Johnson Controls Metasys VMA1610, Metasys VMA1620 Installation Instructions Manual

VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
MS-VMA1610-xU, MS-VMA1620-xU
Part No. 24-10143-20, Rev. U
Issued November 2017
Refer to the QuickLIT website for the most up-to-date version of this document.
Applications
The VMA1610/1620 controllers are part of the Metasys®
The VMA controllers operate on an RS-485 BACnet®
Master-Slave/Token-Passing (MS/TP) Bus as BACnet Application Specific Controllers (B-ASCs) and integrate into the web-based Metasys system. Note: Only -xU models of these controllers are available.
These models are for smoke control applications only. If your application is not for a UL 864 UUKL 10th Edition smoke control application, please review the product selection before installation.
Important: In Metasys® system smoke control
applications, use only the VMA1610 and VMA1620 models that are UL 864 UUKL/UUKLC 10th Edition Smoke Control Listed. For Metasys system smoke control applications, you must refer to the Metasys
System UL 864 UUKL Tenth Edition Smoke Control System Technical Bulletin (LIT-12012487) for detailed requirements
and procedures for installing, commissioning, and operating UL 864 UUKL/UUKLC Listed Metasys system devices. The UL 864 UUKL/UUKLC listing for Smoke Control Equipment is voided if (1) you do not use the required software tools at the required versions; or (2) you do not meet the requirements or do not follow the procedures as documented in the
Metasys System UL 864 UUKL Tenth Edition Smoke Control System Technical Bulletin (LIT-12012487).
North American Emissions Compliance
United States
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may cause harmful interference, in which case the users will be required to correct the interference at their own expense.
Canada
This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
Installation
Observe these guidelines when installing a VMA16 controller:
Transport the controller in the original container to minimize vibration and shock damage to the VMA controller.
Do not drop the controller or subject it to physical shock.
Parts Included
one VMA16 controller with removable bus and power terminal blocks
one installation instructions sheet
1VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
To mount the VMA16 controller:
Materials and Special Tools Needed
one screw or other type of fastener appropriate for the mounting surface
several 6 mm (1/4 in.) female spade terminals for input and output wiring
small straight-blade screwdriver for securing wires in the terminal blocks
Mounting
Observe these guidelines when mounting a VMA.
Important: When the air supply to the VAV box is below
10°C (50°F), make sure that any condensation on the VAV box, particularly on the damper shaft, does not enter the VMA electronics. Mount the VMA vertically above the damper shaft to allow any shaft condensation to fall away from the VMA. Additional measures may be required in some installations.
Ensure the mounting surface can support the controller and any user-supplied enclosure.
Mount the controller on a hard, even surface whenever possible.
Use shims or washers to mount the controller securely and evenly on the mounting surface.
Mount the controller in an area free of corrosive vapors and observe the ambient conditions in the
Technical Specifications section.
Provide sufficient space around the controller for cable and wire connections and good ventilation through the controller. Leave a minimum of 50 mm (2 in.) around the top, bottom, sides, and front of the controller.
Do not mount the controller on surfaces prone to vibration, such as duct work, or in areas where electromagnetic emissions from other devices or wiring can interfere with controller communication.
On panel or enclosure mount applications, observe these additional guidelines:
Do not install the controller in an airtight enclosure.
Mount the controller so that the enclosure walls do not obstruct cover removal or ventilation through the controller.
Mount the controller so that the power transformer and other devices do not radiate excessive heat to the controller.
1. Place the controller in the proper mounting position on the damper shaft so that the wiring connections are easily accessible. Make sure the controller base is parallel to the VAV box (perpendicular to the damper shaft). If needed, use a spacer to offset tipping of the VMA controller caused by the shaft bushings.
2. Secure the self-drilling No. 10 screw through the VMA controller mounting slot with a power screwdriver and 100 mm (4 in.) extension socket. Otherwise, use a punch to mark the position of the shoulder washer, and then drill a hole into the VAV box using a 3.5 mm (9/64 in.) drill bit. Insert the mounting screw, and tighten against the washer.
Important: Do not overtighten the screws, or the
threads may strip. If mounting to the VAV box, make sure the screws do not interfere with damper blade movement.
3. Locate the damper position using the typical marking on the end of the damper shaft (Figure 1).
Figure 1: Typical Damper End Shaft Icons
4. Note the direction, clockwise (CW) or counterclockwise (CCW), required to close the damper. Grasp the damper shaft firmly with pliers and either manually close the damper (for 90° boxes) or manually open the damper (for 45° or 60° boxes).
5. Push down and hold the Manual Override button (Figure 2), and turn the VMA controller coupler until it contacts the mechanical end-stop at either the fully closed (90° boxes) or fully open (45° and 60° boxes) position.
6. If the damper for a 90° box closes CCW, rotate the coupler to the CCW mechanical limit. If the damper for a 90° box closes CW, rotate the coupler to the CW mechanical limit. The open end-stop is automatically set for 90° boxes.
For 45° and 60° boxes, hard stops must be provided at both fully closed and fully open damper positions. By installing the VMA controller at the fully open position, the VMA controller provides the open stop for 45° and 60° boxes. The closed damper seal provides the fully closed stop.
7. All models are compact in size and are easily installed on Variable Air Volume (VAV) boxes with a round shaft up to 13 mm in diameter, or a 10 mm square shaft. Tighten the square coupler bolt to the shaft using an 8 mm (5/16 in.) wrench or 10 mm (3/8
2VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
in.) 12-point socket. Tighten to 11 to 15 N·m (100 to 130 lb·in).
8. Loop the pneumatic tubing to include a trap for condensation. Attach the tubing from the VMA controller to the VAV box pickup. The HIGH (red) tubing is connected to the inlet or high-pressure side and the clear tubing to the low side (Figure 2).
9. Push the manual release button, and turn the actuator coupling manually to ensure that the actuator can rotate from fully closed to fully open positions without binding.
10. Complete the mounting by rotating the damper to the fully open position.
Risk of Property Damage. Rotate the damper to the full-open position before starting the air handler. Failure to rotate the damper to the full-open position may result in damage to the VAV box or ductwork when the air handler is started.
Mise En Garde: Risque de dégâts matériels:
Faire pivoter le registre pour le placer en position d'ouverture complète avant de démarrer l'unité de traitement d'air. Le non-respect de cette directive risque d'endommager le caisson de l'unité à volume d'air variable (VAV) ou le réseau de conduites au démarrage de l'unité de traitement d'air.
3VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
Figure 2: VMA16 Controller Physical Features and Wiring Terminations
4VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
Wiring
Risk of Electric Shock. Disconnect the power supply
before making electrical connections to avoid electric shock.
Mise En Garde: Risque de décharge électrique:
Débrancher l'alimentation avant de réaliser tout raccordement électrique afin d'éviter tout risque de décharge électrique.
Important: Do not connect supply power to the
controller before finishing wiring and checking all wiring connections. Short circuits or improperly connected wires can result in damage to the controller and void any warranty.
Important: Do not exceed the controller electrical
ratings. Exceeding controller electrical ratings can result in permanent damage to the controller and void any warranty.
FC Bus Terminal Block
The FC Bus terminal block is a blue, removable, 4-terminal plug that fits into a board-mounted jack.
Wire the removable FC Bus terminal block plugs on the VMA and other field controllers in a daisy-chain configuration using 3-wire twisted, shielded cable as shown in Figure 3. See Table 4 for more information.
Note: The Shield terminal (SHLD) on the FC Bus
terminal block is isolated and can be used to connect the cable shields on the bus (Figure 3).
Figure 3: FC Bus Terminal Block Wiring
Important: Use copper conductors only. Make all wiring
in accordance with local, national, and regional regulations.
Important: Electrostatic discharge can damage
controller components. Use proper electrostatic discharge precautions during installation, setup, and servicing to avoid damaging the controller.
For detailed information on configuring and wiring an MS/TP Bus, Field Controller (FC) bus, or Sensor/Actuator (SA) bus, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034).
VMA Terminals and Bus Ports
See Figure 2 for input and output terminal and bus port locations on the VMA controller. Observe the following guidelines when wiring a VMA controller.
Input and Output Terminals
The input spade terminals are located on the side of the VMA near the device address switch. The output spade terminals are located on the opposite side of the controller near the power supply terminal block. See Table 1 for more information.
SA Bus Terminal Block
The SA Bus terminal block is a brown, removable, 4-terminal plug that fits into a board-mounted jack.
Wire the removable SA Bus terminal block plugs on the VMA and other SA Bus devices in a daisy-chain configuration using 4-wire twisted, shielded cable as shown in Figure 4. See Table 4 for more information.
5VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
Figure 4: SA Bus Terminal Block Wiring
Sensor Port
The Sensor (SA Bus) port on the left side of the VMA (Figure 2) is an RJ-12, 6-position modular jack that provides a connection for the VAV Balancing Tool, specified network sensors, or other SA Bus devices with RJ-12 plugs.
The Sensor port is connected internally to the SA Bus terminal block. See Table 4 for more information. The Sensor Port pin assignment is shown in Figure 5.
The supply power wire colors may be different on transformers from other manufacturers. Refer to the transformer manufacturer’s instructions and the project installation drawings for wiring details.
Important: Connect 24 VAC supply power to the VMA
and all other network devices so that transformer phasing is uniform across the network devices. Powering network devices with uniform 24 VAC supply power phasing reduces noise, interference, and ground loop problems. The VMA does not require an earth ground connection.
Figure 6: 24 VAC Supply Power Terminal Block Wiring
Figure 5: Pin Number Assignments for Sensor, SA
Bus, and FC Bus Ports on VMAs
Supply Power Terminal Block
The 24 VAC supply power terminal block is a gray, removable, 3-terminal plug that fits into a board-mounted jack on the bottom right of the VMA.
Wire the 24 VAC supply power wires from the transformer to the HOT and COM terminals on the terminal plug as shown in Figure 6. The middle terminal on the supply power terminal block is not used. See Table 4 for more information.
To wire the VMA controller:
1. Terminate wiring per engineering drawings.
2. Wire network sensors and other devices to the VMA's SA Bus.
3. Wire the FC Bus in a daisy chain.
4. Ensure that the VMA’s device address DIP switches are set to the appropriate device address. (See
Setting the Device Address.)
5. Connect the VMA controller to 24 VAC, Class 2 power.
6VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
VMA Terminal Functions, Ratings, Requirements, and Wiring Guidelines
Input and Output Wiring Guidelines
Table 1 provides information about the functions, ratings,
and requirements for the VMA input and output terminals; and references guidelines for determining proper wire sizes and cable lengths.
In addition to the wiring guidelines in Table 1, observe these guidelines when wiring VMA inputs and outputs:
Run all low-voltage wiring and cables separate from high-voltage wiring.
All input and output cables, regardless of wire size or number of wires, should consist of twisted, insulated, and stranded copper wires.
Table 1: I/O Terminal Blocks, Functions, Ratings, Requirements, and Cables
Terminal Block Label
(Inputs)
Labels
+15 VUNIVERSAL
INn
ICOMn
Function, Ratings, and RequirementsTerminal
15 VDC Power Source for active (3-wire) input devices
connected to the Universal INn terminals.
Provides 100 mA total current.
Analog Input - Voltage Mode (0–10 VDC)
10 VDC maximum input voltage
Internal 75k ohm Pulldown
Analog Input - Resistive Mode (0–600k ohm)
Internal 12 V, 15k ohm pull up
Qualified Sensors: 0–2k potentiometer,
RTD (1k Nickel [Johnson Controls sensor],
1k Platinum, and A99B Silicon Temperature Sensor)
Negative Temperature Coefficient (NTC) Sensor
10K Type L (10K JCI Type II is equivalent to Type L) or
2.252K Type II
Universal Input Common for all Universal IN terminals
Note: All Universal ICOMn terminals share a common,
which is isolated from all other commons.
Shielded cable is not required for input or output cables.
Shielded cable is recommended for input and output cables that are exposed to high electromagnetic or radio frequency noise.
Cable runs that are less than 30 m (100 ft) typically do not require an offset in the input/output software setup. Cable runs that are over 30 m (100 ft) may require an offset in the input/output software setup.
To Determine Wire Size and Maximum Cable Length
Same as (Universal) INn.
Note: Use 3-wire cable for
devices that source power from the +15 V terminal.
See Guideline A in Table 2.
See Guideline A in Table 2.
Same as (Universal) INn.
7VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
Table 1: I/O Terminal Blocks, Functions, Ratings, Requirements, and Cables
Terminal Block Label
BINARY
(Outputs)
CONFIGURABLE
(Outputs)
Labels
OUTn
OCOMn
OUTn
OCOMn
Function, Ratings, and RequirementsTerminal
Binary Output - 24 VAC Triac (Internal Power)
Sources internal 24 VAC power (24~ HOT)
Binary Output - 24 VAC Triac (Internal Power)
Connects OCOMn to 24~ COM when activated.
Internal Power Source:
30 VAC maximum voltage to load
0.5 A maximum output current
1.3 A at 25% duty cycle
Maximum 6 cycles/hour with M9220-BGx-3
40 mA minimum load current
Analog Output - Voltage Mode (0–10 VDC)
10 VDC maximum output voltage
10 mA maximum output current
External 1k to 50K ohm load required
Binary Output 24 VAC Triac
Connects OUT to OCOM when activated.
External Power Source:
30 VAC maximum voltage to load
0.5 A maximum output current
1.3 A at 25% duty cycle
Maximum 6 cycles/hour with M9220-BGx-3
40 mA minimum load current
Analog Output Signal Common: All Configurable Outputs defined as Analog Outputs share a common, which is isolated from all other commons except the Binary Input common.
Binary Output Signal Common: All Configurable Outputs defined as Binary Outputs are isolated from all other commons, including other Configurable Output commons.
To Determine Wire Size and Maximum Cable Length
See Guideline C in Table 2.
See Guideline A in Table 2.
See Guideline C in Table 2.
Same as (Configurable) OUTn.
1
See Table 2 to determine wire size and cable lengths for cables other than the recommended cables.
Table 2 defines cable length guidelines for the various wire sizes that may be used for input and output wiring.
8VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
Table 2: Cable Length Guidelines for Recommended Wire Sizes
AssumptionsMaximum Cable Length and TypeWire Size/Gauge and TypeGuideline
457 m (1,500 ft) twisted wire1.0 mm (18 AWG) stranded copperA
297 m (975 ft) twisted wire0.8 mm (20 AWG) stranded copper
183 m (600 ft) twisted wire0.6 mm (22 AWG) stranded copper
107 m (350 ft) twisted wire0.5 mm (24 AWG) stranded copper
229 m (750 ft) twisted wire1.0 mm (18 AWG) stranded copperB
137 m (450 ft) twisted wire0.8 mm (20 AWG) stranded copper
91 m (300 ft) twisted wire0.6 mm (22 AWG) stranded copper
61 m (200 ft) twisted wire0.5 mm (24 AWG) stranded copper
C
See Figure 7 to select wire size/gauge. Use stranded copper wire.
See Figure 7 to determine cable length. Use twisted wire cable.
100 mV maximum voltage drop
Depending on the cable length and the connected input or output device, you may have to define an offset in the setup software for the input or output point.
100 mV maximum voltage drop
Depending on the cable length and the connected input or output device, you may have to define an offset in the setup software for the input or output point.
N/A
Termination Details
A set of Johnson Controls® termination diagrams provides details for wiring inputs and outputs to the controllers.
See the figures in this section for the applicable termination diagrams.
Table 3: Termination Details
Type of Field Device
Input/Output
UI
UIVoltage Input - External
Source
UIVoltage Input - Internal
Source
Termination DiagramsType of
9VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
Table 3: Termination Details
Type of Field Device
Input/Output
UIVoltage Input
(Self-Powered)
UIDry Contact
CO or AO0–10 VDC Output to
Actuator (External Source)
Termination DiagramsType of
Actuator (Internal Source)
(Switch Low, External Source)
CO or AO0–10 VDC Output to
CO or AOAnalog Output (Voltage)
CO or AO24 VAC Triac Output
10VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
Table 3: Termination Details
Type of Field Device
Input/Output
CO or AOIncremental Control to
Actuator (Switch Low, Externally Sourced)
BO24 VAC Binary Output
(Switch Low, Internal Source)
BOIncremental Control to
Actuator (Switch Low, Internal Source)
Termination DiagramsType of
.
Jack (Fixed Address =
199)
SA BusNetwork Stat with Phone
11VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
Table 3: Termination Details
Type of Field Device
Input/Output
SA BusNetwork Stat with
Terminals Addressable
SA BusNetwork Stat with
Terminals (Fixed Address = 199)
Termination DiagramsType of
Maximum Cable Length versus Load Current
Use Figure 7 to estimate the maximum cable length relative to the wire size and the load current (in mA) when wiring inputs and outputs.
12VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
Figure 7: Maximum Wire Length by Current and Wire Size
FC and SA Bus and Supply Power Wiring Guidelines
Table 4 provides information about terminal block
functions, ratings, and requirements.
Table 4 also provides wire size, cable type, and cable
length guidelines for wiring the VMA communication buses and supply power.
In addition to the guidelines in Table 4, observe these guidelines when wiring the SA/FC Buses and supply power:
Run all low-voltage wiring and cables separate from high-voltage wiring.
All FC and SA Bus cables, regardless of wire size, should be twisted, insulated, stranded copper wire.
Shielded cable is strongly recommended for all FC and SA Bus cables.
Refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034) for detailed information regarding wire size and cable length requirements for the FC and SA buses.
Table 4: Communication Bus and Supply Power Terminal Blocks, Functions, Ratings, Requirements, and Cables
Function, Electrical Ratings/RequirementsTerminal LabelsTerminal
Recommended Cable Type
Block/Port Label
FC BUS
SA BUS
2
-
COM
2
-
FC Bus Communications+
Signal Reference (Common) for bus communications
Isolated terminal (optional shield drain connection)SHLD
SA Bus Communications+
SA Bus Signal Reference and 15 VDC CommonCOM
15 VDC Supply Power for Devices on the SA BusSA PWR
0.6 mm (22 AWG) stranded, 3-wire twisted, shielded cable recommended
0.6 mm (22 AWG) stranded, 4-wire (2 twisted-pairs), shielded cable recommended
The + and - wires are one twisted pair and the COM and SA PWR are the second twisted pair of wires.
1
13VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
Table 4: Communication Bus and Supply Power Terminal Blocks, Functions, Ratings, Requirements, and Cables
Function, Electrical Ratings/RequirementsTerminal LabelsTerminal
Recommended Cable Type
Block/Port Label
SENSOR
(SA Bus Port)
1 2 The SA Bus and FC Bus wiring recommendations in this table are for MS/TP bus communications at 38.4k baud. For more
2
See Table 2 to determine wire size and cable lengths for cables other than the recommended cables.
information, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034).
SENSOR
HOT24~
COM
RJ-12 6-Position Modular Connector provides:
SA Bus Communications
SA Bus Signal Reference and 15 VDC Common
15 VDC Power for devices on the SA Bus
24 VAC Power Supply - Hot
Supplies 20–30 VAC (Nominal 24 VAC)
24 VAC Power Supply Common (Isolated from all other Common terminals on controller)
24 AWG 3-pair CAT 3 Cable
<30.5 m (100 ft)
0.8 mm to 1.0 mm
(20 to 18 AWG) 2-wire
1
Setup and Adjustments
Important: Electrostatic discharge can damage
controller components. Use proper electrostatic discharge precautions during installation, setup, and servicing to avoid damaging the controller.
Setting the Device Address
Metasys field controllers are master devices on BACnet MS/TP (SA or FC) buses. Before operating controllers on a bus, you must set a valid and unique device address for each controller on the bus.
You set a controller's device address by setting the positions of the switches on the Device Address DIP switch block at the top of the controller (Figure 2). Valid addresses for these controllers are device addresses 4 through 127.
The DIP switch block (Figure 8) has eight switches numbered 128, 64, 32, 16, 8, 4, 2, and 1. Switches 64 through 1 are device address switches. Switch 128 is a mode switch that enables a field controller to operate on a ZFR1800 Series Wireless Field Bus. Switch 128 must be set to off for all hard-wired SA and FC Bus applications.
Figure 8: Device Address Switches Set to 21
Note: Metasys field controllers ship with switch 128 ON
and the remaining address switches off. This renders the controllers wired slave devices, which do not operate on MS/TP buses, but do not interfere with bus operation. Set a valid and unique device address on the controller before applying power to the controller on the bus.
To set the device addresses on a VMA controller:
1. Set all of the switches on the controller’s device address DIP switch block (128 through 1) to off.
2. Set one or more of the seven address switches (64 through 1) to ON, so that the sum of the switch numbers set to ON equals the intended device address. See Table 5 for valid controller addresses. Set the highest number switch that is less than or equal to the intended device address to ON. Then continue setting lower numbered switches until the total equals the intended address. For example, if the intended device address is 21, set switch 16 to ON first, then set switch 4 ON, followed by switch 1 (16+4+1= 21). See Figure 8.
Note: Do not connect a field controller with switch
128 set to ON to an active (hard-wired) SA or FC Bus. When a controller with switch 128 set to ON and a device address from 4 to 127 is connected to a wired field bus, the entire field bus is rendered inoperable until the controller is disconnected or switch 128 is set to OFF.
3. Set a unique and sequential device address for each of the controllers connected on the SA or FC Bus starting with device address 4.
14VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
To ensure the best bus performance, set sequential device addresses with no gaps in the device address range (for example, 4, 5, 6, 7, 8, and 9). The controllers do not need to be physically connected on the bus in their numerical device address order.
4. Write each controller's device address on the white label below the DIP switch block on the controller's cover.
Refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034) for more information on field controller device addresses and how to set them on MS/TP buses.
Table 5 describes the valid FC Bus and SA Bus devices
addresses for Johnson Controls®MS/TP communications
bus applications.
To set the EOL switch on a VMA controller:
1. Determine the physical location of the VMA controller on the SA or FC Bus.
2. Determine if the controller must be set as a terminating device on the bus. Note: The EOL termination rules for SA Buses and
FC Buses are different. Refer to the MS/TP
Communications Bus Technical Bulletin (LIT-12011034) for detailed information
regarding EOL termination rules and EOL switch settings on SA and FC Buses.
3. If the controller is a terminating device on the SA Bus or FC Bus, set the EOL switch to ON. If the controller is not a terminating device on the bus, set the EOL switch to off.
Table 5: SA/FC Bus Device Address Descriptions
Address DescriptionDevice
Address
0
(Switch 128 Off)
1 to 3
(Switch 128 Off)
4 to 127
(Switch 128 Off)
Reserved for FC Bus Supervisory Controller. Not valid for controllers.
Reserved for peripheral devices. Not valid for controllers.
Valid for MS/TP Master controllers on a hardwired SA Bus or FC Bus.
Setting the EOL Switch
Each controller has an End-of-Line (EOL) switch, which, when set to ON (up), sets the VMA controller as a terminating device on the bus. See Figure 2 for the EOL switch location on the controller. The default EOL switch position is off (down).
Figure 9: EOL Switch Positions
Commissioning
Use the following procedure to commission the VMA controller:
1. Download the control application to the VMA controller using the Metasys Controller Tool. Refer to the Controller Tool Help (LIT-12011147).
2. Commission the VAV Box. Refer to the Controller Tool Help (LIT-12011147).
3. Balance the airflow on the VAV box. Refer to the VAV Balancing Tool Technical Bulletin (LIT-12011087).
4. Perform commissioning checkout procedures. Refer to the Controller Tool Help (LIT-12011147).
Troubleshooting
Table 6 provides LED status indicator information to help
troubleshoot the VMA controller.
Table 6: VMA16 Series Controller Status LEDs
LED Label
LED Color
GreenPOWER
RedFAULT
Normal State
On Steady
Off Steady
Descriptions of LED States
Off Steady = No power
On Steady = Power is supplied by primary voltage.
Blink - 2 Hz = Download or startup in progress; not ready for normal operation
Off Steady = No faults
On Steady = Device fault or no application loaded
15VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
Table 6: VMA16 Series Controller Status LEDs
LED Label
LED Color
GreenFC BUS
GreenSA BUS
Normal State
Blink - 2 Hz
Blink - 2 Hz
Descriptions of LED States
Blink - 2 Hz = Data transmission (normal communication)
Off Steady = No data transmission (auto baud in progress)
On Steady = Communication lost, waiting to join communication ring
Blink - 2 Hz = Data transmission (normal communication)
Off Steady = No data transmission (N/A - auto baud not supported)
On Steady = Communication lost, waiting to join communication ring
Repair Information
If the VMA controller fails to operate within its
specifications, contact the Johnson Controls® Repair
Center in Louisville, Kentucky, at 1-502-671-7312. The MS-VMA1610-xU and MS-VMA1620-xU models have special replacement requirements because they are UL 864 10th Edition UUKL/ORD-C100-13 UUKLC listed for smoke control.
Accessories
Use Table 7 to order accessories.
Table 7: VMA Accessories (Order Separately)
DescriptionProduct Code Number
PAN-PWRSP-U
MS-BTCVTCBL-700
NS Series Sensors
Transformer, 96 VA Class 2 120/24 VAC power supply, compliant for UL 864 UUKL/UUKLC Tenth Edition Smoke Control System
2-position Screw Terminal that Plugs onto VMA Output Point Spade LugsAP-TBK1002-0
3-position Screw Terminal that Plugs onto VMA Output Point Spade LugsAP-TBK1003-0
Replacement MS/TP SA Bus Terminal, 4-Position Connector, Brown (Bulk Pack of 10)AP-TBK4SA-0
Replacement MS/TP FC Bus Terminal, 4-Position Connector, Blue (Bulk Pack of 10)AP-TBK4FC-0
Replacement Power Terminal, 3-Position Connector, Gray (Bulk Pack of 10)AP-TBK3PW-0
BACnet IP to MS/TP Router for Connecting a Computer with CCT to MS/TP Field ControllersTL-BRTRP-0
Cable Replacement Set for the MS-BTCVT-1 or the NS-ATV7003-0; Includes One 5 ft (1.5 m) Retractable Cable
NS Series Network Sensors: Refer to the NS Series Network Sensors Product Bulletin (LIT-12011574) for specific sensor model descriptions
16VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
Technical Specifications
Table 8: VMA16 Controllers
Product Code Numbers
Supply Voltage
Power Consumption
Ambient Conditions
Terminations
Controller Addressing
Communications Bus
Input and Output Capabilities
Analog Input/Analog Output Resolution and Accuracy
MS-VMA1610-0U: 1 UI VMA (Cooling Only)
MS-VMA1610-1U: 1 UI VMA (Cooling Only)
MS-VMA1620-0U: 1 UI, 3 BO, 2 CO VMA (Cooling with Reheat and Fan Control)
Note: MS-VMA1620-1U: 1 UI, 3 BO, 2 CO VMA (Cooling with Reheat and Fan Control) Only
-xU models of these controllers are available. These models are for smoke control applications only. If your application is not for a UL 864 UUKL 10th Edition smoke control application, please review the product selection before installation.
24 VAC (nominal, 20 VAC minimum/30 VAC maximum), 50/60 Hz, power supply Class 2 (North America), Safety Extra-Low Voltage (SELV) (Europe)
10 VA typical, 14 VA maximum Note: VA rating does not include any power supplied to the peripheral devices connected to Binary Outputs (BOs) or Configurable Outputs (COs), which can consume up to 12 VA for each BO or CO for a possible total consumption of an additional 60 VA (maximum).
Operating: 0 to 50°C (32 to 122°F)
Storage: -40 to 70°C (-40 to 158°F)
Inputs/Outputs: 6.3 mm (1/4 in.) spade lugs
FC Bus, SA Bus, and Supply Power: 4-Wire and 3-Wire Pluggable Screw Terminal Blocks
Sensor Port: RJ-12 6-Pin Modular Jacks
DIP switch set; valid controller device addresses 4–127
(Device addresses 0–3 and 128–255 are reserved and not valid controller addresses.)
BACnet MS/TP, RS-485:
3-wire FC Bus between the supervisory controller and controllers
4-wire SA Bus between VMA controller, network sensors and other sensor/actuator devices;
includes a terminal to source 15 VDC supply power from VMA to SA Bus devices
VMA1610:
1 - Universal Input: Defined as 0–10 VDC, 0–600k ohm, or Binary Dry Contact
VMA1620:
1 - Universal Input: Defined as 0–10 VDC, 0–600k ohm, or Binary Dry Contact
3 - Binary Outputs: Defined as 24 VAC Triac (internal power source)
2 - Configurable Outputs: Defined as 0–10 VDC or 24 VAC Triac BO
Analog Input: 15-bit resolution
Analog Output: 16-bit resolution and ±200 mV in 0–10 VDC applications
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17VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
Table 8: VMA16 Controllers
Air Pressure Differential Sensor
Actuator Rating
Dimensions
(Height x Width x Depth)
Compliance
Setra transducer, differential pressure to electrical, 0 to 38.1 mm (0 to 1.5 in.) WC, 0.5 to 4.5 VDC, 5 VDC supply, aluminum plated
Performance Characteristics:
Combined Repeatability and Hysteresis Error: ±0.05% of Full Span Maximum
Non-linearity Errors (Best Fit Method): ±1.0% of Full Span Maximum
Response Time (to within 63% of Full Scale Pressure with Step Change on Input): 15 ms
Temperature Error from 15.6 to 48.9°C (60 to 120°F)
Null: ±0.06% of Full Span per °F Maximum
Span: ±1.5% of Full Span Maximum
Stability, Null: ±0.5% of Full Scale Maximum, 1 Year Minimum
Stability, Span: ±2.0% of Full Scale Maximum, 1 Year Minimum
Torque: 4 N·m (35 lb·in)
Stroke Time: 60 sec at 60 Hz, 72 sec at 50 Hz
Minimum Shaft Length: 44 mm (1-3/4 in.)
Mounts to damper shaft using single set screw and to duct with single mounting screw.Mounting
182 x 182 x 64 mm (7-3/16 x 7-3/16 x 2-1/2 in.) Note: Center of output hub to center of anti-rotation slot is 160mm (6-5/16 in.).
0.86 kg (1.9 lb)Weight
United States: UL Listed, File E107041, CCN PAZX, UL 916, Energy Management Equipment; UL Listed, File S4977, UUKL 864 - 10th Edition, Smoke Control Equipment (MS-VMA1610-0U, MS-VMA1610-1U, MS-VMA1620-0U, and MS-VMA1620-1U models only); FCC Compliant to CFR47, Part 15, Subpart B, Class A
Canada: UL Listed, File E107041, CCN PAZX7, CAN/CSA C22.2 No. 205, Signal Equipment; UL Listed, File S4977, UUKLC ULC-ORD-C100-13, Smoke Control System Equipment (MS-VMA1610-0U, MS-VMA1610-1U, MS-VMA1620-0U, and MS-VMA1620-1U models only); Industry Canada Compliant, ICES-003
Europe: CE Mark – Johnson Controls declares that this product is in compliance with the essential requirements and other relevant provisions of the EMC Directive.
Australia and New Zealand: RCM Mark, Australia/NZ Emissions Compliant.
BACnet International: BACnet Testing Laboratories (BTL) Protocol Revision 7 Listed BACnet
Application Specific Controller (B-ASC)
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For more information, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034).
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls shall not be liable for damages resulting from misapplication or misuse of its products.
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18VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
507 E. Michigan Street, Milwaukee, WI 53202
Building Technologies & Solutions
Metasys® and Johnson Controls® are registered trademarks of Johnson Controls.
All other marks herein are the marks of their respective owners.© 2017 Johnson Controls
www.johnsoncontrols.comPublished in U.S.A.
19VMA1610 and VMA1620 Variable Air Volume Controllers Installation Instructions
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