Johnson Controls FEC26 Installation Instructions Manual

FEC26 Extended Temperature Field Equipment Controller
Installation Instructions
MS-FEC2611-0ET
Refer to the QuickLIT website for the most up-to-date version of this document.
Applications
The FEC26 extended temperature controller is part of the Metasys® system Field Equipment Controller (FEC) family. The FEC26 controller runs pre-engineered and user-programmed applications and provides the inputs and output s required to monitor and control a wide variety of Heating, Ventilating, and Air Conditioning (HVAC) equipment.
FEC controllers operate on an RS-485 BACnet® Master-Slave/Token-Passing (MS/TP) Bus as BACnet Application Specific Controllers (B-ASCs) and integrate into the Web-based Metasys system.
IMPORTANT: In Metasys system smoke control applications, use only the MS-FEU2610-0U and MS-FEU2620-0U models that are UL Listed, UUKL 864 Listed, Smoke Control Equipment. For Metasys system smoke control applications, you must refer to the Metasys System UL 864 UUKL Ninth Edition
Smoke Control System Technical Bulletin (LIT-12011252) for detailed requirements and
procedures for installing and operating UUKL 864 Listed Metasys system devices. Failure to meet the requirements or follow the procedures in the
Metasys System UL 864 UUKL Ninth Edition Smoke Control System Technical Bulletin (LIT-12011252)
can void the UUKL 864 listing for Smoke Control Equipment.
North American Emissions Compliance
Canada
This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
Part No. 24-10143-292, Rev. A
Release 6.0
Issued January 30, 2013
Supersedes January 26, 2012
United States
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may cause harmful interference, in which cas e th e users will be required to correct the interference at their own expense.
Installation
Observe these guidelines when installing an FEC extended temperature controller:
Transport the FEC in the original container to minimize vibration and shock damage.
Verify that all parts shipped with the FEC.
Do not drop the FEC or subject it to physical shock.
Parts Included
one FEC26 controller with removable terminal blocks
one installation instructions sheet
Materials and Special Tools Needed
three fasteners appropriate for the mounting surface (M4 screws or #8 screws)
one 20 cm (8 in.) or longer piece of 35 mm DIN rail and appropriate hardware for DIN rail mount (only)
small straight blade screwdriver for securing wires in the terminal blocks
FEC26 Extended Temperature Field Equipment Controller Installation Instructions 1
Mounting
Observe these guidelines when mountin g an FEC:
Ensure the mounting surface can support the FEC, DIN rail, and any user-supplied enclosure.
Mount the FEC on 35 mm DIN rail whenever
Figure 1: Controller Mounting Positions
Figure 2: Back of FEC26 Controller Showing
Extended Mounting Clips, DIN Rail Channel, and
possible.
Mount the FEC in the proper mounting position (Figure 1).
Mount the FEC on a hard, even surface whenever possible in wall-mount applications.
Use shims or washers to mount the FEC securely and evenly on the mounting surface.
Mount the FEC in an area free of corrosive vapors and observe the Ambient Conditions in the
Technical Specifications
Provide for sufficient space around the FEC for cable and wire connections, easy cover removal, and good ventilation through the controller (50 mm [2 in.] minimum on the top, bottom, and front of the controllers).
Do not mount the FEC on surfaces prone to vibration, such as duct work, or in areas where electromagnetic emissions from other devices or wiring can interfere with controller communication.
On panel or enclosure mount applications, observe these additional guidelines:
Do not install the FEC in an airtight enclosure.
Mount the FEC so that the enclosure walls do not obstruct cover removal or ventilation through the controller.
Mount the FEC so that the power transformer and other devices do not radiate excessive heat to the
controller.
section.
DIN Rail Mount Applications
DIN rail mounting is the preferred mounting method. To mount an FEC on 35 mm DIN rail:
1. Securely mount a 20 cm (8 in.) or longer section of 35 mm DIN rail horizontal and centered in the desired space so that the controller mounts in the horizontal position shown in Figure 1.
2. Pull the two bottom mounting clips outward to the extended position (Figure 2).
3. Hang the controller on the DIN rail by the hooks at the top of the (DIN rail) channel on the back of the controller (Figure 2), and position the controller snugly against the DIN rail.
4. Push the bottom mounting clips inward to secure the controller on the DIN rail.
To remove the FEC from the DIN rail, pull the bottom mounting clips out to the extended position and carefully lift the controller off the DIN rail.
FEC26 Extended Temperature Field Equipment Controller Installation Instructions2
Wall Mount Applications
To mount an FEC directly on a wall (or other flat vertical surface):
1. Pull the two bottom mounting clips outward and ensure they are locked in the extended positions as shown in Figure 2.
3. Drill holes in the wall at the locations marked in Step 2, and insert appropriate wall anchors in all three holes (if necessary).
4. Hold the FEC in place, and insert the screws through the mounting clips and into the holes. Carefully tighten all of the screws.
2. Mark the three mounting hole locations on the wall using the dimensions in Figure 2 and one of the mount positions shown in Figure 1 (or ho ld th e controller up to the wall/surface in a proper mount position and mark the hole locations throug h th e mounting clips.)
IMPORTANT: Do not overtighten the mounting screws. Overtightening the screws may damage the mounting clips.
FEC26 Extended Temperature Field Equipment Controller Installation Instructions 3
Figure 3: FEC2621 Controller Physical Features and Wiring Terminals
BINARY
UNIVERSAL BINARY
CONFIGURABLE
ANALO
G
ADDRESS
24V
~
OUT1OCOM1OUT3OCOM
3
OCOM2OUT2OUT4OCOM4OUT6OCOM6OUT7
OCOM7
OCOM5OUT5
OUT
8
OCOM8OUT9OCOM9COMHO
T
+15V
IN1
ICOM1
IN2
ICOM2
+15V
ICOM6
IN7
ICOM7
ICOM8
IN8
ICOM5
IN6
IN3
ICOM3
IN4
ICOM4
+15v
IN5
COM
SHD
SENSOR
POWER
COM
SA BUS
FC BUS
FEC2611
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Cover LiftTab
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POWER
FAULT
SA BUS
FC BUS
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Mounting Clip
(One of T hr ee)
SOURCE 24VAC
FIG:fec26_phys_feats
Binary Output Source Powe r
Selection Jumpers
FEC26 Extended Temperature Field Equipment Controller Installation Instructions4
Wiring
!
Figure 4: FC Bus Terminal Block Wiring
Figure 5: SA Bus Terminal Block Wiring
CAUTION: Risk of Electric Shock.
Disconnect the power supply before making electrical connections to avoid electric shock.
IMPORTANT: Do not connect supply power to the controller before finishing wiring and checking all wiring connections. Short circuits or improperly connected wires can result in damage to the controller and void any warranty.
IMPORTANT: Do not exceed the controller electrical ratings. Exceeding controller electrical ratings can result in permanent damage to the controller and void any warranty.
IMPORTANT: Use copper conductors only. Make all wiring in accordance with local, national, and regional regulations.
IMPORTANT: Electrostatic discharge can damage FEC components. Use proper electrostatic discharge precautions during installation, setup, and servicing to avoid damaging the FEC controller.
SA Bus Terminal Block
The SA Bus terminal block is a brown, removable, 4-terminal plug that fits into a board-mounted jack.
Wire the removable SA Bus terminal block plugs on the FEC and other SA Bus devices in a daisy-chain configuration using 4-wire twisted, shielded cable as shown in Figure 5. See Table 3 for more information.
For detailed information on configuring and wiring an MS/TP Bus, Field Controller (FC) Bus, and Sensor Actuator (SA) Bus, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034).
FEC Terminal Blocks and Bus Ports
See Figure 3 for terminal block and bus port locations on the FEC26 extended temperature controller. Observe the following guidelines when wiring an FEC controller.
Input and Output Terminal Blocks
All of the fixed input terminal blocks are mounted on the bottom of the FEC. The output terminal blocks are mounted on the top of the controller. See Table 1 for more information.
FC Bus Terminal Block
The FC Bus terminal block is a blue, removable, 4-terminal plug that fits into a board-mounted jack.
Wire the removable FC Bus terminal block plugs on the FEC, and other field controllers in a daisy-chain configuration using 3-wire twisted, shielded cable as shown in Figure 4. See Table 3 for more information.
Note: The Shield terminal (SHLD) on the FC Bus terminal block is isolated and can be used to connect the cable shields on the bus (Figure 4).
FC Bus Port
The FC Bus port on the front of the FEC is an RJ-12, 6-position modular jack that provides a connection for the Bluetooth® Wireless Commissioning Converter, ZigBee™ wireless dongle, or ZFR1811 Wireless Field Bus Router.
The FC Bus port is connected internally to the FC Bus terminal block. See Table 3 for more information. The FC Bus Port pin assignment is shown in (Figure 6).
FEC26 Extended Temperature Field Equipment Controller Installation Instructions 5
Sensor Port
Figure 6: Pin Number Assignments for
Sensor, SA Bus, and FC Bus Ports on
FEC, IOM, and VMA16
Figure 7: 24 VAC Supply Power
Terminal Block Wiring
The Sensor (SA Bus) port on the bottom of the FEC (Figure 3) is an RJ-12, 6-position modular jack that provides a connection for the Wireless Commissioning Converter, the VAV Balancing Tool, specified network sensors, or other SA Bus devices with RJ-12 plugs.
A DIS1710 Local Controller Display also can be connected to the SA Bus port (but only on FEC models without an integral display and push buttons).
The Sensor port is connected internally to the SA Bus terminal block. See Table 3 for more information. The Sensor Port pin assignment is shown in Figure 6.
Supply Power Terminal Block
The 24 VAC supply power terminal block is a gray, removable, 3-terminal plug that fits into a board­mounted jack on the top right of the FEC.
Wire the 24 VAC supply power wires from the transformer to the HOT and COM terminals on the terminal plug as shown in Figure 7. The middle terminal on the supply power terminal block is not used. See Table 3 for more information.
The supply power wire colors may be different on transformers from other manufact ur er s. Re fe r to th e transformer manufacturer’s instructions and the project installation drawings for wiring details.
IMPORTANT: Connect 24 V AC supply power to the FEC and all other network devices so that transformer phasing is uniform ac ro ss th e ne two rk devices. Powering network devices with uniform 24 VAC supply power phasing reduces noise, interference, and ground loop problems. The FEC does not require an earth ground connection.
Wireless Network Applications
The FEC can also be installed in a wireless application. To configure a controller for use with the ZFR1800 Series Wireless Field Bus system:
1. Wire the input/output terminals and SA Bus. Note: In wireless network applications, do not
connect any wires to the FC Bus terminal block.
2. Connect the ZFR181 1 Wireless Field Bus Router to the FC Bus port (RJ-12 modular jack) on the front of the FEC.
3. Ensure that the FEC device address DIP switches are set to the correct device address. See Setting the Device Address.
FEC26 Extended Temperature Field Equipment Controller Installation Instructions6
4. Position DIP switch 128 to ON to enable wireless operation on the FEC.
For more information on installing an FEC in a wireless configuration, refer to the ZFR1811 Wireless Field Bus Router Installation Instructions (Part No. 24-10325-1).
FEC Terminal Functions, Ratings, Requirements, and Wiring Guidelines
Input and Output Wiring Guidelines
Table 1 provides information and guidelines about the functions, ratings, and requirements for the FEC input and output terminals, and references guidelines for determining proper wire sizes and cable lengths.
In addition to the wiring guidelines in Table 1, observe these guidelines when wiring FEC inputs and outputs:
•Run all low-voltage wiring and cables separate from high-voltage wiring.
All input and output cables, regardless of wire size or number of wires, should consist of stranded, insulated, and twisted copper wires.
Shielded cable is not required for input or output cables.
Shielded cable is recommended for input and output cables that are exposed to high electromagnetic or radio frequency noise.
Inputs/outputs with cables less than 30 m (100 ft) typically do not require an offset in the software setup. Cable runs over 30 m (100 ft) may require an offset in the input/output software setup.
Table 1: I/O Terminal Blocks, Functions, Ratings, Requirements, and Cables (Part 1 of 3)
T e rminal Block Label
UNIVERSAL
(Inputs)
BINARY
(Inputs)
Terminal
Function, Ratings, and Requirements Determine Wire Size and
Labels
+15 V 15 VDC Power Source for active (3-wire) input devices
INn Analog Input - Voltage Mode (0-10 VDC)
ICOMn Universal Input Common for all Universal IN terminals
INn Binary Input - Dry Contact Maintained Mode
ICOMn Binary Input Common for all Binary Input (IN) terminals
connected to the Universal INn terminals. Provides 100 mA total current.
10 VDC maximum input voltage Internal 75k ohm Pulldown
Analog Input - Current Mode (4-20 mA)
Internal 100 ohm load Impedance Note: A current loop fail-safe jumper can be positioned
to maintain a closed 4-20 mA current loop even when power to the controller is interrupted or off. See Binary Output Source Power Selection Jumpers.
Analog Input - Resistive Mode (0-600k ohm)
Internal 12 V, 15k ohm pull up Qualified Sensors: 0-2k potentiometer, RTD (1k Nickel [Johnson Controls® sensor], 1k Platinum, and A99B Silicon Temperature Sensor) Negative Temperature Coefficient (NTC) Sensor
(10k Type L, 10k JCI Type II, 2.252k Type II)
Binary Input - Dry Contact Maintained Mode
1 second minimum pulse width Internal 12 V, 15k ohm pull up
Note: All Universal ICOMn terminals share a common, which is isolated from all other commons.
0.01 second minimum pulse width Internal 18 V, 3k ohm pull up
Binary Input - Pulse Counter/Accumulator Mode
0.01 second minimum pulse width (50 Hz at 50% duty cycle) Internal 18 V, 3k ohm pull up
Note: All Binary ICOMn terminals share a common, which is isolated from all other commons, except the Configurable Output (CO) common (OCOMn) when the CO is defined as an Analog Output.
Maximum Cable Length
Same as (Universal) INn. Note: Use 3-wire cable for
devices that source power from the +15 V terminal.
See Guideline A in Table 2.
See Guideline B in Table 2.
See Guideline A in Table 2.
See Guideline A in Table 2.
Same as (Universal) INn.
See Guideline A in Table 2.
1
FEC26 Extended Temperature Field Equipment Controller Installation Instructions 7
Table 1: I/O Terminal Blocks, Functions, Ratings, Requirements, and Cables (Part 2 of 3)
T e rminal Block Label
ANALOG
(Outputs)
BINARY
(Outputs) Power Selection Jumper positioned to External (EXT).
BINARY
(Outputs) Power Selection Jumper positioned to Internal (INT).
Terminal
Function, Ratings, and Requirements Determine Wire Size and
Labels
OUTn Analog Output - Voltage Mode (0-10 VDC)
10 VDC maximum output voltage 10 mA maximum output current Requires an external load of 1,000 ohms or more.
Note: The AO operates in Voltage Mode when connected to devices with impedances greater than 1,000 ohms. Devices that drop below 1,000 ohms may not operate as intended for Voltage Mode applications.
Analog Output - Current Mode (4-20 mA)
Requires an external load between 0-300 ohms. Note: The AO operates in Current Mode when
connected to devices with impedances less than 300 ohms. Devices that exceed 300 ohms may not operate as intended for Current Mode applications.
OCOMn Analog Output Signal Common for all Analog OUT
terminals. Note: All Analog OCOMn terminals share a common,
which is isolated from all other commons.
OUTn Binary Output - 24 VAC Triac (External Power)
Connects OUTn to OCOMn when activated. External Power Source: 30 VAC maximum output voltage
0.5 A maximum output current
1.3 A at 25% duty cycle Maximum 6 cycles/hour with M9220-BGx-3 40 mA minimum load current
OCOMn Binary Output Common (for OUTn terminal)
Note: Each Binary Output common terminal (OCOMn) is
isolated from all other commons, including other Binary Output commons.
OUTn Binary Output - 24 VAC Triac (Internal Power)
Sources internal 24 VAC power (24~ HOT)
OCOMn Binary Output - 24 VAC Triac (Internal Power)
Connects OCOMn to 24~ COM when activated. Internal Power Source: 30 VAC maximum voltage to load
0.5 A maximum output current
1.3 A at 25% duty cycle Maximum 6 cycles/hour with M9220-BGx-3 40 mA minimum load current
Maximum Cable Length
See Guideline A in Table 2.
See Guideline B in Table 2.
Same as (Analog) OUTn.
See Guideline C in Table 2.
See Guideline C in Table 2.
1
FEC26 Extended Temperature Field Equipment Controller Installation Instructions8
Table 1: I/O Terminal Blocks, Functions, Ratings, Requirements, and Cables (Part 3 of 3)
T e rminal Block Label
CONFIGURABLE
(Outputs)
1. See Table 2 to determine wire size and cable lengths for cables other than the recommended cables.
Terminal
Function, Ratings, and Requirements Determine Wire Size and
Labels
OUTn Analog Output - Voltage Mode (0-10 VDC)
10 VDC maximum output voltage 10 mA maximum output current Requires an external load of 1000 ohm or more
Binary Output 24 VAC Triac
Connects OUT to OCOM when activated. External Power Source: 30 VAC maximum voltage to load
0.5 A maximum output current
1.3 A at 25% duty cycle Maximum 6 cycles/hour with M9220-BGx-3 40 mA minimum load current
OCOMn Analog Output Signal Common: All Con f i g urable
Outputs defined as Analog Outputs share a common, which is isolated from all other commons except the Binary Input common.
Binary Output Signal Common: All Configurable Outputs defined as Binary Outputs are isolated from all other commons, including other Configurable Output commons.
Maximum Cable Length
See Guideline A in Table 2.
See Guideline C in Table 2.
Same as (Configurable)
OUTn.
1
Table 2 defines cable length guidelines for the various wire sizes that may be used for input and output wiring.
Table 2: Cable Length Guidelines for Recommended Wire Sizes
Guideline Wire Size/Gauge and Type Maximum Cable Length
and Type
A
1.5 mm
0.8 mm
0.6 mm
2
(18 AWG) stranded copper (20 AWG) stranded copper (22 AWG) stranded copper
N/A (24 AWG) stranded copper 107 m (350 ft) twisted wire
B
1.5 mm
0.8 mm
0.6 mm N/A
2
(18 AWG) stranded copper (20 AWG) stranded copper (22 AWG) stranded copper
(24 AWG) stranded copper
C See Figure 8 to select wire size/gauge.
Use stranded copper wire.
457 m (1,500 ft) twisted wire 100 mV maximum voltage drop 297 m (975 ft) twisted wire 183 m (600 ft) twisted wire
229 m (750 ft) twisted wire 100 mV maximum voltage drop 137 m (450 ft) twisted wire 91 m (300 ft) twisted wire 61 m (200 ft) twisted wire See Figure 8 to determine
cable length. Use twisted wire cable.
Assumptions
Depending on the cable length and the connected input or output device, you may have to define an offset in the setup software for the input or output point.
Depending on the cable length and the connected input or output device, you may have to define an offset in the setup software for the input or output point.
N/A
FEC26 Extended Temperature Field Equipment Controller Installation Instructions 9
Maximum Cable Length versus Load Current
Figure 8: Maximum Wire Length by Current and Wire Size
Use Figure 8 to estimate the maximum ca ble length relative to the wire size and the load current (in mA) when wiring inputs and outputs.
FC and SA Bus and Supply Power Wiring Guidelines
Table 3 provides information about the functions, ratings, and requirements for the FEC communication
•Run all low-voltage wiring and cables separate from high-voltage wiring.
All FC and SA Bus cables, regardless of wire size, should be twisted, insulated, stranded copper wire.
bus and supply power terminals; and provide s guidelines for wire sizes, cable types, and cable lengths when wiring the FEC communication buses and supply power.
In addition to the guidelines in Table 3, observe these guidelines when wiring the SA/FC Buses and supply power:
Shielded cable is strongly recommended for all FC and SA Bus cables.
Refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034) for detailed information regarding wire size and cable length requirements for the FC and SA buses.
T able 3: Communication Bus and Supply Power Terminal Blocks, Funct ions, Rat ings, Re quirements, and
Cables (Part 1 of 2)
Terminal Block/Port
Terminal Labels
Function, Electrical Ratings/Requirements
Recommended Cable Type
1
Label
FC BUS
2
+
­COM Signal Reference (Common) for bus communications SHLD Isolated terminal (optional shield drain connection)
FC Bus Communications 0.6 mm (22 AWG) stranded, 3-wire
twisted, shielded cable recommended
FEC26 Extended Temperature Field Equipment Controller Installation Instructions10
T able 3: Communication Bus and Supply Power Terminal Blocks, Functions, Ratings, Requirements, and
Figure 9: Device Address Switches Set to 21
Cables (Part 2 of 2)
Terminal Block/Port
Terminal Labels
Function, Electrical Ratings/Requirements
Recommended Cable Type
1
Label
FC Bus
(Port)
SA BUS
SENSOR
24~ HOT 24 VAC Power Supply - Hot
2
2
+
­COM SA Bus Signal Reference and 15 VDC Common SA PWR 15 VDC Supply Power for Devices on the SA Bus
2
SENSOR RJ-12 6-Position Modular Connector provides:
COM 24 VAC Power Supply Common (Isolated from all other
RJ-12 6-Position Modular Connector provides: FC Bus Communications FC Bus Signal Reference and 15 VDC Common 15 VDC, 240 mA, Power for Wireless Commissioning Converter or ZFR1811 Wireless Router.
SA Bus Communications 0.6 mm (22 AWG) stranded, 4-wire
(Maximum total current draw for SA Bus is 240 mA.)
SA Bus Communications SA Bus Signal Reference and 15 VDC Common 15 VDC Power for devices on the SA Bus and Wireless Commissioning Converter.
Supplies 20-30 VAC (Nominal 24 VAC)
Common terminals on controller)
Wireless Commissioning Converter retractable cable or
24 AWG 3-pair CAT 3 Cable <30.5 m (100 ft)
(2 twisted-pairs), shielded cable recommended
Note: The + and - wires are one twisted pair and the COM and SA PWR are the second twisted pair of wires.
24 AWG 3-pair CAT 3 Cable <30.5 m (100 ft)
0.8 mm to 1.5 mm (20 to 16 AWG) 2-wire
2
1. See Table 2 to determine wire size and cable lengths for cables other than the recommended cables.
2. The SA Bus and FC Bus wiring recommendations in this table are for MS/TP bus communications at 38.4k baud. For more information, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034).
Setup and Adjustments
Setting the Device Address
Metasys field controllers are master devices on BACnet MS/TP (SA or FC) buses. Before operating field controllers on a bus, you must set a valid and unique device address for each controller on the bus.
Y ou set a field controller's device address by setting the positions of the switches on the Device Address DIP switch block at the top of the controller (Figure 3). Device addresses 4 through 127 are the valid addresses for these controllers.
The DIP switch block (Figure 9) has eight switches numbered 128, 64, 32, 16, 8, 4, 2, and 1. Switches 64 through 1 are device address switches. Switch 128 is a mode switch that enables a field controller to operate on a ZFR1800 Series Wireless Field Bus. Switch 128 must be set to off for all hard-wired SA and FC Bus applications. Set switch 128 to ON for wireless FC Bus applications only.
Note: Metasys field controllers ship with switch 128 ON and the remaining address switches off rendering the controllers wired slave devices, which do not operate on MS/TP buses, but do not interfere with bus operation. Set a valid and unique device address on the field controller before applying power to the controller on the bus.
To set the device addresses on Metasys field controllers:
1. Set all of the switches on the field controller’s device address DIP switch block (128 through 1) to off.
FEC26 Extended Temperature Field Equipment Controller Installation Instructions 11
2. Set one or more of the seven address switches (64 through 1) to ON, so that the sum of the switch numbers set to ON equals the intended device address. See Table 4 for valid field controller addresses.
Set the highest number switch that is less than or equal to the intended device address to ON. Then continue setting lower numbered switches until the total equals the intended address. For example, if the intended device address is 21, set switch 16 to ON first, then set switch 4 ON, followed by switch 1 (16+4+1= 21). See Figure 9.
3. Set switch 128 to ON only for controllers on a ZFR1800 Series Wireless Field Bus application. For all hard-wired SA and FC Bus applications, ensure that switch 128 is set to off.
Note: Do not connect a field controller with switch 128 set to ON to an active (hard-wired) SA or FC Bus. When a controller with switch 128 set to ON and a device address from 4 to 127 is connected to a wired field bus, the entire field bus is rendered inoperable until the controller is disconnected or switch 128 is set to off.
Refer to the ZFR1800 Series Wireless Field Bus System T echnical Bulletin (LIT-1201 1295) for more information on device addresses in wireless applications.
4. Set a unique and sequential device address for each of the field controllers connected on the SA or FC Bus starting with device address 4.
To ensure the best bus performance, set sequential device addresses with no gaps in the device address range (4, 5, 6, 7, 8, 9, and so on). The field controllers do not need to be physically connected on the bus in their numerical device address order.
5. Write each field controller's device address on the white label below the DIP switch block on the controller's cover.
Refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034) for more information on field controller device addresses and how to set them on MS/TP buses.
Table 4 shows and describes the valid FC Bus and SA Bus devices addresses for Johnson Controls® MS/TP communications bus applications.
Table 4: SA/FC Bus Device Address Descriptions
Device
Address Description
Address
0
(Switch 128 Off)
1 to 3
(Switch 128 Off)
4 to 127
(Switch 128 Off)
0 to 3
(Switch 128 ON)
4 to 127
(Switch 128 ON)
Reserved for FC Bus Supervisory Controller (not valid for field controllers).
Reserved for peripheral devices (not valid for field controllers).
Valid for MS/TP Master field controllers on a hard-wired SA Bus or FC Bus.
Reserved addresses for wired slave devices (not valid for field controllers).
Note: Metasys controllers ship with 128 ON and the remaining address switches off, rendering the controllers wired slave devices, which do not operate on Metasys field buses.
Valid for MS/TP Master field controllers on
wireless FC Buses only. Note: Do not connect a Metasys controller
with these device addresses to an active wired SA or FC Bus. When a controller with one of these device address is connected to a wired field bus, the field bus is rendered inoperable until the controller is disconnected or switch 128 is set to off.
Removing the FEC Housing Cover
IMPORTANT: Electrostatic discharge can damage controller components. Use proper electrostatic discharge precautions during installation, setup, and servicing to avoid damaging the controller.
IMPORTANT: Disconnect all power sources to the controller before removing cover and changing the position of any jumper or the EOL switch on the controller. Failure to disconnect power before changing a jumper or EOL switch position can result in damage to the controller and void any warranties.
The controller cover is held in place by four plastic latches that extend from the base and snap into slots on the inside of the housing cover. To remove the controller cover:
1. Place your fingernails under the two cover lift tabs on the sides of the housing cover (Figure 3) and gently pry the top of the cover away from the base to release the cover from the two upper latches.
2. Pivot the top of the cover further to release it from the lower two latches.
FEC26 Extended Temperature Field Equipment Controller Installation Instructions12
Replace the cover by placing it squarely over the base, and then gently and evenly push the cover on to the latches until they snap into the latched position.
Setting the EOL Switch
Figure 10: FEC26 with Cover Removed
Showing Jumper and EOL Switch Positions
Figure 11: EOL Switch Positions
!
Figure 12: Example Binary Outputs and the
Associated Source Power Jumper Positions
Each field controller has an End-of-Line (EOL) switch, which, when set to ON/up, sets the field controller as a terminating device on the bus. See Figure 3 or Figure 10 for the EOL switch location on the field controller. The default EOL switch position is off/down.
Setting the Input and Output Jumpers
Binary Output Source Power Selection Jumpers
CAUTION: Risk of Electric Shock.
Disconnect supply power to the FEC26 controller before attempting to adjust the Binary Output Source Power Selection Jumpers. Failure to disconnect the supply power may result in electric shock.
IMPORTANT: Do not connect an external power source to a Binary Output (BO) when the BO power source jumper is in the internal power (INT) position. Connecting external power to a BO that sources internal power can damage the controller and void any warranties.
The BO source power selection jumpers determine whether a BO provides internal power (sourced from the FEC) to the output load (INT position) or requires an external power source (EXT position) for the output load. Figure 12 shows an example of an FEC16 controller BOs and the associated power sele ctio n jumpers to the right of the BOs terminal block.
To set the EOL switch on a field controller:
1. Determine the physical location of the field controller on the SA or FC Bus.
2. Determine if the field controller must be set as a terminating device on the bus.
Note: The EOL termination rules for SA Buses and FC Buses are different. Refer to the
MS/TP Communications Bus Technical Bulletin, (LIT-12011034) for detailed information regarding
EOL termination rules and EOL switch settings on SA and FC Buses.
3. If the field controller is a terminating device on the SA Bus or FC Bus, set the EOL switch to ON. If the field controller is not a terminating device on the bus, set the EOL switch to off.
When a field controller is connected to power with its EOL switch set to ON, the amber EOL Light-Emitting Diode (LED) on the controller cover is lit.
Universal Input Current Loop Jumpers
The Universal Input (UI) current loop fail-safe jumpers are on the circuit board under the housing cover near the UI terminals (Figure 10). When a UI is defined (in the system software) as a 4-20 mA analog input and the UI’s current loop jumper is in the (default) Disabled position (Figure 13), the 4-20 mA current loop circuit opens whenever power to the FEC is interrupted or off.
FEC26 Extended Temperature Field Equipment Controller Installation Instructions 13
Setting the current loop jumper to the Enabled position
Figure 13: Current Loop Jumper Positions
(Figure 13) connects an internal 100 ohm resistor across the UI terminals, which maintains the 4-20 mA current loop circuit even when power to the FEC is interrupted or off.
IMPORTANT: Current Loop jumpers must be in the (default) Disabled position for all UIs that are not set up to operate as 4-20 mA analog inputs.
Table 5 identifies the current loop jumpers associated with each UI on the FEC26 controller.
Table 5: FEC 26 UI Inputs and Jumper Labels
Universal Input Label
IN1 J20 IN2 J21 IN3 J22 IN4 J23 IN5 J24 IN6 J25
Jumper Label on Circuit Board
Refer to the DIS1710 Local Controller Display Technical Bulletin (LIT-12011270) for information on
connecting a DIS1710 display.
T roubleshooting
Observe the LEDs on the front of the controller and see Table 6 to troubleshoot the controller. To troubleshoot the integral FEC display, refer to the DIS1710 Local
Controller Display Technical Bulletin (LIT-12011270).
Commissioning
Commission the FEC with the Metasys Controller Tool (software), either via the Bluetooth® Wireless Commissioning Converter, ZigBee™ wireless dongle, or in passthrough mode when connected to an NAE or NCE. Refer to Controller Tool Help (LIT-12011147).
Table 6: Status LEDs and Description of LED States
LED Label LED
Color
POWER Green On Steady Off Steady = No Supply Power or the controller’s polyswitch/resettable fuse is
FAULT Red Off Steady Off Steady = No Faults
SA BUS Green Blink - 2 Hz Blink - 2 Hz = Data Transmission (normal communication)
FC BUS Green Blink - 2 Hz Blink - 2 Hz = Data Transmission (normal communication)
EOL Amber Off
Normal State
(Except on terminating devices)
Descriptions of LED States
open. Check Output wiring for short circuits and cycle power to controller. On Steady = Power Connected
On Steady = Device Fault; no application loaded; Main Code download required, if controller is in Boot mode, or a firmware mismatch exists between the FEC and the ZFR1811 Wireless Field Bus Router.
Blink - 2 Hz = Download or Startup in progress, not ready for normal operation Blink Rapidly - 5 Hz = One or more defined SA Bus devices are offline. Check
SA Bus devices for problems, including low batteries on wireless sensor.
Off Steady = No Data Transmission (N/A - auto baud not supported) On Steady = Communication lost, waiting to join communication ring
Off Steady = No Data Transmission (auto baud in progress) On Steady = Communication lost, waiting to join communication ring
On Steady = EOL switch in ON position Off Steady = EOL switch in Off positio n
FEC26 Extended Temperature Field Equipment Controller Installation Instructions14
Repair Information
If the FEC26 controller fails to operate within its
Accessories
See Table 7 to order accessories. specifications, replace the unit. For a replacement controller, contact the nearest Johnson Controls representative.
Table 7: FEC26 Extended Temperature Controller Accessories Ordering Information
Product Code Number Description
MS-BTCVT-1 Wireless Commissioning Converter, with Bluetooth® Technology MS-DIS1710-0 Local Controller Display (for use with MS-FEC2611 model only) MS-ZFR1811-0 Wireless Field Bus Router for wireless FEC applications TP-2420 Transformer, 120 VAC Primary to 24 VAC secondary, 20 VA, Wall Plug
Y65T31-0
AS-XFR050 AP-TBK4SA-0 Replacement MS/TP SA Bus Terminal, 4-Position, Brown, Bulk Pack AP-TBK4FC-0 Re placement MS/TP FC Bus Terminal, 4-Position, Blue, Bulk Pack AP-TBK3PW-0 Replacement Power Terminal, 3-Position Connector, Gray, Bulk Pack
1. Additional Y60 Series transformers are also available.
1
-0
Transformer , 120/208/240 VAC Primary to 24 VAC Secondary, 40 VA, Foot Mount, 8 in. Primary Leads and Secondary Screw Terminals, Class 2
Power transformer (Class 2, 24 VAC, 50 VA maximum output), no enclosure
Technical Specifications
FEC26 Extended Temperature Controller
Product Code Numbers MS-FEC2611-0ET Field Equipment Controller Supply Voltage 24 VAC (nominal, 20 VAC minimum/30 VAC maximum), 50/60 Hz, power supply Class 2
Power Consumption 14 VA maximum for FEC2611
Ambient Conditions Operating: - 40 to 70°C (-40 to 158°F); 10 to 90% RH noncondensing
Controller Addressing DIP switch set; valid field controller device addresses 4–127
Communications Bus BACnet® MS/TP, RS-485:
Processor H8SX/166xR Renesas® 32-bit microcontroller Memory 1 MB Flash Memory and 512 KB Random Access Memory (RAM) Input and Output
Capabilities
Analog Input/Analog Output Resolution and Accuracy
Terminations Input/Output: Fixed Screw Terminal Blocks
Mounting Horizontal on single 35 mm DIN rail mount (preferred), or screw mount on flat surface with
(North America), Safety Extra-Low Voltage (SELV) (Europe)
Note: V A ra ti ng s do not include any power supplied to the peripheral devices connected to Binary Outputs (BOs) or Configurable Outputs (COs), which can consume up to 12 VA for each BO or CO; for a possible total consumption of an additional 84 VA (maximum).
Storage: -40 to 80°C (-40 to 176°F); 5 to 95% RH noncondensing
(Device addresses 0–3 and 128–255 are reserved and not valid field controller addresses.)
3-wire FC Bus between the supervisory controller and field controllers 4-wire SA Bus between field controller, network sensors and other sensor/actuator devices, includes a lead to source 15 VDC supply power (from field controller) to bus devices.
6 - Universal Inputs: Defined as 0-10 VDC, 4-20 mA, 0-600k ohm, or Binary Dry Contact 2 - Binary Inputs: Defined as Dry Contact Maintained or Pulse Counter/Accumulator Mode 3 - Binary Outputs: Defined as 24 VAC Triac (selectable internal or external source power) 4 - Configurable Outputs: Defined as 0-10 VDC or 24 VAC Triac BO 2 - Analog Outputs: Defined as 0-10 VDC or 4-20 mA
Input: 16-bit resolution Output: 16-bit resolution, ±200 mV accuracy in 0-10 VDC applications
FC Bus, SA Bus, and Supply Power: 4-Wire and 3-Wire Pluggable Screw Terminal Blocks FC Bus and SA Bus: RJ-12 6-Pin Modular Jacks
three integral mounting clips on controller
FEC26 Extended Temperature Field Equipment Controller Installation Instructions 15
Metasys® and Johnson Controls® are registered trademarks of Johnson Controls, Inc.
All other marks herein are the marks of their respective owners. © 2013 Johnson Controls, Inc.
Building Efficiency
507 E. Michigan Street, Milwaukee, WI 53202
FEC26 Extended Temperature Controller
Housing Enclosure material: ABS and polycarbonate UL94 5VB; Self-extinguishing, Plenum Rated
Dimensions (Height x Width x Depth)
Weight 0.5 kg (1.1 lb) Compliance United States: UL Listed, File E107041, CCN PAZX, UL 916, Energy Management
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these specifications, consult the local Johnson Controls® office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication or misuse of its products.
Protection Class: IP20 (IEC529) 150 x 190 x 53 mm (5-7/8 x 7-1/2 x 2-1/8 in.) including terminals and mounting clips
Note: Mounting space requires an additional 50 mm (2 in.) space on top, bottom and front face of controller for easy cover removal, ventilation and wire terminations.
Equipment FCC Compliant to CFR47, Part 15, Subpart B, Class A
Canada: UL Listed, File E107041, CCN PAZX7, CAN/CSA C22.2 No. 205, Signal Equipment Industry Canada Compliant, ICES-003
Europe: CE Mark – Johnson Controls, Inc. declares that this product is in compliance with the essential requirements and other relevant provisions of the EMC Directive 2004/108/EC.
Note: Conducted RF Immunity within EN 61000-6-2 meets performance criteria B. Australia and New Zealand: C-Tick Mark, Australia/NZ Emissions Compliant BACnet International: BACnet Testing Laboratories™ (BTL) 135-2004 Listed BACnet
Application Specific Controller (B-ASC)
FEC26 Extended Temperature Field Equipment Controller Installation Instructions16
Published in U.S.A. www.johnsoncontrols.com
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