F1, the fault code, a short description of the fault and the fault type symbol will appear on the display. In addition, the indication FAULT or ALARM is displayed and, in case of a FAULT, the red LED on the keypad starts to blink. If several faults occur simultaneously, the sequence of active faults can be browsed with the Browser buttons. See Figure 6-6.

The active faults memory can store the maximum of 10 faults in the sequential order of appearance. The fault remains active until it is cleared with the STOP/RESET button or with a reset signal from the I/O terminal. Upon fault reset the display will be cleared and will return to the same state it was before the fault trip.

51 Ext Fault

FT1T13

Figure 6-6: Active Fault Display Example

CAUTION

Remove any External Start signals or permissives before resetting the fault to prevent an unintentional restart of the drive, which could result in personal injury or equipment damage.

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Fault Type Range: A, F, AR, FT

Fault Type

There are four different types of faults. These faults and their deﬁnitions are given in

Table 6-4.

Table 6-4: Fault Types

Fault Type Fault Name Description

A Alarm This type of fault is a sign of an unusual operating

F Fault An “F fault” is a kind of fault that makes the drive stop.

AR Auto-Restart

FT Fault Trip If the drive is unable to restart the motor after an AR fault,

Fault Code Range: 1 – 81

Fault codes indicate the cause of the fault. A list of fault codes, their descriptions, and possible solutions can be found in Appendix B — Fault and Warning Codes.

Fault Time

Data Record

Range: T.1 – T.13 In this menu, important data recorded at the time the fault is available. This feature

is intended to help the user or the service person to determine the cause of fault.

Table 6-5 indicates the information that is recorded.

Table 6-5: Fault Time Data

Data Units Description



T.1



T.2

T.3 H z

T.4 T.5 T.6 T.7 T.8

T.9 T.10 T.11 T.12 T.13



Real time record.

If real time is set, T.1 and T.2 will appear as follows:

T.1 yyyy-mm-dd Counted operation days (Fault 43: Additional code)

T.2 hh:mm:ss.sss Counted operation hours (Fault 43: Counted operation days)

condition. It does not cause the drive to stop, nor does it require any special actions. The “A fault” remains in the display for about 30 seconds.

Actions need to be taken in order to restart the drive.

If an “AR fault” occurs the drive will also stop

Fault

immediately. The fault is reset automatically and the drive tries to restart the motor. If the restart is not successful, a fault trip (FT) occurs.

an FT fault occurs. The effect of the “FT fault” is the same as that of the F fault — the drive is stopped.

D Counted operation days (Fault 43: Additional code)

hh:mm:ss (d)

Counted operation hours (Fault 43: Counted operation days)

Output frequency

hh:mm:ss

A V % % V

°C — — — —

(Fault 43: Counted operation hours)

Motor current Motor voltage Motor power Motor torque DC bus voltage

Unit temperature Run status Direction Warnings Zero speed

LIT-1201828

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Fault History Menu (M4)

All faults are stored in the Fault History Menu, which can be viewed by using the Browser buttons. Additionally, the Fault time data record pages are accessible for each fault as in the Active Faults Menu described above. See Figure 6-7.

The drive’s memory can store a maximum of 30 faults, in the order of appearance. If there are 30 uncleared faults in the memory, the next occurring fault will erase the oldest fault from the memory.

11 Output Phase

FT1T13

Figure 6-7: Sample Fault History Display

Note: Pressing the ENTER button for 3 seconds will clear the entire fault history.

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System Menu (M5)

The controls associated with the general use of the drive, such as application selection, customized parameter sets or information about the hardware and software are located in the System Menu. Password protection can be activated by parameter S5.5.1.

Descriptions of the system menu parameters are illustrated in Figure 6-8.

S5.1 Language Selection*

S5.2 Application Selection*

S5.3 Copy Parameters

S5.4 Parameter Comparison

S5.5 Security

S5.6 Keypad Settings

S5.7 Hardware Settings

S5.8 System Information*

+ +

S5.9 Power Monitor*

S5.11 Power Multimonitor*

S5.3.1 Parameter Sets S5.3.2 Upload to Keypad S5.3.3 Download from Keypad S5.3.4 Automate Backup

S5.5.1 Password P5.5.2 Parameter Lock P5.5.3 Start-Up Wizard P5.5.4 Multimonitor Items

P5.6.1 Default Page P5.6.2 Default Page/Operating Menu P5.6.3 Timeout Time P5.6.4 Contrast Adjustment P5.6.5 Backlight Time

P5.7.1 Internal Brake Resistor P5.7.2 Fan Control P5.7.3 HMI Acknowledge Timeout P5.7.4 HMI Number of Retries

S5.8.1 Total Counters

S5.8.2 Trip Counters

S5.8.3 Software Information

S5.8.4 Applications

S5.8.5 Hardware

S5.8.6 Expander Boards S5.8.7 Debug Menu

C5.8.1.1 MWh Counter C5.8.1.2 Power On Day Counter C5.8.1.3 Power On Hour Counter

T5.8.2.1 MWh Counter T5.8.2.2 Clear MWh Trip Counter T5.8.2.3 Power On Day Counter T5.8.2.4 Power On Hour Counter T5.8.2.5 Clear Operating Time Counter

I5.8.3.1 Software Package I5.8.3.2 System Software Version I5.8.3.3 Firmware Interface I5.8.3.4 System Load

A5.8.4.# Name of Application

I5.8.5.1 Power Unit Type I5.8.5.2 Nominal Unit Voltage E5.8.5.3 Brake Chopper E5.8.5.4 Brake Resistor E5.8.5.5 Power Unit Serial Number

D5.8.4.#.1 Application ID D5.8.4.#.2 Version D5.8.4.#.3 Firmware Interface

*When 9000X Drive tool is used, these menus are not displayed in parameter tree.

LIT-1201828

Figure 6-8: System Menu Keypad Structure

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System Menu Parameters

S5.1

Language

Selection

S5.2

Application

Selection

Range: English (Spanish, French, Portuguese) Default: English

Language

This parameter offers the ability to control the drive through the keypad in the language of your choice. Currently available language: English.



Available in the future.

Default: Remote Input

Application

This parameter sets the active application. When changing applications, you will be asked if you want the parameters of the

new application to be uploaded to the keypad. If you wish to load the new application parameters, push the ENTER button. Pushing any other button saves the parameters of the previously used application in the keypad.

System Menu Copy Parameter Options (S5.3)

The parameter copy function is used when the operator wants to copy one or all parameter groups from one drive to another. All the parameter groups are ﬁrst uploaded to the keypad, then the keypad is connected to another drive and then the parameter groups are downloaded to it (or possibly back to the same drive).

Note: Before any parameters can successfully be copied from one drive to another, the drive

must be stopped when the parameters are downloaded to it.

S5.3.1

Parameter

Sets

Range: 0 – 4

Parameter Sets

This parameter allows you to reload the factory default parameter values, and to store and load two customized parameter sets.

0 Load Factory defaults 1 Store Set 1 2 Load Set 1 3 Store Set 2 4 Load Set 2

S5.3.2

Upload to

Keypad

S5.3.3

Download

from Keypad

Up to keypad

This function uploads all existing parameter groups to the keypad.

Range: 0 – 3 Default: 0 (All parameters)

Down from keypad

This function downloads one or all parameter groups from the keypad to the drive. 0 All parameters 1 All, no motor 2 Application parameters

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S5.3.4

Automatic

Backup

Range: Yes, No Default: Yes

Auto.backup

This parameter activates and deactivates the parameter backup function. When the Parameter backup function is activated, the keypad makes a copy of the parameters and settings in the currently active application. When applications are changed, you will be asked if you wish the parameters of the new application to be uploaded to the keypad. For this to happen, push the ENTER button. If you wish to keep the copy of the parameters of the previously used application saved in the keypad push any other button.

Note: Parameters saved in the parameter settings of S5.3.1 will be deleted when applications are changed. If you want to transfer the parameters from one application to another you have to upload them to the keypad ﬁrst.

System Menu Parameter Comparison Options (S5.4)

S5.4

Parameter

Comparison

Parameter Comparison

With the Parameter Comparison function, you can compare the actual parameter values to the values of your customized parameter sets and those loaded to the control keypad.

The actual parameter values are ﬁrst compared to those of the customized parameter Set1. If no differences are detected, a “0” is displayed on the lowermost line of the keypad.

If any of the parameter values differ from those of the Set1 parameters, the number of the deviations is displayed together with symbol P (e.g. P1 ➠ P5 = ﬁve deviating values).

By pressing the right arrow button once again you will see both the actual value and the value it was compared to. In this display, the value on the Description line (in the middle) is the default value, and the one on the value line (lowermost line) is the edited value. You can also edit the actual value by pushing the Right Arrow button.

Actual values can also be compared to Set2, Factory Settings and the Keypad Set values.

Security Menu Parameter Options (S5.5)

Note: The Security submenu is protected with a password. Store the password in a safe place.

S5.5.1

Password

P5.5.2

Parameter

Lock

Range: 0 – 65535 Default: 0 = Not in use

Password

The application selection can be protected against unauthorized changes with the Password function. When the password function is enabled, the user will be prompted to enter a password before application changes, parameter value changes, or password changes. Password can also be used to prevent user from exiting the operating menu.

By default, the password function is not in use. If you want to activate the password, change the value of this parameter to any number between 1 and 65535. The password will be activated after the Timeout time (Timeout Time) has expired.

To deactivate the password, reset the parameter value to 0. Back door password is

2277.

Range: ChangeEnable, ChangeDisabl Default: ChangeDisabl

Parameter Lock

This function allows the user to prohibit changes to the parameters. If the parameter lock is activated the text *

locked

* will appear on the display if you try to edit a

parameter value. Note: This function does not prevent unauthorized editing of parameter values.

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P5.5.3

Start-Up

Wizard

P5.5.4

Multimonitor

Items

Range: Yes, No Default: No

Start-up Wizard

The Start-Up Wizard facilitates commissioning the drive. If selected active, the StartUp Wizard prompts the operator for the language and application desired and then advances through the start-up parameter list. After completion it allows the user to repeat the Start-Up Wizard or return to the default page, the Operate Menu. The Start-Up Wizard in always active for the initial power up of the drive.

This feature can also be selected by pressing the STOP/RESET button for 5 seconds. Display will then show “Start-Up Wizard Activated”. Unit must then be powered down and “SUW” will be displayed on powerup.

Yes = Startup Wizard turns on every time power turns on.

Range: ChangeEnable, ChangeDisabl Default: ChangeEnable

Multimon.items

The keypad display can display three actual monitored values at the same time. This parameter determines if the operator is allowed to replace the values being monitored with other values.

Keypad Settings (S5.6)

There are ﬁve parameters (Default Page to Backlight Time) associated with the keypad operation:

P5.6.1

Default Page

Range: 0 – 8 Default: 0

Default page

This parameter sets the view the display shows when entering the Programming Mode. See Figure 6-3 on Page 6-5.

0,1 M1 Programming 2 M2 Keypad Control 3 M3 Active Faults 4 M4 Fault History 5 M5 System Menu 6 M6 Expander Boards 7 M7 Monitor 8 M8 Operate Mode

P5.6.2

Default Page

in the

Operating

P5.6.3

Timeout Time

Range: 0 – 16 Default: 0

Default page/OM

Here you can set the location in the Operating menu to which the display automatically moves as the set Timeout Time expires, or when the keypad power is switched on. See Table 6-14 on Page 6-21.

0,1 O1 Output Frequency 2 O2 Actual Speed 3 O3 Speed Setpoint ... 16 O16 Multimonitor

Range: 0 – 65,535 Units: Seconds

Timeout time

The Timeout Time setting deﬁnes the time after which the keypad display returns to the Default Page.

Note: If the Default Page value is 0 the Timeout Time setting has no effect.

Default: 60

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P5.6.4

Contrast

Adjustment

P5.6.5

Backlight

Time

Contrast adjustment

If the display is not clear, you can adjust the keypad contrast with this parameter.

Range: 1 – 65,535 or Forever Units: Minutes

Backlight time

Default: 18

Default: 10

This parameter determines how long the backlight stays on before going out. You can select any time between 1 and 65,535 minutes or “Forever”. 0 minutes = Forever.

Hardware Settings (S5.7)

The Hardware Settings submenu (S5.7) provides parameters for setting information on Internal brake resistor connection, Fan control, Keypad acknowledge timeout and Keypad retries.

Internal Brake

P5.7.1

Resistor

Connection

Range: Connected – Not Connected Default: Connected

Internbrakeres

With this function you tell the drive whether the internal brake resistor is connected or not.

If your drive has an internal brake resistor, the default value of this parameter is “Connected”. However, if it is necessary to increase braking capacity by installing an external brake resistor, or if the internal brake resistor is disconnected, it is advisable to change the value of this function to “Not Connected” in order to avoid unnecessary fault trips.

Note: The brake resistor is available as an option for all drives. It can be installed internally in frame sizes FR4 to FR6.

P5.7.2

Fan Control

Range: Continuous, Temperature Default: Continuous

Fan control

This function sets the control method of the drive’s cooling fan. You can set the fan to run continuously when the power is switched on or to run based on the temperature of the unit. If the latter function has been selected, the fan is switched on automatically when the heatsink temperature reaches 60°C. The fan receives a stop command when the heatsink temperature falls to 55°C. The fan runs for about a minute after receiving the stop command or switching on the power, as well as after changing the value from “Continuous” to “Temperature”.

Note: The fan runs continuously, regardless of this setting, when the drive is in RUN state.

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P5.7.3

HMI

Acknowledge

Timeout

P5.7.4

Number of

Retries to

Receive

Keypad

Acknowledge-

ment

Range: 200 – 5,000 Units: mseconds

HMI ACK timeout

This function allows the user to change the timeout of the Keypad acknowledgement time.

Note: If the drive has been connected to a PC with a serial cable, the default values of

Keypad Acknowledge Timeout and Number of Retries to Receive Keypad Acknowledgement must not be changed.

If the drive has been connected to a PC via a modem and there is delay in transferring messages, the value of Keypad Acknowledge Timeout must be set according to the delay as follows:

Example:

Default: 200

• Transfer delay between the drive and the PC is found to be = 600 ms

• The value of Keypad Acknowledge Timeout is set to 1200 ms (2 x 600, sending

delay + receiving delay)

• The corresponding setting is then entered in the [Misc] section of the ﬁle

NCDrive.ini: Retries = 5 AckTimeOut = 1200 TimeOut = 5000

It must also be considered that intervals shorter than the Keypad Acknowledge Timeout time cannot be used in drive monitoring.

Range: 1 – 10 Default: 5

Keypad retry

With this parameter you can set the number of times the drive will try to receive an acknowledgement when it has not been received within the acknowledgement time (Keypad Acknowledge Timeout) or if the received acknowledgement is faulty.

System Information (S5.8)

This section contains hardware and software information as well as operation information.

S5.8.1

Total

Counters

Total counters

In the Total Counters page you will ﬁnd information related to the drive operating times, i.e. the total numbers of MWh, operating days and operating hours. See Table 6-6.

Unlike the counters for the Trip Counters, these counters cannot be reset. Note: The Power On time counters, days and hours, operate whenever power is

applied to the drive.

Table 6-6: Total Counters

Number Name Description

C5.8.1.1 MWh counter Megawatt hours total operation time counter

C5.8.1.2 Power On day

counter

C5.8.1.3 Power On hour

counter

Number of days the drive has been supplied with power

Number of hours the drive has been supplied with power

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Trip Counters

S5.8.2

S5.8.3

Software

Information

Trip counters

The Trip Counters are counters whose values can be reset to zero. The resettable counters are shown in Table 6-7.

Table 6-7: Trip Counters

Number Name Description

T5.8.2.1 MWh counter Megawatts hours since last reset

P5.8.2.2 Clear MWh

Resets megawatts hours counter

counter

T5.8.2.3 Power On day

counter

T5.8.2.4 Power On hour

counter

Number of days the drive has been run since the last reset

Number of hours the drive has been run since the last reset

P5.8.2.5 Clr Optime cntr Resets the operating day and hour counters

Note: The Trip Counters operate only when the motor is running.

Software

The Software information page includes information on the following software related topics:

Table 6-8: Software Information

Number Name Description

S5.8.4

Application

Information

I5.8.3.1 Software

SVX00031V010 or later

package

I5.8.3.2 System

11.62.7486 or later software version

I5.8.3.3 Firmware

4.45 or later interface

I5.8.3.4 System load XX % (actual value)

Applications

The Application information page includes information on not only the application currently in use but also all other applications loaded into the drive. The information available is shown in Table 6-9. Note that the “x” in the table refers to the sequential number of the application in the list.

Table 6-9: Application Information

Name Content

A5.8.4.x Application name

D5.8.4.x.1 Application ID

D5.8.4.x.2 Version

D5.8.4.x.3 Firmware interface

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S5.8.5

Hardware

Information

Hardware

The Hardware information page provides information on the following hardwarerelated topics:

Table 6-10: Hardware Information

Number Content

I5.8.5.1 Nominal power of the unit

I5.8.5.2 Nominal voltage of the unit

E5.8.5.3 Brake chopper

E5.8.5.4 Brake resistor

E5.8.5.5 Power unit serial number

S5.8.6

Expander

Board

Information

Expander boards

This parameter and its sub-items provide information about the basic and option boards plugged into the control board as shown in Table 6-11. Note that the “x” in the table refers to the sequential number of the slot, with slot A being “1” and slot E being “5”.

S5.8.7

Debug Menu

S5.9

Power

Monitor

S5.10

Reserved

Table 6-11: Expander Board Information

Number Content

E5.8.6.x Slot “x” board identiﬁcation

E5.8.6.x.1 Operating state

E5.8.6.x.2 Software version

See option board manual for additional information data.

Debug

This menu is meant for advanced users and application designers. Contact the factory for any assistance needed.

power monitor

Table 6-12: Drive Output Phase Current Measurement

Number Content

V5.9.1 IU ﬁltered, Phase 1

V5.9.2 IV ﬁltered, Phase 2

V5.9.3 IW ﬁltered, Phase 3

Parameter not displayed, reserved for future use.

Power Multi-

S5.11

monitoring

power multimon

Displays all three output phase currents simultaneously.

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Expander Board Menu (M6)

The Expander Board Menu makes it possible for the user to:

● to see what expander boards are connected to the control board and

● to access and edit the parameters associated with the expander board.

G6.1 “A: OPTA9”

G6.2 “B: ”

G6.3 “C: ”

G6.4 “D: ”

G6.5 “E: ”

G6.1.1 Parameters

G6.1.2 I/O-monitor

(Slot A Option Board)

P6.1.1.1 AI-1 Mode P6.1.1.2 AI-2 Mode P6.1.1.3 AO-1 Mode

V6.1.2.1 . . . V6.1.2.10

(Slot B Option Board) (Slot C Option Board) (Slot D Option Board) (Slot E Option Board)

Figure 6-9: Expander Board Menu Structure

Example of Expander Board Parameters for Option Board A9

P6.1.1.1

AI-1 Mode

Range: 1 – 5 Default: 3

AI-1 Mode

Analog Input 1 input options: 1 0 – 20 mA 2 4 – 20 mA 3 0 – 10V DC 4 2 – 10V DC 5 -10 – +10VP

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P6.1.1.2

AI-2 Mode

Range: 1 – 5 Default: 1

AI-2 Mode

Analog Input 2 input options: 1 0 – 20 mA



P6.1.1.3

AO-1 Mode

2 4 – 20 mA 3 0 – 10V DC 4 2 – 10V DC 5 -10 – +10VP



Values 2 – 5 require changing pins. See Figure [?] on Page [?]. {THIS WAS DELETED}

Range: 1 – 4 Default: 1

A0-1 Mode

Analog Output 1 output options: 1 0 – 20 mA 2 4 – 20 mA 3 0 – 10V DC 4 2 – 10V DC

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Monitoring Menu (M7)

The Monitoring Menu items are meant for viewing parameter values during operation. Monitored values are updated every 0.3 sec. Monitored items are identiﬁed by item numbers V7.1 to V1.xx, where “xx” varies by application. Table 6-13 provides an example of the monitored values for the Generic PI application.

Monitored parameters are not editable from this menu (See Parameter Menu [M1] to change parameter values).

Table 6-13: Monitoring Menu Items — Generic PI Application Example

Code Signal Name Unit ID Description

V7.1 Actual speed % 1 Actual motor speed between min and max

frequency

V7.2 Output frequency Hz 2 Output frequency to motor

V7.3 Speed Setpoint % 3 Speed Setpoint

V7.4 Motor speed rpm 4 Calculated motor speed in rpm

V7.5 Motor current A 5 Motor current

V7.6 Motor torque % 6 Calculated torque as a percentage of nominal

torque

V7.7 Motor power % 7 Calculated motor shaft power

V7.8 Motor voltage V 8 Calculated motor voltage

V7.9 DC-Bus voltage V 9 DC-Bus voltage

V7.10 Unit temperature °F 10 Heatsink temperature

V7.11 Motor temperature % 11 Calculated motor temperature

V7.12 Analog input 1 V 12 Analog input AI-1

V7.13 Analog input 2 mA 13 Analog input AI-2

V7.14 DI-1, DI-2, DI-3 — 14 Digital input status (Figure 6-10)

V7.15 DI-4, DI-5, DI-6 — 15 Digital input status (Figure 6-11)

V7.16 DO-1, RO-1, RO-2 — 16 Digital and relay output status (Figure 6-12)

V7.17 Analog Iout mA 17 Analog output AO-1

V7.18 Active Fault Code 18 Active Fault Code for ﬁeldbus use

V7.19 Active Warning Code 19 Active Warning Code for ﬁeldbus use

V7.20 Status Word 20 Status Word for ﬁeldbus use

V7.21

V7.22

V7.23



PI Setpoint %



PI Input %



PI error %



21 PI Setpoint

22 PI Input

23 Calculated error between PI actual and

reference values



V7.24

PI output % 24 PI output (speed reference when PI active)

G7.25 Multimonitor — Displays three selectable monitoring values



Units will vary depending on active application.



Not available in Remote Input application.

V1.14 DI-1, DI-2, DI-3

OFF ON OFF

Figure 6-10: Digital Inputs — DI-1, DI-2, DI-3 Status

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V1.15 DI-4, DI-5, DI-6

ON OFF OFF

Figure 6-11: Digital Inputs — DI-4, DI-5, DI-6 Status

V1.16 DO-1, RO-1, RO-2

OFF OFF ON

Figure 6-12: Digital and Relay Outputs — DO-1, RO-1, RO-2 Status

Multimonitor (G7.25)

This parameter allows the viewing and selection (if allowed by System menu item, P5.5.4) of three simultaneously monitored items from the Monitored Menu Items shown in Table 6-13. Use the right arrow key to select the item to be modiﬁed and then the up or down arrow keys to select the new item. Press the ENTER key to accept the change.

Operate Menu (M8)

The Operate Menu provides a easy to use method of viewing key numerical Monitoring Menu items. Some applications also support the setting of reference values in this menu. The items displayed vary by application. Table 6-14 is an example for the Generic PI application.

Table 6-14: Operate Menu Items — Generic PI Application Example

Index Signal Name Unit Description

O1 Output Frequency Hz Actual motor frequency

O2 Actual Speed % Actual motor speed between min and max frequency

O3 Speed Setpoint % Speed Setpoint (Can be Keypad on AI-1/AI-2)

O4 Motor Speed rpm Actual motor speed

O5 Motor Current A Measured Motor Current

O6 Motor Torque % Calculated Motor Torque

O7 Motor Power % Calculated Motor Power

O8 Motor Voltage V Measured Motor Voltage

O9 DC-Bus Voltage V Measured DC-Bus Voltage

O10 Unit Temperature °F Heatsink temperature

O11 Motor Temperature % Calculated motor temperature based on the motor



O12



O13



O14



O15

O16 Multimonitor



Units will vary depending on active application.



Not available in Remote Input application.

nameplate information and actual motor load

PI-Setpoint %

PI-Input %

PI-Error Value %



PI Setpoint

PI Input (measured) value

Calculated error between PI actual and reference values

PI-Output % PI output (speed reference when PI active)



Displays three values simultaneously

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Chapter 7 — Start-Up

Safety Precautions

Before start-up, observe the following warnings and safety instructions.

WARNING

Internal components and circuit boards (except the isolated I/O terminals) are at utility potential when the VSD Series drive is connected to the line. This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it.

When the VSD Series drive is connected to the utility, the motor connections U (T1), V (T2), W (T3) and DC-link/brake resistor connections B–, B+ and R– are live even if the motor is not running.

Do not make any connections when the VSD Series drive is connected to the utility line.

Do not open the cover of the VSD Series drive immediately

after disconnecting power to the unit, because components within the drive remain at a dangerous voltage potential for some time. Wait until at least ﬁve minutes after the cooling fan has stopped and the keypad or cover indicators are dark before opening the VSD Series drive cover.

The control I/O terminals are isolated from the utility potential,

but relay outputs and other I/Os may have dangerous external voltages connected even if power is disconnected from the VSD Series drive.

Before connecting to the utility make sure that the cover of the

VSD Series drive is closed.

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Sequence of Operation

1. Read and follow all safety precautions.

2. At installation ensure:

a. That the VSD Series drive and motor are connected to ground.

b. That the utility and motor cables are in accordance with the installation and

connection instructions as detailed in Chapter 3.

c. That the control cables are located as far as possible from the power cables as

detailed in Chapter 4 and Table 3-1. That control cable shields are connected to protective ground. That no wires make contact with any electrical components in the VSD Series drive.

d. That the common input of digital input groups is connected to 24V DC or ground of

the I/O terminal supply or an external supply as detailed in Chapter 4 and Figure 4-3.

3. Check the quality of the cooling air as detailed in Chapter 2.

4. Check that moisture has not condensed inside the VSD Series drive.

5. Check that all START/STOP switches connected to the I/O terminals are in the STOP state.

6. Connect the VSD Series drive to the utility and switch the power on.

7. Use start-up wizard. It is active by default, if not keep STOP/RESET button pressed 5 seconds to activate it. Start-up wizard will guide you through correct application-speciﬁc parameter settings, like motor nameplate values etc.

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8. Perform either Test A or Test B without the motor connected to the VSD Series drive.

As a default, these tests should be done with the Remote Input application.

Test A — Control from the Control Panel.

● Apply input power to the VSD Series drive.

● Press HOA button until HAND LCD is ﬂashing, then press ENTER.

● Press the START button.

● Press up arrow (+) or down arrow (-) to get speed setpoint.

● Check that the actual speed follows the setpoint (operate menu display 01).

● Press the STOP/RESET button.

Test B — Control from the I/O Terminals.

● Apply input supply power to the VSD Series drive.

● Change control from the keypad to the I/O terminals. Press HOA button until AUTO

LCD is ﬂashing, then press ENTER. Start drive by closing DI-1.

● Change the speed setpoint, from where “Setpoint Source Auto” (P1.1.15) has been

selected.

● Check that the actual speed follows the setpoint (operate menu display 01).

● Stop the drive by opening the start contact at DI-1.

Disconnect all power to the VSD Series drive. Wait until the cooling fan on the unit stops and the indicators on the panel are not lit. If no keypad is present, check the indicators in the cover. Wait at least ﬁve more minutes for the DC bus to discharge. Ensure bus voltage has discharged by measuring B+ and B- with DC voltage. Connect the motor to the VSD Series drive and check for correct motor rotation. If possible, perform a start-up test with the motor connected to the VSD Series drive but not connected to the process. If the VSD Series drive must be tested with the motor connected to the process, perform it under no-load or light load conditions.

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Start-Up Wizard — Duct Static, Building Static, Pressure Control, Temperature Control, Generic PI

Upon initial power up, the Start-Up Wizard guides the commissioner through the basic VSD Series setup. The Start-Up Wizard may be set to function upon power up by setting parameter P5.5.3, or by pressing the STOP/RESET button for 5 seconds while in the “Operate Menu”. The display will read “Start-Up Wizard Activate!” after 5 seconds.

Start of the Start-Up Wizard

Language selection

Duct, Building, Pressure, Temperature, Generic PI

By pressing

US/Metric units are used only in Duct, Building, Pressure and Temperature applications.

Motor Name Plate current in Amps XX.X A – Default will vary depending on drive size

Motor Name Plate voltage in Volts XXX V – Default is same as drive nominal voltage

setup will start

the setup will be stopped

start up wizard

press enter

language

english

application

remote input

setup starts

press enter

US/ metric units

motor Np current

XX.X A

motor Np voltage

XXX V

Continued

1Steps:

Figure 7-1: Start-Up Wizard Navigation (1 of 3)

Note: Use for changing parameter. Then press ENTER to save and move forward.

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8Steps:

motor NP freq

60.00 Hz

motor NP rpm

1720 rpm

min. frequency

12.00 Hz

max. frequency

60.00

AUTO ACCEL Time

60.0s

AUTO DECEL time

60.0s

PI-input source

(a) ai-1

sensor min. scale

XXX.X

Motor Name Plate Frequency default 60.00 Hz

Motor Name Plate Speed 1720 rpm

Drive Minimum Output Frequency default 12.00 Hz

Drive Maximum Output Frequency default 60.00 Hz

Acceleration time from zero to Max. Frequency, when running in auto mode and PI-regulator is not active. default 60.0 seconds

Deceleration time from Max. Frequency to zero, when in auto mode and drive is stopped. default 60.0 seconds

PI Input/Feedback Auto source, when PI is active: AI-1 (0-10V DC); AI-2 (0-20 mA); Fieldbus default AI-1

PID Input/Feedback device min. value This value corresponds to the min. value of the sensor output and to P1.2.10 or P1.2.14 (not available in Remote Input and Generic PI applications)

AI-1 Min.

0.0%

sensor max. scale

XXX.X

AI-1 Max.

100.00%

Continued

Analog Input 1 min. value

0.00% = 0V (not available in Remote Input and Generic PI applications)

PID Input/Feedback device max. value This value corresponds to the max. value of the sensor output and to P1.2.11 or P1.2.15 (not available in Remote Input and Generic PI applications)

Analog Input 1 max. value

100.00% = 10V (not available in Remote Input and Generic PI applications)

Figure 7-2: Start-Up Wizard Navigation (2 of 3)

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19Steps:

parameters to or from another drive

PI-contr. p-gain

0.10

PI-contr I-time

30.00

PI-stpt

repeat setup?

NO yes

setup done

press enter

When keypad is used for copying

new keypad

press enter

copy parameters

NO yes

PI control gain value default will vary depending on application

PI control integration time default 30.00 second

PI Setpoint if source is fieldbus (not available in Remote Input application)

Jump to

copy from keypad

NO yes

downloading . . .

wait. . .

copy to keypad

NO yes

uploading . . .

wait. . .

operate menu

default page

Figure 7-3: Start-Up Wizard Navigation (3 of 3)

Note: Start-Up Wizard can be cancelled with the STOP/RESET button. If pressed, the text

“EXIT?” is shown on the display along with “No” and “Yes”.

Note: In Pressure Control application, inverse selection is an option.

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Start-Up Wizard — Remote Input Application

The Remote Input application uses a slightly different Start-Up Wizard:

1 4 6 10Steps: to , and to are exactly the same.

New Steps:

Skip to Step:

acceleration time

60 s

deceleration time

60 s

start srce auto

DI-1 start

stpt source auto

(a) ai-1

Acceleration time from min. Frequency to max. Frequency

Deceleration time from max. Frequency to min. Frequency

Keypad DI-Start I/O 3 wire Fieldbus

(A) AI-1 (A) AI-2 Keypad StPt Fieldbus

Figure 7-4: Remote Input Start-Up Wizard

Start source location

Set point of Auto Source

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Chapter 8 — N2, XT, and SA BUS Communication

The Johnson Controls VSD Series Drives powered by Cutler-Hammer® technology from Eaton’s electrical business can be controlled, monitored and programmed from a host system via Johnson Controls N2, XT, or SA BUS communication protocols with the addition of the VS-OPTNX RS-485 Communication Option Board.

If you purchase your Communication Board separate from the drive, please note that it must be installed in slot D or E on the control board of the VSD Series drive.

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Chapter 9 — Remote Input Application (SVCHS200)

Introduction

The Remote Input Application is typically used for direct frequency control without the PI. In these applications, the Remote Input Application provides a smooth control and an integrated measurement and control package where no additional components are needed.

The direct frequency reference is used for the control without the PI controller and is selected from the analog inputs, ﬁeldbus or keypad.

● Digital inputs DI-2, DI-3, DI-4, DI-5 and DI-6 and all outputs are freely programmable.

Additional functions:

● Analog input signal range selection

● Fire Mode

● Torque limit supervision

● Reference limit supervision

● Two sets of ramp times and S-shape ramp programming

● Programmable start and stop functions

● DC Brake Chopper

● Six skip frequency areas

● Programmable V/Hz curve and switching frequency

● Auto restart

● Motor thermal and stall protection: Programmable action; off, warning, fault

● Motor underload protection

● Input phase supervision

Details of the parameters shown in this section are available in Chapter 15 of this Manual, listed by parameter ID number.

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Control Input/Output

Table 9-1: Remote Input Application Default I/O Conﬁguration

Terminal Signal Description

OPTA9

0 to 10V DC

(Factory Default)

4 to 20 mA

(Factory Default)

External

Interlock

Wiring

External

Interlock

Wiring

0 to 20 mA

(Factory Default)

Defaults:

21-22 Opens on RUN

22-23 Closes on RUN

24-25 Opens on FAULT

25-26 Closes on FAULT

1 +10V DC

2 AI-1+ Analog input, voltage range

3 AI-1- I/O Ground Ground for reference and controls

4 AI-2+ Analog input, current range

5 AI-2-

6 24V DC Control voltage output Voltage for switches, etc. max 0.1A

7 GND I/O ground Ground for reference and controls

8 DI-1 Start/Stop Control Contact closed = start

9 DI-2 External fault input

10 DI-3 External Interlock

11 CMA Common for DI-1 – DI-3 Connect to GND or 24V DC

12 24V DC Control voltage output Voltage for switches (see terminal 6)

13 GND I/O ground Ground for reference and controls

14 DI-4 Speed Select 1

15 DI-5 Fire Mode

16 DI-6 Overload relay (IntelliPass)

17 CMB Common for DI-4 – DI-6 Connect to GND or 24V DC

18 AO-1+ Output frequency

19 AO-1

20 DO-1 Digital output

OPTA2

21 RO-1 Relay output 1 Programmable

22 RO-1

23 RO-1

24 RO-2 Relay output 2 Programmable

25 RO-2

26 RO-2

Note: For more information on jumper selections, see Chapter 4.

Reference output Voltage for potentiometer, etc.

ref

Voltage input frequency setpoint

0 – 10V DC

Current input frequency setpoint

0 – 20 mA

Contact closed = fault

(programmable)

Contact open = no fault

Contact closed = OK

(programmable)

Open = Interlocked

Contact closed = Speed Select 1

(programmable)

Contact closed = Fire Mode active

(programmable)

Contact open = no fault

(programmable)

Contact closed = fault

Programmable

Analog output

Range 0 – 20 mA, R

max. 500W

Programmable

READY

Open collector, I ≤ 50 mA, V ≤ 48V DC

Drive RUN is default.

Drive FAULT is default.

X3 Jumper Setting — CMA and CMB Grounding

CMB Connected to Ground CMA Connected to Ground

CMB Isolated from Ground CMA Isolated from Ground

CMB and CMA Internally Connected and Isolated from Ground

Unattended start will occur if power is supplied with Start Command activated.

CAUTION

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Parameter Lists

On the next pages you will ﬁnd the lists of parameters within the respective parameter groups. The parameter descriptions are given by ID number in Chapter 15.

Column explanations:

Code = Location indication on the keypad; Shows the operator the present

parameter number Parameter = Name of parameter Min. = Minimum value of parameter Max. = Maximum value of parameter Unit = Unit of parameter value; Given if available Default = Value preset by factory ID = ID number of the parameter for reference to Chapter 15

Quick Setup Parameters — M1 ➔ G1.1

Table 9-2: Quick Setup Parameters — M1 ➔ G1.1

Code Parameter Min. Max. Unit Default

ID Number Description

P1.1.1 Min Frequency 0.00 Max_

P1.1.2 Max Frequency FreqMin 320.00 Hz 60.00 102 Maximum output frequency,

P1.1.3 Acceleration

Time

P1.1.4 Deceleration

Time

P1.1.5 Motor NP Voltg 180 Motor

P1.1.6 Motor NP Freq 8.00 320.00 Hz 60.00 106 Motor nameplate frequency in

P1.1.7 Motor Nom

Speed

P1.1.8 Motor Nom

Currnt

P1.1.9 Power Factor 0.30 1.00 0.85 109 Motor power factor. (Cos Phii)

P1.1.10 Service Factor 0.10 2.00 1.00 110 Motor service factor. This will

P1.1.11 Current Limit Motor

0.1 3000.0 s 60.0 103 Time from minimum frequency

0.1 3000.0 s 60.0 104 Time from maximum frequency

24 20000 rpm 1720 111 Motor nameplate speed in Rpm.

Motor CurrentMin

CurrentMin

Frequency

VoltageMax

Motor CurrentMax

Hz 12.00 101 Minimum output frequency,

f[Hz].

to maximum frequency.

to minimum frequency.

V 400 105 Motor nameplate voltage in

Volts.

Hertz.

A 5.40 108 Motor nameplate current, I[A]

calculate the motor current limit. (MotorNomCurrent x Service Factor)

A 7.00 107 Output current limit of the unit in

Amps.

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Table 9-2: Quick Setup Parameters — M1 ➔ G1.1, continued

Code Parameter Min. Max. Unit Default

ID Number Description

P1.1.12 Start Srce Hand 1 3 1 112 Parameter for Local

P1.1.13 StPt Source

Hand

P1.1.14 Start Srce Auto 1 4 2 114 Parameter for Remote Start/

P1.1.15 StPt Source Auto 0 4 0 115 Remote speed setpoint

0 3 2 113 Local speed setpoint selection:

Start/Stop/Reverse control location. Default = Keypad

1 = Keypad 2 = DI-1 Start 3 = I/O Three Wire

0 = analog input AI-1 1 = analog input AI-2 2 = Speed Setpoint from Keypad 3 = Motor Potentiometer

Stop/Reverse control location. Default = DI-1 Start

1 = Keypad 2 = DI-1 Start 3 = I/O Three Wire 4 = Fieldbus

selection:

0 = analog input AI-1 1 = analog input AI-2 2 = Speed Setpoint from Keypad 3 = Motor Potentiometer 4 = Speed Setpoint from

Fieldbus

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Input Signals — M1 ➔ G1.2

Table 9-3: Input Signals — M1 ➔ G1.2

Code Parameter Min. Max. Unit Default

ID Number Description

P1.2.1 Start Mode

(A) DI-1 Funct.

P1.2.2 Intlk Stop Mode 0 1 1 216 0 = Coasting

P1.2.3 Intlk Timeout 0.00 300.00 s 5.00 202 Interlock timeout time for Start

P1.2.4 Start Delay Time 0.00 300.00 s 5.00 203 Start delay time for Start

P1.2.5 (A) DI-2 Funct. 0 17 1 204 Default #1 External Fault Close

0 3 1 201 Start Function:

0 = Normal start without interlockings. 1 = Interlocked start. One of the digital inputs must be programmed to Intlk/RunEna. DI-3 is defaulted for this feature. 2 = Mode 1 + timeout supervision. If the interlock is not OK within the interlock timeout time, start request is ignored and must be given again. 3 = Delayed start. Start request is given after delay time has expired.

1 = Ramp

Function #2. Default = 5s.

Function #3. Default = 5s.

0 = Stop pulse, when 3-wire start/stop logic is selected. (False=Stop, True=Ready to Run)

1 = Ext. fault, closing contact 2 = External fault, opening contact 3 = Fault reset 4 = Run enable-Closed Contact 5 = Force ctrl. place to Hand 6 = Force ctrl. place to Auto 7 = Reverse 8 = Speed Select 1 9 = Fire Mode-Closed Contact 10 = Speed Select 2 11 = Speed Select 3 12 = Force Bypass 13 = External interlock closed 14 = External interlock open 15 = Mot. Pot. UP 16 = Mot. Pot. DOWN 17 = Fire Mode-Open Contact

CAUTION

Unattended start will occur if power is supplied with Start Command activated.

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Table 9-3: Input Signals — M1 ➔ G1.2, continued

Code Parameter Min. Max. Unit Default

ID Number Description

P1.2.6 (A) DI-3 Funct. 0 17 13 205 Default #13 Interlock/Run Enable

P1.2.7 (A) DI-4 Funct. 0 17 8 206 Default #8 Speed Select 1

0 = Not Used 1 = Ext. fault, closing contact 2 = External fault, opening

contact

3 = Fault reset 4 = Run enable-Closed Contact 5 = Force ctrl. place to Hand 6 = Force ctrl. place to Auto 7 = Reverse 8 = Speed Select 1 9 = Fire Mode-Closed Contact 10 = Speed Select 2 11 = Speed Select 3 12 = Force Bypass 13 = External interlock closed 14 = External interlock open 15 = Mot. Pot. UP 16 = Mot. Pot. DOWN 17 = Fire Mode-Open Contact

0 = Not Used 1 = Ext. fault, closing contact 2 = External fault, opening

contact

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Table 9-3: Input Signals — M1 ➔ G1.2, continued

Code Parameter Min. Max. Unit Default

ID Number Description

P1.2.8 (A) DI-5 Funct. 0 17 9 207 Default #9 Fire-Mode

0 = Not Used 1 = Ext. fault, closing contact 2 = External fault, opening

contact

P1.2.9 (A) DI-6 Funct. 0 17 0 208 Default #0 Overload Fault

Relay-input 0 = Overload Fault Relay input. (Used in Intellipass)

1 = Ext. fault, closing contact 2 = External fault, opening

contact

P1.2.10 (A) AI-1 Invert 0 1 0 209 0 = Not inverted

1 = Inverted

P1.2.11 (A) AI-1 Filter 0.00 10.00 s 0.10 210 0 = No ﬁltering

P1.2.12 (A) AI-2 Range 0 1 1 211 Default =1 (4-20mA) (0 – 100%)

0 = 0 - 20 mA 1 = 4 - 20 mA

P1.2.13 (A) AI-2 Invert 0 1 0 212 0 = Not inverted

1 = Inverted

P1.2.14 (A) AI-2 Filter 0.00 10.00 s 0.10 213 0 = No ﬁltering

P1.2.15 StPt. Scale Min 0.0 100.0 % 0.0 214 Speed that corresponds to the

minimum setpoint signal.

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Table 9-3: Input Signals — M1 ➔ G1.2, continued

Code Parameter Min. Max. Unit Default

ID Number Description

P1.2.16 StPt. Scale Max 0.0 100.0 % 0.0 215 Speed that corresponds to the

P1.2.17 MotPotStPt

Memory

0 1 0 221 Parameter to select reset

maximum setpoint signal.

0.0%=NOT IN USE!

function for motor potentiometer speed setpoint. Default: No reset.

Output Signals — M1 ➔ G1.3

Table 9-4: Output Signals — M1 ➔ G1.3

Code Parameter Min. Max. Unit Default

P1.3.1 (A) AO-1 Funct. 0 8 1 301 Analog output function:

P1.3.2 (A) AO-1 Filter 0.00 10.00 s 1.00 302

P1.3.3 (A) AO-1 Invert 0 1 0 303 0 = Not inverted

P1.3.4 (A) AO-1 Min. 0 1 0 304 0 = 0 mA

P1.3.5 (A) AO-1 Scale 10 1000 % 100 305

ID Number Description

0 = Fieldbus controlled 1 = O/P frequency (0 - f max ) 2 = Reference frequency

(0 - f max) 3 = Motor speed (0 - 100% x Motor nom. speed) 4 = O/P current (0 - 100% x I nMot) 5 = Motor torque (0 - 100% x T nMot) 6 = Motor power (0 - 100% x P nMot) 7 = Motor voltage (0 - 100% x U nMot) 8 = DC-Bus Voltage (0 - 100% x U nMot)

1 = Inverted

1 = 4 mA

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Table 9-4: Output Signals — M1 ➔ G1.3, continued

Code Parameter Min. Max. Unit Default

ID Number Description

P1.3.6 (A) DO-1 Funct. 0 26 1 306 Default=Drive Ready

0 = Not used 1 = Drive Ready 2 = Drive Running 3 = General Fault 4 = General Fault inverted 5 = Drive overheat warning 6 = External fault or warning 7 = Reference (4mA) fault or

warning

8 = General Warning 9 = Drive Reversing 10 = Preset Speed Active 11 = Speed setpoint=Actual

Speed (=At speed)

12 = Motor regulator activated 13 = Actual Speed limit

supervision 14 = Speed Setpoint limit supervision

15 = Torque limit supervision 16 = Timer On/Timer Off output

control (Trigger is run request)

17 = Selections #16 inverted 18 = Frequency converter

temperature limit supervision 19 = Unrequested rotation direction

20 = Thermistor fault / warning 21 = Hand Control Active 22 = Auto Control Active 23 = DI-Fire Mode Active 24 = Relay to energize an

external element before starting the drive.

25 = Fieldbus Passthrough 26 = Bypass Run

P1.3.7 (B) RO-1 Funct. 0 25 2 307 Same as parameter 1.3.6.

P1.3.8 (B) RO-2 Funct. 0 25 3 308 Same as parameter 1.3.6

P1.3.9 (D) RO-1 Funct. 0 25 0 309 Same as parameter 1.3.6

P1.3.10 (D) RO-2 Funct. 0 25 0 310 Same as parameter 1.3.6

P1.3.11 (D) RO-3 Funct. 0 25 0 311 Same as parameter 1.3.6

P1.3.12 Sp.StPt Supv Fct 0 2 0 312 Speed Setpoint Supervision

Function:

0 = Not used 1 = Low limit 2 = High limit

P1.3.13 Sp.StPt Supv

Lim

0.0 100.0 % 0.0 313 Speed Setpoint Supervision Value.

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Table 9-4: Output Signals — M1 ➔ G1.3, continued

Code Parameter Min. Max. Unit Default

ID Number Description

P1.3.14 Act.Sp. Supv Fct 0 2 0 314 Actual Speed Supervision

P1.3.15 Act.Sp. Supv Lim 0.0 100.0 % 0.0 315 Actual Speed Supervision Value.

P1.3.16 Torque Supv Fct 0 2 0 316 Torque Limit Supervision

P1.3.17 Torque Supv Lim 0.0 300.0 % 0.0 317 Torque Limit Supervision Value

P1.3.18 TempLim Supv

Fct

P1.3.19 TempLim Supv

Lim

P1.3.20 StartRlyON-Del. 0.0 100.0 s 0.0 320 Relay/Digital output ON-delay

P1.3.21 StartRlyOFF-Del. 0.0 100.0 s 0.0 321 Relay/Digital output OFF-delay

0 2 0 318 Temperature Limit Supervision

-50 170 °F 104 319 Temperature Limit Supervision

Function:

0 = Not used 1 = Low limit 2 = High limit

(±1.0% hysteresis)

Function:

0 = Not used 1 = Low limit 2 = High limit

Function:

0 = Not used 1 = Low limit 2 = High limit

value

time after start-command is given.

time after stop-command is given.

Drive Control Parameters — M1 ➔ G1.4

Table 9-5: Drive Control Parameters — M1 ➔ G1.4

Code Parameter Min. Max. Unit Default

P1.4.1 Start Mode 0 1 0 401 0 = Ramp

P1.4.2 Stop Mode 0 1 1 402 0 = Coasting

P1.4.3 Brake Chopper 0 4 0 403 Brake Chopper Mode Selection.

P1.4.4 S-curve Time 0.0 10.0 s 0.0 404 Smooth ratio for S-curve

ID Number Description

1 = Flying start

1 = Ramp

0 = Brake NO, Test NO 1 = Brake YES(Run), Test YES

(Ready+run) 2 = Brake chopper EXTERNAL, Test NO 3 = Brake YES(Ready+run), Test YES (Ready+run) 4 = Brake YES(Run), Test NO

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Prohibit Frequencies— M1 ➔ G1.5

Table 9-6: Prohibit Frequencies — M1 ➔ G1.5

Code Parameter Min. Max. Unit Default

P1.5.1 SkipF1 Low Lim 0.0 100.0 % 0.0 501 Prohibit speed range 1 low limit.

P1.5.2 SkipF1 High Lim Range_1_

100.0 % 0.0 502

Low_Lim

P1.5.3 SkipF2 Low Lim 0.0 100.0 % 0.0 503 Prohibit speed range 2 low limit

P1.5.4 SkipF2 High Lim Range_2_

100.0 % 0.0 504

Low_Lim

P1.5.5 SkipF3 Low Lim 0.0 100.0 % 0.0 505 Prohibit speed range 3 low limit

P1.5.6 SkipF3 High Lim Range_3_

100.0 % 0.0 506

Low_Lim

P1.5.7 SkipF4 Low Lim 0.0 100.0 % 0.0 507 Prohibit speed range 4 low limit

P1.5.8 SkipF4 High Lim Range_4_

100.0 % 0.0 508

Low_Lim

P1.5.9 SkipF5 Low Lim 0.0 100.0 % 0.0 509 Prohibit speed range 5 low limit

P1.5.10 SkipF5 High Lim Range_5_

100.0 % 0.0 510

Low_Lim

P1.5.11 SkipF6 Low Lim 0.0 100.0 % 0.0 511 Prohibit speed range 6 low limit

P1.5.12 SkipF6 High Lim Range_6_

100.0 % 0.0 512

Low_Lim

P1.5.13 PH Acc/Dec

0.1 10.0 x 1.0 513 Acceleration/Deceleration time

Ramp

ID Number Description

Prohibit speed range 1 high limit: 0 = No prohibit frequency range

Prohibit speed range 2 high limit: 0 = No prohibit frequency range

Prohibit speed range 3 high limit: 0 = No prohibit frequency range

Prohibit speed range 4 high limit: 0 = No prohibit frequency range

Prohibit speed range 5 high limit: 0 = No prohibit frequency range

Prohibit speed range 6 high limit: 0 = No prohibit frequency range

factor to pass prohibit speed window.

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Motor Control Parameters — M1 ➔ G1.6

Table 9-7: Motor Control Parameters — M1 ➔ G1.6

Code Parameter Min. Max. Unit Default

ID Number Description

P1.6.1 Motor Ctrl Mode 0 1 0 601 Motor control mode:

P1.6.2 V/Hz Optim. 0 1 0 602 V/F optimization selection:

P1.6.3 V/Hz Ratio 0 3 0 603 V/F ratio selection:

P1.6.4 Field WeakngPnt 8.00 320.00 Hz 60.00 604 Field weakening point.

P1.6.5 Voltage at FWP 10.00 200.00 % 100.00 605 Motor voltage

P1.6.6 V/Hz Mid Freq 0.00 Field

Weakening Point

P1.6.7 V/Hz Mid Voltg 0.00 100.00 % 100.00 607 Motor voltage

P1.6.8 Zero Freq Voltg 0.00 40.00 % 0.00 608 Motor voltage

P1.6.9 Switching Freq 1.0 Switching

FreqMax

P1.6.10 Overvolt Contr 0 2 1 610 0 = Off

P1.6.11 Undervolt Contr 0 1 1 611 0 = Off

P1.6.12 Identiﬁcation 0 2 0 612 Identiﬁcation run. When this

Hz 60.00 606 Programmable V/Hz curve

kHz 3.6 609 Switching frequency in kHz. See

0 = frequency control 1 = speed control

0 = none 1 = automatic torque boost

0 = linear 1 = squared 2 = programmable 3 = Linear with ﬂux optim.

(%*MotorNPVoltage) at ﬁeld weakening point.

middle point frequency.

(%*MotorNPVoltage) at programmable V/Hz curve middle point.

(%*MotorNPVoltage) at zero speed.

Appendix A, Table A-1.

1 = On with no ramping 2 = On with ramping

1 = On

parameter is set greater than zero, then start command must be given within 20 seconds.

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Protections — M1 ➔ G1.7

Table 9-8: Protections — M1 ➔ G1.7

Code Parameter Min. Max. Unit Default

ID Number Description

P1.7.1 Input Phase

Supv

0 2 2 701 Response to input phase

supervision.

0 = No Action 1 = Warning 2 = Fault

P1.7.2 4mA Fault Resp 0 2 0 702 Response to 4 mA signal

supervision.

0 = No Action 1 = Warning 2 = Fault

P1.7.3 Ext. Fault Resp 0 2 2 703 Response to external fault digital

input signal supervision.

0 = No Action 1 = Warning 2 = Fault

P1.7.4 FBComm.

FaultResp

0 2 0 704 Response to ﬁeldbus

communication supervision.

0 = No Action 1 = Warning 2 = Fault

P1.7.5 SlotComFault

Resp

0 2 0 705 Response to slot communication

supervision.

0 = No Action 1 = Warning 2 = Fault

P1.7.6 Motor Therm

Prot

0 3 0 707 0 = No response

1 = Warning 2 = Fault, stop mode after fault

according to ID402 3 = Fault, stop mode after fault always by coasting

P1.7.7 MotAmbTemp

-100.0 100.0 % 0.0 708 Percent of ambient temperature.

Factor

P1.7.8 MTP f0 Current 0.0 150.00 % 40.0 709 Percent of motor nameplate

current.

P1.7.9 MTP Motor T 1 200 min 45 710 Time to reach 63% of ﬁnal value.

P1.7.10 Motor Duty

0 100 % 100 711 Percent of nominal motor load.

Cycle

P1.7.11 Stall Protection 0 3 0 712 0 = No response

1 = Warning 2 = Fault, stop mode after fault

according to ID402 3 = Fault, stop mode after fault always by coasting

P1.7.12 Stall Current 0.00 Motor

A 1.00 713

CurrentMax

P1.7.13 Stall Time Lim 1.00 120.00 s 15.00 714

P1.7.14 Stall Freq Lim 1.00 Max_Freq Hz 25.00 715

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Tables 9-8: Protections — M1 ➔ G1.7, continued

Code Parameter Min. Max. Unit Default

P1.7.15 Underload

0 3 0 716 0 = No response

Protection

P1.7.16 UP fnom Torque 10.0 150.00 % 50.0 717 Minimum torque allowed when

P1.7.17 UP f0 Torque 5.0 150.00 % 10.0 718 Minimum torque allowed with

P1.7.18 UP Time Limit 2.00 600.00 s 20.00 719 P1.7.19 Autom. Restart 0 3 0 706 Resets faults. See Page 15-20.

P1.7.20 Fire Mode Speed 0 100.0 % 100 804 When ﬁre mode input is

ID Number Description

1 = Warning 2 = Fault, stop mode after fault

according to ID402 3 = Fault, stop mode after fault always by coasting

above FWP.

zero frequency.

0 = Disabled 1 = Automatically transferred to

Bypass

2 = Reset drive only 3 = Reset drive, if fails,

transferred to Bypass

triggered, drive will run at ﬁre mode speed.

Fieldbus Parameters — M1 ➔ G1.8

Table 9-9: Fieldbus Parameters — M1 ➔ G1.8

Code Parameter Min. Max. Unit Default

P1.8.1 FB Data Out1 Sel 0 10000 1

P1.8.2 FB Data Out2 Sel 0 10000 5

P1.8.3 FB Data Out3 Sel 0 10000 8

P1.8.4 FB Data Out4 Sel 0 10000 7

P1.8.5 FB Data Out5 Sel 0 10000 9



ID number of parameter or variable to be sent over ﬁeldbus. ID 1 – 20 are Monitoring values, Menu 7 (M7). See Table 9-12.



ID Number Description

1001 Fieldbus process data output 1

selection. Default = Actual Speed

1002 Fieldbus process data output 2

selection. Default = Motor Current

1003 Fieldbus process data output 3

selection. Default = Motor Voltage

1004 Fieldbus process data output 4

selection. Default = Motor Power

1005 Fieldbus process data output 5

selection. Default = DC-Link Voltage

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Table 9-9: Fieldbus Parameters — M1 ➔ G1.8, continued

Code Parameter Min. Max. Unit Default

P1.8.6 FB Data Out6 Sel 0 10000 20

P1.8.7 FB Data Out7 Sel 0 10000 18

P1.8.8 FB Data Out8 Sel 0 10000 19



ID number of parameter or variable to be sent over ﬁeldbus. ID 1 – 20 are Monitoring values, Menu 7 (M7). See Table 9-12.



ID Number Description

1006 Fieldbus process data output 6

selection. Default = Application Status Word (Variable:ApplStatusWord)

b0 = Drive Ready b1 = Run Enable b2 = Drive Running b3 = Drive Reversing b4 = General Fault b5 = General Warning b6 = Preset Speed Active b7 = Motor Requlator active b8 = Output speed supervision

indication b9 = Setpoint speed supervision indication

b10 = HAND Control indication b11 = AUTO Control indication b12 = D-IN Firemode b13 = Damper control signal b14 = Bypass mode status

indication b15 = Bypass running

1007 Fieldbus process data output 7

selection. Default = Active Fault Code

1008 Fieldbus process data output 8

selection. Default = Active Warning Code

Preset Speeds — M1 ➔ G1.10

Table 9-10: Preset Speeds — M1 ➔ G1.10

Code Parameter Min. Max. Unit Step Default

P1.10.1 Preset Speed 1 0 100.0 % 0.1 30.0 1701 Preset speeds when P1.10.2 Preset Speed 2 0 100.0 % 0.1 40.0 1702 P1.10.3 Preset Speed 3 0 100.0 % 0.1 50.0 1703 P1.10.4 Preset Speed 4 0 100.0 % 0.1 60.0 1704 P1.10.5 Preset Speed 5 0 100.0 % 0.1 70.0 1705 P1.10.6 Preset Speed 6 0 100.0 % 0.1 80.0 1706 P1.10.7 Preset Speed 7 0 100.0 % 0.1 90.0 1707

ID Number Description

Digital Inputs are programmed

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Keypad Control Parameters — M2

This menu provides the parameters for the setting of the keypad speed setpoint, the selection of motor direction when in keypad operation, and when the STOP button is active.

Table 9-11: Keypad Control Parameters — M2

ID Number

Code Parameter Min. Max. Unit Default

R2.1 Speed Setpoint 0.0 100.0 % 0.0 Keypad Speed Setpoint.

P2.2 Keypad Direction 0 1 0 1009 Reverse request active from the

P2.3 StopButton



Keypad Control Parameter ID Numbers are listed separately on Page 15-28.

Active

0 1 1 1110 Stop button (Keypad) always



Description

panel

0 = Forward 1 = Reverse

active (Yes/No)

Menus — M3 to M6

Menus M3 to M6 provide information on the Active Faults, Fault History, System Menu settings and the Expander Board setup. These menu items are explained in detail in Chapter 6.

Monitoring Menu — M7

The monitored items are the actual values of parameters and signals as well as the status and measurements of other elements. Monitored items cannot be edited.

See Chapter 6 — Menu information item M7, for more information.

Table 9-12: Monitoring Menu

Code Parameter Min. Max. Unit Default

V7.1 Output

Frequency

V7.2 Actual Speed -320.0 320.0 % 0.0 1 Output speed to the motor

V7.3 Speed Setpoint -320.0 320.0 % 0.0 3 Monitored speed setpoint. This

V7.4 Motor Speed -10000 10000 rpm 0 4 Calculated motor speed in rpm

V7.5 Motor Current 0.0 Motor

V7.6 Motor Torque -300.0 300.0 % 0.0 6 [R] Motor torque as % value,

V7.7 Motor Power -300.0 300.0 % 0.0 7

V7.8 Motor Voltage 0.0 1000.0 V 0.0 8 Measured motor voltage

V7.9 DC-Bus Voltage 0 1000 V 0 9 [R] DC voltage in Volts Tﬁlt =

V7.10 Unit

Temperature

-320.00 320.00 Hz 0.00 2 Output frequency to the motor

A 0.0 5

CurrentMax

-120 570 °F 0 10 Temperature of the heat sink

ID Number Description

will show also the speed setpoint below the minimum frequency.

+1000 equals +100.0 % pos = clockwise, neg = counterclockwise

32ms.

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November 2009

Table 9-12: Monitoring Menu, continued

Code Parameter Min. Max. Unit Default

ID Number Description

V7.11 Motor

0.0 1000.0 % 0.0 11

Temperature

V7.12 (A) AI-1 -10.00 20.00 V 0.00 12 Voltage Input value [V]

V7.13 (A) AI-2 -10.00 20.00 mA 0.00 13 Current Input value [mA]

V7.14 DI-1 DI-2 DI-3 0 7 0 14 DIA-1, DIA-2 and DIA-3 status

V7.15 DI-4 DI-5 DI-6 0 7 0 15 DIB-4, DIB-5 and DIB-6 status

V7.16 DO-1 RO-1 RO-2 0 7 0 16 DO-1, RO-1 and RO-2 status

V7.17 (A) AO-1 0.00 20.00 mA 0.00 17

V7.18 ActFaultCode 0 200 0 18 Active Fault code.

V7.19 ActWarnCode 0 200 0 19 Active Warning code.

V7.20 Status Word -32768 32767 0 20 b0 = Drive Ready

b1 = Run Enable b2 = Drive Running b3 = Drive Reversing b4 = General Fault b5 = General Warning b6 = Preset Speed Active b7 = Motor Regulator active b8 = Output speed supervision

indication b9 = Setpoint speed supervision indication

b10 = HAND Control indication b11 = AUTO Control indication b12 = D-IN Firemode b13 = Damper control signal b14 = Bypass mode status

indication b15 = Bypass running

G7.21 RO-1 RO-2 RO-3 0 7 0 21 Monitoring the OPTB5 relay

outputs.

G7.22 Multimonitor — — — — Displays three monitor values

simultaneously

Operate Menu — M8

The Operate Menu provides an easy to use method of viewing key numerical Monitoring Menu items. It also allows the setting of the keypad frequency reference. See Chapter 6 for more information.

LIT-1201828

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VSD Series Drives User Manual Powered by Eaton Technology

November 2009

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Johnson Controls VSD Series Users Manual

Specifications and Main Features

Frequently Asked Questions

User Manual