Johnson Controls Facility Explorer FX20, Facility Explorer FX60 Installation Instructions Manual
Installation Instructions
Issue Date April 9, 2014
FX20/FX60 Supervisory Controllers
Installation Instructions
Application
The FX20 and FX60 are Web-based supervisory class
controllers in the Facility Explorer product family. The
FX20/FX60 manages networks of field controllers
using open communication protocols, such as N2,
L
ONWORKS®, and BACnet® protocols.
Figure 1: FX60 Supervisory Controller
North American Emissions Compliance
United States
This equipment has been tested and found to comply
with the limits for a Class A digital device pursuant to
Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful
interference when this equipment is operated in a
commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the
instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in
a residential area is likely to cause harmful
interference, in which case the user will be required to
correct the interference at his/her own expense.
Canada
This Class (A) digital apparatus meets all the
requirements of the Canadian Interference-Causing
Equipment Regulations.
Installation
Parts Included
Unpack the FX20/FX60 and accessories
(power module, option cards), if ordered. Inspect the
contents of the packages for damaged or missing
components. If damaged, notify the appropriate carrier
and return any damaged components for repair or
replacement.
Included in this package are the following items:
FX Supervisory Series controller
Hardware bag contai ning a grounding wire with
quick disconnect 0.187 in. (4.75 mm) female
connector.
Power modul e (if ordered). The power module
may be one of the following:
LP-FXPM24-0
(24 VAC, DIN rail mountable)
LP-FXPM263-0
(90-263 VAC, DIN rail mountable)
LP-FXPMUS-0
(90-240 VAC, with U.S. wall adapter)
LP-FXPMEU-0
(90-240 VAC, with European wall adapter)
LP-FXPMUK-0
(90-240 VAC, with U.K. wall adapter)
Communication cards (if ordered)
LP-FXLONFTT-1
LP-FXRS232-0
LP-FXRS485-0
LP-FXMDM-0
LP-FXWTC-0
Expansion Input/Output (NDIO) Modules
(if ordered)
Cet appareil numérique de la Classe (A) respecte
toutes les exigences du Règlement sur le matériel
brouilleur du Canada.
LP-FXNDIO16-0
LP-FXNDIO34-0
LP-FXRIO16-0
© 2014 Johnson Controls, Inc.
Part No. 24-10174-77, Rev. D www.johnsoncontrols.com
1
Materials and Special Tools Needed
You may require the following materials and tools for
installation:
DIN Rail: type NS35/7.5 (35 x 7.5 mm) and DI N
rail end clips. Length of DIN rail depends on the
number of optional DIN rail mounted options.
If using a 24 VAC power module: UL Listed,
Class 2, 24 VAC transformer, rated at minimum of
8.5 VA to 20 VA, dedicated to powering the
FX20/FX60 and its accessories (cannot power
additional equipment).
Suitable screws and screwdriver for mounting DIN
rail or, if DIN rail is not used, for mounting bases of
FX20/FX60 and any optional accessories.
#2 Phillips screwdriver: used to install and remove
optional communication modules.
small flat-bla de screwdriver: used for mounting
and removing the FX20/FX60 from the DIN rail
and for making wiring connections to the RS-485,
ONWORKS, and Input/Output (I/O) connectors.
L
Safety Precautions
The following information relates to the installation and
startup of the FX20/FX60.
!
WARNING: Risk of Electric Shock.
Disconnect power supply before making electrical
connections. Contact with components carrying
hazardous voltage can cause electric shock and
may result in severe personal injury or death.
AVERTISSEMENT: Risque de décharge
électrique. Débrancher l'alimentation avant de
réaliser tout branchement électrique. Tout contact
avec des composants conducteurs de tensions
dangereuses risque d'entraîner une décharge
électrique et de provoquer des blessures graves,
voire mortelles.
IMPORTANT: Use copper conductors only. Make
all wiring connections in accordance with local,
national, and regional regulations. Do not exceed the
FX20/FX60 electrical ratings.
IMPORTANT: Do not install or use the FX20/FX60
in or near environments where corrosive substances
or vapor could be present. Exposure of the
FX20/FX60 to corrosive environments may damage
the device’s internal components, and will void the
warranty.
IMPORTANT: Use this FX20/FX60 only as an
operating control. Where failure or malfunction of the
FX20/FX60 could lead to personal injury or property
damage to the controlled equipment or other
property, additional precautions must be designed in
the control system. Incorporate and maintain other
devices, such as supervisory or alarm systems or
safety or limit controls, intended to warn of or protect
against failure or malfunction of the FX20/FX60.
2 FX20/60 Supervisory Controllers Installation Instructions
Static Discharge Precautions
Static charges produce voltages high enough to
damage electronic components. The microprocessors
and associated circuitry within a FX20/FX60 are
sensitive to static discharge.
IMPORTANT: Work in a static-free area. Discharge
any static electricity you may have accumulated.
Discharge static electricity by touching a known,
securely grounded object. Do not handle the Printed
Circuit Board (PCB) without proper protection
against static discharge. Use a wrist strap when
handling PCBs. Secure the wrist strap clamp to
earth ground.
Accessories
The FX20/FX60 has a 20-pin, right-angle, Euro-DIN
connector that accepts accessory modules. The
connector provides power and signal lines to any
connected modules. The connector is located on the
end of the FX20/FX60 opposite the option cards.
IMPORTANT: Turn off power to the FX20/FX60
before inserting or unplugging accessory modules.
Wait for the LED activity to stop (all LEDs off).
!
CAUTION: Risk of Property Damage.
Do not apply power to the system before checking
all wiring connections. Short circuited or improperly
connected wires may result in permanent damage to
the equipment.
MISE EN GARDE: Risque dégâts matériels.
Ne pas mettre le système sous tension avant d'avoir
vérifié tous les raccords de câblage. Des fils formant
un court-circuit ou connectés de façon incorrecte
risquent d'endommager irrémédiablement
l'équipement.
Each accessory module has a DIN-mount base, and
typically provides two 20-pin connectors that allow you
to chain multiple accessories (see DIN Rail Mounting
Instructions). Table 1 lists the currently available
modules.
FX Supervisory Controller Installation Instructions 3
Table 1: Accessory Module Details
Model Description Notes
LP-FXPM24-0
LP-FXPM263-0
LP-FXNDIO16-0
LP-FXNDIO34-0
LP-FXRIO16-0
Power module for FX20/FX60
24 VAC/DC, DIN rail mountable
Power module for FX20/FX60
90-263 VAC, DIN rail mountable
16 channel input/output module for
FX20/FX60, DIN rail mountable
34 channel input/output module for
FX20/FX60, DIN rail mountable. In
addition, the NDIO34 provides power to
the attached FX20/FX60, using an
externally supplied 24 VAC transformer or
24 VDC power supply.
16 channel remote input/output Provides the following I/O points:
Install only one power module per FX20/FX60, regardless
of type.
Install only one power module per FX20/FX60, regardless
of type.
Provides the following I/O points:
8 Universal Inputs (UIs)
4 Digital Outpu ts (DOs), Single Poll Single Throw
(SPST) relay type
4 Analog Outputs (AOs) (0-10 VDC)
Up to four (maximum) NDIO16 accessory modules are
supported.
Provides the following I/O points:
16 Universal Inputs (UIs)
10 Digital Outputs (DOs), SPST relay type
8 Analog Outputs (AOs) (0-10 VDC)
One NDIO34 plus up to 2 additional NDIO16 modules are
supported. Do not power the NDIO34 if using a separate
wall plug power module.
8 Universal Inputs (UIs)
4 Form A Relay Outputs
4 1-10 VDC Analo g Outputs
Up to 4 FXRIO10 modules supported on FX20
Up to 16 FXRIO16 modules supported on FX60
4 FX20/60 Supervisory Controllers Installation Instructions
Mounting
Mount the FX20/FX60 in a location that allows
clearance for wiring, servicing, and module removal.
For mounting details, see Figure 2 through Figure 5.
Follow these recommendations and precautions
when mounting and installing the unit.
Use this controller for indoor use only. Do not
expose the unit to ambient conditions outside
the range of 0 to 50ºC (32 to 122ºF) and relative
humidity outside the range of non-condensing
5 to 95% (Pollution Degree 1).
For a controller mounted inside an enclosure,
ensure that the enclosure is designed to keep
the unit within its required operating range
(considering a 20-watt dissipation by the
controller). This is especially important if the
controller is mounted inside an enclosure with
other heat producing equipment.
Do not mount the unit:
in an area where excessive moisture,
corrosive fumes, or explosive vapors are
present
where vibration or shock is likely to occur
in a location subject to electrical noise. This
includes the proximity of large electrical
contactors, electrical machinery, welding
equipment, and spark igniters.
Physical Mounting
The following information applies to the physical
mounting of the FX20/FX60.
You do not need to rem ove the cover before
mounting.
Mount the FX20/FX60 in a ny orientation.
Mount the unit on a 35-mm wide DIN rail
(recommended). The FX20/FX60 unit base and
its accessories have molded DIN rail slots and
locking clips. Mounting these components on a
DIN rail ensures accurate alignment of
connectors between all modules.
If DIN rail mounting is impractical, use screws in
mounting tabs on the FX20/FX60 and in any
end-connected accessory (power module, NDIO
module). See Figure 2 for tab dimensions.
DIN Rail Mounting Instructions
To mount on DIN rail:
1. Securely install the DIN rail using at least 2
screws near both ends of the rail.
2. Position the FX20/FX60 on the rail, then tilt it to
hook the DIN rail tabs over one edge of the DIN
rail (see Figure 3).
3. Use a screwdriver to pry down the plastic
locking clip, and push the FX20/FX60 down and
in, which forces the locking clip to snap over the
edge of the DIN rail.
4. Mount the accessory modules (NDIO modules
and power module) onto the DIN rail in the
same manner (see Figure 5). See Table 1 for
quantities allowed.
5. Slide the accessory along the DIN rail to
connect its 20-position plug into the
FX20/FX60.
6. Repeat these instructions for all accessories,
until all are mounted on the DIN rail and firmly
connected to each other. For an example, see
Figure 4.
To keep the final assembly together, secure at both
ends with DIN rail end-clips. This also prevents the
assembly from sliding on the DIN rail. See Figure 4.
FX Supervisory Controller Installation Instructions 5
6.719 in. (170.66 mm)
0.170 in. Diame ter
( 4.3 2 mm)
FX-20/60
3.75 in. (95. 25 mm)
E l ectroni c and pri nted versions of this document may n ot show
2.5 0 i n.
(63.50 mm)
Note:
the d i m ensions to s cale. Verify all measur em ents bef or e drilling.
DIN mounting is recommended over ta b mounting.
4.0 0 i n.
(101.6 mm)
FX-20/60
Acc essory
module
side tabs
6. 719 in .
(170.66 mm)
Distan ce between center of tabs
fr o m on e u nit to anot he r un it .
TIP: If mounting accessory modules, future removal
or replacement of the FX-20/60 is simplified i f you
do not install screws in the accessory module side
tabs of the c ontroller (see above).
NDIO-16
3.2 5 i n.
(82.55 mm)
ND I O -1 6 or
LP-FXPM
3.2 5 i n.
(82.55 mm)
Figure 2: Tab Mounting Dimensions, in. (mm)
2.5 0 i n.
(63.50 mm)
NDIO-16
2.5 0 i n.
(63.50 mm)
6 FX20/60 Supervisory Controllers Installation Instructions
Figure 4: Using End Clips to Secure Modules
Figure 3: DIN Rail Mounting
Figure 5: Mounting Accessories
7 FX Supervisory Controller Installation Instructions
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