Johnson Controls VSD Series Users Manual

VSD Series Drives

User Manual

November 2009
Supersedes September 2006

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November 2009

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VSD Series Drives User Manual

IMPORTANT NOTICE – PLEASE READ

The product discussed in this literature is subject to terms and conditions outlined in
Johnson Controls Inc. selling policies. The sole source governing the rights and remedies of
any purchaser of this equipment is the relevant Johnson Controls Inc. selling policy.

NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A
PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE
OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE INFORMATION,
RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Johnson
Controls Inc. or Eaton Electrical Inc. be responsible to the purchaser or user in contract, in tort
(including negligence), strict liability or otherwise for any special, indirect, incidental or
consequential damage or loss whatsoever, including but not limited to damage or loss of use of
equipment, plant or power system, cost of capital, loss of power, additional expenses in the use
of existing power facilities, or claims against the purchaser or user by its customers resulting
from the use of the information, recommendations and descriptions contained herein.

The information contained in this manual is subject to change without notice.

Cover Photo: Johnson Controls VSD Series Drive.

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Table of Contents

LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

SAFETY ISSUES

Definitions and Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x

Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x

Warnings, Cautions and Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi

CHAPTER 1 — OVERVIEW

How to Use This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Catalog Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

CHAPTER 2 — MOUNTING OPEN TYPE 1, TYPE 12 DRIVES

Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Environmental Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Standard Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

CHAPTER 3 — POWER WIRING

Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

UL Compatible Cable Selection and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Installation Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Standard Wiring Diagrams and Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Checking the Cable and Motor Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

CHAPTER 4 — CONTROL WIRING

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

CHAPTER 5 — INTELLIPASS BYPASS OPTION

Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Catalog Number Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

IntelliPass Control Wiring Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

CHAPTER 6 — MENU INFORMATION

Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Main Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

CHAPTER 7 — START-UP

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

CHAPTER 8 — N2, XT, AND SA BUS COMMUNICATION

CHAPTER 9 — REMOTE INPUT APPLICATION (SVCHS200)

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3

CHAPTER 10 — GENERIC PI APPLICATION (SVCHS201)

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3

CHAPTER 11 — DUCT STATIC APPLICATION (SVCHS202)

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3

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Table of Contents, continued

CHAPTER 12 — BUILDING STATIC APPLICATION (SVCHS203)

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2

Parameter Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3

CHAPTER 13 — PRESSURE CONTROL APPLICATION (SVCHS204)

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2

Parameter Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3

CHAPTER 14 — TEMPERATURE CONTROL APPLICATION (SVCHS205)

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

Control Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2

Parameter Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3

CHAPTER 15 — DESCRIPTION OF PARAMETERS

Parameters by ID Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1

Keypad Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-28

APPENDIX A — TECHNICAL DATA

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Power Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Power Loss and Switching Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

EMC Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15

Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-15

Warranty and Liability Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16

APPENDIX B — FAULT AND WARNING CODES

APPENDIX C — ACCESSORIES

RS-232 Cables Used with VS Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

APPENDIX D — WIRING DIAGRAMS

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List of Figures

Figure 2-1: Mounting Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Figure 3-1: Input Power and Motor Cable Stripping and Wire Lengths . . . . . . . . . . . . . . 3-4

Figure 3-2: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Figure 3-3: Principle Wiring Diagram of VSD Series Power Unit,

Figure 3-4: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Figure 3-5: Option Board A9 Location and Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Figure 4-1: Option Board Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Figure 4-2: Option Board A2 Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Figure 4-3: Positive/Negative Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Figure 5-1: Identification of NEMA Type 1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Figure 5-2: VSD Series IntelliPass/IntelliDisconnect Drive Dimensions . . . . . . . . . . . . . . 5-4

Figure 5-3: VSD Series IntelliPass with Three Contactors . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Figure 5-4: Identification of NEMA Type 12 and NEMA Type 3R Components . . . . . . . . 5-9

Figure 5-5: VSD Series Enclosed Drive Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Figure 5-6: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

Figure 5-7: Schematic for Static Checks (Sample for Frames 4 and 5) . . . . . . . . . . . . . . . 5-15

Figure 5-8: Option Board B5 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Figure 5-9: Option Board B5 Terminal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Figure 5-10: Enable Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Figure 6-1: Keypad and Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Figure 6-2: Operate Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Figure 6-3: Main Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Figure 6-4: Parameter Menu Structure Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Figure 6-5: Keypad Control Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Figure 6-6: Active Fault Display Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Figure 6-7: Sample Fault History Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Figure 6-8: System Menu Keypad Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

Figure 6-9: Expander Board Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19

Figure 6-10: Digital Inputs — DI-1, DI-2, DI-3 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

Figure 6-11: Digital Inputs — DI-4, DI-5, DI-6 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21

Figure 6-12: Digital and Relay Outputs — DO-1, RO-1, RO-2 Status . . . . . . . . . . . . . . . . . 6-21

Figure 7-1: Start-Up Wizard Navigation (1 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Figure 7-2: Start-Up Wizard Navigation (2 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5

Figure 7-3: Start-Up Wizard Navigation (3 of 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

Figure 7-4: Remote Input Start-Up Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

Figure 15-1: AI-1 No Signal Inversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4

Figure 15-2: AI-1 Signal Inversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4

Figure 15-3: AI-1 No Signal Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5

Figure 15-4: Analog Input AI-2 Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-5

Figure 15-5: Setpoint Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-6

Figure 15-6: Sensor Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-6

Figure 15-7: Analog Output Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-7

Figure 15-8: Analog Output Invert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-8

Figure 15-9: Analog Output Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-9

Figure 15-10: Output Frequency Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-11

Figure 15-11: Acceleration/Deceleration (S-shaped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-13

Figure 15-12: Example of Prohibit Frequency Area Setting . . . . . . . . . . . . . . . . . . . . . . . 15-14

Figure 15-13: Ramp Speed Scaling between Prohibit Frequencies . . . . . . . . . . . . . . . . . 15-15

Figure 15-14: Linear and Squared V/Hz Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17

Figure 15-15: Programmable V/Hz Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17

Figure 15-16: Motor Thermal Current IT Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-21

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List of Figures, continued

Figure 15-17: Motor Temperature Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-22

Figure 15-18: Stall Characteristics Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-23

Figure 15-19: Stall Time Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-23

Figure 15-20: Setting of Minimum Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-24

Figure 15-21: Underload Time Counter Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-25

Figure 15-22: Auto Acceleration/Deceleration (S-shaped) . . . . . . . . . . . . . . . . . . . . . . . . . 15-27

Figure A-1: Power Loss as Function of Switching Frequency:

1 – 3 hp 230V, 1-1/2 – 7-1/2 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

Figure A-2: Power Loss as Function of Switching Frequency:

5 – 10 hp 230V, 10 – 20 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

Figure A-3: Power Loss as Function of Switching Frequency:

15 – 20 hp 230V, 25 – 40 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6

Figure A-4: Power Loss as Function of Switching Frequency:

25 – 40 hp 230V, 50 – 75 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6

Figure A-5: Power Loss as Function of Switching Frequency:

50 – 75 hp 230V, 100 – 150 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

Figure A-6: Power Loss as Function of Switching Frequency:

200 – 250 hp 480V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

Figure A-7: TYPE 1 and TYPE 12 VSD Series Open Drive Dimensions,

FR4, FR5 and FR6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

Figure A-8: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12

with Flange Kit, FR4, FR5 and FR6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9

Figure A-9: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12, FR7 . . . . . . . . . . A-10

Figure A-10: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12, FR8 . . . . . . . . . A-11

Figure A-11: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12,

with Flange Kit, FR7 and FR8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12

Figure A-12: VSD Series Open Drive Dimensions, OPEN 1 and OPEN 12 FR9 . . . . . . . . . A-13

Figure A-13: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12 FR9

with Flange Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14

Figure C-1: RS-232 Cable for Parameter Setting or

Software Downloading by Using PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

Figure C-2: Connection of Cable Used with Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

Figure C-3: RS-232 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2

Figure D-1: VSD Series IntelliPass with Three Contactors . . . . . . . . . . . . . . . . . . . . . . . . . D-1

Figure D-2: VSD Series IntelliPass Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2

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List of Tables

Table 1-1: VSD Series Open Drives Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Table 2-1: Space Requirements for Mounting a VSD Series Drive . . . . . . . . . . . . . . . . . . 2-1

Table 2-2: Cooling Airflow Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Table 3-1: Cable Spacings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Table 3-2: Cable and Fuse Sizes — 208 – 240V Ratings
Table 3-3: Cable and Fuse Sizes — 380 – 500V Ratings
Table 3-4: Cable and Fuse Sizes — 525 – 690V Ratings

Table 3-5: Maximum Symmetrical Supply Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Table 3-6: Power Connection Tightening Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

Table 3-7: Power and Motor Cable Stripping Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Table 3-8: Control Wiring Instructions — NEMA Type 1/12 Open Drives . . . . . . . . . . . 3-5

Table 4-1: Option Board A2 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Table 5-1: VSD Series IntelliPass/IntelliDisconnect Drives Selection Chart . . . . . . . . . . . 5-2

Table 5-2: VSD Series Enclosed Drives Selection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Table 5-3: Options List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Table 5-4: Option Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Table 5-5: VSD Series NEMA Type 1 IntelliPass/IntelliDisconnect Drive

Table 5-6: Bypass Power Wiring Instructions —

Table 5-7: VSD Series NEMA Type 12 Enclosed IntelliPass Drive Dimensions . . . . . . . . 5-9

Table 5-8: VSD Series NEMA Type 3R Enclosed IntelliPass Drive Dimensions . . . . . . . . 5-9

Table 5-9: Bypass Power Wiring Instructions — Enclosed NEMA Type 12/3R . . . . . . . . 5-10

Table 5-10: Static Checks of Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Table 5-11: Static Checks of Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Table 5-12: Static Checks of DC Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Table 5-13: Option Board B5 Terminal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Table 6-1: LCD Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Table 6-2: LED Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Table 6-3: Navigation Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Table 6-4: Fault Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Table 6-5: Fault Time Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

Table 6-6: Total Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

Table 6-7: Trip Counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17

Table 6-8: Software Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17

Table 6-9: Application Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17

Table 6-10: Hardware Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

Table 6-11: Expander Board Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

Table 6-12: Drive Output Phase Current Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

Table 6-13: Monitoring Menu Items — Generic PI Application Example . . . . . . . . . . . . . 6-20

Table 6-14: Operate Menu Items — Generic PI Application Example . . . . . . . . . . . . . . . 6-21

Table 9-1: Remote Input Application Default I/O Configuration . . . . . . . . . . . . . . . . . . . . 9-2

Table 9-2: Quick Setup Parameters — M1 ➔ G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3

Table 9-3: Input Signals — M1 ➔ G1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5

Table 9-4: Output Signals — M1 ➔ G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8

Table 9-5: Drive Control Parameters — M1 ➔ G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

Table 9-6: Prohibit Frequencies — M1 ➔ G1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11

Table 9-7: Motor Control Parameters — M1 ➔ G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12

Table 9-8: Protections — M1 ➔ G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13

Eaton Technology



. . . . . . . . . . . . . . . . . . . . . . . . . 3-2



. . . . . . . . . . . . . . . . . . . . . . . . . 3-2



. . . . . . . . . . . . . . . . . . . . . . . . . 3-3

VSD Series Drives User Manual

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

NEMA Type 1 IntelliPass/IntelliDisconnect Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

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VSD Series Drives User Manual

List of Tables, continued

Table 9-9: Fieldbus Parameters — M1 ➔ G1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14

Table 9-10: Preset Speeds — M1 ➔ G1.10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15

Table 9-11: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16

Table 9-12: Monitoring Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16

Table 10-1: Generic PI Application Default I/O Configuration . . . . . . . . . . . . . . . . . . . . . . 10-2

Table 10-2: Quick Setup Parameters — M1 ➔ G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3

Table 10-3: Input Signals — M1 ➔ G1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5

Table 10-4: Output Signals — M1 ➔ G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8

Table 10-5: Drive Control Parameters — M1 ➔ G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10

Table 10-6: Prohibit Frequencies — M1 ➔ G1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

Table 10-7: Motor Control Parameters — M1 ➔ G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12

Table 10-8: Protections — M1 ➔ G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-13

Table 10-9: Fieldbus Parameters — M1 ➔ G1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14

Table 10-10: PI-Control Parameters — M1 ➔ G1.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16

Table 10-11: Preset Speeds — M1 ➔ G1.10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16

Table 10-12: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17

Table 10-13: Monitoring Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17

Table 11-1: Duct Static Application Default I/O Configuration . . . . . . . . . . . . . . . . . . . . . 11-2

Table 11-2: Quick Setup Parameters — M1 ➔ G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3

Table 11-3: Input Signals — M1 ➔ G1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5

Table 11-4: Output Signals — M1 ➔ G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8

Table 11-5: Drive Control Parameters — M1 ➔ G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10

Table 11-6: Prohibit Frequencies — M1 ➔ G1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11

Table 11-7: Motor Control Parameters — M1 ➔ G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

Table 11-8: Protections — M1 ➔ G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13

Table 11-9: Fieldbus Parameters — M1 ➔ G1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14

Table 11-10: PI-Control Parameters — M1 ➔ G1.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16

Table 11-11: Preset Speeds — M1 ➔ G1.10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16

Table 11-12: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17

Table 11-13: Monitoring Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-18

Table 12-1: Building Static Application Default I/O Configuration . . . . . . . . . . . . . . . . . . 12-2

Table 12-2: Quick Setup Parameters — M1 ➔ G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3

Table 12-3: Input Signals — M1 ➔ G1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5

Table 12-4: Output Signals — M1 ➔ G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8

Table 12-5: Drive Control Parameters — M1 ➔ G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-10

Table 12-6: Prohibit Frequencies — M1 ➔ G1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11

Table 12-7: Motor Control Parameters — M1 ➔ G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12

Table 12-8: Protections — M1 ➔ G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13

Table 12-9: Fieldbus Parameters — M1 ➔ G1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14

Table 12-10: PI-Control Parameters — M1 ➔ G1.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16

Table 12-11: Preset Speeds — M1 ➔ G1.10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16

Table 12-12: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-17

Table 12-13: Monitoring Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-18

Table 13-1: Pressure Control Application Default I/O Configuration . . . . . . . . . . . . . . . . 13-2

Table 13-2: Quick Setup Parameters — M1 ➔ G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3

Table 13-3: Input Signals — M1 ➔ G1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5

Table 13-4: Output Signals — M1 ➔ G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-8

Table 13-5: Drive Control Parameters — M1 ➔ G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-10

Table 13-6: Prohibit Frequencies — M1 ➔ G1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-11

Table 13-7: Motor Control Parameters — M1 ➔ G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-12

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Eaton Technology

List of Tables, continued

Table 13-8: Protections — M1 ➔ G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13

Table 13-9: Fieldbus Parameters — M1 ➔ G1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

Table 13-10: PI-Control Parameters — M1 ➔ G1.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16

Table 13-11: Preset Speeds — M1 ➔ G1.10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16

Table 13-12: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-17

Table 13-13: Monitoring Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-18

Table 14-1: Temperature Control Application Default I/O Configuration . . . . . . . . . . . . 14-2

Table 14-2: Quick Setup Parameters — M1 ➔ G1.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-3

Table 14-3: Input Signals — M1 ➔ G1.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-5

Table 14-4: Output Signals — M1 ➔ G1.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-8

Table 14-5: Drive Control Parameters — M1 ➔ G1.4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-10

Table 14-6: Prohibit Frequencies — M1 ➔ G1.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-11

Table 14-7: Motor Control Parameters — M1 ➔ G1.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-12

Table 14-8: Protections — M1 ➔ G1.7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-13

Table 14-9: Fieldbus Parameters — M1 ➔ G1.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-14

Table 14-10: PI-Control Parameters — M1 ➔ G1.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-16

Table 14-11: Preset Speeds — M1 ➔ G1.10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-16

Table 14-12: Keypad Control Parameters — M2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-17

Table 14-13: Monitoring Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-18

Table 15-1: Selections for IDs 112, 113, 114 and 115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2

Table 15-2: Analog Output Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-8

Table 15-3: Output Signals Via DO-1 and Output Relays RO-1 and RO-2 . . . . . . . . . . . . 15-9

Table 15-4: Size-Dependent Switching Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-18

Table 15-5: Fieldbus Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-26

Table 15-6: Preset Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-28

Table A-1: VSD Series Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Table A-2: 230V VT Output Power Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Table A-3: 480V VT Output Power Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Table A-4: 575V VT Output Power Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

Table A-5: VSD Series Open Drive Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8

Table A-6: Dimensions for VSD Series Open Drive, FR4, FR5 and FR6

with Flange Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9

Table A-7: Dimensions for the Flange Opening, FR4 to FR6 . . . . . . . . . . . . . . . . . . . . . . . A-9

Table A-8: VSD Series Open Drive Dimensions, FR7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10

Table A-9: VSD Series Open Drive Dimensions, FR8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11

Table A-10: Dimensions for VSD Series Open Drive, FR7 and FR8

with Flange Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12

Table A-11: Dimensions for the Flange Opening, FR7/FR8 . . . . . . . . . . . . . . . . . . . . . . . . A-12

Table A-12: Dimensions for VSD Series Open Drive, FR9 . . . . . . . . . . . . . . . . . . . . . . . . . A-13

Table A-12: Dimensions for VSD Series Open Drive, FR9, continued . . . . . . . . . . . . . . . A-13

Table A-13: Dimensions for VSD Series Open Drive, FR9 with Flange Kit . . . . . . . . . . . . A-14

Table B-1: Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

VSD Series Drives User Manual

LIT-1201828

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VSD Series Drives User Manual Powered by Eaton Technology

November 2009

Safety Issues

Definitions and Symbols

WARNING

This symbol indicates high voltage. It calls your attention to items
or operations that could be dangerous to you and other persons
operating this equipment. Read the message and follow the
instructions carefully.

This symbol is the “Safety Alert Symbol.” It occurs with either of
two signal words: WARNING or CAUTION as described below.

WARNING

Indicates a potentially hazardous situation which, if not avoided,
can result in serious injury or death.

Indicates a potentially hazardous situation which, if not avoided,
can result in minor to moderate injury, or serious damage to the
equipment. The situation described in the CAUTION may, if not
avoided, lead to serious results. Important safety measures are
described in CAUTION (as well as WARNING).

Hazardous High Voltage

Motor control equipment and electronic controllers are connected
to hazardous line voltages. When servicing drives and electronic
controllers, there may be exposed components with housings or
protrusions at or above line potential. Extreme care should be taken
to protect against shock.

• Stand on an insulating pad and make it a habit to use only one

• Always work with another person in case an emergency occurs.

• Disconnect power before checking controllers or performing

• Be sure equipment is properly grounded.

• Wear safety glasses whenever working on electronic controllers

CAUTION

WARNING

hand when checking components.

maintenance.

or rotating machinery.

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Powered by Eaton Technology VSD Series Drives User Manual

November 2009

Warnings, Cautions and Notices

Read this manual thoroughly and make sure you understand the procedures before you
attempt to install, set up or operate this Johnson Controls VSD Series Variable Speed Drive
powered by Cutler-Hammer® technology from Eaton’s electrical business.

Warnings

Be sure to ground the unit following the instructions in this manual.
Ungrounded units may cause electric shock and/or fire.

This equipment should be installed, adjusted, and serviced by
qualified electrical maintenance personnel familiar with the
construction and operation of this type of equipment and the
hazards involved. Failure to observe this precaution could result in
death or severe injury.

WARNING

WARNING

WARNING

Components within the VSD Series power unit are live when the
drive is connected to power. Contact with this voltage is extremely
dangerous and may cause death or severe injury.

WARNING

Line terminals (L1, L2, L3), motor terminals (U, V, W) and the DC­link/brake resistor terminals (-/+) are live when the drive is
connected to power, even if the motor is not running. Contact with
this voltage is extremely dangerous and may cause death or severe
injury.

WARNING

Even though the control I/O-terminals are isolated from line
voltage, the relay outputs and other I/O-terminals may have
dangerous voltage present even when the drive is disconnected
from power. Contact with this voltage is extremely dangerous and
may cause death or severe injury.

WARNING

The VSD Series drive has a large capacitive leakage current during
operation, which can cause enclosure parts to be above ground
potential. Proper grounding, as described in this manual, is
required. Failure to observe this precaution could result in death or
severe injury.

LIT-1201828

WARNING

Before applying power to the VSD Series drive, make sure that the
front and cable covers are closed and fastened to prevent exposure
to potential electrical fault conditions. Failure to observe this
precaution could result in death or severe injury.

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WARNING

An upstream disconnect/protective device must be provided as
required by the National Electric Code (NEC). Failure to follow this
precaution may result in death or severe injury.

WARNING

Before opening the VSD Series drive covers:

• Disconnect all power to the VSD Series drive.

• Wait a minimum of 5 (five) minutes after all the lights on the
keypad are off. This allows time for the DC bus capacitors to
discharge.

• A hazardous voltage may still remain in the DC bus capacitors
even if the power has been turned off. Confirm that the
capacitors have fully discharged by measuring their voltage
using a multimeter set to measure DC voltage.

Failure to follow the above precautions may cause death or severe
injury.

Cautions

WARNING

The VSD Series output terminals U, V and W correspond to a phase
rotation of ABC. If the input terminals L1, L2 and L3 have not been
wired for ABC, the motor rotation will be different when powered
from the bypass instead of the VSD Series drive which can result in
personal injury and equipment damage. In this situation the input
line wiring must be changed to correspond to ABC rotation.

CAUTION

Do not perform any Megger or voltage withstand tests on any part
of the VSD Series drive or its components. Improper testing may
result in damage.

CAUTION

Prior to any tests or measurements of the motor or the motor cable,
disconnect the motor cable at the VSD Series output terminals (U,
V, W) to avoid damaging the VSD Series drive during the motor or
cable testing.

CAUTION

Do not touch any components on the circuit boards. Static voltage
discharge may damage the components.

CAUTION

Any electrical or mechanical modification to this equipment
without prior written consent of Johnson Controls will void all
warranties and may result in a safety hazard in addition and
voiding of the UL listing.

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CAUTION

Install the VSD Series drive on flame-resistant material such as a
steel plate to reduce the risk of fire.

CAUTION

Install the VSD Series drive on a perpendicular surface that is able
to support the weight of the drive and is not subject to vibration, to
lessen the risk of the drive falling and being damaged and/or
causing personal injury.

CAUTION

Prevent foreign material such as wire clippings or metal shavings
from entering the drive enclosure, as this may cause arcing
damage and fire.

CAUTION

Install the VSD Series drive in a well-ventilated room that is not
subject to temperature extremes, high humidity, or condensation,
and avoid locations that are directly exposed to sunlight, or have
high concentrations of dust, corrosive gas, explosive gas,
inflammable gas, grinding fluid mist, etc. Improper installation may
result in a fire hazard.

Motor and Equipment Safety

Before starting the motor, check that the motor is mounted properly
and aligned with the driven equipment. Ensure that starting the
motor will not cause personal injury or damage equipment
connected to the motor.

Set the maximum motor speed (frequency) in the VSD Series drive
according to the requirements of the motor and the equipment
connected to it. Incorrect maximum frequency settings can cause
motor or equipment damage and the potential for personal injury.

Before reversing the motor rotation, ensure that this will not cause
personal injury or equipment damage.

Make sure that no power factor correction capacitors are connected
to the VSD Series output or the motor terminals to prevent VSD
Series drive malfunction and potential damage.

Make sure that the VSD Series output terminals (U, V, W) are not
connected to the utility line power as severe damage to the VSD
Series drive and personal injury may occur.

CAUTION

CAUTION

CAUTION

CAUTION

CAUTION

LIT-1201828

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Chapter 1 — Overview

This chapter describes the purpose and contents of this manual, the receiving inspection
recommendations and the Johnson Controls VSD Series Open Drive catalog numbering
system.

How to Use This Manual

The purpose of this manual is to provide you with information necessary to install, set and
customize parameters, start up, troubleshoot and maintain the Johnson Controls VSD Series
drive powered by Cutler-Hammer® technology from Eaton’s electrical business. To provide
for safe installation and operation of the equipment, read the safety guidelines at the
beginning of this manual and follow the procedures outlined in the following chapters before
connecting power to the VSD Series drive. Keep this operating manual handy and distribute
to all users, technicians and maintenance personnel for reference.

Chapter 1 – Overview
Chapter 2 – Mounting
Chapter 3 – Power Wiring
Chapter 4 – Control Wiring
Chapter 5 – IntelliPass Bypass Option
Chapter 6 – Menu Information
Chapter 7 – Start-Up
Chapter 8 – Johnson Controls Metasys N2 Protocol
Chapter 9 to 14 – Applications
Chapter 15 – Description of Parameters
Appendix A – Technical Data
Appendix B – Fault and Warning Codes
Appendix C – Accessories

Receiving and Inspection

The VSD Series AC drive has met a stringent series of factory quality requirements before
shipment. It is possible that packaging or equipment damage may have occurred during
shipment. After receiving your VSD Series drive, please check for the following:

● Check to make sure that the package(s) includes the VSD Series drive, the User Manual,

rubber conduit covers, screws, conduit plate and ground straps.

● Inspect the unit to ensure it was not damaged during shipment.

● Make sure that the part number indicated on the nameplate corresponds with the

Catalog Number on your order.

If shipping damage has occurred, please contact and file a claim with the carrier involved
immediately.

If the delivery does not correspond to your order, please contact your Johnson Controls
representative.

Note: Do not destroy the packing. The template printed on the protective cardboard can be

used for marking the mounting points of the VSD Series on the wall or cabinet.

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Catalog Numbering System

Table 1-1: VSD Series Open Drives Selection Chart

Code Number V S 0 A - N 0000

Base Product VS = Variable Speed Drive Prefix

Horsepower (VT) 001 = 1.0 hp to



Voltage

250 = 250 hp

2 = 230V (or 208V)
4 = 480V
5 = 575V

Enclosure Rating 1 = TYPE 1

2 = TYPE 12

Enclosure Style 0 = None (Open Drive)

Revision # A = Rev 1 (Americas)

C = Rev 1 (Canada)

Separator (–)

Communications 0 = None

N = N2/XT/SA
L = L

Option 1 00 = None

Option 2 00 = None



All horsepower ratings are Variable Torque (VT).



3 to 200 @ 575V; 1-1/2 to 250 hp @ 480V; 1 to 100 hp @ 230V.



Voltage Ratings: 230V = 208 – 240V; 480V = 380 – 500V; 575V = 525 – 690V.



N2/XT Communications selectable on drive keypad.



SA = Sensor Actuator Bus for FEC Interface.

ONWORKS





Bus Comm (N2 by default)

®

Network

TYPE 1 & TYPE 12, 208 – 240V, 380 – 500V, 525 – 690V

Johnson Controls Open Drive

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Chapter 2 — Mounting Open TYPE 1, TYPE 12 Drives

VSD Series open drives may be mounted side-by-side or stacked vertically, as outlined in the
following section.

Note: See Chapter 5 for mounting TYPE 1, TYPE 12 and TYPE 3R IntelliPass drives.

Space Requirements

To ensure proper air circulation and cooling, follow the guidelines below.

Table 2-1: Space Requirements for Mounting a VSD Series Drive

Drive Type
Variable Torque Rating

Approximate Dimensions in Inches (mm)

AA2BCD



230V, 1 – 3 hp

0.8 (20) 0.8 (20) 3.9 (100) 2.0 (50)

480V, 1-1/2 – 7-1/2 hp

230V, 5 – 10 hp

0.8 (20) 0.8 (20) 4.7 (120) 2.4 (60)

480V, 10 – 20 hp

230V, 15 – 20 hp

1.2 (30) 1.2 (30) 6.3 (160) 3.1 (80)
480V, 25 – 40 hp
575V, 3 – 30 hp

230V, 25 – 40 hp

3.1 (80) 3.1 (80) 11.8 (300) 3.9 (100)
480V, 50 – 75 hp
575V, 40 – 50 hp

230, 50 – 75 hp

3.1 (80) 5.9 (150) 3.1 (80) 11.8 (300) 7.9 (200)
480V, 100 – 150 hp
575V, 60 – 100 hp

230V, 100 hp

2.0 (50) 3.1 (80) 15.7 (400) 9.8 (250)
480V, 200 – 250 hp
575V, 125 – 200 hp



Dimensions represent the minimum clearance needed when mounting a drive. See Figure 2-1 below.
A = clearance around the VSD Series drive.

= clearance needed to change the fan without disconnecting the motor cables.

A

2

B = distance between adjacent VSD Series drives or between the VSD Series drive and an enclosure wall.
C = clearance above the VSD Series drive.
D = clearance below the VSD Series drive.



Minimum clearance below the VSD Series drive needed to change the fan.

C

13.8



(350)

LIT-1201828

A

A

2

B

A

A

2

2

D

B

Figure 2-1: Mounting Space Requirements

If several units are mounted above each other, the clearance between the drives should equal
C + D (see Table 2-1 and Figure 2-1 above). In addition, the outlet air used for cooling the
lower unit must be directed away from the inlet air used by the upper unit.

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Environmental Requirements

Ensure that the environment meets the requirements listed in Table A-1 of Appendix A for
any storage or operating situation.

The following table specifies the minimum airflow required in the area where the drive will
be mounted.

Table 2-2: Cooling Airflow Requirements

Drive Type
Variable Torque Ratings Cooling Air Required

230V, 1 – 3 hp
480V, 1-1/2 – 7-1/2 hp

230V, 5 – 10 hp
480V, 10 – 20 hp

230V, 15 – 20 hp
480V, 25 – 40 hp
575V, 3 – 30 hp

230V, 25 – 40 hp
480V, 50 – 75 hp
575V, 40 – 50 hp

230V, 50 – 75 hp
480V, 100 – 150 hp
575V, 60 – 100 hp

230V, 100 hp
480V, 200 – 250 hp
575V, 125 – 200 hp

41 cfm (70 m

112 cfm (190 m

250 cfm (425 m

250 cfm (425 m

383 cfm (650 m

765 cfm (1300 m

3

/h)

3

/h)

3

/h)

3

/h)

3

/h)

3

/h)

Standard Mounting Instructions

1. Measure the mounting space to ensure that it allows for the minimum space
surrounding the VSD Series drive. Drive dimensions are in Appendix A.

2. Make sure the mounting surface is flat and strong enough to support the drive, is not
flammable, and is not subject to excessive motion or vibration.

3. Ensure that the minimum airflow requirements for your drive are met at the mounting
location.

4. Mark the location of the mounting holes on the mounting surface, using the template
provided on the cover of the cardboard shipping package.

5. Using fasteners appropriate to your drive and mounting surface, securely attach the
drive to the mounting surface using all 4 screws or bolts.

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Chapter 3 — Power Wiring

Guidelines

To ensure proper wiring, use the following guidelines:

● Use heat-resistant copper cables only, +75°C or higher.

● The input line cable and line fuses must be sized in accordance with the rated input

current of the unit. See Tables 3-2 and 3-5.

● Consistent with UL listing requirements, for maximum protection of the VSD Series

drive, UL recognized fuses type RK should be used.

● If motor temperature sensing is used for overload protection, the output wire size may

be selected based on the motor specifications.

● If three or more shielded cables are used in parallel for the output on the larger units,

every cable must have its own overload protection.

● Avoid placing the motor cables in long parallel lines with other cables.

● If the motor cables run in parallel with other cables, note the minimum distances

between the motor cables and other cables given in Table 3-1 below:

Table 3-1: Cable Spacings

Minimum Distance Between Cables in Feet (m) Shielded Cable Length in Feet (m)

1 (0.3) ≤164 (50)

3.3 (1.0) ≤656 (200)

● The spacings of Table 3-1 also apply between the motor cables and signal cables of

other systems.

● Maximum length of the motor cables is as follows:

– 1 – 2 hp 230V units, 328 ft. (100m); filters required on lead length ≥175 ft.

– All other hp units, 984 ft. (300m); filters required on lead length ≥200 ft.

Note: Lead lengths ≥500 ft. require sine wave filter for all voltages.

● The motor cables should cross other cables at an angle of 90 degrees.

● If conduit is being used for wiring, use separate conduits for the input power wiring,

the output power wiring, the signal wiring, and the control wiring.

● For Frame 4 installations, refer to conduit mounting requirements in Chapter 4.

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UL Compatible Cable Selection and Installation

Use only copper wire with temperature rating of at least 167°F (75°C).

Table 3-2: Cable and Fuse Sizes — 208 – 240V Ratings

hp

Frame
Size NEC Il (A) Il (A) Fuse (A)





Wire Size Terminal Size

Power Ground Power Ground

1
1-1/2
2
3

5
7-1/2
10

15
20

25
30
40

50
60
75

FR4
FR4
FR4
FR4

FR5
FR5
FR5

FR6
FR6

FR7
FR7
FR7

FR8
FR8
FR8

4.2
6

6.8

9.6

15.2
22
28

42
54

68
80
104

130
154
192

4.8

6.6

7.8
11

17.5
25
31

48
61

75
88
114

140
170
205

10
10
10
15

20
30
40

60
80

100
110
125

175
200
250

14
14
14
14

12
10
8

4
2

2
1
1/0

3/0
4/0
300

14
14
14
14

12
10
8

8
6

6
6
4

2
0
2/0

16 – 12
16 – 12
16 – 12
16 – 12

16 – 8
16 – 8
16 – 8

14 – 0
14 – 0

14 – 0
14 – 0
14 – 0

4-3/0
000-350 MCM
000-350 MCM

16 – 14
16 – 14
16 – 14
16 – 14

16 – 8
16 – 8
16 – 8

10 – 2
10 – 2

10 – 00
10 – 00
10 – 00

4-000
4-000
4-000

100 FR9 248 261 300 2 x 4/0 3/0 2*000-350 MCM 4-000



If power cubes are used, a UL recognized RK fuse is recommended.



Based on maximum environment of 104°F (40°C).



If bypass is used, a UL recognized RK5 fuse is recommended.

14
14
14
14
14

12
10
8

8
8
6

6
6
4

2
0
2/0

3/0
300



16 – 12
16 – 12
16 – 12
16 – 12
16 – 12

16 – 8
16 – 8
16 – 8

14 – 0
14 – 0
14 – 0

14 – 0
14 – 0
14 – 0

4 – 3/0
000 – 350 MCM
000 – 350 MCM

2*000 – 350 MCM
2*000 – 350 MCM

16 – 14
16 – 14
16 – 14
16 – 14
16 – 14

16 – 8
16 – 8
16 – 8

10 – 2
10 – 2
10 – 2

10 – 00
10 – 00
10 – 00

4 – 000
4 – 000
4 – 000

4 – 000
4 – 000

Table 3-3: Cable and Fuse Sizes — 380 – 500V Ratings

hp

1-1/2
2
3
5
7-1/2

10
15
20

25
30
40

50
60
75

100
125
150

200
250







Size

FR4
FR4
FR4
FR4
FR4

FR5
FR5
FR5

FR6
FR6
FR6

FR7
FR7
FR7

FR8
FR8
FR8

FR9
FR9

If power cubes are used, a UL recognized RK fuse is recommended.
Based on maximum environment of 104°F (40°C).
If bypass is used, a UL recognized RK5 fuse is recommended.

Frame

NEC I
(A)

3

3.4

4.8

7.6
11

14
21
27

34
40
52

65
77
96

124
156
180

240
302

Il

l

(A) Fuse (A)

3.3

4.3

5.6

7.6
12

16
23
31

38
46
61

72
87
105

140
170
205

261
300

10
10
10
10
15

20
30
35

50
60
80

100
110
125

175
200
250

350
400

Wire Size Terminal Size



Power Ground Power Ground

14
14
14
14
12

10
10
8

6
4
2

2
1
1/0

3/0
4/0
300

350
2 X 250

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14
14
14
14

12
10
8
8

8
6

6
6
6

6
2
1/0



14 – 0
14 – 0
14 – 0
14 – 0

14 – 0
14 – 0
14 – 0
14 – 0

14 – 0
14 – 0

4 – 3/0
4 – 3/0
4 – 3/0

4 – 3/0
2x3/0 – 350 MCM
2x3/0 – 350 MCM

14 – 2
14 – 2
14 – 2
14 – 2

14 – 2
14 – 2
14 – 2
14 – 2

10 – 0
10 – 0

4 – 3/0
4 – 3/0
4 – 3/0

4 – 3/0
4 – 3/0
4 – 3/0

Table 3-4: Cable and Fuse Sizes — 525 – 690V Ratings

hp

3
5
7-1/2
10

15
20
25
30

45
50

60
75
100

125
150
200







Size

FR6
FR6
FR6
FR6

FR6
FR6
FR6
FR6

FR7
FR7

FR8
FR8
FR8

FR9
FR9
FR9

If power cubes are used, a UL recognized RK fuse is recommended.
Based on maximum environment of 104°F (40°C).
If bypass is used, a UL recognized RK5 fuse is recommended.

Frame

Il
(A) Fuse (A)

4.5

7.5
10

13.5

18
22
27
34

41
52

62
80
100

125
144
208

10
10
10
15

20
30
35
40

50
60

80
100
125

175
200
250

Wire Size Terminal Size



Power Ground Power Ground

14
14
14
12

10
10
8
8

6
4

2
1
1/0

3/0
4/0
350

Table 3-5: Maximum Symmetrical Supply Current

Product Voltage Maximum RMS Symmetrical Amperes on Supply Circuit

1 – 75 hp 230 100,000A

1-1/2 – 250 hp 480 100,000A

3 – 200 hp 575 100,000A

Table 3-6: Power Connection Tightening Torque

Rating Frame Size

230V, 1 – 3 hp

FR4 5 0.6

(in-lbs)

480V, 1-1/2 – 7-1/2 hp

Tightening Torque

230V, 5 – 10 hp

FR5 13 1.5

480V, 10 – 20 hp

230V, 15 – 20 hp

FR6 35 4
480V, 25 – 40 hp
575V, 3 – 30 hp

230V, 25 – 40 hp

FR7 88 10
480V, 50 – 75 hp
575V, 40 – 50 hp

230, 50 – 75 hp

FR8 170/80



480V, 100 hp

480V, 125 – 150 hp

FR8 354/195



575V, 60 – 100 hp

230V, 100 hp

FR9 354/195



480V, 200 – 250 hp
575V, 125 – 200 hp



The isolation standoff of the bus bar will not withstand the listed tightening torque. Use a wrench to apply a counter torque when
tightening.

Tightening Torque
(Nm)



20/9



40/22



40/22

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Installation Instructions

Strip the motor and power cables as shown in Figure 3-1 and Table 3-7.

Ground Ground

A1

B1

C1

D1

Power Motor

A2

B2

C2

D2

Figure 3-1: Input Power and Motor Cable Stripping and Wire Lengths

Table 3-7: Power and Motor Cable Stripping Lengths

Product

Horsepower Voltage A1 B1 C1 D1 A2 B2 C2 D2

1 – 3
1-1/2 – 7-1/2

5 – 10
10 – 20

15 and 20
25 – 40
3 – 30

25 – 40
50 – 75
40 – 50

50 – 75
100 – 150
60 – 100

100
200 – 250
125 – 200

230
480

230
480

230
480
575

230
480
575

230
480
575

230
480
575

Frame
Size

FR4 0.59

FR5 0.79

FR6 0.79

FR7 0.98

FR8 1.1

FR9 1.1

Power Wiring in Inches (mm) Motor Wiring in Inches (mm)

(15)

(20)

(20)

(25)

(28)

(28)

1.38
(35)

1.57
(40)

3.54
(90)

4.72
(120)

9.45
(240)

11.61
(295)

0.39
(10)

0.39
(10)

0.59
(15)

0.98
(25)

1.1
(28)

1.1
(28)

0.79
(20)

1.18
(30)

2.36
(60)

4.72
(120)

9.45
(240)

11.61
(295)

0.28
(7)

0.79
(20)

0.79
(20)

0.98
(25)

1.1
(28)

1.1
(28)

1.97
(50)

2.36
(60)

3.54
(90)

4.72
(120)

9.45
(240)

11.61
(295)

0.28
(7)

0.39
(10)

0.59
(15)

0.98
(25)

1.1
(28)

1.1
(28)

1.38
(35)

1.57
(40)

2.36
(60)

4.72
(120)

9.45
(240)

11.61
(295)

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NEMA Type 1/12 Open Drives (1 – 250 HP)

Table 3-8: Control Wiring Instructions — NEMA Type 1/12 Open Drives

Mounting Drive

1. Mount Drive
(See Table below for dimensions.)

D1

W1
W2

R2

R1

VSD Series Open Drive Dimensions

Frame
Size

FR4 230V 3/4 – 3 12.9

FR5 230V 5 – 7-1/2 16.5

FR6 230V 10 – 15 22.0

FR7 230V 20 – 30 24.8

FR8 480V 75 – 125 29.7

FR9 480V 150 – 200 45.3

FR10 480V 250 – 350 44

Voltage hp (VT) Approximate Dimensions in Inches (mm) Weight

H1 H2 H3 D1 D2 D3 W1 W2 R1 dia. R2 dia.

480V 1 – 5

480V 7-1/2 – 15

480V 20 – 30

575V 2 – 25

480V 40 – 60

575V 30 – 40

575V 50 – 75

575V 100 – 150

575V 200 – 300

(327)

(419)

(558)

(630)

(755)

(1150)

(1120)

12.3
(313)

16.0
(406)

21.3
(541)

24.2
(614)

28.8
(732)

44.1
(1120)

33.5
(850)

11.5
(292)

15.4
(391)

20.4
(519)

23.3
(591)

28.4
(721)

— 14.3

— 23.6

Power Wiring

Notice

Do not discard the plastic bag containing the wiring plate.

2. Remove the bottom cover by rotating the cover toward
you on the base hinges, then lifting the cover away from
the base.

7.5
(190)

8.4
(214)

9.3
(237)

10.1
(257)

11.3
(288)

(362)

(600)

H1

H3

H2

Figure 3-2:

2.5
(64)

2.7
(68)

2.7
(68)

2.7
(68)

1.3
(34)

5.4
(137)

NA NA 23.6

5.0
(126)

5.8
(148)

6.7
(171)

7.5
(189)

11.0
(279)

8.8
(224)

5.0
(128)

5.7
(144)

7.7
(195)

9.3
(237)

11.2
(285)

18.9
(480)

(600)

R2

3.9
(100)

3.9
(100)

5.8
(148)

7.5
(190)

10.0
(255)

15.7
(400)

16.7
(425).9(23)

.5
(13)

.5
(13)

.7
(18)

.7
(18)

.7
(18)

.7
(18)

D2

D3

Knockouts

.3
(7)

.3
(7)

.4
(9)

.4
(9)

.4
(9)

.4
(9)

.47
(12)

Lbs. (kg)

11
(5)

17.9
(8.1)

40.8
(18.5)

77.2
(35)

127.8
(58)

321.9
(146)

550.7
(250)

Power Wiring

3. Locate the plastic bag shipped with the drive containing
the wiring plate, and remove the wiring plate.

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U+See

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p

p

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November 2009

Standard Wiring Diagrams and Terminal Locations

Power and Motor Wiring Terminal Schematics for VSD Series Drives

The following wiring diagrams show the line and motor connections of the drive.

Power
Board

VT

230V 1 - 20 h
480V 1-1/2 - 40 h
575V 3 - 30 h

Boar

L

Note:
Integrated Brake
Chopper Circuit Not
Included on 575V units.

Brak

Optio

M

N

Line

Separate Condui

~

Load

Separate Condui

Figure 3-3: Principle Wiring Diagram of VSD Series Power Unit,

FR4, FR5 and FR6

Note: When using a 1-phase supply, for units rated for such, connect the input power to

terminals L1 and L2. Refer to Tables A-2 and A-3 in Appendix A.

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Table 3-8: Control Wiring Instructions — NEMA Type 1/12 Open Drives (Continued)

Power Wiring

4. If conduit is being used, attach the wiring plate to it.

5. Pass the motor and input power wires/cables through the
holes of the wiring plate.

6. If shielded cable is used, connect the shields of the input
line power cable and the motor cable to the motor and
power ground terminals of the VSD Series drive.

Power Wiring/Grounding

7. Wire power terminals, motor terminals, and grounding
terminals per diagram. Power and Motor leads must be in
separate conduit.

Note: Do not wire motor loads to B- B+ R-. This will cause
damage.

GROUND WIRING

● Run motor cables in separate conduit.

● DO NOT RUN CONTROL WIRES in same conduit

● Cables sized per NEC.

● Provide low impedance ground between drive and

motor.

Utility Drive Motor Ground

IMPORTANT: Improper grounding could result in damage to the
motor and/or drive and could void warranty

Control Wiring

8. Wire the control terminals following the details for the
specific option boards shown on the following pages.

Note: For ease of access, the option board terminal blocks can
be unplugged for wiring.

Note: If using conduit or Seal Tite for control wiring for Frame
4, you must order NEMA Type 12 kit.

(Inside Motor Conduit Box)

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Table 3-8: Control Wiring Instructions — NEMA Type 1/12 Open Drives (Continued)

Control Wiring

9. Wire control to the OPTA9 Control Board and OPTA2.

Note: Drive default is programmed for Damper Interlock.

Note: Option Boards OPTC2 (N2/XT/SA Bus) and OPTC4

(LonWorks) are optional.

Mandatory Ground Wiring

Be sure to pull low impendance ground wiring from
customer power to drive and ground wire from drive
to motor.

Utility Drive Motor Ground

(Inside Motor Conduit Box)

I/O Connection

● Run 110 Vac and 24 Vdc Control wiring in separate

conduit.

● Communication wire to be shielded.

● RS-232 Keypad cable less than 20 feet.

Incoming Power

Optional
CB

Note: Must pull

dedicated
ground wire
to drive
and motor.

Reference Output

1

+1DV

Analog Input Voltage

2

Vin+

(Range 0-10V DC)

I/O Ground

3

GND

Analog Input Current

4

Lin+

(Range 4-20mA)

5

Lin–

Control Voltage Output

6

24Vout

I/O Ground

7

GND

Start/Stop

8

DIN1

External Fault

9

DIN2

Run Permisive Damper Interlock

10

DIN3

DIN1-DIN3 Common

11

CMA

Control Voltage Output

12

24Vout

I/O Ground

13

GND

Speed Select 1

14

DIN4

Fire Mode

15

DIN5

Bypass Overload Fault

16

DIN6

DIN4-DIN6 Common

17

CMB

Output Frequency

18

Lout+

Analog Output

19

Lout–

Digital Output Ready

20

DO1

X1

A
B
C
D

X2

A
B
C
D

X3

X6

A
B
C
D

Note:

See Figure 3
for Dip X1, X2,
X3, X6 Switch
settings.

Start-Up Wizard

X1 Jumper Setting

Analog Input 1 (AI1)

0 to 10V*
Voltage Input

0 to 20 mA
Current Input

0 to 10V
(Differential)
Voltage Input

-10 to 10V
Voltage Input

A

A

A

A

Note:

Optional Communication Cards can be
supplied with the Drive or as a Field Option.

Figure 3-4:

X2 Jumper Setting

Analog Input 2 (AI2)

B

A

0 to 20 mA*

B

CD

CD

B

B

CD

B

D

C

Current Input

0 to 10V
Voltage Input

0 to 10V
(Differential)
Voltage Input

-10 to 10V
Voltage Input

B

A

D

C

X1X3X2 X6

CD

B

A

CD

A

CD

B

B

A

D

C

B

A

D

C

B

A

D

C

X6 Jumper Setting

Analog Output 1 (A01)

A

0 to 20 mA
Current Output

0 to 10V
Voltage Output

*

A

X3 Jumper Setting

CMA and CMB Grounding

CMB Connected to Ground*
CMA Connected to Ground

CMB Isolated from Ground
CMA Isolated from Ground

CMB and CMA Internally
Connected and Isolated
from Ground

B

CD

B

CD

* Designates Default Jumper Settings

Figure 3-5: Option Board A9 Location and Settings

See Page 7-4, Start-Up Wizard

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Checking the Cable and Motor Insulation

1. Check the motor cable insulation as follows:

● Disconnect the motor cable from terminals U, V and W of the VSD Series drive and

from the motor.

● Measure the insulation resistance of the motor cable between each phase conductor

as well as between each phase conductor and the protective ground conductor.

● The insulation resistance must be >1MΩ.

2. Check the input power cable insulation as follows:

● Disconnect the input power cable from terminals L1, L2 and L3 of the VSD Series

drive and from the utility line feeder.

● Measure the insulation resistance of the input power cable between each phase

conductor as well as between each phase conductor and the protective ground
conductor.

● The insulation resistance must be >1MΩ.

3. Check the motor insulation as follows:

● Disconnect the motor cable from the motor and open any bridging connections in

the motor connection box.

● Measure the insulation resistance of each motor winding. The measurement voltage

must equal at least the motor nominal voltage but not exceed 1000V.

● The insulation resistance must be >1MΩ.

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