Johnson Controls HIC4030B21S, HIC4012B21S, HIC4036B21S, HIC4048B21S, YIC4008B21S Operation Manual

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Operation
Manual
INVERTER-DRIVEN
MULTI-SPLIT SYSTEM
HEAT PUMP
AIR CONDITIONERS
Type Model
(H,Y,C)IC4008B21S (H,Y,C)IC4012B21S (H,Y,C)IC4015B21S
(H,Y,C)IC4018B21S (H,Y,C)IC4024B21S (H,Y,C)IC4030B21S (H,Y,C)IC4036B21S (H,Y,C)IC4048B21S
IMPORTANT:
READ AND UNDERSTAND THIS MANUAL BEFORE USING THIS HEAT PUMP AIR CONDITIONER. KEEP THIS MANUAL FOR FUTURE REFERENCE.
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Important Notice
Johnson Controls Inc. pursues a policy of continuing improvement in design and performance in its products. As such, Johnson Controls Inc. reserves the right to make changes at any time without prior notice.
Johnson Controls Inc. cannot anticipate every possible circumstance that might involve a potential hazard.
This heat pump air conditioning unit is designed for standard air conditioning applications only. Do not use this unit for anything other than the purposes for which it was intended.
The installer and system specialist shall safeguard against leakage in accordance with local codes. The following standards may be applicable, if local regulations are not available. International Organization for Standardization: (ISO 5149 or European Standard, EN 378). No part of this manual may be reproduced in any way without the expressed written consent of Johnson Controls Inc.
This heat pump air conditioning unit is operated and serviced in the United States of America and comes with a full complement of the appropriate Safety, Danger, and Caution, warnings.
If you have questions, please contact your distributor or contractor.
This manual provides common descriptions, basic and advanced information to maintain and service this heat pump air conditioning unit which you operate as well for other models.
This heat pump air conditioning unit has been designed for a specic temperature range. For optimum performance and long life, operate this unit within the range limits according to the table below.
Temperature
Maximum Minimum
Cooling Operation
Heating Operation
Indoor 89
Outdoor 118
Indoor 80
Outdoor 59
DB: Dry Bulb, WB: Wet Bulb
* The temperature may change depending on the outdoor unit.
o
F DB/73oF WB (32oC DB/23oC WB) 69oF DB/59oF WB (21oC DB/15oC WB)
o
F DB (48oC DB) * 14oF DB (-10oC DB) *
o
F DB (27oC DB) 59oF DB ( 15oC DB)
o
F WB (15oC WB) * -4oF WB (-20oC WB) *
This manual should be considered as a permanent part of the air conditioning equipment and should remain with the air conditioning equipment.
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TABLE OF CONTENTS
1. Introduction .....................................................................................................................................................1
2. Safety Instructions ...........................................................................................................................................1
3. Before Operation .............................................................................................................................................5
3.1 Operating Range ....................................................................................................................................5
3.2 Efcient Use of Indoor Unit .....................................................................................................................5
3.3 Efcient Use of Cooling and Heating ......................................................................................................6
4. Name of Parts and Indication of Safety Consideration ...................................................................................7
4.1 Indoor Unit ..............................................................................................................................................7
4.2 Wired Controller (CIW01) .......................................................................................................................8
5. Operation Method ...........................................................................................................................................9
5.1 Basic Operation ......................................................................................................................................9
5.2 Cooling / Heating / Fan Operation ........................................................................................................10
5.3 Temperature Setting ............................................................................................................................. 11
5.4 Fan Speed ............................................................................................................................................12
5.5 Operation ..............................................................................................................................................12
5.6 Louver Swing Direction ........................................................................................................................13
5.7 Individual Louver Setting ......................................................................................................................14
5.7.1 Individual Louver Settings ........................................................................................................... 14
5.7.2 Cancellation of Louver Setting .................................................................................................... 16
5.8 Motion Sensor ......................................................................................................................................17
5.8.1 Function ...................................................................................................................................... 17
5.8.2 Descriptions for Setting Items ..................................................................................................... 18
5.8.3 Setting the Motion Sensor .......................................................................................................... 19
5.9 Comfort Setting ....................................................................................................................................21
5.9.1 Setting of “Control Cool Air” (Cold Draft Control during Cooling Operation) ............................... 21
5.9.2 Setting of Avoid Air and Receive .................................................................................................21
5.9.3 Setting of “Floor HEAT Control” (Radiation Sensor during Heating Operation) ..........................23
5.9.4 Useful Tips on Setting the Swing Louver Direction .................................................................... 23
5.9.5 Creating Comfort Settings .......................................................................................................... 24
5.10 Automatic Heating/Cooling Operation ..................................................................................................25
5.11 Setback Operation ................................................................................................................................25
6. Automatic Control .........................................................................................................................................26
7. Maintenance .................................................................................................................................................27
7.1 Daily Maintenance ................................................................................................................................27
7.1.1 Cleaning Air Filter .......................................................................................................................27
7.1.2 Removing, Cleaning and Attaching Air Inlet Grille ......................................................................29
7.2 Maintenance Prior to and After Use .....................................................................................................29
8. Troubleshooting ............................................................................................................................................30
8.1 This is Not Abnormal ............................................................................................................................30
8.2 Before Contact .....................................................................................................................................31
8.3 Contact Distributor ................................................................................................................................32
8.4 Alarm Codes .........................................................................................................................................33
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1. Introduction
Read this manual carefully before working with this product. Keep this information with the product.
Forward this manual and the warranty to the next team of installers and then users. Ask them to keep this manual with the air conditioning unit.
(Refrigerant Piping Work) (Electrical Wiring Work) (Ref. Charge Work) (Test Run) (User)
● For details on wiring between the indoor unit and the outdoor unit, refer to the installation and maintenance
manual for the outdoor unit.
● For details on the optional decorative panel, refer to the installation and maintenance manual for the
optional decorative panel.
● For details on the optional controller, refer to the installation and maintenance manual for that optional
controller module.
● For details on each optional part, refer to the installation and maintenance manual for each optional part.
● For central controller, refer to the installation and maintenance manual for the central controller.
2. Safety Instructions
Signal Words
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
Indicates a hazardous situation that, if not avoided, could result in minor or moderate
injury.
Indicates information considered important, but not hazard-related (for example, messages relating to property damage).
General Precautions
To reduce the risk of serious injury or death, read these instructions thoroughly and follow all warnings or cautions included in all manuals that accompanied the product and are attached to the unit. Refer back to these safety instructions as
needed.
This system should be installed by personnel certied by Johnson Controls, Inc. Personnel must be qualied according to local, state and national building and safety codes and regulations. Incorrect installation could
cause leaks, electric shock, re or explosion. In areas where Seismic ‘’Performance requirements are specied, the appropriate measures should be taken during installation to guard against possible damage
or injury that might occur in an earthquake. If the unit is not installed correctly, injuries may occur due to a falling unit.
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Use appropriate Personal Protective Equipment (PPE), such as gloves and protective goggles and, where appropriate, have a gas mask nearby. Also use electrical protection equipment and tools suited for electrical
operation purposes. Keep a wet cloth and a re extinguisher nearby during brazing. Use care in handling,
rigging, and setting of bulky equipment
.
When transporting, be careful when picking up, moving and mounting these units. Although the unit may be packed using plastic straps, do not use them for transporting the unit from one location to another. Do not stand on or put any material on the unit. Get a partner to help, and bend with your knees when lifting
to reduce strain on your back. Sharp edges or thin aluminum ns on the air conditioner can cut ngers, so
wear protective gloves.
Do not touch or adjust any safety devices inside the indoor or outdoor units. All safety features, disengagement, and interlocks must be in place and functioning correctly before the equipment is put into operation. If these devices are improperly adjusted or tampered with in any way, a serious accident can occur. Never bypass or jump-out any safety device or switch.
Before servicing, turn-OFF current at the power source and use accepted lockout and tag out procedures at all main switches.
This unit is the pressurized system. Never loosen threaded joints while the system is under pressure and never open pressurized system parts.
Johnson Controls will not assume any liability for injuries or damage caused by not following steps outlined
or described in this manual. Unauthorized modications to Johnson Controls products are prohibited as
they…
May create hazards which could result in death, serious injury, equipment damage or property damage; Will void product warranties; May invalidate product regulatory certications; May violate OSHA standards;
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Operation
NOTICE
● Do not insert ngers or objects into air inlet/outlet. Injury can result from rotating fan blades or energized
electrical components.
● Do not touch the wired controller with wet hands. Failure of the wired controller or an electrical shock can
result.
● Hair spray, insecticides, lacquers, and other pressurized substances should not be used within 3.3ft (1m) of any air conditioning unit. They can react with energized electrical components and cause re.
● Do not install the indoor unit anywhere discharge airow can pass directly toward nearby heating
equipment (space heaters). It may interfere with the combustion process in these units.
● When the indoor unit is operating with heating equipment, ventilate a room sufciently. Any leaked
refrigerant gas that happens to come into contact with any heat source can become toxic on contact and can cause suffocation in the immediate area.
● Shut down at the main power source if the GFCI (Ground Fault Circuit Interrupter) activates frequently. Contact your distributor or contractor immediately. Failure to act accordingly can result in serious injury
and damage to the unit.
● CAUTION! If you smell anything burning, shut down the unit and turn OFF the power at the main power source. Contact the re department and your installer or electrical contractor.
● Make sure that a test for leakage of refrigerant gases has been performed. The refrigerant used for this unit (HFC R410A) is a non-ammable, non-toxic, and odorless gas. However if refrigerant should leak and make contact with sparks, re will erupt and generate toxic gas. Also, the uorocarbon, which is heavier than air will cover the oor surface and can cause suffocation.
● If uorocarbon gas should leak, turn OFF all heating equipment and ventilate the room immediately. Mop down or vacuum oor areas of residual toxic particulate.
● CAUTION! Do not operate indoor units with the electrical box and switch panel open and exposed.
Incidental contact with energized electrical components can prove fatal.
● Air circulation should be optimized to achieve the best distribution pattern and not settled into isolated
pockets that can make people uncomfortable.
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Repair / Relocation
NOTICE
● When the air conditioner is to be repaired or transported to a new location, contact your distributor or contractor. If the repair and the installation are not completed, electric shock or re can result.
Others
● Turn OFF all power at the main power source before performing maintenance work. Failure to do so can
result in damage to internal components with severe or fatal electrical shock.
● Insulate all electrical components and connections from exposure to moisture. Failure to do so can result in an electrical short, or re.
● Do not tamper with or attempt to "repair" electrical wiring or connections. Call your installer or electrical
contractor. Serious or fatal injury can occur.
● Perform all maintenance work on a rm and stable platform to minimize the risk of injury.
● Do not attempt to "clean" indoor unit components with liquid or powdered cleaning agents during maintenance. Electric shock, sparks, ame, and serious or fatal injury can occur.
● System piping is charged with refrigerant and highly pressurized.
● Hold the air lter and the air inlet grille securely when attaching or removing it. Carelessness can result in
accident or injury.
● When cleaning the lens surface of the motion sensor, do not make unnecessary contact as the lens can
be easily scratched.
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3. Before Operation
NOTICE
Apply power to the outdoor unit(s) at least 12 hours prior to system operation to allow for preheating of the compressor oil. Do not start the system immediately without preheating the compressor. Otherwise, the compressor can be damaged. Check that the outdoor unit is free of ice and snow cover. If snow covered, remove with hot water at (122°F or 50°C). If hot water temperature is higher than 122oF (50oC), it can cause damage to plastic parts.
● When the system is restarted after a shutdown longer than approximately three months, it is recommended
that the system be checked by your service contractor.
● Turn OFF at the main switch when the system has been off for a long period of time. If the main switch is not turned OFF, electricity is consumed, because the oil heater is always energized
during periods of compressor stoppage.
3.1 Operating Range
This heat pump air conditioner has been designed for the following temperatures. Operate the heat pump air conditioner within this range.
Temperature
Maximum Minimum
Cooling Operation
Heating Operation
DB: Dry Bulb, WB: Wet Bulb
* The temperature may change depending on the outdoor unit.
Indoor 89
Outdoor 118
Indoor 80
Outdoor 59
o
F DB/73oF WB (32oC DB/23oC WB) 69oF DB/59oF WB (21oC DB/15oC WB)
o
F DB (48oC DB) * 14oF DB (-10oC DB) *
o
F DB (27oC DB) 59oF DB ( 15oC DB)
o
F WB (15oC WB) * -4oF WB (-20oC WB) *
3.2 Efcient Use of Indoor Unit
Do not leave windows or doors open. Operating efciency is degraded. Condensation and related problems can result. (Ventilate a room sufciently too.)
Attach a curtain or a blind to a window. Direct sunlight is blocked, and the cooling efciency is enhanced.
Avoid using heating equipment during the cooling operation as much as possible. Cooling efciency is decreased. It may cause dew condensation and dew.
Use the built-in circulating fan, if warm air tends to remain around the ceiling.
Comfort is increased. Contact your distributor for the details.
Redirect airow downward if ceiling surface areas become discolored due to airborne particulate. It is recommended that airow be redirected 30° downward.
Turn OFF power at the main power source if the indoor unit is not being used over a prolonged
period of time. You are billed for excess electrical consumption while the unit rests in standby mode.
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3.3 Efcient Use of Cooling and Heating
HEATINGCOOLING
(1) Airow Direction
The appropriate air outlet angle is approximately 35
If cooling is not sufcient, change the airfow direction.
Each louver angle can be changed approximately 5 per step by the wired controller.
35°
35°
Air Outlet Angle (Above Center)
Louver Angle
(1) Airow Direction
o
.
o
The appropriate air outlet angle is approximately 60
If heating is not sufcient, change the airow direction.
Each louver angle can be changed approximately 5 per step by the wired controller.
60° 60°
Louver Angle
Air Outlet Angle (Below Center)
o
.
o
(2) Airow Volume
”AUTO” is usually used. If the airow volume is set as “HIGH” or "Low", freeze protection operation is
(2) Airow Volume
”AUTO” is usually used. activated and cooling and fan operation is performed in turn.
NOTE
For Multi-Split Systems
When the number of the indoor units in operation or the operating mode is changed, the change in air outlet temperature can cause the indoor temperature to change. In this case, adjust the settings as follows.
● During Cooling Operation: Lower the setting temperature slightly.
● During Heating Operation: Raise the setting temperature slightly.
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4. Name of Parts and Indication of Safety Consideration
Safety labels are afxed to the indoor unit in order to ensure safe use.
Read and understand this manual before using the indoor unit.
4.1 Indoor Unit
WARNING Label
Motion Sensor
(Only for Decorative Panel with Motion Sensor)
Indoor Unit
Air Outlet
Unit Data Tag Location
for Indoor Unit Model
It is indicated on the specication
l
plate attached at the condensation pan.(Open air inlet grille to check it.)
Place the brand logo where indicat-
l
ed on the indoor unit.
Louver
Decorative Panel
(Optional)
Air Inlet Grille
(The air lter is attached inside.)
Wired Controller
(Optional)
The operating condition is
displayed on the LCD.
NOTE
● Press switches lightly to control the wired controller. Do not press them with a sharp object such as a pen,
as it could cause damage to the controller.
● Review the installation manual for the optional Wireless Controller and Receiver Kit.
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FLTR
4.2 Wired Controller (CIW01)
Following is an example of how the CIW01 is utilized. If other models of the controller are utilized, operate
the unit according to the manual for that controller.
The example below references the control panel and all adjustable settings. The wired controller display may be
Display Part
different during actual operation.
Operation Mode Indicator
“HEAT” and “AUTO” are indicated only for the heat pump type models.
Operation Guide Indicator
“Central Control” is indicated while the controller operation is prohibited.
Run Indicator
Illuminates while the unit is operating, and it
ashes during abnormal
conditions.
On/Off
Swing Louver IndicatorFan Speed Indicator
Avoid Air and Receive Indicator
is displayed only for the
decorative panel with motion/
radiation sensor.
Room Name
LOUV.
Avoid
*
TEMP
Indicator
A/C
MODE SPEED
COOL
Meeting Room
Motion Sensor ON
LOUV. Adj.
OK
FLTR
Menu
Back/Help
Schedule Timer Indicator
is displayed when the schedule timer function is set. *
Operation Lock Indicator
is displayed when the operation lock function is set. *
Filter Sign Indicator
is displayed to indicate that the
lter needs to be cleaned.
Setting Temperature Indicator
Motion/Radiation Sensor Indicator
is displayed only for the decorative panel with
motion/radiation sensor.
Cold Draft Rest Indicator
Menu Switch
ECO
To display Menu.
*
On/Off Switch
Directional Key Enter Key
Operation Part
NOTE
* For detailed descriptions, refer to the "Operation Manual" for the wired controller.
8
ECO Switch
*
Back/Help Switch
To return to the previous screen.
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