FEC1611 and FEC1621 Field Equipment Controller
Installation Instructions
MS-FEC1611-1, MS-FEC1621-1, MS-FEC1611-1ET
(barcode for factory use only)
Part No. 24-10143-136, Rev. M
Issued April 2018
Refer to the QuickLIT website for the most up-to-date version of this document.
Application
The FEC16 Field Equipment Controller (FEC) is part of the Metasys® system Field Equipment Controller family.
The FEC16 controller runs pre-engineered and user-programmed applications and provides the inputs and outputs
required to monitor and control a wide variety of HVAC equipment.
The FEC controllers can communicate using either BACnet Master-Slave/Token-Passing (MS/TP) or N2
communications protocols. These controllers used as MS/TP devices operate on an RS-485 BACnet® MS/TP Bus
as BACnet Application Specific Controllers (B-ASC) and integrate into Johnson Controls® and third-party BACnet
systems.
The FEC16 controller is available with or without an integral LCD and push-button user interface.
Communications Protocol
The Metasys®system FEC Family Controllers and network sensors communicate using either the standard BACnet
protocol, based on the ANSI/ASHRAE 135-2008, or the BACnet/IP protocol. The BACnet protocol is a standard for
ANSI, ASHRAE, and the International Standards Organization (ISO) for building controls.
FEC, VMA16, VMA18, and most IOM field controllers are BTL-listed as BACnet Application Specific Controllers
(B-ASCs). FAC field controllers and the VMA1930 Field Controller are BTL-listed as BACnet Advanced Application
Controllers (B-AACs).
Release 10.1 and later of the Controller Configuration Tool (CCT) can be used to switch the Field Bus communications
protocol in supported FEC, FAC and VMA controllers to be either the standard BACnet MS/TP or the N2 protocol.
All new controllers use either BACnet MS/TP as the default communications protocol, or BACnet/IP. Switchable
communications protocols in the MS/TP models provide a cost-effective upgrade and modernization path for customers
with existing N2 controllers.
North American Emissions Compliance
Canada
This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment
Regulations.
Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du
Canada.
United States
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when
this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area may cause harmful
interference, in which case the users will be required to correct the interference at their own expense.
1FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Installation
Observe these guidelines when installing a field controller:
• Transport the controller in the original container to minimize vibration and shock damage.
• Verify that all parts shipped with the controller.
• Do not drop the controller or subject it to physical shock.
Parts Included
• one field controller with removable terminal blocks
• one installation instructions sheet
Materials and Special Tools Needed
• three fasteners appropriate for the mounting surface (M4 screws or #8 screws)
• one 20 cm (8 in.) or longer piece of 35 mm DIN rail and appropriate hardware for DIN rail mount (only)
• small straight-blade screwdriver for securing wires in the terminal blocks
Mounting
Observe these guidelines when mounting a field controller:
• Ensure the mounting surface can support the controller, DIN rail, and any user-supplied enclosure.
• Mount the controller horizontally on 35 mm DIN rail whenever possible.
•
Mount the controller in the proper mounting position (Figure 1).
• Mount the controller on a hard, even surface whenever possible in wall-mount applications.
• Use shims or washers to mount the controller securely and evenly on the mounting surface.
• Mount the controller in an area free of corrosive vapors and observe the Ambient Conditions requirements in
Table 10.
• Provide for sufficient space around the controller for cable and wire connections for easy cover removal and
good ventilation through the controller (50 mm [2 in.] minimum on the top, bottom, and front of the controller).
• Do not mount the controller on surfaces prone to vibration, such as duct work.
• Do not mount the controller in areas where electromagnetic emissions from other devices or wiring can interfere
with controller communication.
Observe these additional guidelines when mounting a controller in a panel or enclosure:
• Mount the controller so that the enclosure walls do not obstruct cover removal or ventilation through the controller.
• Mount the controller so that the power transformer and other devices do not radiate excessive heat to the
controller.
• Do not install the controller in an airtight enclosure.
2FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Figure 1: Field Controller Mounting Positions
DIN Rail Mount Applications
Mounting the controller horizontal on 35 mm DIN rail is the preferred mounting method.
To mount a field controller on 35 mm DIN rail:
1. Securely mount a 20 cm (8 in.) or longer section of 35 mm DIN rail horizontal and centered in the desired space
so that the controller mounts in the horizontal position shown in Figure 1.
2. Pull the two bottom mounting clips outward from the controller to the extended position (Figure 2).
3. Hang the controller on the DIN rail by the hooks at the top of the (DIN rail) channel on the back of the controller
(Figure 2), and position the controller snugly against the DIN rail.
4. Push the bottom mounting clips inward (up) to secure the controller on the DIN rail.
To remove the controller from the DIN rail, pull the bottom mounting clips out to the extended position and carefully
lift the controller off the DIN rail.
Wall Mount Applications
To mount a field controller directly on a wall or other flat vertical surface:
1. Pull the two bottom mounting clips outward and ensure they are locked in the extended position as shown in
Figure 2.
2. Mark the three mounting hole locations on the wall using the dimensions in Figure 2 and one of the mount
positions shown in Figure 1. Or hold the controller up to the wall or surface in a proper mount position and mark
the hole locations through the mounting clips.
3. Drill holes in the wall or surface at the locations marked in Figure 2, and insert appropriate wall anchors in all of
the mounting holes (if necessary).
4. Hold the controller in place, and insert the screws through the mounting clips and into the holes (or anchors).
Carefully tighten all of the screws.
Important: Do not overtighten the mounting screws. Overtightening the screws may damage the mounting
clips.
3FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Figure 2: Back of Controller Showing Extended Mounting Clips, DIN Rail Channel, and Mounting Dimensions,
mm (in.)
4FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Figure 3: FEC1621 Physical Features
Table 1: FEC1621 Physical Features Callouts and Descriptions
Physical Feature: Description and ReferencesCallout
1
2
4
5
6
7
8
9
10
11
12
13
14
15
16
Binary Output (BO) Source Power Selection Jumpers (see Binary Output (BO) Source Power Selection Jumpers)
Device Address DIP Switch Block (see Figure 9)
Mounting Clip3
Configurable Output (CO) Terminal Blocks (see Table 3)
24 VAC, Class 2 Supply Power Terminal Block (see Supply Power Terminal Block)
Cover Lift Tab (One of Two) (see Figure 3)
Display Navigation Buttons (see Setting Up an Integral or Local Display)
Note: Not available on all FEC models.
LCD Display Area (see Setting Up an Integral or Local Display)
Note: Not available on all FEC models.
FC Bus Terminal Block (see FC Bus Terminal Block)
Sensor Actuator (SA) Bus Terminal Block (see SA Bus Terminal Block)
Sensor Port (Sensor Actuator [SA] Bus, RJ-12 6-pin Modular Jack) (see Figure 6)
Binary Inputs (BIs) Terminal Block (see Table 3)
Universal Inputs (UIs) Terminal Blocks (see Table 3)
LED Status Indicators (see Table 8)
Field Controller (FC) Bus Port (RJ-12 6-pin Modular Jack) (see Figure 6)
Binary Output (BO) Terminal Block (see Table 3)
5FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Wiring
Risk of Electric Shock: Disconnect the power supply before making electrical connections to avoid electric shock.
Mise En Garde: Risque de décharge électrique: Débrancher l'alimentation avant de réaliser tout raccordement
électrique afin d'éviter tout risque de décharge électrique.
Risk of Property Damage: Do not apply power to the system before checking all wiring connections. Short circuited
or improperly connected wires may result in permanent damage to the equipment.
Mise En Garde: Risque de dégâts matériels: Ne pas mettre le système sous tension avant d'avoir vérifié tous
les raccords de câblage. Des fils formant un court-circuit ou connectés de façon incorrecte risquent d'endommager
irrémédiablement l'équipement.
Important: Do not exceed the controller electrical ratings. Exceeding controller electrical ratings can result in
permanent damage to the controller and void any warranty.
Important: Use copper conductors only. Make all wiring in accordance with local, national, and regional regulations.
Important: Electrostatic discharge can damage controller components. Use proper electrostatic discharge
precautions during installation, setup, and servicing to avoid damaging the controller.
For detailed information on configuring and wiring an MS/TP Bus, FC bus, and SA bus, refer to the MS/TP
Communications Bus Technical Bulletin (LIT-12011034). For detailed information on wiring an N2 bus, refer to the
N2 Communications Bus Technical Bulletin (LIT-636018).
FEC Terminal Blocks and Bus Ports
See Figure 3 for terminal block and bus port locations on the FEC16 controller. Observe the following guidelines
when wiring a controller.
Input and Output Terminal Blocks
All of the fixed input terminal blocks are mounted on the bottom of the controller and the output terminal blocks are
mounted on the top of the controller. See Table 3 for more information about I/O terminal functions, requirements,
and ratings.
FC Bus Terminal Block
The FC Bus terminal block is a blue, removable, 4-terminal plug that fits into a board-mounted jack.
Wire the removable FC bus terminal block plugs on the controller, and other controllers in a daisy-chain configuration
using 3-wire twisted, shielded cable as shown in Figure 4. See Table 5 for more information.
6FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Figure 4: FC Bus Terminal Block Wiring
Note: The FC bus Shield (SHLD) terminal is isolated and can be used to connect (daisy chain) the shields for FC
bus wiring.
SA Bus Terminal Block
The SA Bus terminal block is a brown, removable, 4-terminal plug that fits into a board-mounted jack.
Wire the removable SA Bus terminal block plugs on the controller and other SA Bus devices in a daisy-chain
configuration using 4-wire twisted, shielded cable as shown in Figure 5. See Table 5 for more information.
Figure 5: SA Bus Terminal Block Wiring
Note: The SA PWR terminal supplies 15 VDC. The SA PWR terminal can be used to connect (daisy chain) the 15
VDC power leads on the SA bus.
7FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
FC Bus Port
The FC bus port on the front of the controller is an RJ-12, 6-position modular jack that provides a connection for the
Wireless Commissioning Converter or any models of the ZFR or ZFR Pro Routers for wireless field bus applications.
The FC bus port is connected internally to the FC bus terminal block. See Table 5 for more information. The FC bus
Port pin assignment is shown in Figure 6.
Note: When an FEC is configured for N2 network communication, the FC bus port is not used.
Figure 6: Pin Number Assignments for Sensor, SA Bus, and FC Bus Ports on Controllers
Sensor Port
The Sensor (SA Bus) port on the bottom of the controller (Figure 3) is an RJ-12, 6-position modular jack that provides
a connection for the Wireless Commissioning Converter, the VAV box Balancing Tool, specified network sensors,
or other SA Bus devices with RJ-12 plugs.
When the FEC is configured for N2 communication, the SA Bus port must be used to download and commission
the controller.
A DIS1710 Local Controller Display also can be connected to the SA Bus port (but only on FEC models without
integral display and pushbuttons).
The Sensor port is connected internally to the SA bus terminal block. See Table 5 for more information. The Sensor
Port pin assignment is shown in Figure 6.
Supply Power Terminal Block
The 24 VAC supply power terminal block is a gray, removable, 3-terminal plug that fits into a board-mounted jack
on the top right of the controller.
Wire the 24 VAC supply power wires from the transformer to the HOT and COM terminals on the terminal plug as
shown in Figure 7. The middle terminal on the supply power terminal block is not used. See Table 5 for more
information about the Supply Terminal Block.
8FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Figure 7: 24 VAC Supply Power Terminal Block Wiring
Note: The supply power wire colors may be different on transformers from other manufacturers. Refer to the
transformer manufacturer’s instructions and the project installation drawings for wiring details.
Important: Connect 24 VAC supply power to the controller and all other network devices so that transformer
phasing is uniform across the network devices. Powering network devices with uniform 24 VAC supply
power phasing reduces noise, interference, and ground loop problems. The controller does not require
an earth ground connection.
Wireless Field Bus Applications
When configured for BACnet MS/TP communication, the controller can also be installed in a ZFR/ZFR Pro Wireless
Field Bus System.
To configure a controller for use with a Wireless Field Bus system:
1. Wire the input/output terminals and SA bus.
Note: In wireless network applications, do not connect any wires to the FC Bus terminal block. (Connect the
SA/FC terminal block on an Input/Output Module (IOM) to an SA bus only.)
2. Connect the ZFR/ZFR Pro Wireless Field Bus Router to the FC bus port (RJ-12 modular jack) on the front of the
controller.
3. Ensure that the controller's device address DIP switches are set to the correct device address. See Setting the
Device Addresses.
4. Set DIP switch 128 to ON, which enables wireless operation on the controller.
For more information on the ZFR Pro Wireless Field Bus system, refer to the WNC1800/ZFR182x Pro Series
Wireless Field Bus System Product Bulletin (LIT-12012320).
For more information on the ZFR Wireless Field Bus system, refer to the ZFR1800 Series Wireless Field Bus
System Product Bulletin (LIT-12011336).
Termination Diagrams
A set of Johnson Controls® termination diagrams provides details for wiring inputs and outputs to the controllers.
See the figures in this section for the applicable termination diagrams.
9FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Table 2: Termination Details
Type of Field Device
Input/Output
UITemperature Sensor
UIVoltage Input - External
Source
UIVoltage Input - Internal
Source
Termination DiagramsType of
(Self-Powered)
Source (Isolated)
Source (2-wire)
UIVoltage Input
UICurrent Input - External
UICurrent Input - Internal
10FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Table 2: Termination Details
Type of Field Device
Input/Output
UICurrent Input - Internal
Source (3 wire)
UICurrent Input - External
Source (in Loop)
UIFeedback from EPP-1000
Termination DiagramsType of
Actuator (External Source)
Actuator (Internal Source)
UI or BIDry Contact (Binary Input)
CO or AO0–10 VDC Output to
Note: Add jumper from 24 VAC Com to only one CO Com (on FEC16xx) or only
one AO Com or CO com (on FEC26xx) per transformer.
CO or AO0–10 VDC Output to
11FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Table 2: Termination Details
Type of Field Device
Input/Output
CO or AO24 VAC Triac Output
(Switch Low, External
Source)
CO or AOIncremental Control to
Actuator (Switch Low,
Externally Sourced)
CO or AO24 VAC Binary Output
(Switch High, Externally
Sourced)
Termination DiagramsType of
Actuator (Switch High,
Externally Sourced)
(Switch Low, Externally
Sourced)
(Switch High, Externally
Sourced)
CO or AOIncremental Control to
BO24 VAC Binary Output
BO24 VAC Binary Output
12FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Table 2: Termination Details
Type of Field Device
Input/Output
BOIncremental Control to
Actuator (Switch Low,
Externally Sourced)
BOIncremental Control to
Actuator (Switch High,
Externally Sourced)
Termination DiagramsType of
Jack (Fixed Address = 199)
SA BusNetwork Stat with Phone
13FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Table 2: Termination Details
Type of Field Device
Input/Output
SA BusNetwork Stat with
Terminals Addressable
SA BusNetwork Stat with
Terminals (Fixed Address
= 199)
Termination DiagramsType of
Terminal Wiring Guidelines, Functions, Ratings, and Requirements
Input and Output Wiring Guidelines
Table 3 provides information and guidelines about the functions, ratings, and requirements for the controller input
and output terminals; and references guidelines for determining proper wire sizes and cable lengths.
In addition to the wiring guidelines in Table 3, observe these guidelines when wiring controller inputs and outputs:
• Run all low-voltage wiring and cables separate from high-voltage wiring.
• All input and output cables, regardless of wire size or number of wires, should consist of stranded, insulated,
and twisted copper wires.
• Shielded cable is not required for input or output cables.
• Shielded cable is recommended for input and output cables that are exposed to high electromagnetic or radio
frequency noise.
• Inputs/outputs with cables less than 30 m (100 ft) typically do not require an offset in the software setup. Cable
runs over 30 m (100 ft) may require an offset in the input/output software setup.
14FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Table 3: FEC16 Terminal Blocks, Functions, Ratings, Requirements, and Cables
Terminal Block
Label
(Inputs)
BINARY
(Inputs)
Label
+15 VUNIVERSAL
INn
ICOMn
INn
ICOMn
Function, Ratings, RequirementsTerminal
15 VDC Power Source for active (3-wire) input devices
connected to the Universal INn terminals.
Provides 100 mA total current
Analog Input - Voltage Mode (0–10 VDC)
10 VDC maximum input voltage
Internal 75k ohm Pull-down
Analog Input - Current Mode (4–20 mA)
Internal 100 ohm load impedance
Note: Current loop jumpers are fail-safe to maintain a
closed 4 to 20 mA current loop, even when the power to
the controller is interrupted or off. See Universal Input
Current Loop Jumpers.
Analog Input - Resistive Mode (0–600k ohm)
Internal 12 V, 15k ohm pull up
Qualified Sensors: 0-2k ohm potentiometer, RTD (1k Nickel
[Johnson Controls®sensor], 1k Platinum, and A99B Silicon
Temperature Sensor) Negative Temperature Coefficient
(NTC) Sensor (10k Type L, 10k JCI Type II, 2.252k Type
II)
Binary Input - Dry Contact Maintained Mode
1 second minimum pulse width
Internal 12 V. 15k ohm pull up
Universal Input Common for all Universal Input terminals
Note: All Universal ICOMn terminals share a common,
which is isolated from all other commons.
Binary Input - Dry Contact Maintained Mode
0.01 second minimum pulse width
Internal 18 V, 3k ohm pull up
Binary Input - Pulse Counter/Accumulator Mode
0.01 second minimum pulse width
(50 Hz at 50% duty cycle)
Internal 18 V, 3k ohm pull up
Binary Input Common for all Binary Input (IN) terminals
Note: All Binary ICOMn terminals share a common, which
is isolated from all other commons, except the Configurable
Output (CO) common (OCOMn) when the CO is defined
as an Analog Output.
Determine Wire Size and
Maximum Cable Length
Same as (Universal) INn
Note: Use 3-wire cable for
devices that source power from
the +15V terminal.
See Guideline A in Table 4.
See Guideline B in Table 4.
See Guideline A in Table 4.
See Guideline A in Table 4.
Same as (Universal) INn
See Guideline A in Table 4.
15FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Table 3: FEC16 Terminal Blocks, Functions, Ratings, Requirements, and Cables
Terminal Block
Label
BINARY
(Output)
Power Selection
Jumper positioned to
External (EXT) power.
BINARY
(Output)
Power Selection
Jumper positioned to
Internal (INT) power.
Label
OUTn
OCOMn
OUTn
OCOMn
Function, Ratings, RequirementsTerminal
Binary Output - 24 VAC Triac (External Power Source)
Connects OUTn to OCOMn when activated.
External Power Source Requirements:
30 VAC maximum output voltage
0.5 A maximum output current
1.3 A at 25% duty cycle
40 mA minimum load current
Binary Output Common (for OUTn terminal)
Note: Each Binary Output Common terminal (OCOMn) is
isolated from all other commons, including other Binary
Output Common terminals.
Binary Output - 24 VAC Triac (Internal Power Source)
Model FEC1611-0: Sources internal 24 VAC power (24~
COM).
Model FEC1611-1: Sources internal 24 VAC power (24~
HOT).
Binary Output - 24 VAC Triac (Internal Power Source)
Model FEC1611-0: Connects OCOMn to 24~ HOT when
activated.
Model FEC1611-1: Connects OCOMn to 24~ COM when
activated.
Internal Power Source:
30 VAC maximum output voltage
0.5 A maximum output current
1.3 A at 25% duty cycle
40 mA minimum load current
Determine Wire Size and
Maximum Cable Length
See Guideline C in Table 4.
See Guideline C in Table 4.
16FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Table 3: FEC16 Terminal Blocks, Functions, Ratings, Requirements, and Cables
Terminal Block
Label
CONFIGURABLE
(Outputs)
Label
OUTn
OCOMn
Function, Ratings, RequirementsTerminal
Analog Output - Voltage Mode (0–10 VDC)
10 VDC maximum output voltage
10 mA maximum output current
Required an external load of 1,000 ohm or more.
Binary Output - 24 VAC Triac (External Power Source
only)
Connects OUTn to OCOMn when activated.
External Power Source Requirements:
30 VAC maximum output voltage
0.5 A maximum output current
1.3 A at 25% duty cycle
40 mA minimum load current
Analog Output Signal Common All Configurable Outputs
(COs) defined as Analog Outputs (AOs) share a common,
which is isolated from all other commons except the Binary
Input common.
Binary Output Signal Common All Configurable Outputs
(COs) defined as Binary Outputs are isolated from all other
commons, including other CO commons.
Determine Wire Size and
Maximum Cable Length
See Guideline A in Table 4.
See Guideline C in Table 4.
Same as (Configurable) OUTn.
Cable and Wire Length Guidelines
Table 4 defines cable length guidelines for the various wire sizes that may be used for wiring low-voltage (<30 V)
input and outputs.
Table 4: Cable Length Guidelines for Recommended Wire Sizes for Low-Voltage (<30 V) Inputs and Outputs
Wire Size/Gauge and TypeGuideline
Length and Type
1.0 mm (18 AWG) stranded copperA
C
See Figure 8 to select wire size/gauge.
Use stranded copper wire
457 m (1,500 ft) twisted
wire
297 m (975 ft) twisted wire0.8 mm (20 AWG) stranded copper
183 m (600 ft) twisted wire0.6 mm (22 AWG) stranded copper
107 m (350 ft) twisted wire0.5 mm (24 AWG) stranded copper
229 m (750 ft) twisted wire1.0 mm (18 AWG) stranded copperB
137 m (450 ft) twisted wire0.8 mm (20 AWG) stranded copper
91 m (300 ft) twisted wire0.6 mm (22 AWG) stranded copper
61 m (200 ft) twisted wire0.5 mm (24 AWG) stranded copper
See Figure 8 to determine
cable length. Use twisted
wire cable.
AssumptionsMaximum Cable
100 mV maximum voltage drop
Depending on cable and the connected input
or output device, you may have to define an
offset in the setup software for the input or
output point.
100 mV maximum voltage drop
Depending on cable and the connected input
or output device, you may have to define an
offset in the setup software for the input or
output point.
N/A
17FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Maximum Cable Length versus Load Current
Use Figure 8 to estimate the maximum cable length relative to the wire size and the load current (in mA) when wiring
inputs and outputs.
Note: Figure 8 applies to low-voltage (<30 V) inputs and outputs only.
Figure 8: Maximum Wire Length for Low-Voltage (<30 V) Inputs and Outputs by Current and Wire Size
SA/FC Bus and Supply Power Wiring Guidelines
Table 5 provides information about the functions, ratings, and requirements for the communication bus and supply
power terminals; and guidelines for wire sizes, cable types, and cable lengths when wiring the controller's
communication buses and supply power.
In addition to the guidelines in Table 5, observe these guidelines when wiring an SA or FC bus and the 24 VAC
supply power:
• Run all low-voltage wiring and cables separate from high-voltage wiring.
• All SA and FC bus cables, regardless of wire size, should be twisted, insulated, stranded copper wire.
• Shielded cable is strongly recommended for all SA and FC bus cables.
•
Refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034) for detailed information about wire
size and cable length requirements for the SA and FC buses.
18FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Table 5: Communications Bus and Supply Power Terminal Blocks, Functions, Ratings, Requirements, and
Cables
Terminal
Block/Port
Labels
Recommended Cable TypeFunction, Electrical Ratings/RequirementsTerminal
Label
FC BUS
FC BUS
(Port)
SA BUS
Sensor
1
-
or
SHD
1
1
1
FC Bus
-
SA PWR
Sensor
HOT24~
COM
FC Bus Communications+
Signal Reference (Common) for Bus communicationsCOM
Isolated terminal (optional shield drain connection)SHLD
RJ-12 6-Position Modular Connector provides:
FC Bus Communications
FC Bus Signal Reference and 15 VDC Common
15 VDC, 180 mA, Power for Wireless Commissioning
Converter or ZFR or ZFR Pro Wireless Router
SA Bus Communications+
SA Bus Signal Reference and 15 VDC CommonCOM
15 VDC Supply Power for Devices on the SA Bus
(Maximum total current draw for SA Bus is 240 mA.)
RJ-12 6-Position Modular Connector provides:
SA Bus Communications
SA Bus Signal Reference and 15 VDC Common
15 VDC Power for devices on the SA bus and Wireless
Commissioning Converter
24 VAC Power Supply - Hot
Supplies 20–30 VAC (Nominal 24 VAC)
24 VAC Power Supply Common (Isolated from all other
Common terminals on controller)
35 VA
0.6 mm (22 AWG) stranded, 3-wire
twisted, shielded cable
recommended
Wireless Commissioning Converter
retractable cable or 24 AWG 3-pair
CAT 3 Cable <30.5 m (100 ft)
0.6 mm (22 AWG) stranded, 4-wire
(2 twisted-pairs), shielded cable
recommended.
Note: The + and - wire are one
twisted pair, and the COM and SA
PWR are the second twisted pair of
wires.
24 AWG 3-pair CAT3 cable <30.5
m (100 ft)
0.8 mm to 1.0 mm
(18 AWG) 2-wire
1 The SA Bus and FC Bus wiring recommendations in this table are for MS/TP bus communications at 38.4k baud. For more
information, refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034). For more information about N2 bus
communications, refer to the N2 Communications Bus Technical Bulletin (LIT-636018).
Setup and Adjustments
Setting the Device Addresses
Metasys field controllers are master devices on MS/TP (SA or FC) buses. Before operating field controllers on a
bus, you must set a valid and unique device address for each controller on the bus. You set a controller's device
address by setting the positions of the switches on the DIP switch block at the top of the controller (Figure 3). Consult
the appropriate Communications Technical Bulletin to find valid addresses for these controllers.
19FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
The DIP switch block has eight switches numbered 128, 64, 32, 16, 8, 4, 2, and 1 (Figure 9). Switches 64 through
1 are device address switches. Switch 128 is a mode switch that enables a field controller to operate on a ZFR/ZFR
Pro Series Wireless Field Bus. Switch 128 must be set to Off for all hard-wired SA and FC bus applications. Set
switch 128 to ON for wireless FC bus applications only. Non-wireless devices may use addresses greater than 127
if they are using the N2 protocol.
Figure 9: Device Address DIP Switch Block Set to Address 21
Note: Metasys FEC controllers ship with switch 128 ON and the remaining address switches off rendering the
controllers wired slave devices, which do not operate on MS/TP buses, but will not interfere with bus operation.
Set a valid and unique device address on the controller before applying power to the controller on the bus.
To set the device addresses on Metasys field controllers:
1. Set all of the switches on the address DIP switch block (128 through 1) to off.
2. Set one or more of the seven address switches (64 though 1) to ON, so that the sum of the switch numbers set
to ON equals the intended device address. See Table 6 for valid device addresses.
Set the highest number switch that is less than or equal to the intended device address to ON. Then continue
setting lower numbered switches until the total equals the intended address. For example, if the intended device
address is 21, set switch 16 to ON first, then set switch 4 ON, followed by switch 1 (16+4+1= 21). See Figure 9.
3. Set switch 128 to ON only for controllers on a ZFR/ZFR Pro Series Wireless Field Bus application. For all
hard-wired SA and FC bus applications, ensure that switch 128 is set to Off.
Note: Do not connect a controller with switch 128 set to ON to an active (hard-wired) SA or FC bus. When a
controller with switch 128 set to ON and a device address from 4 to 127 is connected to a wired field bus,
the entire field bus is rendered inoperable until the controller is disconnected or switch 128 is set to Off.
Refer to the WNC1800/ZFR182x Pro Series Wireless Remote Field Bus System Technical Bulletin (LIT-12012356)
or the ZFR1800 Series Wireless Field Bus System Technical Bulletin (LIT-12011295) for more information on
device addresses in wireless applications.
4. Set a unique and sequential device address for each of the controllers connected on the SA or FC bus starting
with device address 4.
To ensure the best bus performance, set sequential device addresses with no gaps in the device address range
(4, 5, 6, 7, 8, 9, and so on). The controllers do not need to be physically connected on the bus in their numerical
device address order.
5. Write each field controller's device address on the white label below the DIP switch block on the controller's
cover.
Table 6 describes the FC bus and SA bus devices addresses for Johnson Controls® MS/TP communications
bus applications.
Refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034) for more information on controller
device addresses and how to set them on MS/TP buses.
Refer to the Modernization Guide for Legacy N2 Controllers (LIT-12012005) for more information on controller
device addresses and how to set them on N2 buses.
20FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Table 6: SA/FC Bus Device Address Descriptions for MS/TP Controllers
Use on DescriptionDevice Address
Reserved for FC Bus Supervisory Controller (not for use on field controllers).0
(Switch 128 Off)
Reserved for peripheral devices (not for use on field controllers).1 to 3
(Switch 128 Off)
Used for MS/TP master devices (field controllers) that are hardwired to an SA Bus or FC Bus.4 to 127
(Switch 128 Off)
0 to 3
(Switch 128 ON)
4 to 127
(Switch 128 ON)
Reserved addresses for wired slave devices (not for use on field controllers).
Note: Metasys field controllers ship with switch 128 ON and the remaining address switches off
rendering the controllers wired slave devices, which do not operate on MS/TP buses.
Used for MS/TP master devices (field controllers) that are used in a ZFR or a ZFR Pro Wireless
Field Bus System.
Note: Do not connect a controller with switch 128 ON to an active (hard-wired) SA or FC bus.
When a controller with switch 128 ON and a device address from 4 to 127 is connected to a wired
field bus, the entire field bus is rendered inoperable until the controller is disconnected or switch
128 is set to Off.
Setting the N2 Controller Address to be Greater than 127
N2-configured controllers support the full range of possible N2 device addresses provided by the N2 protocol standard
(1–255). However, these controllers require special configuration for addresses above 127.
Use the following instructions for controllers greater than 127.
Note: Before you perform this procedure, make sure that your controller has been converted from BACnet to N2
protocol first. Refer to the Modernization Guide for Legacy N2 Controllers (LIT-12012005) for more information.
Note: This special configuration is required because controller addresses above 127 were originally intended for
use with the Wireless Field Bus system.
1. Disconnect the 24 VAC supply from the controller.
2. Remove the FC Bus connector from the controller.
3. Set the address switch set to the desired N2 address.
4. Set the address switch segment labeled 128 to OFF.
5. Reconnect the 24 VAC supply to the controller.
6. Using an SA bus connection, download the firmware and controller application file. The download process asks
to confirm switching the communication protocol to N2.
7. Click OK.
8. After the download is finished, disconnect the 24 VAC supply to the controller.
9. Set the address switch segment labeled 128 to ON.
10. Reattach the FC Bus connector to the controller.
11. Reconnect the 24 VAC supply to the controller.
21FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Removing the Controller Cover
Important: Electrostatic discharge can damage controller components. Use proper electrostatic discharge
precautions during installation, setup, and servicing to avoid damaging the controller.
Important: Disconnect all power sources to the controller before removing the cover and changing the position of
any jumper or the EOL switch on the controller. Failure to disconnect power before changing a jumper
or EOL switch position can result in damage to the controller and void any warranties.
The controller cover is held in place by four plastic latches that extend from the base and snap into slots on the
inside of the housing cover.
To remove the controller cover:
1. Place your fingernails under the two cover lift tabs (Figure 3) on the sides of the housing cover and gently pry
the top of the cover away from the base to release the cover from the two upper latches.
2. Pivot the top of the cover further to release it from the lower two latches.
3. Replace the cover by placing it squarely over the base, and then gently and evenly push the cover on to the
latches until they snap into the latched position.
Figure 10: FEC16 with Cover Removed Showing EOL Switch and Jumper Positions
Setting the End-of-Line (EOL) Switch
Each controller has an EOL switch, which, when set to ON, sets the controller as a terminating device on the bus.
See Figure 10 for the EOL switch location. The default EOL switch position is Off.
Figure 11: End-of-Line Switch Positions
To set the EOL switch on a controller:
1. Determine the physical location of the controller on the FC bus.
2. Determine if the controller must be set as a terminating device on the bus.
Note: Refer to the MS/TP Communications Bus Technical Bulletin (LIT-12011034) for detailed information about
EOL termination rules and EOL switch settings on FC buses.
Refer to the N2 Communications Bus Technical Bulletin (LIT-636018) for detailed information about EOL
termination rules and EOL switch settings on N2 buses.
22FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
3. If the controller is a terminating device on the bus, set the EOL switch to ON. If the controller is not a terminating
device on the bus, set the EOL switch to Off.
When a field controller is connected to power with its EOL switch set to ON, the amber EOL LED on the controller
cover is lit.
Setting the Input and Output Jumpers
Binary Output (BO) Source Power Selection Jumpers
Risk of Electric Shock: Disconnect supply power to the controller before attempting to adjust the Binary Output
Source Power Selection Jumpers. Failure to disconnect the supply power may result in electric shock.
Mise En Garde: Risque de décharge électrique: Débrancher l'alimentation de l'controller avant tout réglage du
Binary Output Source Power Selection Jumpers. Le non-respect de cette précaution risque de provoquer une
décharge électrique.
Important: Do not connect an external power source to a BO when the BO power source jumper is in the internal
power (INT) position. Connecting external power to a BO that sources internal power can damage the
controller and void any warranties.
The BO source power selection jumpers determine whether a BO provides internal power (sourced from the controller)
to the output load (INT position) or requires an external power source (EXT position) for the output load. Figure 12
shows an example of a controller BOs and the associated power selection jumpers to the right of the BOs terminal
block.
Figure 12: Example Binary Outputs and the Associated Source Power Jumper Positions
Universal Input Current Loop Jumpers
The Universal Input (UI) current loop fail-safe jumpers are on the circuit board under the controller cover near the
UI terminals (Figure 10). When a UI is defined (in the system software) as a 4–20 mA Analog Input and the UI’s
current loop jumper is in the Disabled (default) position (Figure 13), the 4–20 mA current loop circuit opens whenever
power to the controller is interrupted or off.
23FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Figure 13: Current Loop Jumper Positions
Setting the current loop jumper to the Enabled position (Figure 13) connects an internal 100 ohm resistor across
the UI terminals, which maintains the 4–20 mA current loop circuit even when power to the controller is interrupted
or off.
Important: Current Loop jumpers must be in the Disabled (default) position for all UIs that are not set up to operate
as 4–20 mA analog inputs.
Table 7 identifies the current loop jumpers associated with each UI on the FEC16 controller.
Table 7: FEC16 UI Inputs and Jumper Labels
Jumper Label on Circuit BoardUniversal Input Label
J74IN1
J73IN2
Setting Up an Integral or Local Display
FEC1621 models have an integral LCD and push-button user interface that allows you to set up and monitor the
FEC, the FEC I/O points, and the modules and I/O points connected on the SA bus. FEC1611 models do not have
an integral display, but can be connected to a DIS1710 Local Controller Display. For detailed information on setting
up and operating either an integral user interface or a remotely connected DIS1710 display, refer to the DIS1710
Local Controller Display Technical Bulletin (LIT-12011270).
Commissioning Controllers
You commission field controllers with the Controller Configuration Tool (CCT) software, either via a Bluetooth®
Wireless Commissioning Converter, a USB wireless dongle, or in BACnet Router mode when connected to a Network
Automation Engine (NAE) or Network Control Engine (NCE). Refer to the Controller Tool Help (LIT-12011147) for
detailed information on commissioning controllers.
Troubleshooting Controllers
Observe the Status LEDs on the front of the controller and see Table 8 to troubleshoot the controller. To troubleshoot
an integral or local controller display, refer to the DIS1710 Local Controller Display Technical Bulletin (LIT-12011270).
24FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Table 8: Status LEDs and Descriptions of LED States
LED ColorLED Label
Description of LED StatesNormal LED
State
On SteadyGreenPOWER
Off SteadyRedFAULT
Blink - 2 HzGreenSA BUS
Blink - 2 HzGreenFC BUS
AmberEOL
Off (Except on
terminating
devices)
Off Steady = No Supply Power or the controller’s polyswitch/resettable fuse
is open. Check Output wiring for short circuits and cycle power to controller.
On Steady = Power Connected
Off Steady = No Faults
On Steady = Device Fault; no application loaded; Main Code download
required, if controller is in Boot mode
Blink - 2 Hz = Download or Startup in progress, not ready for normal operation
Blink - 2 Hz = Data Transmission (normal communication)
Off Steady = No Data Transmission (N/A - auto baud not supported)
On Steady = Communication lost, waiting to join communication ring
Blink - 2 Hz = Data Transmission (normal communication)
Off Steady = No Data Transmission (auto baud in progress)
On Steady = Communication lost, waiting to join communication ring
On Steady = EOL switch in ON position
Off Steady = EOL switch in Off position
Repair Information
If a controller fails to operate within its specifications, replace the controller. For a replacement controller, contact
your Johnson Controls representative.
25FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Accessories
See Table 9 for controller accessories ordering information.
Table 9: Accessories Ordering Information
DescriptionProduct Code Number
Local Controller Display (for use with MS-FEC2611 model only)MS-DIS1710-0
Transformer, 120 VAC Primary to 24 VAC secondary, 20 VA, Wall PlugTP-2420
Y65T31-0
WNC1800/ZRF182x Pro Wireless Field
Bus System
ZFR1800 Series Wireless Field Bus
System
NS Series Network Sensors
WRZ Series Wireless Room Sensors
Transformer, 120/208/240 VAC Primary to 24 VAC Secondary, 40 VA, Foot Mount,
8 in. Primary Leads and Secondary Screw Terminals, Class 2
Note: Additional Y6x-x Series transformers are also available. Refer to the Series
Y63, Y64, Y65, Y66, and Y69 Transformers Product Bulletin (LIT-125755) for more
information.
Power transformer (Class 2, 24 VAC, 50 VA maximum output), no enclosureAS-XFR050-0
Replacement SA Bus Terminal Blocks, 4-Position, Brown, Bulk Pack of 10AP-TBK4SA-0
Replacement FC Bus Terminal Blocks, 4-Position, Blue, Bulk Pack of 10AP-TBK4FC-0
Replacement Power Terminal Blocks, 3-Position, Gray, Bulk Pack of 10AP-TBK3PW-0
This system is used for installations that support BACnet/IP but can also coexist
with the ZFR1800 Series when installed under the same supervisor (i.e., network
engine). Refer to the WNC1800/ZFR182x Pro Series Wireless Field Bus System
Product Bulletin (LIT-12012320) for a list of available products.
This system is used for installations that only support BACnet MS/TP. Refer to the
ZFR1800 Series Wireless Field Bus System Product Bulletin (LIT-12011336) for a
list of available products.
Refer to the NS Series Network Sensors Product Bulletin (LIT-12011574) for specific
sensor model descriptions.
Refer to the WRZ Series Wireless Room Sensors Product Bulletin (LIT-12000653)
for specific sensor model descriptions.
Technical Specifications
Table 10: FEC16 Technical Specifications
Product Code Numbers
Supply Voltage
Power Consumption
MS-FEC1611-1: 10-Point FEC
MS-FEC1611-1ET: FEC1611 Extended Temperature controller for rooftop
applications. Supports operational temperature range of -40 °C to 70 °C (-40 °F to
158 °F).
MS-FEC1621-1: 10-Point FEC with integral display and pushbutton user interface.
24 VAC (nominal, 20 VAC minimum/30 VAC maximum), 50/60 Hz, power supply
Class 2 (North America), Safety Extra-Low Voltage (SELV) (Europe)
14 VA maximum for FEC1611 only
20 VA maximum for FEC1621 (with integral display) only
Note: VA rating does not include any power supplied to the peripheral devices
connected to Binary Outputs (BOs) or Configurable Outputs (COs), which can
consume up to 12 VA for each BO or CO; for a possible total consumption of an
additional 84 VA (maximum).
26FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Table 10: FEC16 Technical Specifications
Ambient Conditions
Controller Addressing for BACnet
MS/TP
Communications Bus
Input and Output Capabilities
Analog Input/Analog Output Resolution
and Accuracy
Terminations
Mounting
Housing
Dimensions(Height x Width x Depth)
Operating: 0 to 50°C (32 to 122°F); 10 to 90% RH noncondensing
Storage: -40 to 80°C (-40 to 176°F); 5 to 95% RH noncondensing
FEC16 Extended Temperature Field Equipment Controller
Operating: -40 to 70°C (-40 to 158°F); 10 to 90% RH noncondensing
Storage: -40 to 80°C (-40 to 176°F); 5 to 95% RH noncondensing
DIP switch set; valid controller device addresses 4–127 (Device addresses 0–3 and
128–255 are reserved and not valid controller addresses.)
DIP switch set; valid control device addresses 1-255Controller Addressing for N2
RS-485: selectable BACnet MS/TP or N2
3-wire FC bus between the supervisory controller and other controllers
4-wire SA bus between controller, network sensors and other sensor/actuator devices,
includes a lead to source 15 VDC supply power (from controller) to bus devices.
N2 Open Protocol:
N2/FC Bus: 1.0 mm (18 AWG) standard 3-wire, twisted, shielded cable recommended
between the supervisory controller and field controllers
H8SX/166xR Renesas® 32-bit microcontrollerProcessor
640 KB flash memory and 128 KB RAMMemory
2 - Universal Inputs: Defined as 0-10 VDC, 4-20 mA, 0-600k ohm, or Binary Dry
Contact
2 - Binary Input: Defined as Dry Contact Maintained or Pulse Counter/Accumulator
Mode
3 - Binary Outputs: Defined as 24 VAC Triac (selectable internal or external source
power)
4 - Configurable Outputs: Defined as 0-10 VDC or 24 VAC/DC Field-Effect
Transistor (FET) BO
Input: 16-bit resolution
Output: 16-bit resolution, +/- 200 mV accuracy in 0-10 VDC applications
Input/Output: Fixed Screw Terminal Blocks
SA/FC Bus and Supply Power: 4-Wire and 3-Wire Pluggable Screw Terminal
Blocks
SA/FC Bus Port: RJ-12 6-Pin Modular Jacks
Horizontal on single 35 mm DIN rail mount (preferred), or screw mount on flat surface
with three integral mounting clips on controller
Enclosure material: ABS and polycarbonate UL94 5VB; Self-extinguishing, Plenum
Rated
Protection Class: IP20 (IEC529)
150 x 164 x 53 mm (5-7/8 x 6-1/2 x 2-1/8 in.) including terminals and mounting clips
Note: Mounting space requires an additional 50 mm (2 in.) space on top, bottom
and front face of controller for easy cover removal, ventilation and wire terminations.
0.4 kg (0.9 lb)Weight
27FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
Table 10: FEC16 Technical Specifications
Compliance
United States: UL Listed, File E107041, CCN PAZX, UL 916, Energy Management
Equipment
FCC Compliant to CFR47, Part 15, Subpart B, Class A
Canada: UL Listed, File E107041, CCN PAZX7 CAN/CSA C22.2 No.205, Signal
Equipment
Industry Canada Compliant, ICES-003
Europe: Johnson Controls declares that this product is in compliance with the
essential requirements and other relevant provisions of the EMC Directive.
Australia and New Zealand: RCM Mark, Australia/NZ Emissions Compliant
BACnet International: BACnet Testing Laboratories (BTL) Protocol Revision 4
Listed BACnet Application Specific Controller (B-ASC)
The performance specifications are nominal and conform to acceptable industry standard. For application at conditions
beyond these specifications, consult the local Johnson Controls® office. Johnson Controls shall not be liable for
damages resulting from misapplication or misuse of its products.
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Building Technologies & Solutions
Johnson Controls® is a registered trademark of Johnson Controls.
All other marks herein are the marks of their respective owners.© 2018 Johnson Controls
www.johnsoncontrols.comPublished in U.S.A.
28FEC1611 and FEC1621 Field Equipment Controller Installation Instructions
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