2 – Unpainted, 2 in MERV 13, Filter Rail
3 – Painted, 2 in MERV 13, Filter Rail
4 – Unpainted, 1 in ME RV 4, Filter Rack
5 – Painted, 1 in MERV 4, Filter Rack
6 – Unpainted, 2 in MERV 13, Filter Rack
7 – Painted, 2 in MERV 13, Filter Rack
Electrical Option
N – No Phase Guard, No Disconnect
D – No Phase Guard, Di sconnect
P – Phase Guard, No Disconnect
B – Phase Gu ard, Disconnect
Air Coil O ption
5 – All-Aluminum, AlumiSealTM, Extended Range
6 – All-Aluminum, AlumiSeal, Standard Range
7 – All-Aluminum, No Coating, Extended Range
8 – All-Aluminum, No C oating, Standard Range
Co ntrol Option
A – Aurora
TM
Base Control (ABC)
Z – AuroraTM with SMART Equipment DDC
Water Control Op tion
N – None
R – Water Flow Regulator (015-070)
V – 2-Way Valve (015-070)
B – 2-Way Valve w/ Water Flow Regulator (015-070 )
W – Waterside Economizer
S – Waterside Ec onomizer w/ Water
Flow Regulator
E – Waterside Economizer w/ 2-Way Valve
C – Waterside Economizer w/ 2-Way Valve &
Water Flow Regulator
11 12 1315
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Note: Phase Guard Only Available on 208-230/60/3 and 460/60/3
50VA Transformer with Aurora and 75VA Transformer with SMART Equipment
Waterside economizer option must be ordered with stai nless steel drain pan and either 5-speed ECM or variable speed ECM (024-070)
*2 way valve, water flow regulator, economizer, disconnect, 2" filter and filter rack not available in RBSV041.
Model Nomenclature
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7
All RB Series product is safety listed under UL1995 thru ETL and performance listed with AHRI in
accordance with standard 13256-1.
Cooling capacities based upon 80.6°F DB, 66.2°F WB entering air temperature
Heating capacities based upon 68°F DB, 59°F WB entering air temperature
All ratings based upon 208V operation
Cooling capacities based upon 80.6°F DB, 66.2°F WB entering air temperature
Heating capacities based upon 68°F DB, 59°F WB entering air temperature
All ratings based upon 208V operation
The purpose of this standard is to establish an IEER and SCHE Method of Calculation for Water/Brine Source Heat Pumps. This standard utilizes
the Published, Certifi ed Data, of performance standard ISO/AHRI/ANSI/ASHRAE 13256-1:1998, and includes the defi nitions; rating requirements;
minimum data requirements for Published Ratings; marking and nameplate data; and conformance conditions required.
The performance standard AHRI/ASHRAE/ISO 13256-1 became effective January 1, 2000 and replaces AHRI Standards 320, 325, and
330. This new standard has three major categories: Water Loop (comparable to ARI 320), Ground Water (ARI 325), and Ground Loop (ARI
330). Although these standards are similar there are some differences:
Unit of Measure: The Cooling COP
The cooling efficiency is measured in EER (US version measured in Btu/h per Watt. The Metric version is measured in a cooling COP
(Watt per Watt) similar to the traditional COP measurement.
Water Conditions Differences
Entering water temperatures have changed to reflect the centigrade temperature scale. For instance the water loop heating test is
performed with 68°F (20°C) water rounded down from the old 70°F (21.1°C).
Air Conditions Differences
Entering air temperatures have also changed (rounded down) to reflect the centigrade temperature scale. For instance the cooling
tests are performed with 80.6°F (27°C) dry bulb and 66.2°F (19°C) wet bulb entering air instead of the traditional 80°F (26.7°C) DB
and 67°F (19.4°C) WB entering air temperatures. 80.6/66.2 data may be converted to 80/67 using the entering air correction table.
This represents a significantly lower relative humidity than the old 80/67 of 50% and will result in lower latent capacities.
Pump Power Correction Calculation
Within each model, only one water flow rate is specified for all three groups and pumping Watts are calculated using the following
formula. This additional power is added onto the existing power consumption.
• Pump power correction = (gpm x 0.0631) x (Press Drop x 2990) / 300
Where ‘gpm’ is waterflow in gpm and ‘Press Drop’ is the pressure drop through the unit heat exchanger at rated water flow in feet
of head.
Blower Power Correction Calculation
Blower power is corrected to zero external static pressure using the following equation. The nominal airflow is rated at a specific
external static pressure. This effectively reduces the power consumption of the unit and increases cooling capacity but decreases
heating capacity. These Watts are significant enough in most cases to increase EER and COPs fairly dramatically over ARI 320, 325,
and 330 ratings.
• Blower Power Correction = (cfm x 0.472) x (esp x 249) / 300
Where ‘cfm’ is airflow in cfm and ‘esp’ is the external static pressure at rated airflow in inches of water gauge.
ISO Capacity and Efficiency Calculations
The following equations illustrate cooling calculations:
• ISO Cooling Capacity = Cooling Capacity (Btu/h) + (Blower Power Correction (Watts) x 3.412)
• ISO EER Efficiency (W/W) = ISO Cooling Capacity (Btu/h) x 3.412 / [Power Input (Watts) - Blower Power Correction (Watts) + Pump
Power Correction (Watt)]
The following equations illustrate heating calculations:
• ISO Heating Capacity = Heating Capacity (Btu/h) - (Blower Power Correction (Watts) x 3.412)
• ISO COP Efficiency (W/W) = ISO Heating Capacity (Btu/h) x 3.412 / [Power Input (Watts) - Blower Power Correction (Watts) + Pump
Power Correction (Watt)]
Comparison of Test Conditions
ARI 320
Cooling
Entering Air - DB/WB °F80/6780.6/66.280/6780.6/66.280/6780.6/66.2
Entering Water - °F858650/70597777
Fluid Flow Rate***********
Heating
Entering Air - DB/WB °F706870687068
Entering Water - °F706850/70503232
Fluid Flow Rate***********
Note *: Flow rate is set by 10°F rise in standard cooling testNote **: Flow rate is specified by the manufacturer
Part load entering water conditions not shown.
WLHP = Water Loop Heat Pump; GWHP = Ground Water Heat Pump; GLHP = Ground Loop Heat Pump
Conversions:
Airflow (lps) = cfm x 0.472; Water Flow (lps) = gpm x 0.0631;
esp (Pascals) = esp (in wg) x 249; Press Drop (Pascals) = Press Drop (ft hd) x 2990
ISO/AHRI
13256-1
WLHP
ARI 325
6
ISO/AHRI
13256-1
GWHP
ARI 330
ISO/AHRI
13256-1 GLHP
RB SERIES ENGINEERING GUIDE
The RB Series
The RB Series raises the bar for boiler/tower applications by providing fl exibility and effi ciency into a compact cabinet at a competitive price. A
compact cabinet is important when choosing a replacement heat pump. Many water source heat pumps of the 1980-90’s were relatively low
effi ciency models with a small footprint. Once they are installed in a building and piping and ductwork is piped around the unit replacement with
a larger footprint is nearly impossible. The RB Series combines the high effi ciency of 21
pump for easy replacement. The chart below shows a comparison of a typical 1980 legacy wshp and current competitor data versus the RB
Series.
YearWaterSource Heat Pump
3 Ton Horizontal WSHP
1980 Typical Legacy Unit11.6/-21.020.241.2
2018 Competitor A Compact Unit14.2/-19.022.054.5
2018 Competitor B Compact Unit13.5/1421.020.147.1
2018 Competitor C Compact Unit13.7/-19.025.050.0
2018 RB Series14/14.519.222.542.0
4 Ton Horizontal WSHP
1980 Typical Legacy Unit10.4/-21.027.246.2
2018 Competitor A Compact Unit13/-21.025.054.5
2018 Competitor B Compact Unit13.3/14.221.024.154.1
2018 Competitor C Compact Unit13.13/-21.033.058.0
2018 RB Series13/1419.222.545.0
WLHP EER
(PSC/ECM)
This full range product offers all the standard commercial voltages using high effi ciency rotary and scroll compressors along with either
3-speed permanent split-capacitor (PSC), 5-speed ECM, or variable speed ECM blower motors.
st
century product in a footprint that matches a 1980 heat
Height
[in.]
Width
[in.]
Length
[in.]
RB Series Highlights
• High effi ciency performance
-With PSC Blower Motor Up to 14.0 EER and 4.7 COP (ISO/AHRI 13256-1-WLHP)
-With Variable Speed ECM Blower Motor Up to 14.7 EER and 4.9 COP (ISO/AHRI 13256-1-WLHP)
-With 5-Speed ECM Blower Motor Up to 14.7 EER and 4.9 COP (ISO/AHRI 13256-1-WLHP)
• Unrivaled cabinet footprint that can fi t most application requirements
-A four ton horizontal unit less than four feet long means the smallest horizontal cabinets in the industry!
• All-Aluminum rifl ed tube-and-fi n air coils are not susceptible to formicary corrosion.
• Dedicated 460V 5-Speed ECM does not require use of a neutral!
• Aurora Base microprocessor control capable of operating 5-speed ECM or variable speed ECM with internally mounted 2-way valve
• Flexible factory installed options
-Corrosion-proof composite or stainless steel drain pan; including internally mounted secondary drain connection option
-Copper or cupronickel heat exchanger and optional low temperature insulation
-Filter options: standard 1 in. MERV 4 or option 2 in. MERV 13 with either fi lter rails or option deluxe four sided fi lter rack that
is fi eld switchable between 1 in. and 2 in.
-Aurora Base Control FEC 2611 with N2, LonWorks, or BACnet cards
-Factory mounted internal water valve and/or fl ow regulator for variable speed pumping systems saves on installation costs
-Other options: Sound Kit, Coated Air Coil, Phase Guard, Internally Mounted Non-fused Power Disconnect
Vertical RB Series
Models RBSV 006-070 (0.5-6 tons) Single Speed
Horizontal RB Series
Models RBSH 006-070 (0.5-6 tons) Single Speed
7
RB SERIES ENGINEERING GUIDE
The RB Series cont.
Product Features: Vertical Cabinet
Versatec Compact vertical units are designed for high efficiency, maximum flexibility, and primary servicing from the front.
deluxe filter rack (shown), field
Oversized rifled tube/lanced fin
all-aluminum air coil (optional
Corrosion-resistant, composite
protection, optional secondary
Optional stainless steel drain
pan with overflow protection,
t Features: Vertical Cabinet
ompact vertical units are designed for high efficiency, maximum flexibility, and primary servicing from the front.
Horizontal units are designed for compact installation, maximum flexibility, and primary servicing from the front.
Oversized rifled tube/lanced fin all-
aluminum air coil
(optional AlumiSeal coil coating).
Optional factory mounted filter rail
accepts 1 in. and 2 in. filters (field
switchable)
Fault and diagnostic
LEDs (Aurora Base
Control only)
High efficiency rotary or
Microprocessor control
ABC - Standard
Smart Equipment
Controls - Optional
Four blower deck options are available. Factory or field conversion option of end or side discharge using switchable access panels and a factory
only option of true left or right return air coil.
• Super Quiet Sound Package, including multi-density
compressor blanket
• Quiet rotary scroll compressors
• 2-dimension refrigerant piping vibration loops to isolate
the compressor
• Discharge mufflers on sizes 048-070
• Heavy gauge cabinet and 4 vibration isolating hanger brackets
• Internally mounted water flow regulator and/or water solenoid
valve for variable speed pumping systems
• Standard Aurora Base Control or FEC 2611 Control with optional
N2, Lonworks, or BACnet DDC cards
• Phase guard with optional ‘dial’ disconnect
• Polymer composite drain pan or stainless steel drain pan with
optional secondary drain connection
• 1 in. MERV 4 or 2 in. MERV 13 filters
Indoor Air Quality (IAQ)
All units feature several IAQ benefits:
• Corrosion-free composite double-sloped drain pan to
eliminate standing water and prevent bacterial growth
• A washable surface on insulation in all air handler compartments
to allow cleanability and inhibit bacteria growth. Optional nonfibrous closed cell insulation is also available for more sensitive
applications by special request through commercial sales..
• Open filter rail comes standard for non-ducted return
applications. Filter rail is field switchable from 1 in. to 2 in. [2.54
to 5.1 cm] for more filter options.
• Optional factory mounted, four sided, deluxe filter rack that is
field switchable from 1 in. to 2 in. [2.54 to 5.1 cm] is available for
ducted return applications.
• Standard supplied filter is a pleated MERV 4, 1 in. [2.54
cm]. An optional low static high efficiency 2 in. [5.1 cm]
MERV 13, for LEED certification points, is also available.
Other options are available by special request through sales.
High Efficiency
The RB Series is a high efficiency water source heat pump
in a compact vertical and horizontal cabinet. The product
features highly efficient and reliable single capacity rotary scroll
compressors mated with large blowers. These blowers are driven
by efficient 3 speed PSC blower motors, 5-Speed ECM blower
motors, or highly efficient Variable Speed ECM blower motors.
Quiet Operation
All RB Series product incorporates several noise reduction
technologies and is ARI 260 sound rated using third party sound
testing. Room Noise Criteria Curves (NC Curve) may be calculated
using data from the ARI 260 ratings giving the engineer total
flexibility in assuring a quiet environment. Please refer to the
separate Sound Ratings and Performance Catalog concerning this
standard and RB Series sound performance data.
Super Quiet Option
An optional Super Quiet Sound Package is also available for a
modest cost and features multi-density laminate lined compressor
blanket designed to completely surround the compressor and
suppress low frequency noise.
Flexible Control Options
The Aurora Base Control (ABC)
System is a complete residential
and commercial comfort system
that brings all aspects of the
HVAC system into one cohesive
module network. Aurora uses
the Modbus communication
protocol to communicate between
modules. Each module contains
the logic to control all features
that are connected to the module.
The Aurora Base Control (ABC) has two Modbus channels. The
first channel is configured as a master for connecting to devices
such as a communicating thermostat, expansion board, or other
satellite devices. The second channel is configured as a satellite for
connecting the Aurora Interface Diagnostic Tool (AID Tool).
The Aurora Interface and Diagnostics (AID) Tool is a device
that is a member of the Aurora network. The AID tool is used to
troubleshoot equipment which uses the Aurora control via Modbus
RTU communication. The AID tool provides diagnostics, fault
management, ECM setup, and system configuration capabilities to
the Aurora family.
Aurora Base Control
and AID Tool
10
The RB Series cont.
RB SERIES ENGINEERING GUIDE
Internally Mounted Solenoid Valve Option
When variable speed circulating pump systems are designed, low
pressure drop (high Cv) solenoid valves are specified at each unit
to vary the pump according to flow required. It is important that
these valves be low pressure drop to avoid unwanted pump watts.
This option factory installs this valve inside the unit.
Secondary Drain Connection Option
Some local building authority’s interpretation of codes require more
condensate overflow protection than standard microprocessor
based condensate sensors offer. In these areas a full secondary
drain pan might be required causing both increased cost and
unit service access issues. In many of these cases a secondary
drain connection option can be added to the unit to pass this local
interpretation of condensate drain redundancy. This option adds a
second PVC drain connection to the drain pan at a higher level.
Phase Guard
Factory mounted phase guard device is available to protect the
compressor against loss of phase.
Factory Quality
• All refrigerant brazing is performed in a nitrogen environment.
• Computer controlled deep vacuum and refrigerant
charging system.
• All joints are leak detected for maximum leak rate of
less than 1/4 oz. per year.
• Computer bar code equipped assembly line ensures all
components are correct.
• All units are computer run-tested with water to verify
both function and performance.
Disconnect
An optional factory mounted, internally
wired disconnect is available to avoid
scheduling problems with the electrical
contractor. Other features include:
• Non-fused, ‘dial’ type switch with
“on/off” position
• Compact design
• “Lockout/Tagout” feature to keep the
unit “off” during service
Utilizing a raised drain pan, the condensate drain trap on horizontal
models 006 through 012 can be made within the height of the
cabinet. This allows the RB Series to be installed without any
additional ceiling height, or in areas where ceiling height is at a
premium. The RB Series 006-012 models have the lowest ceiling
height installation requirements of any AHRI listed manufacturer.
11
RB SERIES ENGINEERING GUIDE
Inside the RB Series
Refrigerant
All units feature zero ozone depletion and low global warming
potential refrigerant R-410A.
Cabinet
All units are constructed of corrosion resistant galvanized sheet
metal. One large lift-out access panel provides access to the
compressor and air handler section to allow servicing of blower
motor, blower, and drain pan. Refrigerant circuit is designed to
allow primary serviceability from the front. Six (6) horizontal and
six (6) vertical cabinets are provided for application flexibility. The
blower motor and blower can be completely serviced or replaced
without removal of the unit. Service of the blower and blower motor
is made easier via the removable orifice ring on the housing.
Flexible configurations include four (4) blower deck options for
horizontals and a true left and right return on both horizontal
and vertical.
Filter Rack
All units come standard with an open filter rail, for use in open
return applications, or an optional deluxe filter rack/duct collar for
use with ducted returns. Both filter options are field switchable
between 1 in. [2.54 cm] and 2 in. [5.1 cm] thick filters for filter
flexibility. A MERV 4, 1 in. [2.54 cm] is standard with an optional
2 in. [5.1 cm] MERV 13 for LEED certification points and high
efficiency filtration.
Horizontal Hanger Kits
Each horizontal unit includes a hanger kit to meet seismic
specification requirements while still allowing filter access.
Drain Pan
All condensate connections are PVC glue for economical corrosion
free connections. Bacteria resistant composite drain pan is sloped to
promote complete drainage and will never rust or corrode. Complete
drainage helps to inhibit bacterial or microbial growth. Vertical units
feature an internally trapped condensate line using clear PVC hose
for easy inspection and reduced installation cost. Optional factory
installed stainless steel drain pans are also available.
Electrical Box
Unit controls feature quick
connect wiring harnesses
for easy servicing. Separate
knockouts for low voltage and
two sides of the electrical corner
post for easy access to the
control box. 50VA or large 75VA
transformer assures adequate
controls power for accessories.
Compressors
High efficiency R-410A reciprocating compressors are used
on every model. Reciprocating compressors provide both high
efficiency and great reliability.
12
Inside the RB Series cont.
RB SERIES ENGINEERING GUIDE
Air Handler Insulation
Washable air handler insulation surface provides cleanability to
further enhance IAQ.
Thermostatic Expansion Valve
All units utilize a balanced port bidirectional thermostatic expansion
valve (TXV) for refrigerant metering. This allows precise refrigerant
flow in a wide range of entering water variation (20 to 120°F [-7
to 49°C]) found in geothermal systems. The TXV is located in the
compressor compartment for easy access.
Service Connections
and Serviceability
Two Schrader service ports are provided
in every unit. The suction side and
discharge side ports are for field charging
and servicing access. All valves are
7/16 in. SAE connections. All water and
electrical connections are made from the
front of the unit. Unit is designed for front
access serviceability.
4-Way Reversing Valve
All units feature a reliable all-brass pilot operated refrigerant
reversing valve. The reversing valve operation is limited to change
of mode by the control to enhance reliability.
Water-to-Refrigerant Coaxial Heat Exchanger Coil
Coaxial refrigerant to water heat exchangers provide unparalleled
efficiency. The coaxes are designed for low pressure drop and low
flow rates. All coaxes are pressure rated to 450 psi water side and
600 psi on the refrigerant side. Optional ThermaShield coating is
available on the water-to-refrigerant heat exchanger to prevent
condensation in low temperature loop operation.
All-Aluminum Air Coil
These air coils are constructed
of lanced fin and rifled tube
aluminum that is not susceptible to
formicary corrosion. For additional
condensate runoff and meeting
project specifications, an optional
AlumiSeal e-coating is available.
13
RB SERIES ENGINEERING GUIDE
Inside the RB Series cont.
Blower Motor and Housing
High efficiency low rpm galvanized direct drive blower featuring
3 speed permanently split capacitor (PSC) motor, 5-Speed ECM
motor, and optional Variable Speed ECM blower motor. The
Variable Speed ECM motor is controlled directly through the unit's
microprocessor control. The lower rpm blower also reduces air
noise. All PSC and 5-Speed ECM motors have speed selection
terminal strip on the motor for easy speed change. All motors are
vibration isolated to reduce noise. Horizontal units can be field
converted from end to side discharge as well.
NOTE: 460V 5-Speed ECM blower motor does not require a
neutral wire.
5-Speed ECM Constant Torque Motors
The 5-Speed ECM is a ‘Constant Torque’ ECM motor and delivers
airflow similar to a PSC but operates as efficiently as an Variable
Speed ECM motor. Because it’s an ECM motor, the 5-Speed
ECM can ramp slowly up or down like the Variable Speed ECM
motor. There are 5 possible speed taps available on the 5-Speed
ECM motor with #1 being the lowest airflow and #5 being the
highest airflow. These speed selections are preset at the time of
manufacture and are easily changed in the field if necessary.
5-Speed ECM Benefits:
- High efficiency
- Soft start
- 5 speeds with up to 4 speeds on-line
- Built in logic allows air flow to change with G, Y1, Y2
and W signals
- Super efficient low airflow continuous blower setting (G)
14
RB SERIES ENGINEERING GUIDE
Controls
Aurora Base Control
The Aurora Base Control (ABC) System is a complete residential and commercial comfort system that brings all aspects of the HVAC
system into one cohesive module network. Aurora uses the Modbus communication protocol to communicate between modules. Each
module contains the logic to control all features that are connected to the module. The Aurora Base Control (ABC) has two Modbus
channels. The first channel is configured as a master for connecting to devices such as a communicating thermostat, expansion board, or
other satellite devices. The second channel is configured as a satellite for connecting the Aurora Interface Diagnostic Tool (AID Tool).
Aurora Base ControlThe ABC microprocessor provides all the features
necessary to operate today's standard WSHPs that
utilize dual capacity compressors and Variable Speed
ECM/5-Speed ECM blower motors with hot gas
reheat. This control can communicate to a handheld
diagnostic tool to help the installing contractor or
service technician with equipment setup and service.
By utilizing Modbus RTU communication protocol,
the ABC board can communicate with additional
devices on the Aurora network.
Used for residential and commercial
applications that use single or dual capacity
compressors with PSC, 5-Speed ECM, or
Variable Speed ECM blower motors. This
base control can also communicate to the
AID Tool to display faults, inputs/outputs,
and software revision. Commercial features
such as hot gas reheat, slow opening water
valve, and random start are also capable
with the ABC board.
Optional AID Tool
can be used for field
service.
Standalone
15
RB SERIES ENGINEERING GUIDE
S
Controls - Aurora Base Control
Aurora ‘Base’ Control
Field Selectable Options via Hardware
DIP Switch (SW1) – Test/Configuration Button (See SW1
Operation Table)
Test Mode
The control is placed in the test mode by holding the push
button switch SW1 for 2 - 5 seconds. In test mode most of
the control timings will be shortened by a factor of sixteen
(16). LED3 (green) will flash at 1 second on and 1 second
off. Additionally, when entering test mode LED1 (red) will
NOTE: Refer to the Aurora Base Control Application and
Troubleshooting Guide and the Instruction Guide: Aurora
Interface and Diagnostics (AID) Tool for additional information.
flash the last lockout one time. Test mode will automatically
time out after 30 minutes. Test mode can be exited by
pressing and holding the SW1 button for 2 to 5 seconds or
by cycling the power. NOTE: Test mode will automatically
be exited after 30 minutes.
Control Features
oftware ABC Standard Version 3.0
Single or Dual Capacity Compressors
Either single or dual capacity compressors can be operated.
Variable Speed ECM
Blower Motor Option (If Applicable)
A Variable Speed ECM blower motor can be driven directly
using the onboard PWM output. Four blower speeds are
available based upon the G, Y1, Y2, and W input signals to
the board. The blower speeds can be changed either by the
ECM manual configurations mode method or by using the
Aurora AID Tool directly. All four blower speeds can be set
to the same speed if desired.
5-Speed ECM Blower Motor Option (If Applicable)
A 5-Speed ECM blower motor will be driven directly using
the thermostat connections. Any of the G, Y1, or Y2/W
signals can drive any of the 5 available pre-programmed
blower speeds on the motor. All 5 Series "G" vintage units
will be wired this way at the factory.
The control is placed in the ECM configuration mode by
holding the pushbutton switch SW1 for 5 to 10 seconds, the
high, low, and “G” ECM speeds can be selected by following
the LED display lights. LED2 (yellow) will fast flash when
entering the ECM configuration. When setting “G” speed
LED3 (green) will be continuously lit, for low speed LED1
(red) will be continuously lit, and for high speed both LED3
(green) and LED1 (red) will be continuously lit. During the
ECM configuration mode LED2 (yellow) will flash each of
the 12 possible blower speeds 3 times. When the desired
speed is flashed press SW1, LED2 will fast flash until SW1
is released. “G” speed has now been selected. Next select
low speed, and high speed blower selections following the
same process above. After third selection has been made,
the control will exit the ECM configuration mode. Aux fan
speed will remain at default or current setting and requires
the AID Tool for adjustment.
Reset Configuration Mode
The control is placed in reset configuration mode by
holding the push button switch SW1 for 50 to 60 seconds.
This will reset all configuration settings and the EEPROM
back to the factory default settings. LED3 (green) will turn
off when entering reset configuration mode. Once LED3
(green) turns off, release SW1 and the control will reset.
DIP Switch (SW2)
SW2-1 FP1 Selection – Low water coil temperature limit
setting for freeze detection. On = 30°F; Off = 15°F.
SW2-2 FP2 Selection – On = 30°F; Off = N/A
SW2-3 RV – O/B - thermostat type. Heat pump
thermostats with “O” output in cooling or “B”
output in Heating can be selected. On = O; Off = B.
SW2-4 Access Relay Operation (P2)
and 2-5
Access Relay OperationSW2-4SW2-5
Cycle with BlowerONON
Cycle with CompressorOFFOFF
Water Valve Slow OpeningONOFF
Cycle with Comm. T-stat Hum CmdOFFON
16
Controls - Aurora Base Control cont.
A
RB SERIES ENGINEERING GUIDE
Cycle with Blower - The accessory relay will cycle with
the blower output.
Cycle with Compressor - The accessory relay will cycle
with the compressor output.
Water Valve Slow Opening - The accessory relay will
cycle and delay both the blower and compressor output
for 90 seconds.
SW2-6 CC Operation – selection of single or dual capacity
compressor. On = Single Stage; Off = Dual Capacity
SW2-7 Lockout and Alarm Outputs (P2) – selection of a
continuous or pulsed output for both the LO and
ALM Outputs. On = Continuous; Off = Pulsed
SW2-8 Future Use
Alarm Jumper Clip Selection
From the factory, ALM is connected to 24 VAC via JW2. By
cutting JW2, ALM becomes a dry contact connected to ALG.
Variable Speed ECM Blower Speeds
The blower speeds can be changed either by using the
ECM manual configurations mode method or by using the
Aurora AID Tool directly (see Instruction Guide: Aurora
Interface and Diagnostics (AID) Tool topic).
Field Selectable Options via Software
(Selectable via the Aurora AID Tool)
ECM Blower Speeds
An ECM blower motor can be driven directly using the
onboard PWM output. Four blower speeds are available,
based upon the “G”, Y1 (low), Y2 (high), and Aux input
signals to the board. The blower speeds can be changed
either by the ECM manual configurations mode method (see
ECM Configuration Mode topic) or by using the Aurora AID
Tool directly. All four blower speeds can be set to the same
speed if desired. Aux blower speed will remain at default or
current setting and requires the AID Tool for adjustment.
Lockout – when locked out, the blower will operate
continuously in “G” speed, and PSC blower motor output
will remain on. The Alarm output (ALM) and Lockout output
(L) will be turned on. The fault type identification display
LED1 (Red) shall flash the fault code. To reset lockout
conditions with SW2-8 On, thermostat inputs “Y1”, “Y2”,
and “W” must be removed for at least 3 seconds. To reset
lockout conditions with SW2-8 Off, thermostat inputs “Y1”,
“Y2”, “W”, and “DH” must be removed for at least 3 seconds.
Lockout may also be reset by turning power off for at least
30 seconds or by enabling the emergency shutdown input
for at least 3 seconds.
Lockout With Emergency Heat - if the control is locked out
in the heating mode, and a Y2 or W input is received, the
control will operate in the emergency heat mode while the
compressor is locked out. The first emergency heat output will
be energized 10 seconds after the W input is received, and the
blower will shift to high speed. If the control remains locked
out, and the W input is present, additional stage of emergency
heat will stage on after 2 minutes. When the W input is
removed, all of the emergency heat outputs will turn off, and
the ECM blower will shift to “G” speed and PSC blower motor
output will remain on.
High Pressure – fault is recognized when the Normally
Closed High Pressure Switch, P4-9/10 opens, no matter
how momentarily. The High Pressure Switch is electrically in
series with the Compressor Contactor and serves as a hardwired limit switch if an overpressure condition should occur.
Low Pressure - fault is recognized when the Normally
Closed Low Pressure Switch, P4-7/8 is continuously open
for 30 seconds. Closure of the LPS any time during the 30
second recognition time restarts the 30 second continuous
open requirement. A continuously open LPS shall not be
recognized during the 2 minute startup bypass time.
Loss of Charge – fault is recognized when the Normally
Closed Low Pressure Switch, P4-7/8 is open prior to the
compressor starting.
Safety Features
The following safety features are provided to protect the
compressor, heat exchangers, wiring and other components
from damage caused by operation outside of design conditions.
Fuse – a 3 amp automotive type plug-in fuse provides
protection against short circuit or overload conditions.
Random Start – 5 to 80 second random start upon power up.
Fault Retry – in the fault condition, the control will stage off
the outputs and then “try again” to satisfy the thermostat
Y input call. Once the thermostat input calls are satisfied,
the control will continue on as if no fault occurred. If 3
consecutive faults occur without satisfying the thermostat
Y input call, then the control will go to Lockout mode.
Condensate Overflow - fault is recognized when the
impedance between this line and 24 VAC common or chassis
ground drops below 100K ohms for 30 seconds continuously.
Freeze Detection (Coax) - set points shall be either 30°F
or 15°F. When the thermistor temperature drops below
the selected set point, the control shall begin counting
down the 30 seconds delay. If the thermistor value rises
above the selected set point, then the count should reset.
The resistance value must remain below the selected set
point for the entire length of the appropriate delay to be
recognized as a fault. This fault will be ignored for the initial
2 minutes of the compressor run time.
Freeze Detection (Air Coil) - uses the FP2 input to protect
against ice formation on the air coil. The FP2 input will
operate exactly like FP1 except that the set point is 30
degrees and is not field adjustable.
17
RB SERIES ENGINEERING GUIDE
S
S
S
Controls - Aurora Base Control cont.
Over/Under Voltage Shutdown - An over/under voltage
condition exists when the control voltage is outside the
range of 18 VAC to 30 VAC. If the over/under voltage
shutdown lasts for 15 minutes, the lockout and alarm relay
will be energized. Over/under voltage shutdown is selfresetting in that if the voltage comes back within range
of 18 VAC to 30 VAC for at least 0.5 seconds, then normal
operation is restored.
Operation Description
Power Up - The unit will not operate until all the inputs and
safety controls are checked for normal conditions. The unit
has a 5 to 80 second random start delay at power up. Then
the compressor has a 4 minute anti-short cycle delay after
the random start delay.
tandby In standby mode, Y1, Y2, W, DH, and G are not
active. Input O may be active. The blower and compressor
will be off.
Heating Operation
ingle Compressor Heating, 2nd Stage (Y1, Y2)
The compressor will be staged to full capacity 20 seconds
after Y2 input is received. The ECM blower will shift to high
speed seconds after the Y2 input is received.
Dual Compressor Heating, 2nd Stage (Y1, Y2)
In dual compressor operation, two ABC boards used in 24
VAC operation, there will be a Y2 call to the Y1 input on the
second ABC. The compressor will stage to full capacity 30
seconds after Y1 input is received to the second board.
ingle Compressor Heating, 3rd Stage (Y1, Y2, W)
The hot water pump is de-energized and the first stage of
electric heat is energized 10 seconds after the W command
is received. If the demand continues the second stage of
electric heat will be energized after 5 minutes.
Dual Compressor Heating, 3rd Stage (Y1, Y2, W) The first stage of electric heat is energized 10 seconds
after the W command is received. If the demand continues
the second stage of electric heat will be energized after 5
minutes
Emergency Heat (W) - The blower will be started on “G”
speed, 10 seconds later the first stage of electric heat will
be turned on. 5 seconds after the first stage of electric
heat is energized the blower will shift to Aux speed. If the
emergency heat demand is not satisfied after 2 minutes the
second electric heat stage will be energized.
Cooling Operation
In all cooling operations, the reversing valve directly tracks
the O input. Thus, anytime the O input is present, the
reversing valve will be energized.
Single Compressor Cooling, 2nd Stage (Y1, Y2, 0)
The compressor will be staged to full capacity 20 seconds
after Y2 input was received. The ECM blower will shift to high
speed 15 seconds after the Y2 input was received.
Dual Compressor Cooling, 2nd Stage (Y1, Y2, O)
In dual compressor operation, two ABC boards used in 24
VAC operation, there will be a Y2 call to the Y1 input on the
second ABC. The compressor will stage to full capacity 30
seconds after Y1 input is received to the second board.
Blower (G) - The blower will start immediately upon
receiving a thermostat G command. If there are no other
commands from the thermostat the ECM will run on “G”
speed until the G command is removed. Regardless of
blower input (G) from the thermostat, the blower will
remain on for 30 seconds at the end of each heating,
cooling, and emergency heat cycle.
Dehumidification (Y1, O, DH or Y1, Y2, O, DH) - When a
DH command is received from the thermostat during a
compressor call for cooling the ECM blower speed will be
reduced by 15% to increase dehumidification.
Emergency Shutdown - Four (4) seconds after a valid ES
input, P2-7 is present, all control outputs will be turned off
and remain off until the emergency shutdown input is no
longer present. The first time that the compressor is started
after the control exits the emergency shutdown mode,
there will be an anti-short cycle delay followed by a random
start delay. Input must be tied to common to activate.
Continuous Blower Operation - The blower output will
be energized any time the control has a G input present,
unless the control has an emergency shutdown input
present. The blower output will be turned off when G input
is removed.
Load Shed - The LS input disables all outputs with the
exception of the blower output. When the LS input has been
cleared, the anti-short cycle timer and random start timer
will be initiated. Input must be tied to common to activate.
Blower (G) - The blower will start immediately upon
receiving a thermostat G command. If there are no other
commands from the thermostat the ECM will run on “G”
speed until the G command is removed. Regardless of
blower input (G) from the thermostat, the blower will
remain on for 30 seconds at the end of each heating cycle.
18
Controls - Aurora Base Control cont.
RB SERIES ENGINEERING GUIDE
Aurora ‘Base’ Control LED Displays
These three LEDs display the status, configuration, and
fault codes for the control. These can also be read in plain
English via the Aurora AID Tool.
Status LED (LED3, Green)
Description of OperationFault LED, Green
Normal ModeON
Control is Non-functionalOFF
Test ModeSlow Flash
Lockout ActiveFast Flash
Dehumidification ModeFlash Code 2
(Future Use)Flash Code 3
(Future Use)Flash Code 4
Load ShedFlash Code 5
ESDFlash Code 6
(Future Use)Flash Code 7
Configuration LED (LED2, Yellow)
Description of OperationConfiguration LED, Yellow
No Software OverwrittenFlashing ECM Setting
DIP Switch was OverwrittenSlow Flash
ECM Configuration ModeFast Flash
Fault LED (LED1, Red)
Red Fault LED
LED Flash
Code*
Lockout
Normal - No FaultsOFF–
Fault - Input1NoAuto
Fault - High Pressure2YesHard or Soft
Fault - Low Pressure3YesHard or Soft
Fault - Freeze Detection FP24YesHard or Soft
Fault - Freeze Detection FP15YesHard or Soft
Fault - Condensate Overflow7YesHard or Soft
NOTE: All codes >11 use long flash for tens digit and short flash for the ones
digit. 20, 30, 40, 50, etc. are skipped.
Reset/
Remove
Aurora Interface and Diagnostics (AID) Tool
The Aurora Interface and
Diagnostics (AID) Tool is
a device that is a member
of the Aurora network.
The AID Tool is used to
troubleshoot equipment
which uses the Aurora
control via Modbus RTU
communication. The AID
Tool provides diagnostics,
fault management, ECM
setup, and system configuration capabilities to the Aurora
family of controls. An AID Tool is recommended, although
not required, for ECM airflow settings. The AID Tool simply
plugs into the exterior of the cabinet in the AID Tool port.
ABC Control Board Layout
o
F/30oF
RV – B/O
ACC – Dip 4
ACC – Dip 5
G
O/B
Field ConnectionsField Connections
G
O/B
Off
On
LED2LED1
1
YR
2
3
Config
4
5
6
7
8
SW2
Com1
Com2
W
Y1
Y2
DH
W
Y1
Y2
DH
3A-Fuse
G
G
RR
EH1
EH2
P3
C
EH1
C
Fact ory
CO
N/A
(+)
P6
(-)
R
RS485 Exp
C
P7
RS 485
P8
RS485 NET
CC
Y1
CC2
CC2
F
G
JW2 Alarm
FP2
FP2
FP1
FP1
REV
REV
CCG
C
CFM
PWM
HP
HP
LP
LP
G
LO
HI
CC
FG
F
R
ECM PWM
P4
P13
Fact ory
SW1 Test
RV – K1
CC – K2
P5
P2
ES
CC Hi – K3
Fact ory
Fan – K4
Alarm – K5
Acc – K6
LS
ALG
ALM
ACC c
ACC n c
ACC n o
FP1 – 15oF/30oF
FP2 – 15
Faul t
LED3
CC – Dual/Single
G
L – Puls e/Cont inuous
Status
Reheat/Normal
AURORA BASE
CONTROL™
Fact o ry U se
P11
P9
Factory Fan Connection
C
R
LO
P1
C
R
LO
CC
C
19
RB SERIES ENGINEERING GUIDE
Application Notes
The Closed Loop Heat Pump Concept
The basic principle of a water source heat pump is the transfer
of heat into water from the space during cooling, or the transfer
of heat from water into the space during heating. Extremely high
levels of energy efficiency are achieved as electricity is used only
to move heat, not to produce it. Using a typical RB Series, one unit
of electricity will move four to five units of heat.
When multiple water source heat pumps are combined on a
common circulating loop, the ultimate in energy efficiency is
created: The heat pump units on cooling mode are adding heat
to the loop which the units in heating mode can absorb, thus
removing heat from the area where cooling is needed, recovering
and redistributing that heat for possible utilization elsewhere in
the system. In modern commercial structures, this characteristic
of heat recovery from core area heat generated by lighting, office
equipment, computers, solar radiation, people or other sources, is
an important factor in the high efficiency and low operating costs of
closed source heat pump systems.
Return Water
RB Series
Unit
RB Series
Unit
on individual units without system shut-down. Conditions remain
comfortable since each unit operates separately, allowing cooling
in one area and heating in another. Tenant spaces can be
finished and added as needed. Power billing to tenants is also
convenient since each unit can be individually metered: each pays
for what each uses. Nighttime and/or weekend uses of certain
areas are possible without heating or cooling the entire facility.
A decentralized system also means if one unit should fault, the
rest of the system will continue to operate normally, as well as
eliminating air cross-contamination problems and expensive high
pressure duct systems requiring an inefficient electric resistance
reheat mode.
The RB Series Approach
There are a number of proven choices in the type of RB Series
system which would be best for any given application. Most often
considered are:
Vertical - Closed Loop/Ground Source
Heater/
Rejector
Pumps
RB Series
Unit
RB Series
Unit
Supply Water
RB Series
Unit
RB Series
Unit
In the event that a building's net heating and cooling requirements
create loop temperature extremes, RB Series units have the
extended range capacity and versatility to maintain a comfortable
environment for all building areas. Excess heat can be stored
for later utilization or be added or removed in one of three ways;
by ground-source heat exchanger loops: plate heat exchangers
connected to other water sources, or conventional cooler/boiler
configurations. Your sales representative has the expertise and
computer software to assist in determining optimum system type
for specific applications.
The Closed Loop Advantage
A properly applied water source heat pump system offers many
advantages over other systems. First costs are low because
units can be added to the loop on an “as needed basis”- perfect
for speculative buildings. Installed costs are low since units are
self-contained and can be located adjacent to the occupied
space, requiring minimal ductwork. Maintenance can be done
• Closed Loop/Ground-Source Systems utilize the stable
temperatures of the earth to maintain proper water source
temperatures (via vertical or horizontal closed loop heat exchangers)
for RB Series extended range heat pump system. Sizes range from
a single unit through many hundreds of units. When net cooling
requirements cause closed loop water temperatures to rise, heat is
dissipated into the cooler earth through buried high strength plastic
pipe “heat exchangers.” Conversely if net space heating demands
cause loop heat absorption beyond that heat recovered from building
core areas, the loop temperature will fall causing heat to be extracted
from the earth. Due to the extended loop temperatures, AHRI/ISO
13256-1 Ground Loop Heat Pumps are required for this application.
20
Application Notes cont.
RB SERIES ENGINEERING GUIDE
Because auxiliary equipment such as a fossil fuel boiler and cooling
tower are not required to maintain the loop temperature, operating
and maintenance costs are very low.
Ground-source systems are most applicable in residential and
light commercial buildings where both heating and cooling are
desired, and on larger envelope dominated structures where core
heat recovery will not meet overall heating loads. Both vertical and
horizontally installed closed-loops can be used. The land space
required for the “heat exchangers” is 100-250 sq. ft./ton on vertical
(drilled) installations and 750-1500 sq. ft./ton for horizontal (trenched)
installations. Closed loop heat exchangers can be located under
parking areas or even under the building itself.
On large multi-unit systems, sizing the closed loop heat exchanger
to meet only the net heating loads and assisting cooling loads with a
closed circuit cooling tower may be the most cost effective choice.
Surface Water - Closed Loop/Ground Source
surface run-off. Sizing requirements for the surface water is a
minimum of 500 sq. ft./ton of surface area at a minimum depth of 8
feet. Your sales representative should be contacted when designs
for heating dominated structures are required.
Plate Heat Exchanger - Closed Loop/Ground Water
• Closed Loop/Ground-Source Surface Water Systems also
utilize the stable temperatures of Surface Water to maintain proper
water source temperatures for RB Series extended range heat
pump systems. These systems have all of the advantages of
horizontal and vertical closed loop systems. Due to the extended
loop temperatures, AHRI/ISO 13256-1 Ground Water or Ground
Loop Heat Pumps are required for this application.
In cooling dominated structures, the ground-source surface water
systems can be very cost effective especially where local building
codes require water retention ponds for short term storage of
• Closed Loop/Ground Water Plate Heat Exchanger
Systems utilize lake, ocean, well water or other water sources to
maintain closed loop water temperatures in multi-unit RB Series
systems. A plate frame heal exchanger isolates the units from any
contaminating effects of the water source, and allows periodic
cleaning of the heat exchanger during off peak hours.
Operation and benefits are similar to those for ground-source
systems. Due to the extended loop temperatures, AHRI/ISO
13256-1 Ground Loop Heat Pumps are required for this application.
Closed loop plate heat exchanger systems are applicable in
commercial, marine, or industrial structures where the many
benefits of a water source heat pump system are desired,
regardless of whether the load is heating or cooling dominated.
21
RB SERIES ENGINEERING GUIDE
Application Notes cont.
Cooler/Boiler - Closed Loop
Water Quality
In ground water situations where scaling could be heavy or where
biological growth such as iron bacteria will be present, a closed
loop system is recommended. The heat exchanger coils in ground
water systems may, over a period of time, lose heat exchange
capabilities due to a buildup of mineral deposits inside. These
can be cleaned, but only by a qualified service mechanic, as
special solutions and pumping equipment are required. Hot water
generator coils can likewise become scaled and possibly plugged.
• Closed Loop /Cooler-Boiler Systems utilize a closed heat
recovering loop with multiple water source heat pumps in the more
conventional manner. Typically a boiler is employed to maintain
closed loop temperatures above 60°F and a cooling tower to
maintain loop temperatures below 90°F. These systems are
applicable in medium to large buildings regardless of whether the
load is heating or cooling dominated. Due to the moderate loop
temperatures, AHRI/ISO 13256-1 Water Loop Heat Pumps are
required for this application.
In areas with extremely hard water, the owner should be informed
that the heat exchanger may require occasional flushing. Failure
to adhere to the guidelines in the water quality table could result in
loss of warranty.
Units with cupronickel heat exchangers are recommended for open
loop applications due to the increased resistance to build-up and
corrosion, along with reduced wear caused by acid cleaning.
AmmoniaLess than 2 ppmLess than 2 ppmLess than 20 ppm
Ammonia ChlorideLess than 0.5 ppmLess than 0.5 ppmLess than 0.5 ppm
Ammonia NitrateLess than 0.5 ppmLess than 0.5 ppmLess than 0.5 ppm
Ammonia HydroxideLess than 0.5 ppmLess than 0.5 ppmLess than 0.5 ppm
Ammonia SulfateLess than 0.5 ppmLess than 0.5 ppmLess than 0.5 ppm
Total Dissolved Solids (TDS)Less than 1000 ppm1000 - 1500 ppm1000 - 1500 ppm
LSI Index+0.5 to -0.5+0.5 to -0.5+0.5 to -0.5
2
Iron, FE
Bacterial Iron Potential
+ (Ferrous)
Iron Oxide
Suspended Solids
Threshold Velocity
(Fresh Water)
(Total Hardness)
less than 350 ppm
Less than 0.5 ppm (rotten egg
smell appears at 0.5 ppm)
< 0.2 ppm< 0.2 ppm< 0.2 ppm
Less than 1 ppm, above this level
deposition will occur
Less than 10 ppm and filtered for
max. of 600 micron size
< 6 ft/sec< 6 ft/sec< 6 ft/sec
22
(Total Hardness)
less than 350 ppm
10 - 50 ppmLess than 1 ppm
Less than 1 ppm, above this level
deposition will occur
Less than 10 ppm and filtered for
max. of 600 micron size
(Total Hardness)
less than 350 ppm
Less than 1 ppm, above this level
deposition will occur
Less than 10 ppm and filtered for
max. of 600 micron size
2/22/12
Installation Notes
RB SERIES ENGINEERING GUIDE
Typical Unit Installation
Unit Location
Locate the unit in an indoor area that allows for easy removal of
the filter and access panels. Location should have enough space
for service personnel to perform maintenance or repair. Provide
sufficient room to make water, electrical and duct connection(s). If
the unit is located in a confined space, such as a closet, provisions
must be made for return air to freely enter the space by means
of a louvered door, etc. Any access panel screws that would be
difficult to remove after the unit is installed should be removed
prior to setting the unit. On horizontal units, allow adequate room
below the unit for a condensate drain trap and do not locate the
unit above supply piping. Care should be taken when units are
located in unconditioned spaces to prevent damage from
frozen water lines and excessive heat that could damage
electrical components.
Installing Vertical Units
Prior to setting the unit in place, remove and discard the
compressor hold down shipping bolt located at the front of the
compressor mounting bracket. Vertical units are available in left
or right air return configurations. Top flow vertical units should be
mounted level on a vibration absorbing pad slightly larger than the
base to provide isolation between the unit and the floor. It is not
necessary to anchor the unit to the floor.
WARNING: Before performing service or maintenance
operations on a system, turn off main power switches
to the indoor unit. If applicable, turn off the accessory
heater power switch. Electrical shock could cause
personal injury.
Installing and servicing heating and air conditioning equipment can
be hazardous due to system pressure and electrical components.
Only trained and qualified service personnel should install, repair
or service heating and air conditioning equipment. Untrained
personnel can perform the basic maintenance functions of cleaning
coils and cleaning and replacing filters.
All other operations should be performed by trained service
personnel. When working on heating and air conditioning
equipment, observe precautions in the literature, tags and labels
attached to the unit and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves.
Use a quenching cloth for brazing operations and have a fire
extinguisher available.
23
RB SERIES ENGINEERING GUIDE
Installation Notes cont.
Installing Horizontal Units
Remove and discard the compressor hold down shipping screws
located on the outside of the cabinet prior to setting the unit in
place. Horizontal units are available with side or end discharge
and may be easily field converted by flipping the blower discharge
panel. Horizontal units are normally suspended from a ceiling by
four 3/8 in. diameter threaded rods. The rods are usually attached
to the unit by hanger bracket kits furnished with each unit. Lay
out the threaded rods per the dimensions below. Assemble the
hangers to the unit as shown. Securely tighten the brackets to the
unit using the weld nuts located on the underside of the bottom
panel. When attaching the hanger rods to the bracket, a double nut
is required since vibration could loosen a single nut.
NOTE: The unit should be pitched approximately 1/4 in. towards
the drain in both directions to facilitate the removal of condensate.
Use only the bolts provided in the kit to attach hanger brackets.
The use of longer bolts could damage internal parts. Some
residential applications require the installation of horizontal units
on an attic floor. In this case, the unit should be set in a full size
secondary drain pan on top of a vibration absorbing pad. The
secondary drain pan prevents possible condensate overflow or
water leakage damage to the ceiling. The secondary drain pan is
usually placed on a plywood base isolated from the ceiling joists
by additional layers of vibration absorbing material. Insulate supply
plenum and use at least one 90° elbow and flexible duct collar to
reduce noise.
CAUTION: Do not use rods smaller than 3/8 in.
diameter since they may not be strong enough to
support the unit. The rods must be securely anchored
to the ceiling.
24
Installation Notes cont.
RB SERIES ENGINEERING GUIDE
Acoustical Considerations and Equipment
Sound Performance
Sound Performance
The RB Series is third party sound rated in accordance with ARI
260. Please consult the Sound Performance Data Catalog for
details on the AHRI standard and sound performance data.
Recommendations for Noise Reduction
Horizontal Unit Location
• Specify equipment with quietest sound power ratings
• Do not locate units above areas with a required NC 40
or less
• Space WSHP at least 10 ft (3m) apart to avoid noise
summing of multiple units in a space.
• Maximize the height of the unit above the ceiling (horizontal).
• Suspend unit with isolation grommets that are
appropriately rated to reduce vibrations (horizontal).
Vertical Unit Location
• Specify equipment with quietest sound power ratings
• Space WSHP at least 10 ft (3m) apart to avoid noise
summing of multiple units in a space.
• Acoustic ceiling coatings can greatly reduce noise levels
in mechanical rooms.
• Mount unit on a sound absorbing pad, extruded
polystyrene, rubber or cork pad.
Ductwork
• Ensure return air grilles will not allow line of site noise to
transfer to adjacent space. Use a sound barrier or some
other material to isolate the grille from the unit. A supply grille,
boot and short piece of flex duct pointed away from the unit can
greatly attenuate equipment noise.
• Use a canvas isolation duct connector at the supply and
return duct connection of the unit.
• Internally line the discharge and return duct within the
first 4-8 feet of unit with acoustic insulation. Install an
internally lined ‘L’ shaped return duct elbow at return
grille. Face the elbow away from adjacent units.
• Always install at least one 90° elbow in the discharge duct to
eliminate line of sight noise transmission of the blower.
• Use turning vanes at all elbows and tees to reduce turbulence.
• Limit supply duct velocities to less than 1,000 fpm
• Design and install ductwork as stiff as possible
• Allow 3 duct diameters both up and down stream of the unit
before any fittings or transitions are installed.
• Use duct sealant on all duct joints.
• Install a short (2-4’) of flex duct on all branch ducts just
prior to discharge boot or diffuser to reduce vibration
and duct sound prior to delivery in the room.
• Locate the branch duct balancing damper as far away
from the diffuser as possible.
• In ceiling plenum systems, install an internally lined ‘L’
shaped return duct elbow at unit. Face the elbow away
from adjacent units (horizontal).
25
RB SERIES ENGINEERING GUIDE
Vertical Dimensional Data
A
RN
S
Q
AIR COIL SIDE
P
B
AIR COIL SIDE
FRONT
F
M
M
Top View - Right ReturnTop View - Left Return
Air coil
open return applications
ductable return applications
A
N
FRONT
Standard filter rails for
Deluxe filter rack for
Air coil
Q
P
B
2' (61 cm)
Alternate
Service Access
F
2' (61 cm)
Service Access Left Return
(Right Return Opposite Side)
Air coil
ACCESS
PANEL
Isometric View - Left Return
U
Field installed
duct flange
T
W
ACCESS
PANEL
ACCESS
PANEL
C
1.6 in (4.1 cm)
Condensate 3/4 in
PVC glue socket
1.6 in (4.1 cm)
5
H
2
E
1
D
Front View - Right Return
Water
Connections*
Power supply
1 in (25.4 mm)
knockout
6
8
1/2" (12.7 mm)
J
L
Low voltage
knockout
L
K
Condensate
3/4 in PVC
glue socket
1.6 in (4.1 cm)
8
7
Water
Connections*
5
2
1
Front View - Left Return
1.6 in
(4.1 cm)
E
D
NOTE: * Water connections protrude approximately 1.5 in. (3.81cm) from cabinet.
V
C
6
ACCESS
8
H
J
L
PANEL
8
7
L
K
Right View - Right Return (J & L)
Left View - Left Return (K & L)
26
Vertical Dimensional Data cont.
V
RB SERIES ENGINEERING GUIDE
Overall CabinetWater Connections
Vertical
Models
006-012
015-018
024-030
036
041
042-048
060
070
Vertical
Models
006-012
015-018
024-030
036
041
042-048
060
070
Condensate is 3/4” PVC female glue socket and is switchable from side to front. 10/15/15
*Discharge fl ange is fi eld installed and extends 1” (25.4 mm) from top of cabinet.
**Vertical units shipped with standard 2” (fi eld adjustable to 1”) open application fi lter rack extending 2.2” from unit and is not suitable for duct connection.
For ductable return connection applications, order the deluxe 2” (fi eld adjustable to 1”) duct collar/fi lter rack which extends 3.25
When using disconnect, do not use dimension L from the standard
vertical dimensional data. Use dimension LL from the vertical
disconnect dimensional data.
Dimensions in inches [cm]
* Models 006-012 - Externally Mounted Disconnect
**UBV-041 - Disconnect not available
Vertical ModelsLL
015-01815.8 [40.1]
024-03018.8 [47.8]
03615.3 [38.9]
042-04813.8 [35.1]
06014.3 [36.3]
07014.3 [36.3]
27
RB SERIES ENGINEERING GUIDE
Horizontal Dimensional Data
Right Return
Condensate
"X" PVC size
End Discharge
Deluxe filter rack option shown
2.3
BLOWER
OUTLET
AIR COIL SIDE
FILTER RACK
H
3
2.1
Right Return
End Discharge
N
A
Standard filter rails
1 in knockout
1/2 in knockout
Side Discharge
P
M
C
L
Front
AP
CMP
2' (61 cm)
Service Access
BP
1.7
K
J
Right Return Air Front View
1.7
2
E
D
1
Left Return Air Front View
AP = Alternate Service Panel
BP = Blower Service Panel
CP = Control Access Panel
CMP = Compressor Service Panel
1.7
CP
AP
CMP
A
1.7
CP
AP
CMP
Legend
E
D
J
Service Access
1/2 in knockout
1 in knockout
K
Standard filter rails
Front
AP
CMP
2' (61 cm)
BP
Side Discharge
Deluxe filter rack option shown
P
N
L
C
M
BLOWER
OUTLET
Left Return
End Discharge
A
Left Return
"X" PVC size
End Discharge
2.3
AIR COIL SIDE
3
2.1
Condensate
FILTER RACK
H
P
P
N
L
M
BP
Air Coil
FrontFront
Water Connections*
BLOWER
OUTLET
Right Return Side Discharge
C
FILTER RACK CONNECTIONFILTER RACK CONNECTION
B
Right Return Side View
AP
CMP
1.5
K
Front
J
SQ
R
1/2 in knockout
1 in knockout
1" knockout
1/2 in knockout
T
Deluxe filter
rack option
(shown)
Front
C
1.5
J
AP
K
T
CMP
Left Return Side Discharge
S
R
Q
B
Left Return Side View
N
BLOWER
OUTLET
Air Coil
Water Connections*
NOTE: * Water connections protrude approximately 1.5 in. from cabinet.
BP
M
L
28
Horizontal Dimensional Data cont.
RB SERIES ENGINEERING GUIDE
Horizontal
Models
006-012**
015-018
024-030
036
042-048
060
070
Horizontal
006-012**
015-018
024-030
036
042-048
060
070
Horizontal units shipped with standard 2 in. (fi eld adjustable to 1 in.) open application fi lter rail extending 2.2 in. from the unit and is not
suitable for duct connection. For ductable return connection applications, order the 2 in. (fi eld adjustable to 1 in.) duct collar/fi lter rack which
extends to 3.25 in. from the unit and is suitable for duct connections.
** H006-012 offers a lifted drain pan that allows the trap to be installed without additional ceiling height required.
cm.48.888.930.74.612.29.112.70 mm18.819.1
cm.57.288.943.74.617.32.019.05 mm18.018.0
cm.57.2106.743.74.617.32.019.05 mm18.018.0
cm.57.2106.748.84.617.32.019.05 mm23.418.0
cm.57.2114.348.84.617.32.019.05 mm23.418.0
cm.64.8121.953.84.617.32.025.4 mm23.423.1
cm.64.8134.653.84.617.32.025.4 mm23.423.1
Models
cm.5.820.325.46.957.223.96.13.61.3
cm.14.526.723.912.441.736.85.13.61.9
cm.14.526.723.912.459.436.85.13.61.9
cm.17.026.723.912.469.641.95.13.61.9
cm.10.734.533.56.177.241.95.13.81.9
cm.12.234.533.511.789.947.55.83.31.9
cm.12.234.533.511.7102.647.05.83.61.9
WidthDepthHeight*InOutCondensateWater FPTLow Voltage Power Supply
When using disconnect, do not use dimension K from the standard
horizontal dimensional data. Use dimension KK from the horizontal
disconnect dimensional data.
Caution: When installing a unit with a Variable Speed ECM blower motor in 460/60/3 voltage, a neutral wire is
required to allow proper unit operation.
35
RB SERIES ENGINEERING GUIDE
A
Blower Performance Data
tandard PSC Motor
Model
Factory settings are in Bold
irfl ow values are with dry coil and standard fi lter
For wet coil performance fi rst calculate the face velocity of the air coil (Face Velocity [fpm] = Airfl ow [cfm] / Face Area [sq ft]).
Then for velocities of 200 fpm reduce the static capability by 0.03 in. wg, 300 fpm by 0.08 in. wg, 400 fpm by 0.12 in. wg. and 500 fpm by 0.16 in. wg.
* Setting for 265V operation.
BlowerBlower MotorAirfl ow (cfm) at External Static Pressure (in. wg)
Airfl ow (cfm) at External Static Pressure (in. wg)
5-Speed ECM Motor Connections
High Voltage
Connections
3/16 in.
C - Black
L - Orange
G - Green
C
L
GN
730695640--
730695640--
800725--
1015 895775--
N - Brown
37
G - Blue
Y1 - Red
345
12
Low Voltage
Connections 1/4 in.
AUX - Gray
RB SERIES ENGINEERING GUIDE
Blower Performance Data cont.
Variable Speed ECM Motor
Max
Model
0150.509 x 71/2
0180.509 x 71/2
0240.509 x 71/2
0300.509 x 71/2
0360.509 x 71/2
0410.509 x 71/2
0420.5011 x 101/2
0480.5011 x 101/2
0600.7511 x 101
0700.7511 x 101
Factory settings are at recommended L-M-H DIP switch locations 10/15/15
CFM is controlled within ±5% up to the maximum ESP
M-H settings MUST be located within boldface CFM range
Max ESP includes allowance for wet coil and standard fi lter
Lowest and Highest DIP switch settings are assumed to be L and H respectively
Blower
ESP123456789101112
Size
Motor
hp
300400500600700800
LMH
300400500600700800
LMH
40050060070080090010001100
LMH
40050060070080090010001100
LMH
400500600700800900100011001200
40050060070087510501150125013251375
5006007008751050115012501325137514751550
LMH
50060070087510501150125013251375147515501600
60080010001300150017501950210022002300
LMH
60080010001300150017501950210022002300
LMH
Air Flow Dip Switch Settings
LM H
LMH
LMH
38
V
A
V
A
S
Blower Performance Data cont.
RB SERIES ENGINEERING GUIDE
etting Blower Speed - Variable Speed ECM
The ABC board’s Yellow Confi g LED will fl ash the current variable
speed ECM blower speed selections for low, med, and high
continuously with a short pause in between. The speeds can
also be confi rmed with the AID Tool under the Setup/ECM Setup
screen. The variable speed ECM blower motor speeds can be fi eld
adjusted with or without using an AID Tool.
ariable Speed ECM Setup without an AID Tool
The blower speeds for Low (G only), Med (Y1), and High (Y2/
ux) can be adjusted directly at the Aurora ABC board which
utilizes the push button (SW1) on the ABC board. This procedure
is outlined in the Variable Speed ECM Confi guration Mode
portion of the Aurora ‘Base’ Control System section.
ariable Speed ECM Setup with an AID Tool
much easier method utilizes the AID Tool to change the airfl ow
using the procedure below. First navigate to the Setup screen and
then select ECM Setup. This screen displays the current variable
speed ECM settings. It allows the technician to enter the setup
screens to change the variable speed ECM settings. Change the
highlighted item using the ◀ and ▶ buttons and then press the ◙
button to select the item.
Variable Speed ECM Setup with an AID Tool cont.
ECM SPEED INFO
LOW SPEED: 3
MED SPEED: 5
HIGH SPEED: 7
WANT TO CHANGE?
YES
OPTION ◀▶NOENTER ◙
Selecting YES will enter variable
speed ECM speed setup, while
selecting NO will return to the previous
screen.
Variable Speed ECM Speed Setup - These screens allow
the technician to select the low, medium, and high blower speed for
the variable speed ECM blower motor. Change the highlighted item
using the ▲ and ▼ buttons. Press the ◙ button to select the speed.
ECM SPEED INFO
1
2 <– LOW
3
4
5
6
7
8
9
10
11
12
OPTION
◀▶ ENTER ◙
ECM SPEED INFO
1
2 LOW
3
4
5 <– MED
6
7
8
9
10
11
12
OPTION
◀▶ ENTER ◙
ECM SPEED INFO
1
2 LOW
3
4
5 MED
6
7
8
9
10
11
12 <– HIGH
OPTION
◀▶ ENTER ◙
After the high speed setting is selected the AID Tool will
automatically transfer back to the ECM Setup screen.
39
RB SERIES ENGINEERING GUIDE
Selection Example
To achieve optimal performance, proper selection of each heat
pump is essential. A building load program should be used to
determine the heating and cooling load of each zone. A computer
software selection program can then be used to develop an
accurate and complete heat pump schedule.
While a computer software program is the easiest and most
accurate method to size and select equipment, however, selection
can still be accomplished manually using this manual and the
following selection procedure. Sizing so that the actual sensible
capacity of the equipment will satisfy the sensible capacity of the
zone is the recommended method for best results.
Boiler/T ower Application
Typical boiler/tower application will result in entering water
temperatures of 60-90°F with 70°F for heating and 90°F for cooling.
Water to refrigerant insulation option would not be required.
Flow rates are 2.5 to 3 gpm per ton with 2.5 gpm per ton often
representing an economical design point.
Geothermal Application
Typical geothermal application can result in a wide entering
water temperature range of 30-100°F. Typically minimum heating
entering water temperatures can range from 30 to 50°F depending
upon loop type and geographical location. Cooling performance
should be calculated using a maximum loop temperature of 100°F
in most loop applications. Water flow is typically 2.5 to 3 gpm per
ton with 3 gpm per ton recommended with the more extreme loop
temperatures. PLEASE NOTE THAT WATER COIL INSULATION
OPTION SHOULD BE SELECTED WHEN ENTERING WATER
TEMPERATURES ARE EXPECTED TO BE BELOW 45-50°F.
Geothermal Selection Example
Step 1: Determine the actual heating and cooling loads at the
desired dry bulb and wet bulb conditions.
Step 2: Obtain the following design parameters: Entering water
temperature, water flow rate in gpm, airflow in cfm, water flow
pressure drop and design wet and dry bulb temperatures. Airflow,
cfm, should be between 300 and 450 cfm per ton. Unit water
pressure drop should be kept as close as possible to each other to
make water balancing easier. Go to the appropriate tables and find
the proper indicated water flow and water temperature.
Step 4: Enter tables at the design water flow and water
temperature. Read the total and sensible cooling capacities
(NOTE: interpolation is permissible, extrapolation is not).
Step 5: Read the heating capacity. If it exceeds the design criteria
it is acceptable. It is quite normal for water source heat pumps to
be selected on cooling capacity only since the heating output is
usually greater than the cooling capacity.
Step 6: Determine the correction factors associated with the
variable factors of dry bulb and wet bulb.
Corrected Total Cooling = tabulated total cooling x wet
bulb correction.
Corrected Sensible Cooling = tabulated sensible cooling x wet/dry
bulb correction.
Step 7: Compare the corrected capacities to the load
requirements. Normally if the capacities are within 10% of the
loads, the equipment is acceptable. It is better to undersize than
oversize, as undersizing improves humidity control, reduces sound
levels and extends the life of the equipment.
Step 8: When complete, calculate water temperature rise and
assess the selection. If the units selected are not within 10% of the
load calculations, then review what effect changing the gpm, water
temperature and/or airflow and air temperature would have on the
corrected capacities. If the desired capacity cannot be achieved,
select the next larger or smaller unit and repeat the procedure.
Remember, when in doubt, undersize slightly for best performance.
Example Equipment Selection - Cooling
1. Load Determination:
Assume we have determined that the appropriate cooling load at the
desired dry bulb 80°F and wet bulb 65°F conditions is as follows:
Total Cooling ..............................................................51,500 Btu/h
Entering Air Temp ..........................75°F Dry Bulb / 65°F Wet Bulb
2. Design Conditions:
Similarly, we have also obtained the following design parameters:
Entering Water Temp ..............................................................90°F
Water Flow (Based upon 10°F rise in temp.) 15.0 gpm
Airflow Required ...................................... 1,750 cfm @ 0.2 in. wg.
Step 3: Select a unit based on total and sensible cooling
conditions. Select a unit which is closest to, but no larger than, the
actual cooling load.
40
Selection Example cont.
RB SERIES ENGINEERING GUIDE
3, 4 & 5. HP Selection:
After making our preliminary selection (RB*060 VS ECM), we enter
the tables at design water flow and water temperature and read
Total Cooling, Sens. Cooling and Heat of Rej. capacities:
Total Cooling ..............................................................54,100 Btu/h
Heat of Rejection .......................................................68,800 Btu/h
8. Water Temperature Rise Calculation & Assessment:
HR = 500 x gpm x (Tin - T
HR
500 x gpm
65,402
500 x 15
- T
in
) or ¨T Rise
out
= (T
= 8.72 °F Rise
out
)
NOTE: 500 = parameters for water & 485 = parameters for
6 & 7. Entering Air and Airflow Corrections:
antifreeze solutions to 30% weight.
Next, we determine our correction factors. (Refer to Correction
Factor Tables - Airflow and Entering Air correction tables — using
1750 cfm. or 1,750÷2,000 nom. = 87.5%).
Corrected Total Cooling = 54,100 x 0.982 x 0.967 = 51,373
Corrected Sens Cooling = 40,500 x 0.929 x 0.881 = 33,147
Corrected Heat of Reject = 68,800 x 0.978 x 0.972 = 65,402
When we compare the Corrected Total Cooling and Corrected
Sensible Cooling figures with our load requirements stated in Step
1, we discover that our selection is within +10% of our sensible
load requirement. Further more, we see that our Corrected Total
Cooling figure is within 1,000 Btu/h of the actual indicated load.
Antifreeze Corrections
Catalog performance can be corrected for antifreeze use. Please use the following table and note the example given.
Warning: Gray area represents antifreeze concentrations greater than 35% by weight and
should be avoided due to the extreme performance penalty they represent.
Antifreeze solution is Propylene Glycol 20% by weight. Determine the corrected heating and cooling performance at 30°F and 90°F respectively as well as pressure drop at 30°F for an RB Series RB*024-PSC.
The corrected cooling capacity at 90°F would be: 22,600 Btu/h x 0.969 = 21,899 Btu/h
The corrected heating capacity at 30°F would be: 16,800 Btu/h x 0.913 = 15,338 Btu/h
The corrected pressure drop at 30°F and 6 gpm would be: 20.8 ft. hd x 1.270 = 26.42 ft. hd.
41
RB SERIES ENGINEERING GUIDE
Reference Calculations
Heating Calculations:
LWT = EWT -
LAT = EAT +
TH = HC + HWC
HE
gpm x 500
HC
cfm x 1.08
Cooling Calculations:
LWT = EWT +
LAT(DB) = EAT(DB) -
LC = TC - SC
SC
S/T =
TC
HR
gpm x 500
Legend and Notes
ABBREVIA TIONS AND DEFINITIONS:
cfm = airflow, cubic feet/minute
EWT = entering water temperature, Fahrenheit
gpm = water flow in gallons/minute
WPD = water pressure drop, psi and feet of water
EAT = entering air temperature, Fahrenheit
(dry bulb/wet bulb)
HC = air heating capacity, MBtu/h
TC = total cooling capacity, MBtu/h
SC = sensible cooling capacity, MBtu/h
kW = total power unit input, kilowatts
HR = total heat of rejection, MBtu/h
SC
cfm x 1.08
HE = total heat of extraction, MBtu/h
HWC = hot water generator capacity, MBtu/h
EER = Energy Efficient Ratio
= BTU output/Watt input
COP = Coefficient of Performance
= Btu output/Btu input
LWT = leaving water temperature, °F
LAT = leaving air temperature, °F
TH = total heating capacity, MBtu/h
LC = latent cooling capacity, MBtu/h
S/T = sensible to total cooling ratio
Notes (Refer to Performance Data tables)
• Performance ratings are based on 80°F DB / 67°F WB EAT for cooling and 70°F DB EAT for heating.
• Three flow rates are shown for each unit. The lowest flow rate shown is used for geothermal open loop/well water systems with a
minimum of 50°F EWT. The middle flow rate shown is the minimum geothermal closed loop flow rate. The highest flow rate shown is
optimum for geothermal closed loop systems and the suggested flow rate for boiler/tower applications.
• Entering water temperatures below 40°F assumes 15% antifreeze solution.
• For non-standard EAT conditions, apply the appropriate correction factors on (Refer to Correction Factor Tables).
• Interpolation between EWT, gpm, and cfm data is permissible.
42
Operating Limits
RB SERIES ENGINEERING GUIDE
Operating Limits
Air Limits
Min. Ambient Air457.2457.2
Rated Ambient Air8026.77021.1
Max. Ambient Air10037.88529.4
Min. Entering Air5010.0404.4
Rated Entering Air db/wb80.6/66.227/196820.0
Max. Entering Air db/wb110/8343/28.38026.7
Water Limits
Min. Entering Water30-1.120-6.7
Normal Entering Water50-11010-43.330-70-1.1
Max. Entering Water12048.99032.2
CoolingHeating
(°F)(°C)(°F)(°C)
NOTE: Minimum/maximum limits are only for start-up conditions, and are meant
for bringing the space up to occupancy temperature. Units are not designed to
operate at the minimum/maximum conditions on a regular basis. The operating
limits are dependent upon three primary factors: 1) water temperature, 2) return
air temperature, and 3) ambient temperature. When any of the factors are at the
minimum or maximum levels, the other two factors must be at the normal level for
proper and reliable unit operation.
1 – Optional, factory installed unit mounted disconnect.
2 – Swap blue and red leads for 208V operation.
3 – Optional, factory installed internal isolation valve.
Legend
Factory Low Voltage Wiring
Factory Line Voltage Wiring
Field Low Voltage Wiring
Field Line Voltage Wiring
Optional Block
DC Voltage PCB Traces
Field Zone Sensor Wiring
Internal Junction
Quick Connect Terminal
Field Wiring Lug
L1
Ground
Relay Contacts – N.O., N.C.
Capacitor
Fuse
CC – Compressor Contactor
CO – Condensate Overflow Sensor
ES – Emergency Shutdown
HP – High Pressure Switch
LP – Low Pressure Switch
FD – Freeze Detection Sensor
F1 – Fuse
1 – Optional, factory installed unit mounted disconnec t.
2 – Optional, factory installed internal isolation valve.
3 – Opt io na l, fac tory instal l e d ph as e guard
4 – Optional, factory installed phase guard. The yellow transformer wire
shall be connected directly to the CPU board, if this option is not ins talled.
Factory Low Voltage Wiring
Factory Line Voltage Wiring
Field Low Voltage Wiring
Field Line Voltage Wiring
Optional Block
DC Voltage PCB Traces
Field Zone Sensor Wiring
Internal Junction
Quick Connect Terminal
Field Wiring Lug
L1
Ground
Relay Contacts – N.O., N.C.
Capacitor
Fuse
CC – Compressor Contactor
CO – Condensate O v e r fl ow Sensor
ES – Emergency Shutdown
HP – High Pressure Switch
LP – Low Pressure Switch
FD – Fr e eze De tecti on Se nso r
F1 – Fuse
1 second on and 1 second off
Sl ow Fl a s h
100 milliseconds on and 100 milliseconds off
Fast Fl as h
100 milliseconds on and 400 milliseconds off with a 2 second pause before repeating
Fla s h C ode
Rand om Start Del ay
Status LED (LED1, Green)
Configuration LED (LED2, Yellow)
Faul t LED (L ED3, Red)
St atus LE D (LED 1, G r ee n)
Normal Mode
Control is Non-Functional
Test M ode
Lockout Active
Dehumidific ation Mode
Reserved
Reserved
Load Shed
ESD
Reserved
ON
OFF
Slow Flash
Fast Fl ash
Fl a sh C od e 2
Fl a sh C od e 3
Flash Code 4
Flash Code 5
Flash Code 6
Flash Code 7
Auro ra LED Fl as h C ode s
Fast Fl ash
Fast Fl ash
Fast Fl ash
Co nfigura t ion LED (LED2 , Ye llo w )Fau lt LE D (LED 3 , Red)
No Software Overide Flash ECM Set ting
DIP Switch OverideSlow Fla sh
EC M C onf i g u re Mo d eF a s t Fl a sh
Reset Configure ModeOff
Reserved
Air/ W ater C o il Li mit Se nso r Err or
OFF
Flash Code 1
Flash Code 2
Flash Code 3
Flash Code 4
Flash Code 5
Flash Code 6
Flash Code 7
Flash Code 8
Flash Code 9
Flash Code 10
Flash Code 11
Accessory Relay
Operation
Cycle with Blower
Cycle with Compressor
Wate r Val ve Slo w Ope n
Outdoor Air Damper
Event
Random Start Delay
Compressor On Delay
Comp ressor Mi n i mum On Time
Compressor Short Cycle Delay
Blo w e r O ff D e l a y
Fault Recognitio n Delay – High Pressur e
Start-Up Bypass – Low Pres s ure
Fault Recognition Delay – Low Pres s ure
Start-Up Bypass – Low Water/Air Coil Limit
Fault Recognition Delay – Low Water/Air Coil Limit
Fault Recognition Delay – Condensate Ov erflow
Thermostat Call Recognition Time
Aux ili ary H e at St a ging D e lay
Emergency Heat Staging Delay
Wate r Val ve Slo w Ope n Delay
Reheat Delay
Aurora Timing Events
SW2-5
SW2-4
On On
Off
Off
On Off
Off On
Normal Mode
5 to 80 seconds1 second
5 seconds< 1 second
2 minutes5 seconds
4 minutes15 seconds
Furnish and install Water Source Heat Pumps as indicated on
the plans. Equipment shall be completely assembled, piped and
internally wired. Capacities and characteristics as listed in the
schedule and the specifi cations that follow. The reverse cycle
heating/cooling units shall be either suspended type with horizontal
air inlet and discharge or fl oor mounted type with horizontal air
inlet and vertical upfl ow air discharge. Units shall be AHRI/ISO
13256-1 certifi ed and listed by a nationally recognized safety-
testing laboratory or agency, such as ETL Testing Laboratory. Each
unit shall be computer run-tested at the factory with conditioned
water and operation verifi ed to catalog data. Each unit shall be
mounted on a pallet and shipped in a corrugated box or stretchwrapped. The units shall be designed to operate with entering liquid
temperature between 20°F and 120°F [-6.7°C and 48.9°C].
Casing and Cabinet
The cabinet shall be fabricated from heavy-gauge galvanized
steel. The interior shall be insulated with 1/2 in. thick, multi-density,
cleanable aluminum foil coated glass fi ber with edges sealed or
tucked under fl anges to prevent the introduction of glass fi bers into
the discharge air. Standard cabinet panel insulation must meet
NFPA 90A requirements, air erosion and mold growth limits of UL181, stringent fungal resistance test per ASTM-C1071 and ASTM
G21, and shall meet zero level bacteria growth per ASTM G22. Unit
insulation must meet these stringent requirements or unit(s) will not
be accepted.
One (horizontal) to two (vertical) blower and two compressor
compartment access panels shall be ‘lift-out’ removable with supply
and return ductwork in place.
duct collar shall be provided on the supply air opening. Standard
size 1 in. [2.54 cm] MERV 4 fi lters shall be provided with each
unit. Units shall have a return air fi lter rack that is fi eld convertible
from 1 in. [2.54 cm] to 2 in. [5.1 cm]. The upfl ow vertical units shall
have a removable insulated divider panel between the air handling
section and the compressor section to minimize the transmission
of compressor noise and to permit operational service testing
without air bypass. Vertical units shall be supplied with left or
right horizontal air inlet and top vertical air discharge. Horizontal
units shall be supplied with left or right air inlet and side or end air
discharge.
ption: An internally mounted automatic fl ow regulator shall be
set to 3 gpm/ton to deliver optimal fl ow to the unit.
Refrigerant Circuit
All units shall utilize the non-ozone depleting and low global
warming potential refrigerant R-410A. All units shall contain a
sealed refrigerant circuit including a hermetic motor-compressor,
bidirectional thermostatic expansion valve, fi nned tube air-to-
refrigerant heat exchanger, reversing valve, coaxial tube water-torefrigerant heat exchanger, and service ports.
Compressors shall be high-effi ciency single speed rotary or scroll
type designed for heat pump duty and mounted on vibration
isolators. Compressor motors shall be single-phase PSC with
overload protection.
The air coil shall be sized for low-face velocity and constructed
of lanced aluminum fi ns bonded to rifl ed aluminum tubes in a
staggered pattern not less than three rows deep for enhanced
performance. The all-aluminum air coil is not susceptible to
formicary corrosion.
Option: AlumiSeal electro-coated air coil.
The coaxial water-to-refrigerant heat exchanger shall be designed
for low water pressure drop and constructed of a convoluted
copper inner tube and a steel outer tube. Refrigerant to air heat
exchangers shall utilize enhanced corrugated lanced aluminum
fi ns and rifl ed copper tube construction rated to withstand 600 psig
(4135 kPa) refrigerant working pressure. Refrigerant to water heat
exchangers shall be of copper inner water tube and steel refrigerant
outer tube design, rated to withstand 600 psig (4135 kPa) working
refrigerant pressure and 450 psig (3101 kPa) working water
pressure. The thermostatic expansion valve shall provide proper
superheat over the entire liquid temperature range with minimal
“hunting.” The valve shall operate bidirectionally without the use of
check valves.
Option: Cupronickel refrigerant to water heat exchanger shall
be of copper-nickel inner water tube and steel refrigerant outer
tube design, rated to withstand 600 psig (4135 kPa) working
refrigerant pressure and 450 psig (3101 kPa) working water
pressure. Water lines shall also be of cupronickel construction.
Option: AlpinePure MERV 13 Filter - A 2 in. thick [51 mm] MERV
13 fi lter can help fulfi ll a credit under the LEED Rating System. Its
low initial resistance promotes low energy consumption (0.21 in.
w.g. @ 300 fpm) and provides nearly twice the life of a standard
fi lter (300 fpm vs. standard 500 fpm application).
Option: A Super Quiet Sound package shall include multi-density
full coverage compressor blanket.
Option: An internally mounted low pressure drop (high Cv)
water solenoid valve shall be factory installed for use in variable
speed pumping applications.
Blower Motor and Assembly
The blower shall be a direct drive centrifugal type with a
dynamically balanced wheel. The housing and wheel shall be
designed for quiet low outlet velocity operation. The blower
housing shall be removable from the unit without disconnecting the
supply air ductwork for servicing of the blower motor. The blower
motor shall be isolated from the housing by rubber grommets.
The motor shall be permanently lubricated and have thermostatic
overload protection.
72
Engineering Guide Specifi cations cont.
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RB SERIES ENGINEERING GUIDE
ption: PSC blower motor shall be a three-speed PSC type.
Option: 5-Speed ECM blower motor shall be a 5-speed ECM
ECM type. The 5-speed ECM blower motor shall be soft starting,
shall maintain constant torque over its operating static range,
and shall provide 5 speed settings. The blower motor shall be
isolated from the housing by rubber grommets. The motor shall be
permanently lubricated and have thermostatic overload protection.
5-speed ECM motors shall be long-life ball bearing type.
Option: Variable Speed ECM blower motor shall be a variablespeed ECM type. The variable speed ECM blower motor shall be
soft starting, shall maintain constant cfm over its operating static
range, and shall provide 12 cfm settings. Variable speed ECM
motors shall be long-life ball bearing type.
Piping
Supply and return water connections shall be FPT copper fi ttings.
With vertical units, the condensate connection shall be a 3/4 in.
[19.1 mm] PVC socket with internally-trapped hose that can be
routed to front or side corner post locations.
Hanger Kit
(included with horizontal units only - fi eld installed)
The hanger kit shall consist of galvanized steel brackets, bolts, lock
washers, and isolators and shall be designed to fasten to the unit
bottom panel for suspension from 3/8 in. threaded rods. Brackets
shall not inhibit fi lter removal in any way.
Accessories
Electrical
control box shall be located within the unit compressor
compartment and shall contain a 50VA or 75VA transformer, 24
volt activated, 2 pole compressor contactor, terminal block for
thermostat wiring and solid-state controller for complete unit
operation. Electromechanical operation WILL NOT be accepted.
Units shall be name-plated for use with time delay fuses or HACR
circuit breakers. Unit controls shall be 24 volt and provide heating
or cooling as required by the remote thermostat/sensor.
n Aurora microprocessor-based controller that interfaces with
a multi-stage electronic thermostat to monitor and control unit
operation shall be provided. The control shall provide operational
sequencing, blower speed control, high and low pressure switch
monitoring, freeze detection, condensate overfl ow sensing, lockout
mode control, LED status and fault indicators, fault memory, fi eld
selectable options and accessory output. The control shall provide
fault retry three times before locking out to limit nuisance trips.
Thermostat (field-installed)
A multi-stage auto-changeover electronic digital thermostat shall
be provided. The thermostat shall offer two heating stages and
one cooling stage with precise temperature control. An OFF-HEATAUTO-COOL-EMERG system switch, OFF-AUTO blower switch,
and indicating LEDs shall be provided. The thermostat shall display
in °F or °C.
core with ANSI 302/304 stainless steel outer braid and fi re rated
materials per ASTM E 84-00 (NFPA 255, ANSI/UL 723 & UBC
8-1). Ball valve at one end; swivel connector with adapter at the
other end (swivel to adapter connection via fi ber or EPDM gasket).
Swivel connection provides union between heat pump and piping
system. The hoses feature brass fi ttings, stainless steel ferrules.
A full port ball valve shall be provided with integral P/T (pressure/
temperature) port on supply hose.
®
reinforced EPDM
detachable terminal block with screw terminals will be provided
for fi eld control wiring. All units shall have knockouts for entrance of
low and line voltage wiring. The blower motor and control box shall
be harness plug wired for easy removal.
Specifi cations:
• Temperature range of 35°F [2°C] to 180°F [82°C].
• Max. working pressure of 400 psi [2757 kPa] for 1/2 in.
and 3/4 in. hose kits; max. working pressure of 350 psi
[kPa] for 1 in. and 1-1/4 in. hose kits.
73
RB SERIES ENGINEERING GUIDE
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Engineering Guide Specifi cations cont.
Hose Kits – Automatic Balancing and Ball Valves
(field-installed)
flexible steel braid hose featuring Kevlar® reinforced EPDM
core with ANSI 302/304 stainless steel outer braid and fire rated
materials per ASTM E 84-00 (NFPA 255, ANSI/UL 723 & UBC 8-1).
Ball valve at one end; swivel connector with adapter at the other
end (swivel to adapter connection via fiber or EPDM gasket). Swivel
connection provides union between heat pump and piping system.
The hoses feature brass fittings, stainless steel ferrules. A full port
ball valve shall be provided with integral P/T (pressure/temperature)
port on supply hose and automatic balancing valve with integral P/T
ports and full port ball valve on return hose.
Specifi cations:
• Temperature range of 35°F [2°C] to 180°F [82°C]
• Max. working pressure of 400 psi [2757 kPa] for 1/2 in.
and 3/4 in. hose kits; max. working pressure of 350 psi
[2413 kPa] for 1 in. and 1-1/4 in. hose kits
• Minimum burst pressure of four times working pressure
Hose Kits – Automatic Balancing and Ball Valves with ‘Y’
strainer (field-installed)
A fl exible steel braid hose featuring Kevlar
core with ANSI 302/304 stainless steel outer braid and fi re rated
materials per ASTM E 84-00 (NFPA 255, ANSI/UL 723 & UBC
8-1). Ball valve at one end; swivel connector with adapter at the
other end (swivel to adapter connection via fi ber or EPDM gasket).
Swivel connection provides union between heat pump and piping
system. The hoses feature brass fi ttings, stainless steel ferrules.
A “y” strainer is provided on one end for fl uid straining and integral
“blowdown” valve. A full port ball valve shall be provided with
integral P/T (pressure/temperature) port on supply hose and
automatic balancing valve with integral P/T ports and full port ball
valve on return hose.
Specifi cations:
• Temperature range of 35°F [2°C] to 180°F [82°C]
• Max. working pressure of 400 psi [2756 kPa] for 1/2 in.
and 3/4 in. hose kits; max. working pressure of 350 psi
[2413 kPa] for 1 in. and 1-1/4 in. hose kits
• Minimum burst pressure of four times working pressure
®
reinforced EPDM
74
RB SERIES ENGINEERING GUIDE
Revision Guide
Pages:Description:Date:By:
Misc.Updated Electrical Data to reflect vintage change (Compressor Change)14 Aug 2018MA
4Updated Nomenclature to add Waterside Economizer Option01 May 2017MA
Misc.Removed FX10, Added Aurora Controls, Updated Wiring Schematics01 Mar 2017MA
AllUpdated with CuproNickel Water Coil Option20 May 2014DS
AllUpdated to New All-Aluminum Air Coils09 Oct 2013DS
AllUpdated Nomenclature to Reflect New Variable Speed ECM Blower12 Nov 2012DS
AllAdded 006 - 015 Models30 Oct 2012DS
79Added Revision Table30 Oct 2012DS
75
Product: RB Series
Type: Water Source/Geothermal Heat Pump
Size: 0.5-6 Ton