Johnson Controls NIE55, NAE55 Installation Instructions Manual

NAE55/NIE55 Installation Instructions
Refer to the QuickLIT website for the most up-to-date version of this document.

Application

The Network Automation Engine (NAE) and Network Integration Engine (NIE) are Web-enabled, Ethernet-based, supervisory devices. Network Automation Engines (NAEs) and Network Integration Engines (NIEs) monitor and control networks of field-level building automation devices, including HVAC equipment, lighting, security, and fire safety equipment. Figure 1 shows a typical NAE55 model.
This document describes how to install an NAE55 or NIE55, which are referred to collectively as NAE55 or NAE unless specified otherwise.

North American Emissions Compliance

United States

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may cause harmful interference, in which case the users will be required to correct the interference at their own expense.

Canada

This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.

Installation

Follow these guidelines when installing an NAE55:
Transport the NAE55 in the original container to minimize vibration and shock damage to the NAE55.
Verify that all the parts shipped with the NAE55. The data protection battery and NAE55 ship together but are packaged separately.
Do not drop the NAE55 or subject it to physical shock.
Do not open the NAE55 housing (except the data protection battery compartment). The NAE55 has no user-serviceable parts inside.

Parts Included

one NAE55
one data protection battery
one installation instructions sheet
one quick start guide

Materials and Special Tools Needed

four fasteners appropriate for the mounting surface (M4 screws - Europe, #8 screws - North America)
two 36 cm (14 in.) or longer pieces of 35 mm DIN rail (for DIN rail mount applications only)
Part No. 24-10051-43, Rev. EMS-NAE55xx-2, MS-NIE55xx-2
Release 6.0
Issued January 30, 2013
Supersedes January 10, 2012
1NAE55/NIE55 Installation Instructions

Dimensions

Figure 1: NAE55 Showing Dimensions, mm (in.), Physical Features, and Mounting Orientation
Note: The features shown in Figure 1 may or may not be present, depending on the NAE55/NIE55 model. See
Ordering Information for a list of features available on the NAE55/NIE55 models.
2NAE55/NIE55 Installation Instructions

Mounting

Location Considerations

Follow these guidelines when mounting an NAE55:
Ensure that the mounting surface can support the NAE55 and any user-supplied enclosure.
Mount the NAE55 in the proper orientation (Figure
4).
Mount the NAE55 on an even surface in wall mount applications whenever possible. If you must mount the NAE55 on an uneven surface, be careful not to crack the wall mount feet or housing when tightening the screws. Use shims or washers to mount the unit securely on the mounting surface.
Mount the NAE55 in areas free of corrosive vapors and observe the environmental limitations listed in the Technical Specifications section.
Do not mount the NAE55 on surfaces that are prone to vibration, such as duct work, or in areas where electromagnetic emissions from other devices or wiring can interfere with NAE55 communication.
Allow sufficient space for running cable and wire, making terminal connections, and accessing battery compartment (Figure 2).
Do not mount the power supply below the NAE55.
On panel or enclosure mount applications, observe these additional guidelines:
Do not install the NAE55 in an airtight enclosure.
Mount the NAE55 so that the enclosure wall or the transformer does not obstruct ventilation of the NAE55 housing.
Each NAE55 application is different, and no general guidelines can be given about the heat dissipating devices that may be mounted in an enclosure with the NAE55. Monitor the NAE55 processor temperature for each application to determine the acceptable combinations of devices and proper mounting location for your specific application.
Important: Do not add any devices to an enclosure with
an NAE55 that could cause the temperature of the NAE55 processor to exceed 70˚C (158˚F). View the NAE55’s CPU Temperature value on the NAE55’s
Diagnostic tab on the Metasys® Site
Management Portal. See Technical
Specifications for ambient condition
requirements, and refer to the Troubleshooting section of the NAE Commissioning Guide (LIT-1201519) for additional information.

Mounting the NAE55

Wall Mount Applications

To Mount the NAE55 on a vertical surface:
1. Mark the location of the four wall mount feet on the wall using the dimensions in Figure 3 and an orientation shown in Figure 4, or hold the NAE55 up to the wall and mark the hole locations.
Figure 3: Mounting Screw Hole Dimensions,
mm (in.)
Figure 2: NAE55 DIN Rail Mount Dimensions and
Mounting Space Requirements, mm (in.)
2. Drill holes in the wall at the marked locations.
3. Insert appropriate wall anchors in all four holes (if necessary) and insert the screws into the top two holes. Leave enough space between the wall surface and the screw head for the wall mount feet.
4. Hang the NAE55 on the screws with the top wall mount feet for horizontal wall mount applications. Hold the NAE55 in place for vertical application.
3NAE55/NIE55 Installation Instructions
Note: The wall mount feet are designed to make
mounting easier. When the NAE55 is wall mounted in the BEST (horizontal) orientation, you can hang the NAE55 on the screws with the upper two mount feet.
5. Insert the screws into the lower two wall mount feet and holes and carefully tighten all of the screws.
Important: Do not overtighten the mounting screws.
Overtightening the screws can crack the NAE55 wall mount feet or housing.

DIN Rail Mount Applications

To mount the NAE55 on DIN rails:
1. Mount two DIN rails horizontally, so they are 125 mm (4.9 in.) apart on centers (Figure 2).
2. Snap the DIN clips on the bottom of the NAE55 to the outward position.
3. Hang the NAE55 on the DIN rail hooks on the back of the NAE55.
Press the DIN clips back into position to secure the unit on the DIN rails.
Figure 4: Required Orientations for NAE55 Wall Mount
Applications

Wiring

Power Supply, Network, and Communication Connections

See Figure 1 for the location of the power supply terminal, network communication terminals, Ethernet jack, and modem jack.

Power Supply

Important: Install the data protection battery before
applying 24 VAC power to the NAE55. See the Installing the Data Protection Battery section.
In North America, use a Class 2, 24 VAC power supply with a 50 VA minimum output. Outside North America, use a 24 VAC Safety Extra-Low Voltage (SELV) transformer at the appropriate rating. The minimum input voltage for the NAE55 to operate properly is 20 VAC. See the Technical Specifications section.
Use a dedicated power supply to the NAE55 only. Do not connect any other loads to the power supply. Additional loads may cause noise interference.

FC Bus Terminal Block

The two Field Controllers (FCs) Bus connections on the MS-NAE55xx-x models are 4-pin removable, keyed terminal blocks labeled FC A and FC B.
To remove the NAE55 from the DIN rails:
1. Snap the DIN clips on the bottom of the NAE55 to the outward position.
2. Lift the NAE55 off the DIN rails.

Enclosure Mount

To mount the NAE55 in an enclosure:
1. Mount the enclosure per the manufacturer’s instructions.
2. Mount the NAE55 in the enclosure following the guidelines in the Location Considerations and
Mounting the NAE55 sections of this document.
Note: MS-NIE55xx-x models (NIE55s) do not have FC
Bus terminal blocks or LONWORKS® network
terminal blocks.
The FC bus connections are optically isolated RS-485 ports with keyed 4-position terminal blocks that communicate at 9.6k, 19.2k, 38.4k, or 76.8k baud. Use
an FC Bus port to integrate an N2 network or a BACnet®
Master-Slave/Token-Passing (MS/TP) FC Bus trunk into the Metasys system.
Note: N2 and BACnet MS/TP Buses have different
protocols and network requirements. Do not connect N2 and MS/TP devices to the same FC Bus port.
The Shield (SHD) connections on the FC terminal blocks are not connected to any earth ground connection. The FC A and FC B terminal blocks are not interchangeable.

LONWORKS Network Terminal Block

The LONWORKS TP/FT-10 network connection on the MS-NAE552x-2 models (only) is a 3-wire removable, keyed terminal block. The SHD connection on the LONWORKS network terminal block is an isolated terminal and is not connected in the NAE552x. Use the LONWORKS terminal block to connect LONWORKS networks to the NAE552x.
4NAE55/NIE55 Installation Instructions

Computer Serial Ports

The RS-232-C serial ports on the NAE55 are for direct connection using a standard 9-pin female Data Terminal Equipment (DTE) to 9-pin female DTE null modem cable. The NAE55 serial ports do not support external modems. The RS-232-C serial ports are labeled RS232C A and RS232C B (Figure 1).
Use the RS232C A port to connect directly to a computer serial port to browse to the NAE55. Use this port only for establishing a Point-to-Point Protocol (PPP) network connection. Refer to the Metasys System Extended
Architecture Direct Connection and Dial-Up Connection Application Note (LIT-1201639).
Important: Do not apply 24 VAC power to the NAE55
before installing the data protection battery. See the Installing the Data Protection
Battery section in this document.
Important: Use copper conductors only. Make all wiring
in accordance with local, national, and regional regulations.
Important: The NAE55 is a low-voltage (<30 VAC)
device. Do not exceed the NAE electrical ratings. Applying high voltage to the NAE may result in permanent damage to the NAE and void any warranties.
Use the RS232C B port to connect with a VT100 terminal or computer using a VT100 terminal emulator because the RS232C B port outputs the device IP address. Use this port only to obtain the NAE55 IP address at startup. Refer to the NAE Commissioning Guide (LIT-1201519).

Universal Serial Bus (USB) Ports

The two USB ports labeled USB A and USB B are both configured as masters and are independent of each other. Use the USB A port to connect an optional external modem. Refer to the NAE Commissioning Guide (LIT-1201519) for more information on external modems.

Ethernet Port

The Ethernet port, labeled ETHERNET, is an 8-pin RJ-45 network port for connecting the NAE55 to Ethernet networks. NAE55 engines can connect to Ethernet networks at 10 Mbps, 100 Mbps, or 1 Gbps.
On MS-NIE55xx-x models, use the Ethernet port for migration of N1 communications. Refer to the N1 Migration with the NIE Technical Bulletin (LIT-1201535).

Optional Internal Modem

MS-NAE55x1-x and MS-NIE55x1-x models have an internal modem and a 6-pin RJ-12 modular jack labeled MODEM. Connect a standard phone line plug and cable to the to use the internal modem.
For information on commissioning an internal modem, refer to the NAE Commissioning Guide (LIT-1201519).

Wiring the NAE55/NIE55

Mount the NAE55 securely before wiring it. Follow these guidelines when wiring the NAE55:
Important: Do not apply 24 VAC power to the NAE
before completing and checking connections. Short circuits or improperly connected wires may result in permanent damage to the equipment.
Important: Do not remove the terminal block keys. The
terminal block plugs and the terminal sockets are keyed to fit together in the correct configuration only.
Important: Prevent any static electric discharge to the
NAE. Static electric discharge can damage the NAE and void any warranties.
Route the supply power wires and communication cables at least 50 mm (2 in.) away from the vent slots in the sides of the NAE55 housing.
Provide slack in the wires and cables. Keep cables routed neatly around the NAE55 to promote good ventilation, LED visibility, and ease of service.
Note: Ensure that the building automation network wiring
meets the specifications, rules, and guidelines in the Wiring Considerations and Guidelines for
Network Integrations section.
To wire the NAE55:
1. Connect the Ethernet cable to the RJ-45, 8-pin Ethernet port shown in Figure 1.
2. Connect the Building Automation System (BAS) network cables to the appropriate ports.
For N2 or MS/TP networks, connect the 3-wire
bus cable to one of the removable 4-terminal plugs labeled FA A or FC B (Figure 5).
For LONWORKS compatible networks, connect the
2-wire cable from the LONWORKS network trunk to th removable 3-terminal plug labeled LON (Figure
6).
Note: If an N2 Bus or MS/TP Bus is connected
to the NAE55, you must set the NAE55 EOL switches to the proper positions. See the Setting the End-of-the-Line Switches section.
5NAE55/NIE55 Installation Instructions
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