Johnson Controls TEC2045-4 Installation Instructions Manual

TEC2045-4 Wireless Thermostat Controller with Single Proportional Output and One-Speed Fan Control
Installation Instructions
TEC2045-4
Part No. 24-9890-1109, Rev. B
Issued July 13, 2010
Supersedes May 17, 2010
Application
IMPORTANT: The TEC2045-4 Wireless
Thermostat Controller is intended to provide an input to equipment under normal operating conditions. Where failure or malfunction of the thermostat controller could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed into the control system. Incorporate and maintain other devices, such as supervisory or alarm systems or safety or limit controls, intended to warn of or protect against failure or malfunction of the thermostat controller.
The TEC Series Wireless Thermostat Controller System provides wireless networked control of Heating, Ventilating, and Air Conditioning (HVAC) equipment on a Building Automation System (BAS) that enables remote monitoring and programming. This TEC Series System integrates into a supervisory controller that uses BACnet® Internet Protocol (IP) or BACnet Master-Slave/Token-Passing (MS/TP) communications.
TEC20 Coordinators allow the supervisory controlle r to communicate with multiple TEC Wireless Thermostat Controllers. TEC2045-4 Wireless Thermostat Controllers control two-pipe fan coils, cabinet unit heaters, or other equipment using a proportional 0 to 10 VDC control input and one-speed fan control.
The wireless mesh network uses ZigBee™ technology to enable remote monitoring and programming and to enhance reliability by providing redundant transmission paths through other TEC Wireless Thermostat Controllers, creating a resilient, self-healing mesh network.
North American Emissions Compliance
United States
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his/her own expense.
RF Transmitters: Compliance Statement (Part 15.19)
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference that may cause undesired operation.
Warning (Part 15.21)
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
Canada
This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
RF Transmitters: Industry Canada Statement
The term IC before the certification/registration number only signifies that the Industry Canada technical specifications were met.
Le terme « IC » précédant le numéro d'accréditation/ inscription signifie simplement que le produit est conforme aux spécifications techniques d'Industrie Canada.
TEC2045-4 Wireless Thermostat Controller with Single Proportional Output and One-
1
Speed Fan Control Installation Instructions
Installation
Figure 1: Removing the Cover
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Figure 2: Opening the PCB
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Tabs
Location Considerations
Locate a thermostat controller:
on a partitioning wall, approximately 1.5 m (5 ft) above the floor in a location of average temperature
away from direct sunlight, radiant heat, outside walls, behind doors, air discharge grills, stairwells, or outside doors
away from steam or water pipes, warm air stacks, unconditioned areas (not heated or cooled), or sources of electrical interference
Note: Allow for vertical air circulation to the TEC2045-4 Thermostat Controllers.
Wireless Signal Transmission Range
Line-of-sight transmission ranges between a TEC20 Coordinator and a TEC Wireless Thermostat Controller (or between TEC Wireless Thermostat Controllers) can be less than the recommended distances shown in Table 1. The effective transmission range for indoor applications varies because of Radio Frequency (RF) signal absorption and re flectio n due to metal obstructions, walls (or floors), and furniture found
in typical building interiors.
Table 1: Recommended Transmission Ranges
Type Distance
Through Walls 10 m (32.8 ft) Open Space 30 m (98.4 ft)
2. Pull the bottom edge of the thermostat cover and open the thermostat illustrated in Figure 1.
3. Carefully pull the locking tabs on the right side of the mounting base and unlock the Printed Circuit Board (PCB). Open the PCB to the left as illustrated in Figure 2.
PCB Locking
For detailed information on locating devices for optimum signal strength, refer to the Wireless Metasys System Location Guide (LIT-12011294), which is available on the Johnson Controls® Portal intranet site.
Installing the Thermostat Controller
Follow these steps to install the thermostat controller:
1. Use a Phillips-head screwdriver to remove the security screw if it is installed on the bottom of the thermostat controller cover.
Note: Normally, the security screw is packaged separately in a plastic bag with the thermostat controller. Skip this step if the screw is not installed on the bottom of the cover.
TEC2045-4 Wireless Thermostat Controller with Single Proportional Output and One-Speed Fan Control
2
Installation Instructions
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4. Pull approximately 152 mm (6 in.) of wire from the wall, and insert the wire through the hole in the mounting base.
5. Align the mounting base on the wall, and use the base as a template to mark the two mounting hole locations.
Note: If you need to install the thermostat on an electrical junction box, use 2-1/2 x 4 in. (63 x 101 mm) square boxes with mud ring covers, and avoid smaller 1-1/2 x 4 in. (38 x 101 mm) square or 3 x 2 in. (76 x 51 mm) boxes. This procedure ensures you have enough space for cabling and end-of-line devices, if needed.
Note: For surface-mount applications, use
Figure 3: Securing the
Mounting Base to the Wall
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Figure 4: Removing the Screw Terminal Blocks
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durable mounting hardware such as Molly bolt anchors that cannot be easily pulled out of the mounting surface.
6. Position the thermostat mounting base on the wall so that the arrow on the base points upward to indicate the top of the thermostat.
7. Secure the mounting base to the wall surface using two mounting screws as illustrated in Figure 3.
Note: Be careful not to overtighten the mounting screws.
Wiring
CAUTION: Risk of Electric Shock.
Disconnect the power supply before making electrical connections to avoid electric shock.
CAUTION: Risk of Property Damage.
Do not apply power to the system before checking all wiring connections. Short circuited or improperly connected wires may result in permanent damage to the equipment.
IMPORTANT: Make all wiring connections in accordance with local, national, and regional regulations. Do not exceed the electrical ratings of the thermostat controller.
When replacing an existing thermostat controller, remove and label the wires to identify the terminal functions. When replacing a thermostat controller o f the same model, simply remove the old screw terminal blocks, and reinsert them onto the PCB of the replacement thermostat controller.
8. Swing the PCB back to the right, and carefully snap it into the locking tabs on the mounting base.
9. Remove the screw terminal blocks that are attached to a disposable adhesive. Figure 4 illustrates the locations of the screw terminal blocks on the thermostat controller.
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To wire the thermostat controller:
1. Strip the ends of each wire 6 mm (1/4 in.), and connect them to the appropriate screw terminals as indicated in Figure 5.
2. Carefully push any excess wire back into the wall. Note: Seal the hole in the wall with fireproof
material to prevent drafts from affecting the ambient temperature readings.
3. Reinsert the screw terminal blocks onto the PCB. Note: If multiple wires are inserted into the
terminals, be sure to properly twist the wires together prior to inserting them into the terminal connectors.
4. Reattach the cover to the mounting base (top sid e first).
5. Use a Phillips-head screwdriver to reinstall the security screw on the bottom of the cover.
See Figure 5, Figure 6, Figure 7, and Table 2 for information on wiring the thermostat controllers.
TEC2045-4 Wireless Thermostat Controller with Single Proportional Output and One-Speed Fan Control
3
Installation Instructions
Figure 5: TEC2045-4 Thermostat Controller
Terminals
Fan
Two-Pole
Blank
24 V~
Hot
24 V~
Com
BO5
Aux
BO5
Aux
Scom
AO1
UI3
BI1
BI2
34
5
67
2
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Figure 6: TEC2045-4 Thermostat Controller with Separate Power Source for Auxiliary Contact
Separate 24 VAC
Power Source for Auxiliary Output
(24 VA C Maximum )
BO5 Aux
BO5 Aux
24 VAC
Thermostat Power
Fan
24 V~
Com
0 to 10 VDC 24 VAC Com
Analog Output
and Valve
24 V~
Hot
AO1
Fan
Power and Fan
Aux Contact (Isolate d Common)
• Reheat
• Lighting
• On/Of f Actuation
• Exhaus t Fan
Aux Load
Scom
- OR -
SS (Supply Sensor) COS (Cha nge Over Sensor)
Contact
• COC/NH
= Cold Water
• COC/NC Normall y Cool
= Hot Water
Voltage-Free Contact
• Door
• Remote Override
• Filter Alarm
• Service Alarm
Voltage-Free Contact
• Remote NSB
• Motion
• Windo w
Three-Pole Left Top Connect or
Right Top Connector
Six-Pole Bottom Connector
11 1
10
14 1516
Table 2: TEC2045-4 Thermostat Controller
Terminals
Terminal Number
3 Fan Fan On 4 24 V~ Hot 24 VAC from Transformer 5 24 V~ Com 24 VAC from Transformer
6 BO5 Aux Auxiliary Binary Output 7 BO5 Aux Auxiliary Binary Output 10 AO1 Open Cool 11 Blank Close Cool 12 BI1 Configurable Binary Input 1 14 Scom Sensor Common 15 BI2 Configurable Binary Input 2 16 UI3 Configurable Universal Input 3
Terminal Label
Remote Inputs
Function
(Common)
BI1
BI2 UI3
Voltage-Free
Normall y Heat Closed Co ntact
Closed Co ntact
FIG:TEC2045_diff
4
TEC2045-4 Wireless Thermostat Controller with Single Proportional Output and One-Speed Fan Control Installation Instructions
Figure 7: TEC2045-4 Thermostat Controller with Same Power Source for Auxiliary Contact
Same 24 VAC
Power Source for Auxiliary Output
(24 VA C Maximum )
24 VAC
Thermostat Power
Fan
24 V~
Com
0 to 10 VDC 24 VAC Com
Analog Output
and Valve
24 V~
Hot
AO1
Fan
Power and Fan
BO5 Aux
BO5 Aux
Aux Contact (Isolate d Common )
• Reheat
• Lighting
• On/Of f Actuation
• Exhaus t Fan
Aux Load
Scom
Contact
• COC/NH
= Cold Water
• COC/NC Normall y Cool
= Hot Water
Voltage-Free Contact
• Door
• Remote Override
• Filter Alarm
• Service Alarm
Voltage-Free Contact
• Remote NSB
• Motion
• Window
Figure 8: Front Cover of TEC2045-4 Thermostat Controller
70.0ºF
Room Temp
FIG:TEC2045_wrlss_frntvw
Status L ED beneath c over
indicat es network sta tu s.
Five keys on the therm ost at controll er make operation easy and intuitive.
Backlit, plain text
Liquid Crystal Display (LCD)
is easy to read in any con di tion.
Light-Emitting Diodes (LEDs) indicate system activity .
FIG:TEC2045_sme
Remote Inputs
Setup and Adjustments
BI1
SS (Supply Sensor) COS (Cha nge Over Sensor)
BI2 UI3
- OR -
Voltage-Free
Normally Heat Closed Contact
Closed Contact
Thermostat Controller User Interface Keys
The user interface consists of keys on the front cover
(Figure 8). The function of each key is as follows:
MODE key toggles among the system modes available, as defined by selecting the appr op ria te operation sequence in the Installer Configuration Menu (Off, Heat, Cool, Auto).
FAN key toggles between ON and AUTO for fan control. ON energizes the fan all the time and AUTO operates the fan only on a call for heating or cooling, for both occupied and unoccupied periods.
TEC2045-4 Wireless Thermostat Controller with Single Proportional Output and One-Speed Fan Control
OVERRIDE key overrides the unoccupied mode to
UP/DOWN arrow keys change the configuration
occupied at the local user interface for the specified TOccTime. (TOccTime is defined by selecting the appropriate time period in the Insta ller Configuration Menu.) If one of the binary inputs is configured to operate as a remote override co ntact, this OVERRIDE function is disabled. The OVERRIDE key also allows access to the Installer Configuration Menu. See the Configuring the Thermostat Controller section.
parameters and activate a setpoint adjustment.
Installation Instructions
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