Johnson Controls TEC20x6-4 Series, TEC20x6H-4+PIR Series, TEC20x6H-4 Series Installation Instructions Manual

TEC20x6(H)-4 and TEC20x6H-4+PIR Series Wireless Thermostat Controllers with Dehumidification Capability, Fan Control, and Occupancy Sensing Capability
Installation Instructions
Part No. 24-9890-1095, Rev. B
Issued July 13, 2010
Supersedes May 17, 2010
Applications
The TEC Series Wireless Thermostat Controller System provides wireless networked control of Heating, Ventilating, and Air Conditioning (HVAC) equipment on a Building Automation System (BAS) that enables remote monitoring and programming. This TEC Series System integrates into a supervisory controller that uses BACnet® Internet Protocol (IP) or BACnet Master-Slave/Token-Passing (MS/TP) communications.
TEC20 Coordinators allow the supervisory controlle r to communicate with multiple TEC Wireless Thermostat Controllers. TEC20x6(H)-4 and TEC20x6H-4+PIR Series Wireless Thermostat Controllers control two- or four-pipe fan coils, cabinet unit heaters, or other equipment using on/off, floating, or proportional 0 to 10 VDC control input, three speeds of fan control, and dehumidification capability.
The TEC20x6H-4+PIR Series Thermostat Controllers have occupancy sensing capability built into the device. These devices maximize up to 30% energy savings in high-energy usage light commercial buildings, such as schools and hotels, during occupied times by using additional standby setpoints. See the Occupancy
Sensor Operation – TEC20x6H-4+PIR Series Thermostat Controllers section for more information.
The wireless mesh network uses ZigBee™ technology to enable remote monitoring and programming and to enhance reliability by providing redundant transmission paths through other TEC Wireless Thermostat Controllers, creating a resilient, self-healing mesh network.
IMPORTANT: The TEC20x6(H)-4 and TEC20x6H-4+PIR Series Wireless Thermostat Controllers are intended to provide an input to equipment under normal operating conditions. Where failure or malfunction of the thermostat controller could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed into the control system. Incorporate and maintain other devices, such as supervisory or alarm systems or safety or limit controls, intended to warn of or protect against failure or malfunction of the thermostat controller.
North American Emissions Compliance
United States
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his/her own expense.
RF Transmitters: Compliance Statement (Part 15.19)
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
TEC20x6(H)-4 and TEC20x6H-4+PIR Series Wireless Thermostat Controllers with
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference that may cause undesired operation.
Warning (Part 15.21)
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment
Dehumidification Capability, Fan Control, and Occupancy Sensing Capability
.
1
Canada
Figure 1: Removing the Cover
FIG:cvr_ rmvl
This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
RF Transmitters: Industry Canada Statement
The term IC before the certification/registration number only signifies that the Industry Canada technical specifications were met.
Le terme « IC » précédant le numéro d'accréditation/ inscription signifie simplement que le produit est conforme aux spécifications techniques d'Industrie Canada.
Installation
Location Considerations
Locate a thermostat controller:
on a partitioning wall, approximately 1.5 m (5 ft) above the floor in a location of average temperature
For detailed information on locating devices for optimum signal strength, refer to the Wireless Metasys System Location Guide (LIT-12011294).
Installing the Thermostat Controller
Follow these steps to install the thermostat controller:
1. Use a Phillips-head screwdriver to remove the security screw if it is installed on the bottom of the thermostat controller cover.
Note: Normally, the security screw is packaged separately in a plastic bag with the thermostat controller. Skip this step if the screw is not installed on the bottom of the cover.
2. Pull the bottom edge of the thermostat cover and open the thermostat as illustrated in Figure 1.
Note: PIR Models have a wiring connection between the cover and the Printed Circuit Board (PCB). This connection allows for proper wiring of the occupancy sensor . Car efully remove the wiring connection from the PCB by pulling up on the connector block. Do not attempt to remove the connector block by pulling on the wires.
away from direct sunlight, radiant heat, outside walls, behind doors, air discharge grills, stairwells, or outside doors
away from steam or water pipes, warm air stacks, unconditioned areas (not heated or cooled), or sources of electrical interference
Note: Allow for vertical air circulation to the TEC20x6(H)-4 and TEC20x6H-4+PIR Series Thermostat Controllers.
For integrated Passive Infrared (PIR) models, make sure the thermostat controller is located centrally, where occupant movement is frequent.
Wireless Signal Transmission Range
Line-of-sight transmission ranges between a TEC20 Coordinator and a TEC Wireless Thermostat Controller (or between TEC Wireless Thermostat Controllers) can be less than the recommended distances shown in Table 1. The effective transmission range for indoor applications varies because of Radio Frequency (RF) signal absorption and re flectio n due to metal obstructions, walls (or floors), and furniture found
in typical building interiors.
Table 1: Recommended Transmission Ranges
Type Distance
Through Walls 10 m (32.8 ft) Open Space 30 m (98.4 ft)
TEC20x6(H)-4 and TEC20x6H-4+PIR Series Wireless Thermostat Controllers with Dehumidification
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Capability, Fan Control, and Occupancy Sensing Capability
3. Carefully pull the locking tabs on the right side of
Figure 2: Opening the PCB
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Tabs
Figure 3: Securing the
Mounting Base to the Wall
Figure 4: Removing the Screw Terminal Blocks
the mounting base and unlock the PCB. Open the PCB to the left as illustrated in Figure 2.
PCB Locking
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4. Pull approximately 152 mm (6 in.) of wire from the wall and insert the wire through the hole in the mounting base.
5. Align the mounting base on the wall, and use the base as a template to mark the two mounting hole locations.
Note: If you need to install the thermostat on an electrical junction box, use 2-1/2 x 4 in. (63 x 101 mm) square boxes with mud ring covers, and avoid smaller 1-1/2 x 4 in. (38 x 101 mm) square or 3 x 2 in. (76 x 51 mm) boxes. This procedure ensures you have enough space for cabling and end-of-line devices, if needed.
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8. Swing the PCB back to the right, and carefully snap it into the locking tabs on the mounting base.
9. Remove the screw terminal blocks that are attached to a disposable adhesive. Figure 4 illustrates the locations of the screw terminal blocks on the thermostat controller.
Note: For surface-mount applications, use durable mounting hardware such as Molly bolt anchors that cannot be easily pulled out of the mounting surface.
6. Position the thermostat mounting base on the wall so that the arrow on the base points upward to indicate the top of the thermostat.
7. Secure the mounting base to the wall surface using two mounting screws as illustrated in Figure 3.
Note: Be careful not to overtighten the mounting screws.
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TEC20x6(H)-4 and TEC20x6H-4+PIR Series Wireless Thermostat Controllers with Dehumidification
3
Capability, Fan Control, and Occupancy Sensing Capability
Wiring
!
!
CAUTION: Risk of Electric Shock.
Disconnect the power supply before making electrical connections to avoid electric shock.
CAUTION: Risk of Property Damage.
Do not apply power to the system before checking all wiring connections. Short circuited or improperly connected wires may result in permanent damage to the equipment.
To wire the thermostat controller:
1. Strip the ends of each wire 6 mm (1/4 in.) and connect them to the appropriate screw terminals as indicated in Figure 5.
Note: If multiple wires are inserted into the screw terminals, be sure to properly twist the wires together prior to inserting them into the screw terminals.
2. Carefully push any excess wire back into the wall. Note: Seal the hole in the wall with fireproof
material to prevent drafts from affecting the ambient temperature readings.
IMPORTANT: Make all wiring connections in accordance with local, national, and regional regulations. Do not exceed the electrical ratings of the thermostat controller.
When replacing an existing thermostat controller, remove and label the wires to identify the terminal functions. When replacing a thermostat controller of the same model, simply remove the old screw terminal blocks and reinsert them onto the PCB of the replacement thermostat controller.
3. Reinsert the screw terminal blocks onto the PCB. Note: If multiple wires are inserted into the
terminals, be sure to properly twist the wires together prior to inserting them into the terminal connectors.
4. Reattach the cover to the mounting base (top side first).
5. Use a Phillips-head screwdriver to reinstall the security screw on the bottom of the cover.
TEC20x6(H)-4 and TEC20x6H-4+PIR Series Wireless Thermostat Controllers with Dehumidification
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Capability, Fan Control, and Occupancy Sensing Capability
See Figure 5, Figure 6, Figure 7, and Table 2 for
Fan
-H
Three-Pole Right Top Connector
BO2
BO5
Aux
BO1/ AO1
UI3
BI1
BI2
Fan
-M
Fan
-L
24 V~
Hot
Com
BO4/
AO2
Left T o p Connector
1 2 3 4 5
F
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T
E
C
2
0
x
6
H
2
_
T
R
M
N
L
S
Figure 5: TEC20x6(H)-4 and TEC20x6H-4+PIR
Series Thermostat Controller Terminals
Figure 6: TEC20x6(H)-4 and TEC20x6H-4+PIR Series Thermostat Controller with
Separate Power Source for Auxiliary Contact
Scom
Contact
• COC/NH
= Cold Water
• COC/NC Normall y Cool
= Hot Water
Voltage-Free Contact
• Door
• Remote Override
• Filter Alarm
• Service Alarm
Voltage-Free Contact
• Remote NSB
• Motion
• Window
(24 VA C Maximum )
BO5
Aux
BO5
Aux
24 VAC
Thermostat Power
24 V~
Com
24 V~
Hot
Power and Fan
Aux Contact (Isolated Co m m on)
• Reheat
• Lighting
• Exhaust Fan
Aux
Fan
-H
Fan
-M
Fan
-L
information on wiring the thermostat controllers.
Five-Pole
24 V~
BO5
BO3
Aux
6 7 8
Eight-Pole Bottom Connector
Scom
RS
9 10 11 12 13 14 15 16
Separate 24 VAC
Power Source for Auxiliary Output
TEC20x6(H)-4 and TEC20x6H-4+PIR Series Wireless Thermostat Controllers with Dehumidification
Capability, Fan Control, and Occupancy Sensing Capability
• On/Off Actuation
Remote Inputs
BI1
- OR -
Supply S ensor Changeover Sensor
FIG:TEC20x6 H4_SEP
BI2 UI3
Voltage-Free
Normally Heat Closed Contact
Closed Contact
5
Figure 7: TEC20x6(H)-4 and TEC20x6H-4+PIR Series Thermostat Controller with
Same Power Source for Auxiliary Contact
Scom
Contact
• COC/NH
= Cold Water
• COC/NC Normally C ool
= Hot Water
Voltage-Free Contact
• Door
• Remote Override
• Filter Alarm
• Service Alarm
Voltage-Free Contact
• Remote NSB
• Motion
• Window
C
Power Source for Auxiliary Output
(24 VA C Maximum)
Power and Fan
BO5
Aux
BO5
Aux
• Reheat
• Lighting
• On/Off Actuation
• Exhaust Fan
Aux
24 VAC
24 V~
Com
24 V~
Hot
Fan
-H
Fan
-M
Fan
-L
Same 24 VA
Aux Contact (Isolated Co m m on)
BI1
Remote Inputs
BI2
FIG:TEC20x6 H4_SAM
UI3
Voltage-Free
Thermostat Power
Table 2: TEC20x6(H)-4 and TEC20x6H-4+PIR Series Thermostat Controller Terminals
Terminal Number
TEC2016-4, TEC2016H-4, TEC2016H-4+PIR (On/Off Control)
Terminal Label by Model Function
TEC2026-4, TEC2026H-4, TEC2026H-4+PIR TEC2036-4, TEC2036H-4, TEC2036H-4+PIR (On/Off or Floating Control)
1 Fan-H Fan-H Fan-H Fan On – High 2 Fan-M Fan-M Fan-M Fan On – Medium 3 Fan-L Fan-L Fan-L Fan On – Low 4 24 V~ Hot 24 V~ Hot 24 V~ Hot 24 VAC from Transformer 5 24 V~ Com 24 V~ Com 24 V~ Com 24 VAC from Transformer
6 BO5 Aux BO5 Aux BO5 Aux Auxiliary Binary Output 7 BO5 Aux BO5 Aux BO5 Aux Auxiliary Binary Output 8 BO3 BO3 Blank Open Heat
10 Blank BO1 AO1 Open Cool
9 Blank BO4 AO2 Close Heat
11 BO2 BO2 Blank Close Cool 12 BI1 BI1 BI1 Configurable Binary Input 1 13 RS RS RS Remote Sensor 14 Scom Scom Scom Sensor Common 15 BI2 BI2 BI2 Configurable Binary Input 2 16 UI3 UI3 UI3 Configurable Universal Input 3
TEC20x6(H)-4 and TEC20x6H-4+PIR Series Wireless Thermostat Controllers with Dehumidification
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Capability, Fan Control, and Occupancy Sensing Capability
TEC2046-4, TEC2046H-4, TEC2046H-4+PIR, TEC2056-4, TEC2056H-4, TEC2056H-4+PIR (Proportional 0 to 10 VDC Control)
- OR -
Supply S ensor Changeover Sensor
(Common)
Normally H eat Closed Contact
Closed Contact
Sample Applications
Figure 8: Wiring TEC2016(H)-4 and TEC2016H-4+PIR Thermostat Controllers for On/Off Control
24 V~
Com
24 V~
Hot
BO2
Two -Pip e Applic ations
Four-Pipe Applications
Com
N.O.
Heating
Valve
24 V~
Hot
BO3
N.C.
Cooling
Valve
Figure 9: Wiring TEC2026(H)-4, TEC2026H-4+PIR, TEC2036(H)-4, and TEC2036H-4+PIR
Thermostat Controllers for On/Off Control
Two -Pip e Applicat ions
FIG:TEC2026H4_TEC2036H4_onoff
24 V~
Com
24 V~
Hot
or
Com
Hot
Cooling
Valve
or
Heating
Valve
or
Figure 10: Wiring TEC2026(H)-4, TEC2026H-4+PIR, TEC2036(H)-4, and TEC2036H-4+PIR
Thermostat Controllers for Floating Control
Four-Pipe Applications
FIG:TEC2026H4_TEC203 6H4_flt
Com
Hot
BO1
Cooling
Valve
Heating
Valve
24 V~
Com
24 V~
Hot
BO1
Heating/Cooling
Valve
BO2
Figure 8 through Figure 11 show sample applications for these thermostat controllers.
24 V~
24 V~
FIG:TEC2016 H4_onoff
24 V~
Two -Pip e Applic ations
Four-Pipe Applications
24 V~
BO2 BO3
BO4
24 V~
TEC20x6(H)-4 and TEC20x6H-4+PIR Series Wireless Thermostat Controllers with Dehumidification
Capability, Fan Control, and Occupancy Sensing Capability
7
Setup and Adjustments
Figure 11: Wiring TEC2046(H)-4, TEC2046H-4+PIR, TEC2056(H)-4, and TEC2056H-4+PIR
Thermostat Controllers fo r Pr oportional Control
Two -Pip e Applic ations
Four-Pipe Applications
FIG:TEC2046H4_TEC2056H4_prop
Heating/Cooling
Valve
Com
Hot
Cooling
Valve
Heating
Valve
24 V~
Com
24 V~
Hot
AO1
Figure 12: Front Cover (TEC20x6H-4+PIR Model Shown)
70.0ºF
FIG:TEC20x6(H)PIR_wrlss_
Status LED beneath cover
indicates network status.
Five keys on the therm ost at controll er make operation easy and intuitive.
Backl i t, plain t ex t
Liquid Crystal Display (LCD)
is easy to rea d in any conditio n.
Light-Emitting Diodes (LEDs) indicate system acti vi t y.
PIR mot io n detector
saves ener gy using
standby se tp oi nt s.
AO1
AO2
24 V~
24 V~
Thermostat Controller User Interface Keys
The user interface consists of keys on the front cover (Figure 12). The function of each key is as follows:
MODE key toggles among the system modes available, as defined by selecting the appropriate operation sequence in the Installer Configuration Menu (Off, Heat, Cool, Auto).
FAN key toggle s am on g th e fan mode s available, as defined by selecting the appropriate fan menu options defined in the Installer Configuration Menu (Low, Med, High, Auto).
OVERRIDE key (commercial models) overrides
the unoccupied mode to occupied at the local user interface for the specified TOccT ime. (T OccTime is defined by selecting the appropriate time period in the Installer Configuration Menu.)
TEC20x6(H)-4 and TEC20x6H-4+PIR Series Wireless Thermostat Controllers with Dehumidification
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Capability, Fan Control, and Occupancy Sensing Capability
Room Temp
°C/°F key (hospitality models) changes the
UP/DOWN arrow keys change the configuration
frntvw
If one of the binary inputs is configured to operate as a remote override contact, this OVERRIDE function is disabled. The OVERRIDE key also allows access to the Installer Configuration Menu. (See the Configuring the Thermostat Controller section.)
temperature scale to either Celsius or Fahrenheit and allows access to the Installer Configuration Menu. (See the Configuring the Thermostat Controller section.)
Note: For hospitality models, binary inputs can override from the unoccupied mode to occupied mode.
parameters and activate a setpoint adjustment.
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