Johnson Controls JC-VSD Factory Packaged (FP) Series II Installation Guide

Code No. LIT-12012114

Installation Manual

Effective July 2015

JC-VSD Factory Packaged (FP) Series II
drive frames 4–8, Type 1 and 3R

Johnson Controls variable speed drives

Disclaimer of warranties and limitation of liability

The product discussed in this literature is subject to terms and conditions outlined in
Johnson Control Inc. selling policies. The sole source governing the rights and remedies
of any purchaser of this equipment is the relevant Johnson Control Inc. selling policy.

NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR
A PARTICULAR PURPOSE OR MERCHANTABILITY, OR WARRANTIES ARISING FROM
COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE
INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN

In no event will Johnson Control Inc. be responsible to the purchaser or user in contract, in
tort (including negligence), strict liability or otherwise for any special, indirect, incidental or
consequential damage or loss whatsoever, including but not limited to damage or loss of use
of equipment, plant or power system, cost of capital, loss of power, additional expenses in
the use of existing power facilities, or claims against the purchaser or user by its customers
resulting from the use of the information, recommendations and descriptions contained
herein. The information contained in this manual is subject to change without notice.

Cover Photo: Johnson Controls variable speed drives

Safety

Read and follow all safety information shown in the JC-VSD Series II Installation Manual
LIT-12011775.

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Johnson Controls variable speed drives

Table of contents

SAFETY

Definitions and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Hazardous high voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Warnings and cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

GENERAL INFORMATION

Catalog/style numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

COMPONENT DIAGRAMS

IntelliPass and IntelliDisconnect—typical component locations . . . . . . . . . . . . 3

STANDARD FACTORY WIRED COMPONENTS

Drive isolation fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Manual bypass switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Space heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Plug-in options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Auxiliary contacts (bypass only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

High temperature option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

DIMENSIONS AND MOUNTING

WIRING

Wiring schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Conduit plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Input power wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Motor wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Ground wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Control wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

INITIAL STARTUP

IntelliDisconnect operation

(starting/stopping of the motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

IntelliPass operation

(starting/stopping of the motor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Switch operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

SA bus operation and setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

INTELLIPASS/INTELLIDISCONNECT TECHNICAL INFORMATION

Technical information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

ADDITIONAL HELP

Website address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Johnson Controls product sales operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

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Johnson Controls variable speed drives

List of figures

Figure 1. JC-VSD FP Series II master product part number matrix—

IntelliPass/IntelliDisconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Figure 2. JC-VSD FP Series II IntelliPass/IntelliDisconnect carton label . . . . . . . . . . . . . 2

Figure 3. JC-VSD FP Series II IntelliPass/IntelliDisconnect nameplate . . . . . . . . . . . . . 2

Figure 4. Type 1 IntelliDisconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Figure 5. Type 1 IntelliPass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Figure 6. Type 3R IntelliDisconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Figure 7. Type 3R IntelliPass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Figure 8. Type 1 Micro Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Figure 9. Fused disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Figure 10. Door 3-position switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Figure 11. Larger framed bypass contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Figure 12. Lower framed bypass contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Figure 13. Option PCB cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Figure 14. Type 1 IntelliDisconnect dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Figure 15. Type 1 IntelliDisconnect knockout dimensions . . . . . . . . . . . . . . . . . . . . . . . 16

Figure 16. Type 1 IntelliPass dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Figure 17. Type 1 IntelliPass knockout dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Figure 18. Type 3R IntelliDisconnect dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Figure 19. Type 3R IntelliDisconnect knockout dimensions . . . . . . . . . . . . . . . . . . . . . . 20

Figure 20. Type 3R IntelliPass dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Figure 21. Type 3R IntelliPass knockout dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Figure 22. Type 1 Micro Disconnect dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Figure 23. Type 1 Micro Disconnect knockout dimensions . . . . . . . . . . . . . . . . . . . . . . 24

Figure 24. Type 1 IntelliDisconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Figure 25. Type 1 IntelliPass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Figure 26. Type 3R IntelliDisconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Figure 27. Type 3R IntelliPass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Figure 28. Type 1 Micro Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Figure 29. Lower frame incoming lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Figure 30. Larger frame incoming lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Figure 31. IntelliDisconnect motor wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Figure 32. IntelliPass motor wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Figure 33. Typical ground stud and label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Figure 34. Terminal block access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Figure 35. Startup Wizard prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Figure 36. Enable bypass for IntelliPass models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Figure 37. Disable bypass for IntelliPass models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Figure 38. Keypad shown in drive mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Figure 39. Keypad shown in bypass mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Figure 40. Keypad with bypass and drive mode option . . . . . . . . . . . . . . . . . . . . . . . . . 36

Figure 41. Keypad shown in run mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Figure 42. Keypad already in bypass mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Figure 43. Parameter menu for automatic reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Figure 44. Menu selecting auto bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Figure 45. Menu selecting reset/bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

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Johnson Controls variable speed drives

List of figures, continued

Figure 46. Displaying going into auto bypass after fault . . . . . . . . . . . . . . . . . . . . . . . . 37

Figure 47. Hand/Off/Auto parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Figure 48. Off menu selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Figure 49. Monitoring menu in STOP mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Figure 50. JC-VSD Series II drive SA bus interface card VS-XMX-CS . . . . . . . . . . . . . . 39

List of tables

Table 1. hp rating and fuse rating (A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Table 2. Space heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Table 3. Auxiliary contacts (bypass only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Table 4. Option PCB cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Table 5. Enclosure size and frame size based on

voltage and horsepower (208/230 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Table 6. Enclosure size and frame size based on

voltage and horsepower (480 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Table 7. Type 1 Micro Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Table 8. Type 1 IntelliDisconnect dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Table 9. Type 1 IntelliDisconnect knockout dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 16

Table 10. Type 1 IntelliPass dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Table 11. Type 1 IntelliPass knockout dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Table 12. Type 3R IntelliDisconnect dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Table 13. Type 3R IntelliDisconnect knockout dimensions . . . . . . . . . . . . . . . . . . . . . . . 20

Table 14. Type 3R IntelliPass dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Table 15. Type 3R IntelliPass knockout dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Table 16. Type 1 Micro Disconnect dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Table 17. Type 1 Micro Disconnect knockout dimensions . . . . . . . . . . . . . . . . . . . . . . . 24

Table 18. Input wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Table 19. Output wiring details—IntelliDisconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Table 20. Output wiring details—IntelliPass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Table 21. Terminal block designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Table 22. SA bus setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Table 23. Object list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Table 24. Short-circuit rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

iv Johnson Controls variable speed drives LIT-12012114—July 2015 www.johnsoncontrols.com

Safety

Johnson Controls variable speed drives

Definitions and symbols

WARNING

This symbol indicates high voltage. It calls your attention
to items or operations that could be dangerous to you
and other persons operating this equipment. Read the
message and follow the instructions carefully.

This symbol is the “Safety Alert Symbol.” It occurs with
either of two signal words: CAUTION or WARNING, as
described below.

WARNING

Indicates a potentially hazardous situation which, if not
avoided, can result in serious injury or death.

CAUTION

Indicates a potentially hazardous situation which, if not
avoided, can result in minor to moderate injury, or serious
damage to the product. The situation described in the
CAUTION may, if not avoided, lead to serious results.
Important safety measures are described in CAUTION (as
well as WARNING).

Warnings and cautions

This manual contains clearly marked cautions and warnings
which are intended for your personal safety and to avoid any
unintentional damage to the product or connected
appliances.

Please read the information included in cautions and
warnings carefully.

Hazardous high voltage

WARNING

Motor control equipment and electronic controllers are
connected to hazardous line voltages. When servicing
drives and electronic controllers, there may be exposed
components with housings or protrusions at or above
line potential. Extreme care should be taken to protect
against shock.

Stand on an insulating pad and make it a habit to use only
one hand when checking components. Always work with
another person in case an emergency occurs. Disconnect
power before checking controllers or performing
maintenance. Be sure equipment is properly grounded. Wear
safety glasses whenever working on electronic controllers or
rotating machinery.

Johnson Controls variable speed drives LIT-12012114—July 2015 www.johnsoncontrols.com v

General information

This document provides supplement information to the
JC-VSD Series II Installation Manual LIT-12011772 specific
to the JC-VSD FP Series II IntelliPass® and IntelliDisconnect®
products. These products are offered with input/output
voltages of 208, 230, and 480 Vac with hp ranges from
1 to 125 hp. Both UL Type 1 and Type 3R enclosures
are available.

For drive setup and operation, i.e., application, keypad use,
drive and motor parameters setup, see the Quick Start Guide
LIT-12011775 included with the drive. The drive Startup
Wizard can be used to complete the process. For more
information on speed control and other JC-VSD Series II
drive features, see JC-VSD Series II Application Manual
LIT-12011771. The Application Manual and can be found
at http://www.johnsoncontrols.com

Catalog/style numbering

Figure 1. JC-VSD FP Series II master product part number matrix—IntelliPass/IntelliDisconnect

General information

Johnson Controls Variable Speed Drives LIT-12012114—July 2015 www.johnsoncontrols.com 1

General information

Cat. No.

JC-VSD FP Series II

JCI OEM Part #:

Assembled in USA

Style No:

CRN4567456

3-4292-0104A

AOMS2345234

Qty

GO34656

Cust.Ref No:

-40°C to 70°C (-40°F to 158°F)

Max HP:

Storage Temp:

1

AOMS No:

www.johnsoncontrols.com

YK011111B-00000

Order No:

024-39261-003

152503

Disconnect Non-Fused

3 Hp @ 208VAC 11A

Rev B

Tag #:

9545151

40°C

Short Circuit Ratings:
Schematic:

Catalog No:

Max Ambient Temp:

Order No:

See manuals for more information:

Field installed conductors must be copper rated at 75°C.

For Assistace Call 1-800-524-1330 #611461

Max HP:

Enclosure:

Disconnect Non-Fused

Type 1

JCI OEM Part #:

AOMS No:

Assembled in USAW

Serial No:

www.johnsoncontrols.com

GO3463745
SN65461

AOMS24356457

153003

Style No:

YK011111B-00000

024 39261 004

3-4292-0104A

JC-VSD FP Series II Rev B

LIT12011773

and

3 Hp @ 208VAC 11A

65KA

LIT12011772

024 39261 002Outline DWG:

024 39261 003

Identification

Figure 2. JC-VSD FP Series II IntelliPass/IntelliDisconnect
carton label

Figure 3. JC-VSD FP Series II IntelliPass/IntelliDisconnect
nameplate

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Component diagrams

JC-VSD Series II

Lockout
disconnect
handle

Quarter turn latches

Fused disconnect
with fuse holder

IntelliPass and IntelliDisconnect—typical component locations

Figure 4. Type 1 IntelliDisconnect

Component diagrams

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Component diagrams

JC-VSD Series II

Quarter turn latches

Cover controls

Lockout
disconnect
handle

Terminal
block access

Overload
protection relay

Fused disconnect
with fuse holder

Bypass and
drive contactor

Isolation
disconnect

Control power
transformer

Figure 5. Type 1 IntelliPass

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Figure 6. Type 3R IntelliDisconnect

Remote
mount
keypad

Quarter
turn
latches

Lockable
disconnect handle

Disconnect with
fuse holders

JC-VSD
Series II

Heater

Control
power transformer

Component diagrams

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Component diagrams

Cover controls

Quarter turn latches

Lockable
disconnect handle

Terminal
block access

Overload
protection relay

Bypass and
drive contactor

Disconnect with
fuse holder

Heater

Remote
mount keypad

Isolation
disconnect

JS-VSD
Series II

Control power
transformer

Figure 7. Type 3R IntelliPass

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Figure 8. Type 1 Micro Disconnect

Lockable
disconnect handle

Quarter turn
latches

Fuse holder

Disconnect

JS-VSD Series II
Micro

Component diagrams

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Standard factory wired components

Standard factory wired components

The IntelliPass and IntelliDisconnect have the following
factory installed options. Any additional option are sold
separately. See part numbering matrix for ordering
information.

Drive isolation fuses

This option is available for both the IntelliPass and
IntelliDisconnect Fused Disconnect designs 208/230 V up
to 50 hp and 480 V models up to 125 hp.

Three power fuses are supplied wired to the drive input.
They are provided between the disconnect device and drive.
The fuses are not used in the bypass mode. The fuses are for
drive protection only. They are listed in the following table
and the Type J are sized according. See IntelliDisconnect or
Typical IntelliPass schematic.

Table 1. hp rating and fuse rating (A)

hp 208 V fuse 230 V fuse 460 V fuse

110106

2202010

3252510

5303020

7.5606025

10 60 60 30

15 60 100 30

20 100 100 60

25 100 100 60

30 200 200 60

40 200 200 125

50 200 200 150

60 N/A N/A 175

75 N/A N/A 200

100 N/A N/A 200

125 N/A N/A 200

Figure 9. Fused disconnect

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Standard factory wired components

Manual bypass switch

This option is available on the IntelliPass models only. This
option includes a 3-position door mounted selector switch—
marked VFD / OFF / BYP. This switch manually overrides the
bypass control from the system (keypad) and puts unit in
bypass. See typical IntelliPass schematic.

When the door switch is in the drive position, the JC-VSD
Series II Drive logic controls the motor and the keypad
selects the operation (drive or bypass), the control source
and place (HOA, KEYPAD, or Terminal block).

When the door switch is moved to bypass, the drive output
contactor will be forced open and the bypass contactor will
be forced closed. The motor will immediately start and run
full speed across the line regardless of the state of the
system or drive. The keypad display will show “Bypass”.
When the switch is moved back to the drive position, drive
operation is restored after a system restart.

Figure 10. Door 3-position switches

Figure 11. Larger framed bypass contactor

Figure 12. Lower framed bypass contactor

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