Johnson Controls FX-PCX1711 Series, FX-PCX2711 Series, FX-PCX17 Series, FX-PCX27 Series Installation Instructions Manual

FX-PCX17 and FX-PCX27 Expansion Input/Output Module Installation Instructions
Part No. 24-10144-106, Rev. FFX-PCX1711 Series, FX-PCX2711 Series
Issued March 2016
Refer to the QuickLIT website for the most up-to-date version of this document.

Application

The FX-PCX17 and FX-PCX27 Expansion Input/Output Modules are part of the Facility Explorer FX-PC Series Programmable Controller family. FX-PCXs controllers expand the number of points connected to an FX-PCA, FX-PCG, or FX-PCV programmable controller or to a supervisory controller.
The FX-PCX controllers operate on an RS-485 BACnet®
Master-Slave/Token-Passing (MS/TP) Bus as BACnet Application Specific Controllers (B-ASCs) and integrate
into Johnson Controls®and third-party BACnet systems.
Note: At FX-PCT Release 10.1, a new capability was
introduced allowing FX-PCVs, FX-PCGs, and FX-PCAs to communicate by using either the BACnet or the N2 field bus networking protocol. The operation of the FX-PCX Input/Output Module is not affected by the selection of the BACnet or the N2 protocol in the host controller.

North American Emissions Compliance

Canada

This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.

United States

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may cause harmful interference, in which case the users will be required to correct the interference at their own expense.

Installation

Observe these guidelines when installing an FX-PCX controller:
Transport the controller in the original container to minimize vibration and shock damage.
Verify that all parts shipped with the controller.
Do not drop the controller or subject it to physical shock.

Parts Included

one controller with removable terminal blocks (Power and SA/FC bus are removable)
one installation instructions sheet

Materials and Special Tools Needed

three fasteners appropriate for the mounting surface (M4 screws or #8 screws)
one 20 cm (8 in.) or longer piece of 35 mm DIN rail and appropriate hardware for DIN rail mount (only)
small straight-blade screwdriver for securing wires in the terminal blocks

Mounting

Observe these guidelines when mounting an FX-PCX controller:
Ensure the mounting surface can support the controller, DIN rail, and any user-supplied enclosure.
Mount the controller horizontally on 35 mm DIN rail whenever possible.
Mount the controller in the proper mounting position.
Mount the controller on a hard, even surface whenever possible in wall-mount applications.
Use shims or washers to mount the controller securely and evenly on the mounting surface.
Mount the controller in an area free of corrosive vapors and observe the Ambient Conditions requirements in .
Provide for sufficient space around the controller for cable and wire connections for easy cover removal and good ventilation through the controller (50 mm
1FX-PCX17 and FX-PCX27 Expansion Input/Output Module Installation Instructions
[2 in.] minimum on the top, bottom, and front of the controller).
Do not mount the controller on surfaces prone to vibration, such as duct work.
Do not mount the controller in areas where electromagnetic emissions from other devices or wiring can interfere with controller communication.
Observe these additional guidelines when mounting an FX-PCX controller in a panel or enclosure:
Mount the controller so that the enclosure walls do not obstruct cover removal or ventilation through the controller.
Mount the controller so that the power transformer and other devices do not radiate excessive heat to the controller.
Do not install the controller in an airtight enclosure.
Figure 1: Controller Mounting Positions
To remove the controller from the DIN rail, pull the bottom mounting clip out to the extended position and carefully lift the controller off the DIN rail.

Wall Mount Applications

To mount an FX-PCX controller directly on a wall or other flat vertical surface:
1. Pull the bottom mounting clip outward and ensure it is locked in the extended position as shown in .
2. Position the controller in a proper mounting position shown in and mark the mounting hole locations on the wall or surface using the dimensions shown in . Or, hold the controller up to the wall or surface in a proper mounting position and mark the hole locations through the mounting clips.
3. Drill holes in the wall or surface at the marked locations, and insert appropriate wall anchors in the holes (if necessary).
4. Hold the controller in place, and insert the screws through the mounting clips and into the holes (or wall anchors). Carefully tighten all of the screws.

DIN Rail Mount Applications

Mounting the controller horizontal on 35 mm DIN rail is the preferred mounting method.
To mount an FX-PCX controller on 35 mm DIN rail:
1. Securely mount a 20 cm (8 in.) or longer section of 35 mm DIN rail horizontal and centered in the desired space so that the controller mounts in the horizontal position shown in .
2. Pull the bottom mounting clip outward from the controller to the extended position as shown in .
3. Hang the controller on the DIN rail by the hooks at the top of the (DIN rail) channel on the back of the controller (), and position the controller snugly against the DIN rail.
4. Push the bottom mounting clip inward (up) to secure the controller on the DIN rail.
Important: Do not overtighten the mounting screws.
Overtightening the screws may damage the mounting clips.
Figure 2: Back of FX-PCX17 or FX-PCX27 Controller Showing Extended Mounting Clips, DIN Rail Channel,
and Mounting Dimensions, mm (in.)
2FX-PCX17 and FX-PCX27 Expansion Input/Output Module Installation Instructions
Figure 3: FX-PCX17 and FX-PCX27 Physical Features
3FX-PCX17 and FX-PCX27 Expansion Input/Output Module Installation Instructions
Table 1: FX-PCX17 and FX-PCX27 Physical Features
Physical Feature: Description and ReferencesCallout
1
3
4
5
6
7
8
9
10
11
12
Device Address DIP Switch Block. See Setting the Device Addresses for more information.
Mounting Clip (One of Two).2
24 VAC, Class 2 Supply Power Terminal Block. See Table 5 for more information.
Cover Lift Tab (One of Two). See Removing the Controller Cover for more information.
Sensor Actuator (SA) Bus / Field Controller (FC) Bus Terminal Block. See Table 5 for more information.
Binary Inputs (BIs) Terminal Block (Not available on FX-PCX17). See Table 3 for more information.
End-of-Line (EOL) Switch. See Setting the End-of-Line (EOL) Switch for more information.
Note: The EOL Switch is located under the controller cover. You must remove the cover to change the EOL
switch position.
Sensor Actuator (SA) Bus or Field Controller (FC) Bus Port (RJ-12 6-pin Modular Jack). See Table 5 for more information.
Light-Emitting Diode (LED) Status Indicators. See Table 7 for more information.
Universal Outputs (UO) Terminal Blocks (Not available on FX-PCX17). See Table 3 for more information.
Universal Inputs (UI) Terminal Blocks (Not available on FX-PCX17). See Table 3 for more information.
Relay Output Terminal Blocks (Not available on FX-PCX17). See Table 3 for more information.
4FX-PCX17 and FX-PCX27 Expansion Input/Output Module Installation Instructions

Wiring

Risk of Electric Shock: Disconnect or isolate all power
supplies before making electrical connections. More than one disconnect or isolation may be required to completely de-energize equipment. Contact with components carrying hazardous voltage can cause electric shock and may result in severe personal injury or death.
Avertissement: Risque de décharge électrique: Débrancher ou isoler toute alimentation avant de réaliser un branchement électrique. Plusieurs isolations et débranchements sont peut-être nécessaires pour
-couper entièrement l'alimentation de l'équipement. Tout contact avec des composants conducteurs de tensions dangereuses risque d'entraîner une décharge électrique et de provoquer des blessures graves, voire mortelles.
Risk of Property Damage: Do not apply power to the system before checking all wiring connections. Short circuited or improperly connected wires may result in permanent damage to the equipment.

Terminal Blocks and Bus Ports

See Figure 3 for terminal block and bus port locations on the controller. Observe the following guidelines when wiring a controller.

Input and Output Terminal Blocks

All of the input terminal blocks are mounted on the bottom of the controller and the output terminal blocks are mounted on the top of the controller. See Table 3 for more information about I/O terminal functions, requirements, and ratings.

SA/FC Bus Terminal Block

An FX-PCX can be connected to a Sensor/Actuator (SA) bus or a Field Controller (FC) bus, but not to both buses simultaneously. The SA/FC bus terminal block is a removable, 4-terminal plug that fits into a board-mounted jack.
When connecting the FX-PCX to an FC bus, wire the bus terminal block plugs on the controller and the other controllers in a daisy-chain configuration using 3-wire twisted, shielded cable as shown in the FC Bus Terminal Block wiring figure below. See Table 5 for more information.
Figure 4: FC Bus Terminal Block Wiring
Mise En Garde: Risque de dégâts matériels: Ne pas
mettre le système sous tension avant d'avoir vérifié tous les raccords de câblage. Des fils formant un court-circuit ou connectés de façon incorrecte risquent d'endommager irrémédiablement l'équipement.
Important: Do not exceed the controller electrical
ratings. Exceeding controller electrical ratings can result in permanent damage to the controller and void any warranty.
Important: Use copper conductors only. Make all wiring
in accordance with local, national, and regional regulations.
Important: Electrostatic discharge can damage
controller components. Use proper electrostatic discharge precautions during installation, setup, and servicing to avoid damaging the controller.
For detailed information on configuring and wiring an MS/TP Bus, FC bus, and SA bus, refer to the FX-PC
Series Controllers MS/TP Communications Bus Technical Bulletin (LIT-12011670) or MS/TP Communications Bus for BCM System Technical Bulletin (LIT-12011908).
When connecting the FX-PCX to an SA bus, wire the bus terminal block plugs on the controller and other SA bus devices in a daisy-chain configuration using 4-wire twisted, shielded cable as shown in Figure 5. See Input
and Output Wiring Guidelines for more information.
5FX-PCX17 and FX-PCX27 Expansion Input/Output Module Installation Instructions
Figure 5: SA Bus Terminal Block Wiring
Note: The SA PWR/SHLD terminal does not supply 15
VDC. The SA PWR/SHLD terminal is isolated and can be used to connect (daisy chain) the 15 VDC power leads on the SA bus () or the cable shields on the FC bus (). The SA bus supervisor supplies 15 VDC to devices on the SA Bus requiring power.

SA/FC Bus Port

The SA/FC bus port on the front of the controller is an RJ-12, 6-position modular jack that provides a connection
for devices on the SA bus, a Bluetooth® Commissioning Converter, ZigBee® wireless dongle, or an FX-ZFR1811
Wireless Router (depending on which bus the FX-PCX is operating on).

Supply Power Terminal Block

The 24 VAC supply power terminal block is a gray, removable, 3-terminal plug that fits into a board-mounted jack on the top right of the controller.
Note: If CE compliance is required for the
FX-PCX1711-0, or FX-PCX2711-2 product and application, the ferrite ring that is included in the package shall be used in the installation. The ferrite ring does not affect UL864 Smoke Control applications. It is not required for applications in North America. To install the ferrite ring, pass the two 24 VAC supply power wires through the opening of the ring and then complete five wraps or turns of both wires around the outside of the ring and back through the center opening as shown in the following figure. Locate the ferrite ring as near to the supply power terminal plug as possible while still allowing for a typical connection to the controller with the terminal plug.
Figure 7: Wrapped Ferrite Ring
The SA/FC bus port is connected internally to the SA/FC bus terminal block. See Table 5 for more information. The SA/FC Bus Port pin assignment is shown in the Pin Number Assignments figure below.
Figure 6: Pin Number Assignments for Sensor, SA
Bus and FC Bus Ports on Controllers
Wire the 24 VAC supply power wires from the transformer to the HOT and COM terminals on the terminal plug as shown in the following figure. The middle terminal on the supply power terminal block is not used. See Table 5 for more information about the Supply Terminal Block.
6FX-PCX17 and FX-PCX27 Expansion Input/Output Module Installation Instructions
Figure 8: 24 VAC Supply Power Terminal Block Wiring
Note: The supply power wire colors may be different on
transformers from other manufacturers. Refer to the transformer manufacturer’s instructions and the project installation drawings for wiring details.

Wireless Network Applications

The controller can also be installed in a wireless application using an FX-ZFR Wireless Field Bus Router.
To configure a controller for use with the FX-ZFR Series Wireless Field Bus system:
Note: FX-PCXs can talk wirelessly on an FC bus only.
1. Connect the FX-ZFR1811 Wireless Field Bus Router to the FC bus port (RJ-12 modular jack) on the front of the controller.
2. Ensure that the controller's device address DIP switches are set to the correct device address. See
Setting the Device Addresses.
3. Set DIP switch 128 to ON, which enables wireless operation on the controller.
For more information on installing a controller in a wireless configuration, refer to the FX-ZFR1811
Wireless Field Bus Router Installation Instructions (Part No. 24-10325-29).
Important: Connect 24 VAC supply power to the
controller and all other network devices so that transformer phasing is uniform across the network devices. Powering network devices with uniform 24 VAC supply power phasing reduces noise, interference, and ground loop problems. The controller does not require an earth ground connection.

Termination Details

A set of Johnson Controls® termination diagrams provides details for wiring inputs and outputs to the controllers.
See the figures in this section for the applicable termination diagrams.
7FX-PCX17 and FX-PCX27 Expansion Input/Output Module Installation Instructions
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