Johnson Controls PEAK OEM 18 Installation Instructions Manual

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24-10143-926, Rev. B

PEAK® OEM 18 240 Volt SMART Equipment Controller

Installation Instructions

PK-OEM18x1-0

Application

PEAK® OEM 18 is part of the SMART Equipment Controller family. The PEAK OEM 18 controllers run preengineered applications and provide the inputs and outputs required to monitor and control a wide variety of HVAC/R equipment.

PEAK OEM 18 controllers operate on an RS-485 BACnet® Master-Slave/Token-Passing (MS/TP) Bus as BACnet Advanced Application Controllers (B-AACs) and integrate into Johnson Contro ls® and third-party BACnet systems.

PEAK OEM 18 controllers include an integral real-time clock, which enables the controllers to monitor and control schedules, calendars, trends, and operate for the system network. The PK-OEM18x1-0 mo de ls operate on 120/240 VAC Universal Power Supply.

IMPORTANT: Use this PEAK OEM 18 240 Volt Controller only as an operating control. Where failure or malfunction of the PEAK OEM controller could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed into the control system. Incorporate and maintain other devices, such as supervisory or alarm systems or safety or limit controls, intended to warn of or protect against failure or malfunction of the PEAK OEM controller.

extended periods of time as stand-alone controllers when of fline from

Part No. 24-10143-926, Rev. B

Issued February 2017

IMPORTANT : Utiliser ce PEAK OEM 18 240 Volt Controller uniquement en tant que dispositif de contrôle de

fonctionnement. Lorsqu'une défaillance ou un dysfonctionnement du controller risque de provoquer des blessures ou d'endommager l'équipement contrôlé ou un autre équipement, la conception du système de contrôle doit intégrer des dispositifs de protection supplémentaires. Veiller dans ce cas à intégrer de façon permanente d'autres dispositifs, tels que des systèmes de supervision ou d'alarme, ou des dispositifs de sécurité ou de limitation, ayant une fonction d'avertissement ou de protection en cas de défaillance ou de dysfonctionnement du PEAK OEM controller.

Communication Protocols and Tools

CCT Release 10.3 with OEM package can be used to switch the Field Bus communications protocol in PEAK OEM Controllers to act devices, or as N2 protocol devices. BACnet MS/TP is the default for all new controllers. Switchable communications protocols provide a cost-effective upgrade and modernization path for customers with existing N2 controllers. The OEM package is required to make changes to the application.

The PEAK OEM 18 controllers can be used as HVAC/R application controllers. The BACnet standard PEAK OEM 18 controllers include:

• I/O quantities and characteristics of the PEAK OEM 18 family controllers

• real-time clock with local display, built-in BACnet schedule objects and calendars

• Mobile Access Portal (MAP) compatibility for configuration through smart mobile devi connectivit

• multi-protocol support for BMS integration, BACnet MS/TP, N2 and Modbus RTU (through on-board display)

as either standard BACnet® Master-Slave/Token-Passing (MS/TP) devices, Modbus® RTU

ces and remote

• dedicated SA bus for Johnson Controls smart end-devices

• dedicated Modbus port for third-party end-device integration, Modbus Master

• various product options with or without display and support of Power input of 120/240 VAC

PEAK® OEM 18 240 Volt SMART Equipment Controller

Installation Instructions

North American Emissions Compliance

United States

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manua l, may cause harmful interference to radio com munica tions. Op er ation o f this eq uip ment in a re sid ential a rea may cause harmful interference, in which case users will be required to correct the interference at their own expense.

Canada

This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations.

Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.

Installation

Observe these guidelines when installing a PEAK OEM 18 240 Volt controller:

• Transport the controller in the original container to

• V e r ify that all parts shipped with the controller.

• Do not drop the controller or subject it to physical shock.

minimize vibration and shock damage.

Parts Included

• one PEAK OEM 18 240 Volt SMART Equipment controller

• one installation instructions sheet

Materials and Special To ols Needed

• three fasteners appropriate for the mounting surface (M4 screws or #8 screws)

• one 20 cm (8 in.) or longer piece of 35 mm DIN rail and appropriate hardware for DIN rail mount (on ly)

• small straight-blade screwdriver for securing wires in the terminal blocks

Mounting

IMPORTANT: Only qualified personnel should install or service PEAK products. These instructions are a guide

for such personnel. Mount the PEAK controllers on a wall or DIN rail inside an enclosure (rated at least IP20). Carefully follow all instructions in this document and all instructions for the controller.

Observe these guidelines when mounting a field controller:

• Ensure the mounting surface can support the controll er , DIN rail, and any user-supplied enclosure.

• Mount the controller horizontally on 35 mm DIN rail whenever possible.

• Mount the controller in the proper mounting position (Figure 1).

• Use shi ms or was hers to mount the cont rolle r secur ely and evenly on the mounting surface.

• Mount the controller in an area free of corrosive vapors and observe the Ambient Conditions require ments

• Provide for suffi cient space around the controller for good ventilation through the controller (50 mm [2 in.] minimum on the top, bottom, and front of the controller) .

• Do not mount the controller on surfaces prone to

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

cable and wire connections for easy cover removal and

vibration, such as duct work.

• Do not mount the controller in areas where electromagnetic emissions from other devices or wiring can

Horizontal Mount Position

Required for DIN Rail Mounting

interfere with controller communication.

Observe these additional guidelines when mounting a field controller in a panel or enclosure:

• Mount the controller so that the enclosure walls do no t obstruct cove r removal or ventilation thr ough the controller.

• Mount the controller so that the power tran sfo rmer and other devices do not radiate excessive heat to controller.

• Do not install the controller in an airtight enclosure.

• Use a zip tie to secure the controller when shipping.

Figure 1: PEAK OEM 18 240 Volt Controller Mounting Position

DIN Rail Mount Applications

Mounting the field controller horizontal on 35 mm DIN rail is the preferred mounting method. To moun t a field controller on 35 mm DIN rail:

1. Securely mount a 20 cm (8 in.) or longer section of so that the controller mounts in the horizontal position shown in Figure 1.

35 mm DIN rail horizontal and centered in the desired space,

the

2. Pull the two bottom-mounting clips outward from the controller to the extended position.

3. Hang the controller on the DIN rail by the hooks at and position the controller snugly against the DIN rail.

4. Zip-tie the controller to the DIN rail (when shipping).

5. Push the bottom mounting clips inward (up) to secure the controller on the DIN rail.

the top of the (DIN rail) channel on the back of the controller,

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

To remove the controller from the DIN rail, pull the bottom mounting clips out to the extended position and carefully

125

(4-15/16)

140

(5-1/2)

151

(5-15/16)

57.5

(2-1/4)

190

(7-1/2)

47.6

(1-7/8)

47.6

(1-7/8)

95.2

(3-3/4)

47.3

(1-7/8)

47.4

(1-7/8)

lift the controller off the DIN rail.

IMPORTANT: Do not overtighten the mounting screws. Overtightening the screws may damage th e mounting clips.

Figure 2: Back of Controller Showing Extended

Dimensions, mm (in.)

Mounting Clips, DIN Rail Channel, and Mounting

Wiring

Observe the following guidelines when wiring a field controller:

Risk of Electric Shock.

Disconnect or isolate all power supplies before making electrical connections. More than one disconnection or isolation may be required to completely de-energize equipment. Contact with components carrying hazardous voltage can cause electric shock and may result in severe personal injury or death.

Risque de décharge électrique.

Débrancher ou isoler toute alimentation avant de réaliser un branchement électrique. Plusieurs isolations et débranchements sont peut-être nécessair es pour -couper entièrement l'alimen tation de l'équipement. Tout contact avec des composants conducteurs de tensions dangereuses risque d'entraîner une décharge électrique et de provoquer des blessures graves, voire mortelles.

IMPORTANT: Do not exceed the controller electrical ratings. Exceeding controller electrical ratings can result in permanent damage to the controller and void any warranty.

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

IMPORTANT: Use copper conductors with a rating of at least 75°C (167°F). Make all wiring in accordan ce with local, national, and regional regulations.

IMPORTANT: Electrostatic discharge can damage controller components. Use proper electrostatic discharge precautions during installation, setup, and servicing to avoid damaging the controller.

For detailed information on configuring and wiring an MS/TP Bus, FC bus, and SA bus, refer to the MS/TP

Communications Bus Te chnical Bulletin (LIT-12011034).

PEAK OEM 18 Controller Termina l Block s and Bus Port

See Figure 7 for terminal block, spade location, and bus port locations on the PK-OEM18x1 controller. Observe the following guidelines when wiring a controller.

Input and Output T e rm in al Blocks

All of the input terminal blocks or spade terminals are mounted on the bottom of the controller and the output terminal blocks and sp ad e t er min al s are mounted on the top of the con trol ler . See Table 3 for more information about I/O

terminal functions, requirements, and ratings.

Factory Wiring

For all I/O terminals listed in Table 3, use the appropriate gauge wiring. For all the spade terminals used for this application, follow the guidelines in Table 3 and use a spade connector with screw terminals.

Figure 3: PEAK OEM Controller — Spade Terminals

Field Wiring

For all I/O terminals listed in Table 3, use the appropriate gauge wiring. For all the spade terminals used in this application, follow the guidelines in Table 3 and use a spade connector with screw terminal.

Figure 4: PEAK OEM Controller —Spade Connector with Screw Terminals

Note: Use WECO 130 Series or WIELAND® Electric 8105B. A maximum rated torque of 4.5 lb·in is acceptable

when you use the WECO 130 Series terminal blocks.

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

Stacked FC/SA Bus Terminal Block

A dual-stacked connector serves as the FC Bus and SA Bus port on the PEAK OEM 18 controllers. The upper row on the connector is the FC Bus Port. The lower connector row is the SA Bus port.

Figure 5: Stacked FC/SA Bus Terminal Block

The FC Bus connection is software switchable for BACnet MS/TP, Modbus slave mode, and N2 communication. Figure 6 shows the BACnet MS/TP connection and Figure 10 shows the Modbus connection for the three terminals. The Shield (Shd) is not required for Modbus.

The FC and Modbus controllers communicate as a slave mode, and connect to the Modbus network, which consists of a Master Modbus device. Due to the OEM application dynamics of the PEAK controllers, the Modbus resistor table is not based on a default application. For each new application, a new Modbus table is generated as part of the OEM application development.

The PEAK support team identifies the configuration and application for Modbus. The controllers are programmed based on OEM applications.

FC Bus Terminal Block

The FC Bus terminal block is a blue, removable, 4-terminal plug that fits into a board-mounted jack. Wire the removable FC bus terminal block plugs on the controller on the top row of the stacked connector, and other field controllers in a daisy-chain configuration using 3-wire twisted, shielded cable as shown in Figure 6. See T able 5 for more information.

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

Figure 6: FC Bus Terminal Block Wiring

Isolated Shield

Connection

Terminal

To Next

Device on

the FC Bus

Segment

FC Bus

Terminal

Block Plugs

FIG: fc_bus_term

COM

SHD

Terminating Device

on FC Bus Segment

To Next

Device on

the FC Bus

Segment

Daisy Chained Device

on FC Bus Segment

COM

SHD

Stranded 3-Wire Twisted S hi elded Cable

Figure 7: PK-OEM18x1-0 Physical Features

Table 1: OEM18x1-0 Physical Features (Part 1 of 2)

Callout Physical Feature: Description and Reference 1 120/240 VAC, Class 1 Power supply terminal block. See the Supply Power Terminal Block section. 2 24 VAC Utility Output Power for Actuator Supply 3 Two Binary Outputs: 0.5 Amp Triac (24 or 240 VAC, externally powered). See Table3. 4 Four Binary Outputs: Relays SPST 6 (3A) (240 VAC), dry contact. Rated up to 240 VAC. 5 Mounting clips (three). 6 Three Configurable Outputs (CO) terminal blocks. V o lt age Analog Output 0 to 10 VDC, 10 mA. Bin ary Triac

7 USB Host Port 8 Cover Lift Tabs 9 Sensor Actuator (SA) Bus Port (RJ-12 6-pin Modular Jack). See SA Bus 10 LED Status Indicators. See Table 7. 11 Four Keypad buttons 12 Display with backlight

Outputs: 24 VAC, Externally Sourced. See Table 3.

Port section.

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

Table 1: OEM18x1-0 Physical Features (Part 2 of 2)

Stranded, 4- Wire (2 Twisted P air) Shielded Cable

(One twist ed pair is the and leads.

+ -

The sec on d p a i r i s CO M an d PWR .)

Cable Shield

Connection

To Next

Device on

the SA Bus

FIG:sa_bus_terms

SA Bus

Terminal

Block Plugs

Terminating Device

on SA Bus

To Next

Device on

the SA Bus

SA Bus

Bus and Power Common

Power

(15 VDC)

(RJ-12 Modular Jack)

Bus and Power Common

FIG:fec_rj12_pinout

Callout Physical Feature: Description and Reference 13 Four Binary Inputs (BI) Terminal blocks. Dry contact maintained or pulse counter/accumulator mode.

See Table 3.

14 Five Universal Inputs (UI) Terminal blocks. Voltage Analog Input 0-10VDC. Current Analog Input 4-20mA.

Resistive Analog Inputs (0 to 600K Ohms), or Dry Contact Binary In put. See Table 3.

15 Stacked Connector Field Controller (FC) Bus and Sensor Actuator (SA) Terminal Block. Dual-Stacked FC/SA

Bus Te rminal Block.

16 Modbus Communication Port. See Modbus Terminal Block section.

SA Bus Termi nal Block

The SA Bus terminal block is a brown, removable, 4-terminal plug that fits into a boa rd -moun te d jack. Wire the removable SA Bus terminal block plugs on the lower port of the Dual Stacked Connector to the controller,

and other SA bus devices in a daisy-chain configuration using 4-wire twisted, shielded cable as shown in Figure 8. See Table 5 for more information.

Figure 8: SA Bus T e r m i nal Block Wiring

Daisy Chained Device

COM

PWR

Note: The SA BUS PWR terminal supplies 15 VDC. The SA BUS PWR terminal can be used to connect (daisy

chain) the 15 VDC power leads on the SA Bus.

SA Bus Port

The SA Bus port on the middle left side of the controller (Figure 7) is an RJ-12, 6-position modular jack that a connection for the Bluetooth® Commissioning Converter, the VAV Balancing Tool, specified network sensors, or other SA Bus devices with RJ-12 plugs.

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

Figure 9: Pin Number Assignments for SA Bus Ports

on PEAK SMART Equipment Controllers

SA Bus Bus Port

Power (15 VDC)

6 5 4 3 2

SA Bus +

provides

The Sensor port is connected internally to the SA bus terminal block. See T able 5 for more information. The Sensor

Connection

To Next

Device on

the Modb us

Segment

FIG:md_bus_terms

Modbus

Terminal

Block Plugs

Terminating Device

on Modbus

To Next

Device on

the Modb us

Segment

COM

Port pin assignment is shown in Figure 9.

Modbus Terminal Block

The Modbus terminal block is a green, removable, 3-terminal plug that fits into a board-mounted jack. Wire the removable Modbus terminal block plugs on the controller, and other field controllers in a daisy-chain

configuration using 3-wire twisted, shielded cable as shown in Figure 10. See Table 5 for more information. The Modbus port communicates as a Master Modbus device and connects to the Modbus network, which may

consist of one-to-many slave Modbus devices. Each Modbus slave device has a unique Mod bus Register table and must be configured within the application of the PEAK controller. The configuration and application of Modbus is identified by the PEAK support team and programmed based on OEM applications.

Figure 10: Modbus Terminal Block

Daisy Chained Device

COM

Cable Shield

Supply Power T e rmi na l Block

The 120/240 VAC supply power terminal block input is a 3-pin terminal lug located on the top right of the controller. Wire the 120/240 VAC Universal supply power wires to the HOT, Neutral, and Functional Earth (noted as L, N, and

). See Table 5 for more information about the Supply Terminal Block.

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

Figure 11: 120/240 VA C Supply Power T er minal Block (Quick Connects Diagram)

SUPPLY POWER SPADE TERMINALS

SPADE TERMINALS.

W44

W38

FUNCTIONAL EARTH

NEUTRAL

(N)

HOT

(L)

(Showing suppl y p ow er spade terminals)

SUPPLY POWER

QUICK DISCONNECTS

TRANSFORMER

FUNCTIONAL

EARTH

NEUTRAL (N)

HOT (L)

Section top view of P K- O EM18x 1- 0

120/240 VAC SUPPLY INPUT

DISCONNECT SUPPLY POWER TO THE CONTROLLER BY UNPLUGGING THE SUPPLY POWER QUICK CONNECTS FROM HOT AND NEUTRAL

Note: The supply power wire colors may be different on transformers from other manufacturers. Refer to

WIRES FROM EXTERNAL CLASS 2

the

transformer manufacturer’s instructions and the project inst allation drawings for wiring details.

Note: Refer to Table 4 for the acceptable wire type. EOL Terminator Module

The MS-BACEOL-O RS-485 EOL Terminator provides the EOL termination on the FC Bus or N2 segments when the device connected at the end of a bus segment do e s not have an integral EOL termination feature. The EOL terminator is a compact, lightweight, module wrapped in a protective cover that you can quickly install in a variety of ways. The EOL connects directly to the terminating device on a bus segment with the attached wire leads. The EOL requires 24 VAC, Class 2 power which is supplied by the field device or another 24 VAC source.

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

Termination Details

RTD

Temperature

Controller

IN# ICOM#

DEVICE

OUT

COM

POWER

SUPPLY

IN# ICOM#

FIELD

DEVICE

+VDC

IN# ICOM#

FIELD

DEVICE

OUT

COM

Controller

FIELD DEVICE

Signal

Output

Power

Supply

A set of Johnson Controls termination diagrams provide details for wiring inputs and outp uts to the controller s. See the figures in this section for the applicable termination diagrams.

Table 2: Termination Details (Part 1 of 5)

Ty pe of Field Device

Resistive Input RTD Monitor

Type of Input/Output Termination Diagrams

Element

Voltage Input External Source

Voltage Input Internal Source

Voltage Input (Self-Powered)

FIELD

Controller

+15V

Controller

Current Input External Source (Isolated)

IN# ICOM#

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

Table 2: Termination Details (Part 2 of 5)

FIELD

DEVICE

+ VDC Output

+15V IN#

FIELD

DEVICE

+VDC +15V

IN# ICOM#

FIELD

DEVICE

Power Supply

IN#

+15V

EPP - 1000

Retracted

Stroked

Wh/Vio

Wh/Org

Wh/Bm

FIELD DEVICE

IN#

DRY CONTACT (N.O. N.C.

)

or as

required

Controller

Ty pe of Field Device

Current Input Internal Source (2 wire)

Type of Input/Output Termination Diagrams

Controller

Current Input Internal Source (3 wire)

Current Input External Source (in Loop)

Feedback from EPP-100

IN# ICOM#

Controller

ICOM#

Dry Contact

UI/BI

(Binary Input)

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

Controller

ICOM#

Table 2: Termination Details (Part 3 of 5)

Common

Power

Calibration Output

Current Input Volta ge Input

Feedback

1 2

3 4 5

OUT#

Common

Power

Calibration Output

Current Input Voltage Input

Feedback

2 3 4

5 6

OUT#

Common

Power

Calibration Output

Current Input Voltage Input

Feedback

2 3 4

5 6

OUT#

Common

Power

Calibration Output

Current Input Voltage Input

Feedback

1 2

3 4 5

OUT#

Ty pe of Field Device

0-10 VDC Output to Actuator (External Source)

Type of Input/Output Termination Diagrams

24 VAC COM 24 VAC HOT

OCOM#

Controller

T e r mi nal B lock 1

0–10 VDC Output to Actuator (Internal Source)

0–20 mA Output to Actuator

Terminal Block 1

T erminal Block 1

Add Jumper from 24 VAC COM to only one AO COM per Transformer

Add Jumper from 24 VAC COM to only one AO COM per Transform er

24 V AC Com

24 V AC Hot OCOM#

Controller

24 VAC Com

24 VAC Hot

OCOM#

Controller

0–20 mA Output to Actuator

24 VAC COM

24 V AC HOT

OCOM#

Controller

Terminal Block 1

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

Table 2: Termination Details (Part 4 of 5)

24 V AC

Load

Field Dev i ces

Note : Rate d l oad of 0.5 resistive Amps (max)

COM

240VAC

Load

OUTn‐A

OUTn‐B

CO NT RO LLER

COM

Note:Ratedlo a d s perTable. ReferBinaryOutput (Re lay s )

FIELDDEVICE

Ty pe of Field Device

24 VAC Triac Output

Type of Input/Output Termination Diagrams

OUTn-A

OUTn-B

Controller

240 VAC Triac Output

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

Table 2: Termination Details (Part 5 of 5)

24 VAC

Load

OUTn

Field D ev i c es

Note : Rated load of 0.5 resistive Amps (max)

COM

240 V A C

Load

OUTnNO

OCOMn

Field Devices

Binary Output (Relays)

COM

Ty pe of Field Device

24 VAC Triac Output

Type of Input/Output Termination Diagrams

OCOMn

Controller

240 VAC Relay

Output

Controller

Note : Rated load pe r Table, refer

Terminal Wiring Guidelines, Functions, Ratings, and Requirements

Input and Output Wiring Guidelines

Table 3 and Table 4 provide information and guidelines about the functions, ratings, and requirements for the controller input and output terminal guidelines for determining proper wire sizes and cable lengths.

In addition to the wiring guidelines in Table 3 and Table 4, observe these guidelines when wiring controller inputs and outputs:

• Run all low-voltage wiring and cables separ ate from high-voltage wiring.

• All input and output cables, regardless of wire size or number of wires, should consist of stranded, insulated, and twisted copper wires.

• Shielded cable is not required for input or output cables.

• Shielded cable is recommended for input and output cables that are exposed to high electromagnetic or radio frequency noise.

• Inputs/outputs with cables less than 30 m (100 ft) typically do not require an offset in the software setu p. Cable runs over 30 m (100 ft) may require an offset in the input/output software setup.

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

Termination Details

A set of Johnson Controls termination diagrams provide details for wiring inputs and outp uts to the controller s. See the figures in this section for the applicable termination diagrams.

Table 3: Peak Controller Terminal Blocks, Functions, Ratings, Requirements, and Cables (Part 1 of 2)

Terminal Block Label

Universal (Inputs)

BINARY (Inputs)

Terminal Label Function, Ratings, Requirement s Determine Wire Size and Maximum

Cable Length

+15 V 15 VDC Power Source for active

(3-wire) input devices connected to the Universal INn terminals;

provides 80 mA total current.

COM 15 VDC Power Source Common for

active (3-wire) input devices connected to the Universal INn terminals;

provides 80 mA total current.

INn Analog Input - Voltag e Mode (0–10

VDC)

10 VDC maximum input voltage Internal 67k ohm Pull-down

Analog Input - Current Mode (4–20 mA)

Internal 100 ohm load impedance

Analog Input - Resistive Mode (0–600k ohm)

Internal 12 V. 15k ohm pull-up Qualified Sensors: 0-2k ohm

potentiometer RTD (1k Nickel [Johnson Controls

sensor] 1k Platinum, and A99B Silicon Temperature Sensor)

Negative T emperature Coefficient (NTC) Sens or (10k T ype L, 10k JCI

Type II, 2.252k Type II)

Binary Input - Dry Contact Maintained Mode

1 second minimum pulse width Internal 12 V. 15k ohm pull-up

ICOMn Universal Input Common for all

Universal Input terminals

INn Binary Input - Dry Contact

Maintained Mode

0.01 second minimum pulse width Internal 17 V. 100k ohm pull-up

Binary Input - Pulse Counter/ Accumulator Mode

0.01 second minimum pulse width (50 Hz at 50% duty cycle)

Internal 17 V. 100k ohm pull-up

ICOMn Binary Input Common for all Binary

Input (IN) terminals

Same as (Universal) INn Note: Use 3-wire cable for devices

that source power from the +15V terminal.

Same as (Universal) INn

See Guideline A in Table 4.

See Guideline B in Table 4.

See Guideline A in Table 4.

Same as (Universal) INn

See Guideline A in Table 4.

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

Table 3: Peak Controller Terminal Blocks, Functions, Ratings, Requirements, and Cables (Part 2 of 2)

Terminal Block Label

CONFIGURABLE (Outputs)

BINARY - RELAY (Outputs)

BINARY - Triacs (Outputs)

Terminal Label Function, Ratings, Requirement s Determine Wire Size and Maximum

OUTn Analog Output - Voltage Mode

Cable Length See Guideline A in Table 4.

(0–10 VDC)

10 VDC maximum output voltage 10 mA maximum output current

Required an external load of 1,000 ohm or more.

Binary Output - 24 V AC Tr iac

See Guideline C in Table 4.

(External Power Source only) Connects OUTn to OCOMn when

activated External Power Source

Requirements: 30 VAC maximum output voltage

0.5 A maximum output current

OCOMn Analog Output Signal Common

All Configurable Outputs

(COs)

Same as (Configurable) Outn.

defined as Analog Outputs (AOs) share one common.

Binary Output Signal Common All Configurable Outputs

(COs) defined as Binary Outputs are isolated from all other commons, including other CO commons.

OUTn NO Normal Open Contact

Connects OCOM to OUT NO when activated

UL 916

240 VAC, 5A Resistive, 1.9 FLA/11/4 LRA, D300 Pilot Duty, + 70°C (158°F), 30 K cycles

EN 60730

240 VAC, 3A Resistive, 3A Inductive, Cos(phi) = 0.6, -20° to 70°C (-4 to 158°F), 100K cycles

OCOMn Relay Common

Isolated from all other terminal commons, including other Relay Commons.

The RELAY output terminals can accommodate the following maximum wire sizes:

T wo wires per terminal: 1.5 mm

(16 AWG ) maximum

One wire per terminal: 2.5 mm maximum (12 AWG or 2–16 AWG)

Note: You must determine the required wire size for the high-voltage

(>30 V) terminals according to relay ratings, the applied load, and the local, national, or regional electrical codes.

Maximum loads stated require 12 AWG or 2-16 AWG wires.

Note: Reference all relay commons to the same pole of the supply circuit.

OUTn-A OUTn-B

Binary Output - 24 VAC or 240 VAC Triac (External Power Source Only)

Connects OUTn-A and OUTn-B when activated. External Power Source Requirements:

30 VAC or 240 VAC maximum output voltage

0.5 A maximum output current Note: Reference all triac commons

to the same pole of the supply circuit.

1. See Table 4 to determine wire size and cable lengths for cables other than the recommended cables.

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

Cable and Wire Length Guidelines

0 m 0 ft()

15.2 m 50 ft()

30.5 m 100 ft()

45.7 m (150 ft)

61 m 200 ft()

76.2 m 250 ft()

91.4 m 300 ft()

106.7 m 350 ft()

121.9 m 400 ft()

137.2 m 450 ft()

Load Current (mA)

FIG:f ec_wir e_si ze_l engt h

1.5 mm (1 8 AWG)

0.8 mm (20 AWG)

0.6 mm(22 AWG)

N/A (24 AW G )

Table 4 defines cable length guidelines for the various wire sizes that may be used for wiring low-voltage (<30 V) input and output wiring.

Table 4: Cable Length Guidelines for Recommended Wire Sizes for Low-Voltage (<30 V) Inputs and

Outputs

Guidelines Wire Size/Gauge and

Type

1.5 mm2 (18 AWG) stranded copper

0.8 mm (20 AW G) stranded copper

0.6 mm (22 AW G) stranded copper

N/A (24 AWG) stranded copper

1.5 mm

(18 AWG)

stranded copper

0.8 mm (20 AW G) stranded copper

0.6 mm (22 AW G) stranded copper

N/A (24 AWG) stranded copper

C See Figure 12 to

select wire size/ gauge. Use stranded copper wire.

Maximum Cable Length and Type

457 m (1,500 ft) twisted wire

297 m (975 ft) twisted wire

183 m (600 ft) twisted wire

107 m (350 ft) twisted wire

229 m (750 ft) twisted wire

137 m (450 ft) twisted wire

91 m (300 ft) twisted wire

61 m (200 ft) twisted wire

See Figure 12 to determine cable length. Use twisted wire cable.

Assumptions

100 mV maximum voltage drop Depending on cable and the connected input or output

device, you may have to define an offset in the setup software for the input or output point.

100 mV maximum voltage drop Depending on cable and the connected input or output

device, you may have to define an offset in the setup software for the input or output point.

N/A

Maximum Cable Length versus Load Current

Use Figure 12 to estimate the maximum cable length relative to the wire size and the load current (in mA) when wiring inputs and outputs.

Note: Fig ure 12 applies to low-voltage (<30 V) inputs and outputs only. The required wire size and length for highvoltage (>30 V) Relay Outputs is determined by the load connected to the relay and local electrical codes.

Figure 12: Maximum Wire Length for Lo w- Voltage ( <30 V) Input s a nd Outputs by Current and Wire Size

Length

100

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

200150

250

300

350

400

450

500

SA/FC Bus and Supply Power Wiring Guidelines

T able 5 provides information about the functions, ratings, and requirements for the communication bus and supply power terminals; and guidelines for wire sizes, cable types, and cable lengths when wiring the controller's communication buses and supply power.

In addition to the guidelines in Table 5, observe these guidelines when wiring an SA or FC bus an d the 120/240 V AC supply power:

• Run all low-voltage wiring and cables separate from high-voltage wiring.

• All SA and FC bus cables, regardless of wire size, should be twisted, insulated, stranded co pper wire .

• Shielded cable is strongly recommended for all SA

and FC bus cables.

• Refer to the MS/TP Communications Bus Te chni cal Bulletin (LIT-12011034) for detailed information regarding wire size and cable length requirements for

the SA and FC buses.

• Refer to the N2 Communications Bus Technic al Bulletin (LIT-636018) for detailed information regarding wire size and cable length requirements for

the N2 bus.

T able 5: Communication Bus and Supply Power T ermi nal Blocks, Funct ions, Rat ings, Re quirements, and

Cables (Part 1 of 2)

Terminal Block/Port Label

120/240 VAC ~INPUT

FC BUS/ SA BUS FC BUS (Upper)

SA BUS (Port)

FC BUS/ SA BUS SA BUS (Lower)

Te rmina l La be l s Function, Electrical Ratings/Requirements Recommended Cable Type

L 120/240 VAC Power Supply - Hot

120/240 VAC, 50/60 Hz

N 120/240 VAC Power Supply - Neutral

120/240 VAC, 50/60 Hz 20 VA

Functional Earth

+ FC Bus Communication 0.6 mm (22 AWG) stranded, 3-wire

COM Signal Reference (Common) for Bus

communications

SHD Isolated terminal (optional shield drain

connection)

SA BUS RJ-12 6-Position Modular Connector provides:

SA Bus Communications SA Bus Signal Reference and 15 VDC Common

15 VDC, 71.5 ohms at 4 W, Power for Bluetooth Commissioning Converter or ZFR1811 Wireless Router

+ SA Bus Signal Reference and 15 VDC Common 0.6 mm (22 AWG) stranded, 4-wire

COM SA Bus Communications PWR 15 VDC Supply Power for Devices on the SA Bus

(Maximum total current draw for SA bus is 240 mA)

The power supply quick disconnects can accommodate the following maximum wire sizes:

• two wires per terminal: 1.5 mm 18 AWG maximum

• one wire per terminal: 2.5 mm 12 AWG maximum

Note: Determine the required wire size for the line voltage input power terminals according to the controller operational VA specification and the local, regional, or national, electric codes.

twisted, shielded cable recommended

24 AWG 3-pair CAT3 Cable <30.5 m (100 ft)

(2 twisted pairs), shielded cable recommended

Note: The + and - wire are one twisted pair, and the COM and SA PWR are the second twisted pair of wires.

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

T able 5: Communication Bus and Supply Power T ermi nal Blocks, Funct ions, Rat ings, Re quirements, and

Cables (Part 2 of 2)

Terminal Block/Port Label

24~ OUT 24~ 24 VAC Utility Supply (for actuators) - 125 mA

MOD BUS + Modbus communications 0.6 mm (22 AWG) stranded, 4-wire

Te rmina l La be l s Function, Electrical Ratings/Requirements Recommended Cable Type

continuous, 250 mA peak for up to 120 seconds.

COM 24 VAC Power Supply Common

COM Signal Reference (Common) for bus

communications

0.8 mm to 1.5 mm

(2 twisted pairs), shielded cable recommended

(18 AWG) 2-wire

Setup and Adjustments

Setting the Device Addresses

Use the local display or MAP Gateway to set up device addresses. PEAK® field controllers are master devices on MS/TP each controller on the bus through the local display or MAP gateway . Device addresses 4 through 127 are the valid addresses for these controllers.

Refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034) for more information on field controller device addresses and how to set them on MS/TP buses.

Table 6: SA Bus Device Address Description

SA buses. Before operating field controllers on a bus, you must set a valid and unique device address for

Device Address Use on Description 0

(Switch 128 Off) 1 to 3

(Switch 128 Off) 4 to 127

(Switch 128 Off) 0 to 3

(Switch 128 On) 4 to 127

(Switch 128 On)

Reserved for FC Bus Supervisory Controller (not for use on field controllers).

Reserved for peripheral devices (not for use on field controllers).

Used for MS/TP master devices (field controllers) that are hardwired to an SA bus or FC bus.

Reserved addresses for wired slave devices (not for use on field controllers).

Valid for MS/TP Master field controllers on wireless FC Buses only (future).

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

Commissioning the Controllers

Commission the PEAK OEM 18 controller with CCT 10.3 with the OEM package. The programming is finalized by the OEM or the Johnson Controls Center of Excellence for application development. You cannot modify this application in the field; changes must be completed by the OEM. All configuration and parameter changes are completed through the local display or MAP Gateway.

Troubleshooting Field Controllers

Observe the Status LEDs on the front of the controller and see Table 7 to troubleshoot the controller . 

Table 7: Status LEDs and Descriptions of LED States

LED Label LED Color Normal LED

State

POWER Green On Steady Off Steady = No Supply Power. Check Output wiring for short

FAULT Red Off Steady Off Steady = No Faults

SA BUS Green Blink - 2 Hz Blink - 2 Hz = Data Transmission (normal communication)

FC BUS Green Blink - 2 Hz Blink - 2 Hz = Data Transmission (normal communication)

MOD BUS Green Blink - 2 Hz Blink - 2 Hz = Data Transmission (normal communication)

Description of LED States

circuits and cycle power to the controller. On Steady = Power Connected

On Steady = Device Fault: no application loaded; Main Code download required if controller is in Boot mode, or a firmware mismatch exists between the PEAK OEM and the ZRF1811 Wireless Field Bus Router.

Blink - 2 Hz = Download or Startup in progress, not ready for normal operation

Off Steady = No Data Transmission (Auto baud in progress) On Steady = Communication lost, waiting to join.

Accessories

Table 8: Accessories Information

Product Code Number Description

PK-KIT1811-0 PEAK OEM 18 240 Volts removable terminal block kit for all spade connections MS-BACEOL-0 Terminator module providing EOL termination on FC Bus and N2 segments

Repair Information

If the PEAK OEM controllers fail to operate within their specifications, replace the controller. For a replacement controller, contact your local OEM

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

representative.

Technical Specifications

PEAK OEM 18 240 Volt SMART Equipment Controller (PK-OEM18x1-0) (Part 1 of 2)

Product Code Numbers PK-OEM1811-0 PEAK OEM 18 Controller 120/240 VAC no Display

PK-OEM1821-0 PEAK OEM 18 Controller 120/240 VAC with Display

Supply Voltage 120/240 VAC, 50/60 Hz, power supply Class 1 (North America), Safety Extra-Low Voltage

(SELV) (Europe)

Power Consumption 20 VA maximum for PK-OEM1821-0

Note: VA rating does not include any power supplied to the peripheral devices connected to

Binary Outputs (BOs) or Configurable Outputs (COs), which can consume up to 12 VA for each BO or CO; for a possible total consumption of an additional 60 VA (maximum).

Ambient Conditions Operating: -20 to 70°C (-4 to 158°F); 10 to 95% RH noncondensing; Pollution Degree 2

Storage: -40 to 85°C (-40 to 185°F); 5 to 95% RH noncondensing

Addressing BACnet® MS/TP: valid field controller device addresses 4–127 (Device addresses

0–3 and 128–255 are reserved and not valid field controller addresses.)

N2: Valid field controller device addresses 1 to 255

Communications Bus BACnet® MS/TP, ModBus (Master/Slave ) and N2 through RS-485:

3-wire FC Bus between the supervisory controller and field controller) 3-wire SA Bus between controller, network sensors and other sensor/actuator devices,

includes a lead to source 15 VDC supply power (from controller) to bus devices. 3-wire one Modbus communication half-duplex (Master RTU port)

Processor RX631 Renesas® 32-bit microcontroller Memory 16 MB flash memory and 8 MB RAM Input and Output

Capabilities

Analog Input/Analog Output Resolution and Accuracy

Terminations Input/Output: Fixed spade terminals

Five Universal Inputs: User-Configurable, 3 available modes:

• Voltage Input: 0 to 10 VDC

• Current Sense Input: 4 to 20 mA

• Resistive Inputs/Dry Contact Inputs Four Binary Inputs: Defined as Dry Contact maintained or Pulse Counter/Accumulator

Mode Three Configurable Outputs: User-Configurable, 2 available modes:

• Analog Output: 0 to 10 VDC, 10 mA

• Triac Output: 24 VAC, 0.5 A (Externally sourced powered)

One Utility Output Power Port: Ability to deliver 24 VAC Four Binary Outputs (Relays): Single-Pole, Single-Throw. Dry Contacts rated 240 VAC.

• UL: 240 VAC, 5 A Resistive, 1.9 LA/11.1LRA, D300 Pilot Duty, 70°C/158°F (30,000 cycles)

• IEC: 240 VAC, 3 A Resistive, 3 A Inductive, Cos=0.6, -20 to 70°C (-4 to 158°F) (100,000 cycles)

Note: Reference all relay commons to the same pole of the supply circuit. Two Binary Outputs (Triacs): Output: 24 VAC or 240 VAC, 0.5 A (Externally Powered). Note: Reference all triac commons to the same pole of the supply circuit.

Analog Input: 12-bit resolution; Analog Output: 15-bit resolution, +/- 200 mV accuracy in 0 to 10 VDC applications

SA/FC/Modbus: 4-Wire and 3-Wire Pluggable Screw Terminal Blocks SA Bus Tool Port: RJ-12 6-Pin Modular Jack

Field Install Option:

Input/Output: Fixed solder terminals SA/FC/Modbus: 4-Wire and 3-Wire Pluggable Screw Terminal Blocks SA Bus Tool Port: RJ-12 6-Pin Modular Jack See Table 5 for number of cycles and electrical ratings

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

PEAK® and Johnson Controls® are registered trademarks of Johnson Controls.

Building Technologies & Solutions

507 E. Michigan Street, Milwaukee, WI 53202

PEAK OEM 18 240 Volt SMART Equipment Controller (PK-OEM18x1-0) (Part 2 of 2)

Mounting Horizontal on single 35 mm DIN rail mount (preferred), or screw mount on flat surface with

three integral mounting clips on controller. Mount the PEAK controllers on a wall or DIN rail inside an enclosure (rated at least IP20).

Method to Provide Earthing (Grounding)

Housing Enclosure material: Polycarbonate Lexan SABIC EXL9330) Dimensions

(H x W x D) Weight 0.5 kg (1.1 lb) Compliance United States: UL Listed, File E107041, CCN PAZC, UL 916, Energy Management

Functional Earthing: Terminal W44

190 x 125 x 58 mm (7.48 x 4.92 x 2.28 in.) excluding terminals and mounting clips

FCC Compliant to CRF47, Part 15, Subpart B, Class A Canada: UL Listed, File E107041, CNN PAZX7 CAN/CSA C22.2 No.205, Signal Equipment

Industry Canada Compliant, ICES-003 Europe: Johnson Controls declares that this product is also in compliance with the essential

requirements and other relevant provisions of the EMC Directive and Low Voltage Directive Declared as Electronic Independently mounted control, suitable for DIN rail mounting. Intended to mount in remote panel. Type 1.C (Micro-interruption) for relays, 2,500 V rated impulse voltage. 125°C ball pressure test.

Australia and New Zealan d: RCM Mark, Australia/NZ Emissions Compliant BACnet International: BACnet Testing Laboratories (BTL) Protocol Revision 12 Listed

BACnet Advanced Application Specific Controller (B-AAC)

European Single Point of Contact: NA/SA Single Point of Contact: AP AC Single Point of Contact:

JOHNSON CONTROLS WESTENDHOF 3 45143 ESSEN GERMANY

JOHNSON CONTROLS 507 E MICHIGAN ST MIL WAUKEE WI 53202 USA

JOHNSON CONTROLS C/O CONTROLS PRODUCT MANAGEMENT NO. 22 BLOCK D NEW DISTRICT WUXI JIANGSU PROVINCE 214142 CHINA

PEAK® OEM 18 240 Volt SMART Equipment Controller Installation Instructions

Published in U.S.A. www.johnsoncontrols.com

Johnson Controls PEAK OEM 18 Installation Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Application

Communication Protocols and Tools

North American Emissions Compliance

United States

Canada

Installation

Parts Included

Materials and Special To ols Needed

Mounting

DIN Rail Mount Applications

Wiring

PEAK OEM 18 Controller Termina l Block s and Bus Port

Input and Output T e rm in al Blocks

Factory Wiring

Field Wiring

Stacked FC/SA Bus Terminal Block

SA Bus Port

Modbus Terminal Block

Supply Power T e rmi na l Block

Note: Refer to Table 4 for the acceptable wire type. EOL Terminator Module

Termination Details

Terminal Wiring Guidelines, Functions, Ratings, and Requirements

Input and Output Wiring Guidelines

Termination Details

Cable and Wire Length Guidelines

Maximum Cable Length versus Load Current

SA/FC Bus and Supply Power Wiring Guidelines

Setup and Adjustments

Setting the Device Addresses

Commissioning the Controllers

Troubleshooting Field Controllers

Accessories

Repair Information

Technical Specifications

PEAK OEM 18 240 Volt SMART Equipment Controller (PK-OEM18x1-0) (Part 1 of 2)