Johnson Controls TEC2216H-4, TEC2226H-4, TEC2216H-4+PIR, TEC2226-4, TEC2226H-4+PIR Installation Instructions Manual

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TEC22x6(H)-4 and TEC22x6H-4+PIR Series
LONWORKS
® Network Thermostat Controllers with Dehumidification Cap ability , Fan Control, and Occupancy Sensing Capability
Installation Instructions
Part No. 24-9890-1249, Rev. —
Issued February 8, 2010
Applications
The TEC22x6(H)-4 and TEC22x6H-4+PIR Series Thermostat Controllers are L devices that provide control of two- or four-pipe fan coils, cabinet unit heaters, or other equipment using on/off, floating, or proportional 0 to 10 VDC control input, dehumidification capability, and up to three speeds of fan control. The TEC22x6H-4+PIR Series Thermostat Controllers have occupancy sensing capability built into the device. These devices maximize up to 30% energy savings in high-energy usage light commercial buildings, such as schools and hotels, during occupied times by using additional standby setpoints. See the Occupancy Sensor Operation – TEC22x6H-4+PIR Series Thermostat Controllers section for more information.
The technologically advanced TEC22x6(H)-4 and TEC22x6H-4+PIR Series Thermostat Controllers feature a Building Automation System (BAS) L
ONWORKS network communication capability that
enables remote monitoring and programming for efficient space temperature control. Specific models are available to accommodate commercial and hospitality applications.
The TEC22x6(H)-4 and TEC22x6H-4+PIR Series Thermostat Controllers feature an intuitive User Interface (UI) with backlit display that makes se tup and operation quick and easy . Th e thermostat s also employ a unique, Proportional-Integral (PI) time-proportioning algorithm that virtually eliminates temperature offset associated with traditional, differential-based thermostats.
IMPORTANT: The TEC22x6(H)-4 and TEC22x6H-4+PIR Series Thermostat Controllers are intended to provide an input to equipment under normal operating conditions. Where failure or malfunction of the thermostat controller could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed into the control system. Incorporate and maintain other devices, such as supervisory or alarm systems or safety or limit controls, intended to warn of or protect against failure or malfunction of the thermostat.
ONWORKS® network
North American Emissions Compliance
United States
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his/her own expense.
Canada
This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
Installation
Location Considerations
Locate the TEC22x6(H)-4 or TEC22x6H-4+PIR Series Thermostat Controller:
on a partitioning wall, approximately 5 ft (1.5 m) above the floor in a location of average temperature
away from direct sunlight, radiant heat, outside walls, behind doors, air discharge grills, stairwells, or outside doors
away from steam or water pipes, warm air stacks, unconditioned areas (not heated or cooled), or sources of electrical interference
For integrated Passive Infrared (PIR) models, make sure the thermostat controller is located centrally, where occupant movement is frequent.
TEC22x6(H)-4 and TEC22x6H-4+PIR Series LONWORKS® Network Thermostat
Controllers with Dehumidification Capability, Fan Control, and Occupancy Sensing
1
Capability Installation Instructions
Note: Allow for vertical air circulation to the
Figure 1: Removing the Thermostat Controller
Cover (TEC22x6H-4+PIR Model Shown)
FIG:cvr_ rmvl
Figure 2: Opening the Thermostat PCB
Tabs
TEC22x6(H)-4 and TEC22x6H-4+PIR Series Thermostat Controllers.
To install the thermostat:
1. Use a Phillips-head screwdriver to remove the security screw on the bottom of the thermostat cover.
Note: Normally, the security screw is packaged separately in a plastic bag with the thermostat controller. Skip this step if the screw is not installed on the bottom of the cover.
2. Pull the bottom edge of the thermostat cover and open the thermostat as illustrated in Figure 1.
Note: PIR models have a wiring connection between the cover and the Printed Circuit Board (PCB). This connection allows for proper wiring of the occupancy sensor. Carefully remove the wiring connection from the PCB by pulling up on the connector block. Do not attempt to remove the
connector block by pulling on the wires
PCB Locking
FIG:prnctbd
4. Pull approximately 6 in. (152 mm) of wire from the wall and insert the wire through the hole in the thermostat mounting base.
5. Align the thermostat mounting base on the wall and use the base as a template to mark the two mounting hole locations.
6. Position the thermostat mounting base so that the arrow on the base points upward to in dicate the top of the thermostat.
3. Carefully pull the locking tabs on the right side of the thermostat mounting base and unlock the PCB. Open the PCB to the left as illustrated in Figure 2.
Note: If you need to install the thermostat on an electrical junction box, use 2-1/2 x 4 in. (63 x 101 mm) square boxes with mud ring covers, and avoid smaller 1-1/2 x 4 in. (38 x 101 mm) or 3 x 2 in. (76 x 51 mm) square boxes. This procedure ensures that you have enough space for cabling and end-of-line devices, if needed.
Note: For surface-mount applications, use durable mounting hardware such as Molly bolt anchors that cannot be easily pulled out of the mounting surface.
7. Secure the mounting base to the wall surface using two mounting screws as illustrated in Figure 3.
Note: Be careful not to overtighten the mounting screws.
TEC22x6(H)-4 and TEC22x6H-4+PIR Series LONWORKS® Network Thermostat Controllers with
2
Dehumidification Capability, Fan Control, and Occupancy Sensing Capability Installation Instructions
!
Figure 3: Securing the Thermostat
Mounting Base to the Wall
FI
Figure 4: Removing the Screw Terminal Blocks
!
CAUTION: Risk of Property Damage.
Do not apply power to the system before checking all wiring connections. Short circuited or improperly connected wires may result in permanent damage to the equipment.
IMPORTANT: Make all wiring connections in accordance with local, national, and regional
G:mtgbs
regulations. Do not exceed the electrical ratings of the TEC22x6(H)-4 and TEC22x6H-4+PIR Series Thermostat Controllers.
To wire the thermostat:
8. Swing the PCB back to the right and carefully snap it into the locking tabs on the thermostat mounting base.
9. Remove the screw terminal blocks that are attached to a disposable adhesive. Figure 4 illustrates the locations of the screw terminal blocks on the thermostat controller.
s k
c
l
b
_
l
n m
r
t
: G
I F
Wiring
When an existing thermostat is replaced, remove and label the wires to identify the terminal functions. When a TEC22x6(H)-4 or TEC22x6H-4+PIR Series Thermostat is replaced, simply remove the old screw terminal blocks and reinsert them onto the PCB of the replacement thermostat.
1. Strip the ends of each wire 1/4 in. (6 mm) and connect them to the appropriate screw terminals as indicated in Table 1, and Figure 6 through Figure 10.
Note: For more details on wiring the L network, refer to the L
ONWORKS Network Layout
ONWORKS
Technical Bulletin (LIT-1162150).
2. Carefully push any excess wire back into the wall. Note: Seal the hole in the wall with fireproof
material to prevent drafts from affecting the ambient temperature readings.
3. Reinsert the screw terminal blocks onto the PCB.
4. Reattach the L
ONWORKS communication wires to
the LON terminal block. See Figure 5. Note: If inserting multiple wires into t he termin als,
be sure to properly twist wires together prior to inserting them in the terminal connectors.
5. Reattach the thermostat cover to the mounting base (top side first).
6. Use a Phillips-head screwdriver to reinstall the security screw on the bottom of the thermostat cover.
CAUTION: Risk of Electric Shock.
Disconnect power supply before making electrical connections to avoid electric shock.
TEC22x6(H)-4 and TEC22x6H-4+PIR Series LONWORKS® Network Thermostat Controllers with
Dehumidification Capability, Fan Control, and Occupancy Sensing Capability Installation Instructions
3
Figure 5: Terminal Blocks
1
Fan-H
Hot
Com
BO5 Aux
BO5 Aux
BO3
BO2
BO1 AO1
BI1
Scom
BI2 UI3
LON
LON
F
I
G
:
t
r
m
_
b
l
k
s
_
2
2
x
6
RS
BO4 AO2
Five-Pole Top Left Connector
Eight-Pole Bottom Connector
Fan-M
Fan-L
24 V~
Three-Pole
T op Right Connector
24 V~
Table 1: Terminal Identification (See Figure 5.)
Terminal Number
TEC2216-4, TEC2216H-4, TEC2216H-4+PIR (On/Off Control)
Terminal Label Function
TEC2226-4, TEC2226H-4, TEC2226H-4+PIR, TEC2236-4, TEC2236H-4, TEC2236H-4+PIR (On/Off or Floating Control)
1 Fan-H Fan-H Fan-H Fan On – High 2 Fan-M Fan-M Fan-M Fan On – Medium 3 Fan-L Fan-L Fan-L Fan On – Low 4 24 V~ Hot 24 V~ Hot 24 V~ Hot 24 VAC from Transformer 5 24 V~ Com 24 V~ Com 24 V~ Com 24 VAC (Common) from Transformer 6 BO5 Aux BO5 Aux BO5 Aux Aux BO (Auxiliary Output) 7 BO5 Aux BO5 Aux BO5 Aux Aux BO (Auxiliary Output) 8 BO3 BO3 Blank Open Heat 9 Blank BO4 AO2 Closed Heat 10 Blank BO1 AO1 Open Cool 11 BO2 BO2 Blank Closed Cool 12 BI1 BI1 BI1 Configurable Binary Input 1 13 RS RS RS Remote Sensor 14 Scom Scom Scom Sensor Common 15 BI2 BI2 BI2 Configurable Binary Input 2 16 UI3 UI3 UI3 Configurable Universal Input 3 Blank L
TEC22x6(H)-4 and TEC22x6H-4+PIR Series LONWORKS® Network Thermostat Controllers with
4
Dehumidification Capability, Fan Control, and Occupancy Sensing Capability Installation Instructions
23
910
4
5678
12
11
13 14
15 16
TEC2246-4, TEC2246H-4, TEC2246H-4+PIR, TEC2256-4, TEC2256H-4, TEC2256H-4+PIR (Proportional Control)
ONWORKS Bus
Figure 6: Wiring the TEC22x6(H)-4 or TEC22x6H-4+PIR Series Thermostat Controller (See Table 1.)
BI2 UI3
BI1
Scom
Remote Inputs
Contact
• COC/NH Normally Heat
= Cold Water
• COC/NC Normally Cool
= Hot Water
Voltage-Free Contact
• Door
• Remote Override
• Filter Alarm
• Service Alarm
Voltage-Free Contact
• Remote NSB
• Motion
• Window
Controller
the terminals.
FIG:22x6wir
LW
Network Wires
ON ORKS
LW
Network
Terminal Block
ON ORKS
Power and Fan
BO5
Aux
BO5
Aux
Aux
24 VAC
Thermostat
Power
24 V~
Com
24 V~
Hot
Fan
-H
Fan
-M
Fan
-L
Same 24 VAC Power Source
for Auxiliary Output (24 VAC Maximum)
• Reheat
• Lighting
• Exhaus t Fan
Power
Com
Hot
• Reheat
• Lighting
• On/Of f Actua ti on
• Exhaus t Fan
Aux Contact (Isolate d C o m mon)
24 V~
Power and Fan
24 V~
Fan
-L
Fan
-M
Aux Contact (Isolate d C o m mon)
• On/Of f Actua ti on
Fan
-H
BO5
Aux
BO5
Aux
Aux
SS (Supply Sensor) COS (Ch ange Over Se nsor)
- OR -
Voltage-Free
Closed Contact
Closed Contact
24 VAC
Thermostat
Supervisory
Separate 24 VAC Power Source
for Auxiliary Output (24 VAC Maximum)
LON
LON
Twist wires together before i nserting them into
Thermostat-to-Network Connection
TEC22x6(H)-4 and TEC22x6H-4+PIR Series LONWORKS® Network Thermostat Controllers with
Dehumidification Capability, Fan Control, and Occupancy Sensing Capability Installation Instructions
5
Figure 7: Wiring TEC2216(H)-4 Thermostat Controllers for On/Off Control
24 V~
Com
24 V~
Hot
BO2
Two -Pip e Applic ations
Four-Pipe Applications
Com
N.O.
Heating
Valve
24 V~
Hot
BO3
N.C.
Cooling
Valve
Figure 8: Wiring TEC2226(H)-4 and TEC2236(H)-4 Thermostat Controllers for On/Off Control
Two -Pip e Applicat ions
Four-Pipe Applications
FIG:TEC2226( H)-4onof f
24 V~
Com
24 V~
Hot
or
Com
Hot
Cooling
Valve
or
Heating
Valve
or
Figure 9: Wiring TEC2226(H)-4 and TEC2236(H)-4 Thermostat Controllers for Floating Control
Four-Pipe Applications
FIG:TEC2226(H)-4floating
Com
Hot
BO1
Cooling
Valve
Heating
Valve
24 V~
Com
24 V~
Hot
BO1
Heating/Cooling
Valve
BO2
Figure 10: Wiring TEC2246(H)-4 and TEC2256(H)-4 Thermostat Controllers for Proportional Control
Two -Pip e Applic ations
Four-Pipe Applications
FIG:TEC2 246(H)-4 prop
Heating/Cooling
Valve
Com
Hot
Cooling
Valve
Heating
Valve
24 V~
Com
24 V~
Hot
AO1
24 V~
24 V~
FIG:TEC2216 (H)-4ono ff
24 V~
Two -Pip e Applic ations
24 V~
AO2
BO4
24 V~
24 V~
24 V~
BO2 BO3
AO1
TEC22x6(H)-4 and TEC22x6H-4+PIR Series LONWORKS® Network Thermostat Controllers with
6
Dehumidification Capability, Fan Control, and Occupancy Sensing Capability Installation Instructions
Connecting the LONWORKS Network
Figure 11: Fro nt Cover of Thermostat Controller (TEC22x6H-4+PIR Model Shown)
70.0ºF
FIG:TEC22x6(H)PIR_wrlss_
Status LED beneath cover
indicates network sta tu s.
Five keys on the thermostat controller make operation easy and intuitive.
Backl i t, plain text
Liquid Crystal Display (LCD)
is easy to rea d in any condition.
Light-Emitting Diodes (LEDs) indicate system activit y.
PIR mot io n detector
saves ener gy using
standby se tp oi nt s.
The wiring rules for the LONWORKS network differ from the wiring rules for the Metasys® N2 Bus and the BACnet® Master-Slave/Token-Passing (MS/TP) Bus. For more details on wiring the L refer to the L
ONWORKS Network Layout Technical
ONWORKS network,
Bulletin (LIT-1162150). To connect the thermostat to the L
1. Connect the L L
ONWORKS network terminal block on the
ONWORKS network wires to the
ONWORKS network:
thermostat (Figure 5 and Figure 6). Note: There is no polarity when connecting the
L
ONWORKS network wires to the thermostat;
however, we recommend keeping the polarity consistent throughout the network.
Setup and Adjustments
2. After the L
ONWORKS network wires are connected
to the first thermostat, continue in a daisy-chained fashion to the next device.
Note: The L
ONWORKS network wiring must be
twisted-pair lines.
Do not run the L
ONWORKS network wiring in the same
conduit as line voltage wiring (higher than 30 VAC) or other wiring that switches power to highly inductive loads (such as contactors, coils, motors, or generators).
The L
ONWORKS network requires proper termination
and biasing at the end of a segment (a segment is a physically continuous length of wire). The thermostat is not equipped with the ability to provide this termination; therefore, it cannot be located at the physical end of a L
ONWORKS network segment unless a terminator is
attached. Refer to L
ONWORKS Network Layout
Technical Bulletin (LIT-1162150) for end-of-line
solutions.
Thermostat User Interface Keys
The TEC22x6(H)-4 and TEC22x6H-4+PIR Series Thermostat UI consists of five keys on the front cover (Figure 11). The function of each key is as follows:
MODE key toggles among the system modes available, as defined by selecting the appr op ria te operation sequence in the Installer Configuration Menu (Off, Heat, Cool, Auto).
FAN key toggles am on g th e fan mo de s available, as defined by selecting the appropriate fan menu options defined in the Installer Configuration Menu (Low, Med, High, Auto).
Room Temp
frntvw
OVERRIDE key (commercial models) overrides the unoccupied mode to occupied at the local user interface for the specified TOccT ime. (TOccTime is defined by selecting the appropriate time period in the Installation Configuration Menu.) If one of the binary inputs is configured to operate as a remote override contact, this OVERRIDE function is disabled. The OVERRIDE key also allows access to the Installer Configuration Menu. See the
Configuring the TEC22x6(H)-4 and TEC22x6H-4+PIR Series Thermostat Controllers
section.
TEC22x6(H)-4 and TEC22x6H-4+PIR Series LONWORKS® Network Thermostat Controllers with
Dehumidification Capability, Fan Control, and Occupancy Sensing Capability Installation Instructions
7
°C/°F key (hospitality models) changes the temperature scale to either Celsius or Fahrenheit and allows access to the Installer Configuration Menu. See the Configuring the TEC22x6(H)-4 and
TEC22x6H-4+PIR Series Thermostat Controllers
section.
System Mode
Occupancy Status (Occupied/Unoccupied/Override)
Applicable Alarms (The backlight lights up as an alarm condition is displayed.)
Note: For hospitality models, binary inputs can override the unoccupied mode to occupied mode.
UP/DOWN arrow keys change the configuration parameters and activate a setpoint adjustment.
Backlit Liquid Crystal Display (LCD)
The TEC22x6(H)-4 and TEC22x6H-4+PIR Series Thermostats include a 2-line, 8-character backlit display. Low-level backlighting is present during normal operation, and it brightens when any user interface key is pressed. The backlight returns to low level when the thermostat is left unattended for 45 seconds.
Light-Emitting Diodes (LEDs)
Three LEDs are included to indicate the fan status, call for heat, or call for cooling:
The fan LED is on when the fan is on.
The heat LED is on when heating is on.
The cool LED is on when cooling is on.
Integrated PIR Sensor – TEC22x6H-4+PIR Series Thermostat Controllers
The integrated PIR sensor allows for automatic switching between fully adjustable Occupied and Stand-By temperature setpoints without user interaction. This feature generates inc rem en tal energ y savings during scheduled occupied period s while the space is unoccupied.
Status Display Menu
The Status Display Menu is displayed during normal thermostat operation. This menu continuously scrolls through the following parameters:
Room Temperature (All Models) and Humidity (TEC2236-4, TEC2236H-4, TEC2236H-4+PIR, TEC2256-4, TEC2256H-4, and TEC2256H-4+PIR Models)
Note: For models with dehumidification capability, the default setting is no humidity reading on the display (%RH disp parameter is set to off.) The %RH disp parameter must be set to on to display the current humidity reading.
Note: An option is available within the Installer Configuration Menu to lock out the scrolling display and show only the Room Temperature parameter.
Status LED
The status LED shows the operational status of the thermostat. The S tatus LED is a small green light un der the thermostat cover (under the L
ONWORKS daughter
board on the left edge when facing the thermostat).
Table 2: Status LED Explanation
Status LED
Explanation
Condition
Continuously OnThe thermostat does not have an
application loaded in its memory.
Flashing at a
0.5 Hz rate
Continuously Off
The thermostat has an application loaded in its memory but is not configured. Use a LONWORKS network management tool to bind the thermostat to a LONWORKS network.
The thermostat has an application loaded in its memory and is bound to a L
ONWORKS network.
Dehumidification Operation – TEC2236(H)-4 and TEC2256(H)-4 Models Only)
Upon detection of space humidity above the adjust able humidity setpoint as sensed by the internal humidity sensor, dehumidification activates.
Note: Dehumidi fication operates only in Cooling mode. Dehumidification does not operate in Off or Heating system mode.
Note: A central network command can globally lock out dehumidification to all thermostats.
If the room temperature resides in the deadband between the Cooling and Heating Setpoint:
the thermostat forces the fan to low speed
the chilled water valve opens to the specified maximum value set by CoolMax
the thermostat stages heating to maintain space temperature at the cooling setpoint as sensed by the thermostat
If the room temperature falls below the curr en t he at ing setpoint, the thermostat disables dehumidification.
TEC22x6(H)-4 and TEC22x6H-4+PIR Series LONWORKS® Network Thermostat Controllers with
8
Dehumidification Capability, Fan Control, and Occupancy Sensing Capability Installation Instructions
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