Johnson Controls M9106-AG 2N0 Series Installation Instructions Manual

Damper
Damper
Shaft
Installation Instructions M9106AGx-2N0x Issue Date June 3, 2014
M9106-AGx-2N0x Series Electric
Non-Spring Return Actuators

Installation

Actuator only to control equipment under normal operating conditions. Where failure or malfunction of the actuators could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed into the control system. Incorporate and maintain other devices, such as supervisory or alarm systems or safety or limit controls, intended to warn of or protect against failure or malfunction of the actuators.
IMPORTANT : Utiliser ce M9106-AGx-2N0x Series
Actuator uniquement pour commander des équipements dans des conditions normales de fonctionnement. Lorsqu'une défaillance ou un dysfonctionnement du actuators risque de provoquer des blessures ou d'endommager l'équipement contrôlé ou un autre équipement, la conception du système de contrôle doit intégrer des dispositifs de protection supplémentaires. Veiller dans ce cas à intégrer de façon permanente d'autres dispositifs, tels que des systèmes de supervision ou d'alarme, ou des dispositifs de sécurité ou de limitation, ayant une fonction d'avertissement ou de protection en cas de défaillance ou de dysfonctionnement du actuators.
The actuator may be mounted in any convenient orientation. When installing the DPT-2015 Differential Pressure Transmitter on the actuator, mount it so the tubing connecting the flow pick-up device to the DPT-2015 creates a moisture trap. This will prevent condensation from entering the sensor.

Parts Included

M9106-AGx-2N0x Actuator
CBL-2000-1 Wiring Harness and DPT-2015-0
Differential Pressure Transmitter (included with the M9106-AGS-2N02)
No. 10 self-drilling sheet metal screw

Special Tools Needed

5/16 in. (8 mm) square socket
3/8 in. (10 mm) 12-point socket
drill with a 5/16 in. hex nut driver
digital voltmeter (for troubleshooting the
transmitter)

Mounting

To mount the actuator to a damper:
1. Position the actuator on the damper shaft so the damper shaft protrudes through the actuator coupler as shown in Figure 1.
Figure 1: Mounting on the Damper Shaft
2. Make sure the actuator is in the desired mounting position, parallel to the mounting surface as shown in Figure 2.
No extra mounting brackets, linkage, or couplers are required for standard mounting, but wiring terminals must be accessible and protected from moisture and corrosive fumes.
© 2014 Johnson Controls, Inc. 1 Part No. 34-636-1077, Rev. B www.johnsoncontrols.com
Approximately
an 1/8 i n.
(3.2 mm) Gap
Gear
Release
Lever
Mounting
Surface
DPT-2015
Shoulder Washer
Plastic Ribs
Self-drilling Sheet Metal Screw
CCW
COM
CW
O
U
T
G
N
D
I
N
(
-
)
L
O
D
PT
-2
015
Damper
Shaft
CCW to
Close
CW to
Close
Damper
Blade
Damper
Figure 2: Actuator Position
3. Verify that the shoulder washer is centered between the plastic ribs of the actuator housing to allow actuator movement during rotation. (See Figure 3.)
Figure 4: Damper Position Icons
To set the actuator stroke, proceed as follows:
1. Grasp the damper shaft firmly with pliers and rotate the damper fully closed. (See Figure 5.)
Figure 5: Damper Rotation
4. Hold the actuator in place on the damper shaft,
5. Place a 5/16 in. (8 mm) socket on the screw and
IMPORTANT: Do not overtighten the mounting screw to avoid stripping the threads.

Rotation Range

Make sure that the damper blade is visually accessible or its position is permanently marked on the end of the damper shaft as shown in Figure 4.
2 M9106-AGx-2N0x Series Electric Non-spring Return Actuators Installation Instructions
Figure 3: Shoulder Washer Position
and insert the self-drilling sheet metal screw through the shoulder washer. (See Figure 3.)
using a drill and extension, drill the screw into the mounting surface until tight against the washer.
2. Press and hold the gear release lever shown in Figure 2, and rotate the actuator coupler to the fully closed position.
3. Make a note of the rotation travel and direction, either Clockwise (CW) or Counterclockwise (CCW), required to close the damper.
If rotation is less than 90°, proceed to Less Than 90 Degrees section.
IMPORTANT: Do not remove the sheet metal screw and force the damper blade closed by rotating the actuator. This puts additional stress on the gear train and could reduce the life of the actuator.

90 Degrees

1. Release the gear release lever.
2. Secure the coupler to the shaft using a crescent wrench or one of the tools from the Special Tools Needed section to tighten the coupler set screw against the damper shaft. (See Figure 6.)
Coupler Set
Screw
45°
Damper
Shaft
End-stop
Set Screws on
End Sto ps
(2 each)
90°
30°
Stop Ge ar
60°
10°
COM
CW
CCW
Mounting
Bosses
Figure 6: Setting the Rotation Range
3. Keeping the actuator parallel to the mounting surface, continue tightening the coupler set screw
approximately 1/2 turn to achieve 150 to 180 lb∙in
(17 to 20 N∙m) torque.
4. Press and hold the gear release lever, and turn the coupler by hand to ensure the damper rotates from end to end.
Proceed to the DPT-2015 section if needed.

Less Than 90 Degrees

If the damper shaft rotation is less than 90°, the stroke of the actuator has to be adjusted using the scale on the actuator. (See Figure 6.)
Use the center of the coupler set screw as a pointer to observe the position on the scale when rotating the coupler from one side to the other.
Examples:
For a rotation range of 90°, set both end-stop set screws fully up as shown in Figure 6.
IMPORTANT: Do not remove the end-stop set screws, as this could interfere with the actuator’s operation.
4. Hand tighten the set screw so it remains in this position.
5. Secure the coupler to the shaft by using a crescent wrench or one of the tools from the Special Tools Needed section to tighten the coupler set screw against the damper shaft. (See Figure 6.)
6. Keeping the actuator parallel to the mounting surface, continue tightening the coupler set screw
approximately 1/2 turn to achieve 150 to 180 lb∙in
(17 to 20 N∙m) torque.
7. Repeat Steps 1 through 3 to set the desired maximum rotation position.
8. Use the Phillips screwdriver to tighten both end-stop set screws to a minimum of 25 lb∙in (2.8 N∙m).
9. Press and hold the gear release lever, and turn the coupler by hand to ensure the damper rotates from end to end.

DPT-2015

The M9106-AGx-2N housing has two mounting bosses for the DPT-2015. (See Figure 7.) Follow the procedure in the installation instructions included with the DPT-2015, DPT-2015 Differential Pressure
Transmitter for VAV Box Applications Installation Instructions (Part No. 24-7547-18).
For a rotation range of 60°, leave one end-stop set screw fully up, and adjust the other one, so the coupler rotates between the 30 and 90° indicator marks on the scale.
For a rotation range of 45°, adjust both end-stop set screws, so the coupler rotates between 30 and 75°.
For a rotation range of 30°, move both end-stop set screws, so the coupler rotates between the 30 and 60° indicator marks on the scale.
To accurately set the end-stops:
1. Press and hold the gear release lever, and turn the actuator coupler to the minimum rotation position for the minimum ventilation flow required.
2. Release the gear release lever.
3. Use a Phillips screwdriver to loosen the end-stop set screw that is closest to the stop gear. Move the end-stop set screw in its slot until it is tight against the stop gear. (See Figure 6.)
M9106-AGx-2N0x Series Electric Non-spring Return Actuators Installation Instructions 3
Figure 7: Location of the Mounting Bosses

Wiring

!
!
CBL-20 00-x Wiring Harness
24 VAC
24 VAC
14.5 to 17 VDC
(+)
0.5 to 4.5 VDC
(+)
(-)
CCW COM CW IN GND OUT
Common
M9106-AGx-2N0x
DPT-2015
Upper Port
(-)LO
1/4 in. Ba rbe d P orts (2)
for Field-supplied Tubing
DPT-2015
CAUTION: Risk of Electric Shock. Disconnect the power supply before making electrical connections to avoid electric shock.
MISE EN GARDE : Risque de décharge électrique. Débrancher l'alimentation avant de
réaliser tout raccordement électrique afin d'éviter tout risque de décharge électrique.
The plenum-rated 20 in. (0.5 m) CBL-2000-2 and 72 in. (1.8 m) CBL-2000-3 Wiring Harnesses are also available. (See Table 1.)

Setup and Adjustments

Air Pressure (M9106-AGS-2N02)

The flow pickup device provided with the Variable Air Volume (VAV) box must be connected to the DPT-2015 using field-supplied tubing as follows:
1. Cut two lengths of tubing, and connect them to the flow pickup device.
CAUTION: Risk of Property Damage. Do not apply power to the system before checking all wiring connections. Short circuited or improperly connected wires may result in permanent damage to the equipment.
MISE EN GARDE : Risque de dégâts matériels.
Ne pas mettre le système sous tension avant d'avoir vérifié tous les raccords de câblage. Des fils formant un court-circuit ou connectés de façon incorrecte risquent d'endommager irrémédiablement l'équipement.
IMPORTANT: All wiring must be in accordance with the National Electrical Code and local electrical regulations.
The actuator requires a 24 VAC control signal and is compatible with a variety of controllers. Refer to Figure 8 for the wiring configuration.
IMPORTANT: Make sure the tubing is properly sized and made of an elastic material, such as silicone rubber, to ensure airtight connections and minimize flow measurement errors.
2. Connect the tubing from the flow pickup device to the corresponding barbed high and low pressure ports on the DPT-2015. (See Figure 9.)
Note: The upper port is the low pressure port and indicated as (-)LO on the transmitter.
Figure 8: Wiring Diagra m
Note: To avoid excessive wear or drive time on the motor, use a controller and/or software that provides a
rotation (stall). The 20 in. (0.5 m) CBL-2000-1 Wiring Harness,
accepted by Underwriters Laboratories, Inc.® (UL) for
time-out function to remove the signal at the end of
plenum use, is pre-wired with the M9106-AGS-2N02 or may be ordered separately.
4 M9106-AGx-2N0x Series Electric Non-spring Return Actuators Installation Instructions
Figure 9: M9106-AGS-2N02 with Wiring Harness
3. Route the tubing so a portion of it is lower than the DPT-2015. This creates a trap that prevents any condensation from entering the sensor. Avoid making any sharp bends in the tubing.
IMPORTANT: Overpressure limit is 15 in. W.C. (3.74 kPa). Do not blow into ports to test their operation, as this could damage the sensing element.

Commissioning

M9106-AGx-2N0x

After wiring is completed, apply power to the controller and provide signals to the actuator to drive it at least one complete cycle open and closed.

DPT-2015

To commission the transmitter:
1. Perform the checkout procedure provided in the controller installation instructions, DPT-2015
Differential Pressure Transmitter for VAV Box Applications Installation Instructions (Part No. 24-7547-18), to ensure proper operation
of the transmitter.

Troubleshooting

M9106-AGx-2N0x

If the actuator is not responding or working properly:
Verify that the actuator assembly is properly secured to the duct.
Check that all electrical connections are complete and power is applied.
Verify that the damper fully opens and closes, using the gear release lever on the actuator.
Check that the actuator stroke is set for the desired application.
IMPORTANT: Perform commissioning when the transmitter is permanently mounted and operating at normal temperatures.
2. Set up and zero using HVAC PROsoftware when using a DPT-2015 with a Johnson Controls VAV Series controller. Refer to the Variable Air
Volume Controller Technical Bulletin (LIT-6363040) for details.
Verify that the air lines on the DPT-2015 are connected to their respective high and low ports with no kinks in the tubing.
Check the supply voltage to ensure it is within the
14.5 to 17 VDC range and the polarity is correct.
Disconnect the air lines from the high and low ports, and place a voltmeter across the OUT and GND terminals on the DPT-2015. If the output is not between 0.4 and 0.6 volts with power applied to the DPT-2015 in the vertical position, the transmitter is defective and should be replaced.
Note: Voltage readings may vary by 0.1 volt if the transmitter is in the horizontal position.

DPT-2015

The DPT-2015 must be auto zeroed by a Johnson Controls VAV controller. If the DPT-2015 is not operating properly:
M9106-AGx-2N0x Series Electric Non-spring Return Actuators Installation Instructions 5

Repairs and Replacement

Field repairs must not be made. For a replacement product or an accessory, refer to the M9106-AGx-2N0x
Series Electric Non-Spring Return Actuators Product Bulletin (LIT-2681126).

Technical Data

Product
Input Signal
M9106-AGx-2N0x: 24 VAC (20 to 30 VAC) at 50 or 60 Hz
Mechanical Output
Audible Noise Rating
35 dBA maximum at 1 m
Rotation Range
Electrical Connection
Enclosure
NEMA1, IP30
Building Efficiency
M9106-AGx-2N0x Series Electric Non-Spring Return Actuators
Power Requirements M9106-AGA-2N01: 20 to 30 VAC at 50/60 Hz, 2.5 VA supply, Class 2
M9106-AGx-2N02: 20 to 30 VAC at 50/60 Hz, 2.1 VA supply, Class 2 DPT-2015: 15 VDC (14.5 to 17 VDC) unregulated; 15 mA maximum
Motor Input Impedance M9106-AGA-2N01: 200 ohms, nominal
M9106-AGx-2N02: 250 ohms, nominal
DPT-2015-0 Pressure Range: 0 to 1.5 in. W.C. (0 to 374 Pa)
Over Pressure Limit: 15 in. W.C. (3.74 kPa) Output Voltage: 0.5 to 4.5 VDC with 25,000 ohm minimum load impedance
Running Torque: 53 lb∙in (6 N∙m)
Cycles 100,000 full cycles; 2,500,000 repositions rated at 53 lb∙in (6 N∙m)
Adjustable from 30 to 90°, CW or CCW
Rotation Time M9106-AGx-2N01: Nominal 60 seconds at 60 Hz and 72 seconds at 50 Hz for 90°
M9106-AGS-2N02: Nominal 120 seconds at 60 Hz and 144 seconds at 50 Hz for 90° No. 6-32 screw terminals on the M9106 actuator; 1/4 in. spade terminals on the DPT-2015
Pressure Connection 6 in. (152 mm) length of silicone tubing with barbed fittings for 1/4 in. (6.35 mm)
O.D. tubing
Ambient Operating Conditions
Ambient Storage Conditions
Dimensions (H x W x D) M9106-AGA-2N01: 5.95 x 4.2 x 2.15 in. (151.2 x 107.3 x 54.6 mm)
Shipping Weight M9106-AGA-2N0x: 2.0 lb (0.91 kg)
Agency Compliance (M9106 Actuator)
The performance specificati ons are nominal and conform to acceptable industry standards. For application at condit i ons beyond these specifications, consult the local Johnson Control s office. Johnson Controls, I nc. shall not be liable for damages resulting from misapplication or misuse of its products .
M9106-AGA-2N0x: 32 to 125°F (0 to 52°C); 90% RH maximum, non-condensing M9106-AGS-2N02: 32 to 125°F (0 to 52°C); 90% RH maximum, non-condensing 60 to 100°F (16 to 38°C); 90% RH maximum, non-condensing
For DPT rated accuracy, see DPT-2015 Differential Pressure Transmitter for VAV Box Applications Installation Instructions (Part No. 24-7547-18).
-20 to 150°F (-29 to 66°C); 90% RH maximum, non-condensing
M9106-AGx-2N02: 5.95 x 4.2 x 2.32 in. (151.2 x 107.3 x 58.9 mm) with the DPT-2015
M9106-AGS-2N02: 2.2 lb (0.99 kg) with the DPT-2015 UL 873 Listed, File E27734, CCN XAPX
CSA C22.2 No. 139 Certified, File LR85083, Class 3221 02 CE Mark, EMC Directive 89/336/EEC
507 E. Michigan Street, Milwaukee, WI 53202
Metasys® and Johnson Controls® are registered trademarks of Johnson Controls, Inc.
All other marks herein are the marks of their respective owners. © 2014 Johnson Controls, Inc.
6 M9106-AGx-2N0x Series Electric Non-spring Return Actuators Installation Instructions
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