Johnson Controls Metasys Integrator MIG3500 Series, Metasys Integrator MIG300 Series, Metasys Integrator MS-MIG3520-0 Installation Instructions Manual

Metasys Integrator® MIG3500 Series

Installation Instructions

MS-MIG3520-0

Part No. 24-10050-30, Rev. A

Release 10.0

Issued January

Supersedes October 6, 2008

27, 2009

Applications

The Metasys Integrator® MIG3500 Series unit is an
interface device that connects third-p arty devices to a
Metasys® Building Automation System (BAS). The
MIG3500 uses the same hardware platform as the
Network Automation Engine (NAE) 45, but contains th e
firmware of the MIG300 Series Metasys Integr ator unit.
See Figure 1.

North American Emissions Compliance

United States

This equipment has been tested and found to comply with
the limits for a Class A digital device pursuant to Part 15 of
the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when
this equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in
accordance with the instruction manual, may cause
harmful interference to radio communications. Operation
of this equipment in a residential area is likely to cause
harmful interference, in which case the user will be
required to correct the interference at his/her own
expense.

270

10.6

62

2.5

Canada

This Class (A) digital apparatus meets all the requirements
of the Canadian Interference-Causing Equipment
Regulations.

Cet appareil numérique de la Classe (A) respecte toutes
les exigences du Règlement sur le matériel brouilleur du
Canada.

Battery

Compartment

Restart S wi tch

Access Hole

24 V A C

Power Terminal

131

5.2

FIG:MIGfrnt_dim

FIG:MIGfrnt

Config Port - RS-232C

System Status

Light-Emitting Diodes

(LEDs)

(Commissioning)

Port

Ven dor B

RS232C

Port

RJ-45 8-Pin

Ethernet

Port

N2 Bus
RS485

Port

End-of-Line

Switch

N2

Vendor A

RS485

Port

RS485B

End-of-Line

Switch

Figure 1: Front of MIG3500 Showing Dimensions, mm (in.), and Physical Features

Metasys Integrator® MIG3500 Series Installation Instructions 1

Installation

Follow these guidelines when installing an MIG3500:

• Transport the MIG3500 in the original container to
minimize vibration and shock damage to the
MIG3500.

• Verify that all the parts shipped with the MIG3500.

• Do not drop the MIG3500 or subject it to physical
shock.

• Do not open the MIG3500 housing (except the
battery compartment). The MIG3500 has no
user-serviceable parts inside.

Parts Included

• one MIG3500 with removable terminal plugs

• one Lithium non-rechargeable battery (installed
and connected at the factory)

• one Installation Instructions sheet

Materials and Special Tools Needed

• three fasteners appropriate for the mounting
surface (#8 screws or M4 screws) or one 8 in.
(or longer) piece of DIN rail and appropriate
hardware for mounting the DIN rail

• small straight blade screwdriver for securing wires
in the terminal blocks

Mounting

Location Considerations

Follow these guidelines when mounting an MIG3500:

• If the MIG3500 is to replace an existing MIG300,
see Legacy MIG300 Replacement Considerations

• Ensure that the mounting surface can support the
MIG3500 and any user-supplied enclosure.

• Mount the MIG3500 in proper orientation
(Figure 2). A horizontal mounting orientation is
preferred, but the unit can also be mounted
vertically.

• Mount the MIG3500 on an even surface in wall
mount applications whenever possible. If you must
mount the MIG3500 on an uneven surface, be
careful not to crack the mounting clips or MIG3500
housing when tightening the screws. Use shims or
washers to mount the MIG3500 evenly on the
mounting surface.

• Mount the MIG3500 in areas free of corrosive
vapors, and observe the environmental limitations
listed in the Technical Specifications

section.

• Allow sufficient space for cable and wire
connections (Figure 1).

• Do not mount the MIG3500 where the ambient
temperature may exceed 50°C (122°F).

• Do not mount the MIG3500 on surfaces that are
prone to vibration or in areas where
electromagnetic emissions can interfere with
MIG3500 communication.

• Do not obstruct the MIG3500 housing ventilation
holes.

• Do not mount the power transformer below the
MIG3500.

For applications where the MIG3500 is mounted inside
a panel or enclosure, follow these additional guidelines:

• Do not install the MIG3500 in an airtight enclosure.

• Do not install heat-generating devices in the
enclosure with the MIG3500 that may cause the
ambient temperature to exceed 50°C (122°F).

Mounting the MIG3500

Wall Mount Applications

Use the holes in the three mounting clips for wall mount
applications. To mount the MIG3500 on a wall (or other
vertical surface):

1. Ensure that all three mounting clips are inserted
into the back of the MIG3500 housing. Pull the
bottom two clips outward and snap them firmly into
the extended position (Figure 3).

2. Mark the location of the three wall mount holes

.

using the dimensions in Figure 2, or hold the
MIG3500 up to the wall as a template and mark the
locations.

3. Drill holes in the wall at the locations marked in
Step 2 and insert wall anchors (if necessary).

4. Position the MIG3500 and insert the screws
through the holes in the mounting clips, and
carefully tighten all the screws.

IMPORTANT: Do not overtighten the mounting
screws. Overtightening the screws may damage the
mounting clips or MIG3500 housing.

DIN Rail Mount Applications

To mount the MIG3500 on a DIN rail:

1. Securely mount and center an 8 in. (or longer)
section of DIN rail in the required space.

Metasys Integrator® MIG3500 Series Installation Instructions2

55

2.2

130

5.1

210

8.3

140

5.5

66

2.6

Mounting

Mounting

350

13.8

Holes

Holes

121

4.8

Figure 2: MIG3500 Mounting Screw Hole

Dimensions and Mounting Area Requirements,

mm (in.)

2. Ensure that the bottom two mounting clips are
pulled outward and snapped firmly into the

extended position (Figure 3).

Legacy MIG300 Replacement Considerations

Follow these important guidelines if the MIG3500
replaces an existing MIG300 controller:

• The unit size of the MIG3500 is slightly longer than
the MIG300; however, the MIG3500, like the
MIG300, is designed for DIN-rail mounting on the
horizontal plane (Figure 4). You can also mount it
with screws, either horizontally or vertically. See

Mounting the MIG3500

FIG:MIGmnthol

for details.

DIN Rail
Channel

DIN Rail

Hooks

Mounting Clips

(in Extended Positions)

DIN Rail

Hooks

FIG:MIG_bck

Figure 3: DIN Rail and Mounting Clip Features

on the Back of an MIG3500

3. Hang the MIG3500 by the DIN rail hooks (Figure 3)
on the top track of the DIN rail, and position the
MIG3500 DIN rail channel snugly against the
tracks of the DIN rail.

4. Push the bottom mounting clips up to secure the
MIG3500 on the DIN rail tracks.

To remove the MIG3500 from the DIN rail, snap the
bottom DIN clips to the outward extended position, and
carefully lift the MIG3500 off the DIN rail.

Enclosure Mount Applications

Mount the enclosure per the manufacturer’s
instructions and mount the MIG3500 in the enclosure
following the guidelines in the Location Considerations
and Mounting the MIG3500

sections.

Figure 4: Recommended Installation Loc ation of
MIG3500 and Transformer in Standard Enclosure

• The wire termination locations on the MIG3500 are
different from the MIG300 (Figure 1). Pay close
attention to this when routing wires to their new
locations on the MIG3500.

• Similar to the MIG300, the MIG3500 also requires
24 VAC power. See the Wiring

section.

• The N2 Bus termination on the MIG300 is labeled
N2 Port, whereas the N2 Bus termination on the
MIG3500 is called N2 - RS485. If using N2 Bus
wiring that includes a shield, refer to the

N2 Communications Bus Technical Bulletin
(LIT-636018) for additional information on

terminating a shield.

• For the MIG3500, an Ethernet port is available and
is used only for downloading firmware. For details,
refer to the Metasys Integrator 3500 Series
Commissioning Guide (LIT-12011439).

FIG:MIGewc_cmp

Metasys Integrator® MIG3500 Series Installation Instructions 3