Johnson Controls CK721-A Installation And Operation Manual

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Page 1

CK721-A

Network Controller

Installation and Operation

Manual

April, 2012

24-10349-8 Revision B

Page 2

Page 3

CK721-A

Network Controller

Installation and Operation

Manual

April, 2012

24-10349-8 Revision B

www.johnsoncontrols.com

Security Solutions

(805) 522-5555

Page 4

Johnson Controls, Inc.

No part of this document may be reproduced without the prior permission of Johnson Controls, Inc.

Page 5

Acknowledgement

Cardkey P2000, BadgeMaster, and Metasys are trademarks of names are trademarks or registered trademarks of their respective owners.

If this document is translated from the original English v will be used to ensure the accuracy of translation. Johnson Controls, Inc. shall not be liable for any translation errors contained herein or for incidental or consequential damages in connection with the furnishing or use of this translated material.

Due to continuous development of our products, the informatio notice. Johnson Controls, Inc. shall not be liable for errors contained herein, or for incidental or consequential damages in connection with the furnishing or use of this material. Contents of this publication may be preliminary and/or may be changed at any time without any obligation to notify anyone of such revision or change, and shall not be regarded as a warranty.

Federal Communications Comm

This equipment, CK721-A, has been tested and found to comply with the limits for a Class B digital device, pursuant

o Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference

t in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

 Reo

 In

rient or relocate the receiving antenna.

crease the separation between the equipment and receiver.

Johnson Controls, Inc. All other company and product

ersion by Johnson Controls, Inc., all reasonable endeavors

n in this document is subject to change without

issions Notice

 Connec

 Consult the dealer or a

The user is cautioned that changes and modifications made to t could void the user’s authority to operate this equipment.

This Class B digital apparatus, CK721-A, complies with Canadian ICES-003.

Cet appareil numerique de la classe B, CK721-A

This product complies with the requirements of the EMC Directive 2004/108/EC and the Low Voltage Directiv

This equipment must not be modified for any reason and i instruction.

If this shipment (or any part thereof) is supplied as second-hand equipment, equipment for sale outside the European

omic Area or as spare parts for either a single unit or system, it is not covered by the Directives.

Econ

t the equipment into an outlet on a circuit different from that to which the receiver is connected.

n experienced radio/TV technician for help.

he equipment without approval of the manufacturer

Canadian Notice

, est conforme à la norme NMB-003 du Canada.

Declaration of Conformity

e 2006/95/EEC.

t must be installed as stated in the Manufacturer’s

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UNDERWRITERS LABORATORIES® COMPLIANCE VERIFICATION SHEET

CK721-A SERIES INSTALLATION MANUAL

This product is listed under Underwriters Laboratories UL™ 1076 for Proprietary Burglar Alarm Units and Systems and UL 294 for Access Control Systems Units. When installed at the site the following requirements must be met to comply with these standards.

1. Transient protection devices that are installed must not be removed or defeated.

2. The CK721-A shall be mounted in subassembly S300-DIN-L or S300-DIN-S.

3. The CK721-A in combination with the S300-DIN-L or S300-DIN-S must be connected to a UL Listed Uninterruptible Power Supply that provides a minimum of 24 hours of AC emergency power.

4. The tamper switch must be enabled at all times.

5. Systems requiring the use of network hubs, routers, bridges, network switches or the like shall guarantee these devices are UL Listed for fire and shock in the category control number (CCN) NWGQ and/or EMRT. These devices shall be installed in a temperature-controlled environment. The temperature-controlled envi ronment must be maintained between 13 - 35°C (55 - 95°F) and relative humidity of 85 ± 5% by the HVAC system. Twenty-four hour standby power shall be provided for the HVAC system.

6. The installer shall incorporate a supply line transient suppression device complying with the Standard for Transient Voltage Surge Suppressors, UL 1449, with a maximum rating of 330 V. Supply line transient sup pression device is to be used with the power supply to the network hub(s) routers, bridges and/or network switches.

7. External network hubs, routers, bridges or network switches must use signal line transient suppression devices complying with the Standard for Protectors for Data Communications and Fire Alarm Circuits, UL 497B, with a maximum marked rating of 50V.

8. In the CK721-A user-interface, the “Network Polling [LAN]” parameter must not exceed 90 seconds.

9. Modems shall not be used for primary connection to the host computer. Modems have only been investigated by UL for supplementary use.

10. The use of the MTI-STI-MUX-KIT and MTI-STI-MUX has not been investigated by Underwriters Laboratories.

11. The Otis elevator interface has not been investigated by Underwriters Laboratories.

12. Do not connect equipment to an AC power source that is controlled by a switch.

13. The Kone IP elevator interface has not been investigated by Underwriters Laboratories.

14. Do not connect equipment to an AC power source that is controlled by a switch.

15. For CK721-A, provided as part of an SPA, SPB, and SPC security control panel assembly, items 1 and 4 through 13 apply.

16. The CK721-A, provided as part of an SPA, SPB, and SPC security control panel assembly, must be connected to a UL Listed Uninterruptible Power Supply that provides a minimum of 24 hours of AC emergency power.

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1: Introduction

Manual Conventions ............................................................................................................................... 1-1

Key Terms............................................................................................................................................... 1-2

Unpacking the Equipment....................................................................................................................... 1-3

General Description ................................................................................................................................ 1-4

CK721-A Module ............................................................................................................................. 1-4

Enclosures ...................................................................................................................................... 1-5

Modules .......................................................................................................................................... 1-6

Additional Equipment ...................................................................................................................... 1-7

Specifications (All Panels) ...................................................................................................................... 1-8

CK721-A Panel Configuration................................................................................................................. 1-9

Expanded Address S300 Bus Configuration ................................................................................... 1-9

Legacy Address S300 Bus Configuration ....................................................................................... 1-9

System Configuration Example ..................................................................................................... 1-10

Maximum Enclosure Distance ....................................................................................................... 1-10

10/100Base-T Networking Guidelines (specific to the CK721-A).......................................... 1-10

Network Communication....................................................................................................................... 1-11

TCP/IP .......................................................................................................................................... 1-12

Addressing ............................................................................................................................ 1-12

10/100Base-T Ethernet ................................................................................................................. 1-12

Communication Modes ................................................................................................................. 1-13

CK721-A/P2000 Server Encrypted Communications .................................................................... 1-13

2: CK721-A and S300-DIN Enclosures

CK721-A ................................................................................................................................................. 2-1

LEDs on the CK721-A ..................................................................................................................... 2-2

Binary Output .................................................................................................................................. 2-3

Setting the End-of-Line Switch ........................................................................................................ 2-3

Lithium Battery ................................................................................................................................ 2-4

Input Power ..................................................................................................................................... 2-5

RS485 ............................................................................................................................................. 2-5

Binary Input ..................................................................................................................................... 2-6

Connecting the Network .................................................................................................................. 2-7

Hub to CK721-A Wiring........................................................................................................... 2-7

RS232 ............................................................................................................................................. 2-7

RS232 Serial Null Modem Cable Wiring ................................................................................. 2-8

Large Enclosure (S300-DIN-L) ............................................................................................................... 2-9

Wiring CK721-A and Modules ....................................................................................................... 2-11

CK721-A Cable Requirements.............................................................................................. 2-11

Chain Module Wiring............................................................................................................. 2-12

Cable Routing ....................................................................................................................... 2-12

Chassis Grounding................................................................................................................ 2-13

24-10349-8 Rev. B v

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Table of Contents CK721-A Installation and Operation

Small Enclosure (S300-DIN-S) ............................................................................................................. 2-13

Verifying DC and Chassis Ground ................................................................................................2-14

Installing CK721-A Module ............................................................................................................ 2-14

Cable Routing ....................................................................................................................... 2-15

Chassis Grounding................................................................................................................ 2-15

No Enclosure ........................................................................................................................................ 2-15

DIN Rail Mounting ......................................................................................................................... 2-15

+24 VDC Connector.............................................................................................................................. 2-16

Power Wiring ................................................................................................................................. 2-16

Ground Wiring ............................................................................................................................... 2-17

3: S300 Expansion Enclosures

S300 Expansion Enclosures ................................................................................................................... 3-1

Installing the Expansion Enclosures ............................................................................................... 3-1

Tools Required........................................................................................................................ 3-2

Sequence of Steps.................................................................................................................. 3-2

Planning the Installation.......................................................................................................... 3-2

S300-XL (S300 Expansion Enclosure, Large) ........................................................................ 3-3

S300-XS (S300 Expansion Enclosure, Small) ........................................................................ 3-4

S300-XXS (S300 Expansion Enclosure, Extra Small) ............................................................ 3-4

Removing the Knockouts ........................................................................................................ 3-5

Mounting the Enclosures ................................................................................................................. 3-6

Removing Boards from the Panels ......................................................................................... 3-6

Panel Location Suggestions.................................................................................................... 3-6

Installing the Power Supplies.................................................................................................. 3-7

Installing the First Level Modules .................................................................................................... 3-7

Installing the Second Level (Stacked) Modules ............................................................................ 3-10

Cabling .......................................................................................................................................... 3-12

Cabling Between Enclosures ................................................................................................ 3-13

Equipment Grounding ................................................................................................................... 3-16

Power.................................................................................................................................................... 3-16

S300-XFMR Transformer .............................................................................................................. 3-16

S300-PS Power Supply ................................................................................................................. 3-17

S300 Enclosure Power Consumption ........................................................................................... 3-19

Applying Power to the S300 Expansion Enclosure ....................................................................... 3-22

Legacy Reader Module......................................................................................................................... 3-23

Firmware Versions for Reader Modules ........................................................................................ 3-23

RS-485 Wiring ............................................................................................................................... 3-23

S300-RDR2 Module ...................................................................................................................... 3-25

Wiring Readers ............................................................................................................................. 3-28

Warm-up Resistor Removal.................................................................................................. 3-29

Wiring for Door Controls........................................................................................................ 3-35

Door Strike Wiring ................................................................................................................. 3-36

Door Open Detector Wiring................................................................................................... 3-37

Auxiliary Access Switch Wiring ............................................................................................. 3-37

Shunt Relay Driver Wiring..................................................................................................... 3-37

Legacy I/O Modules .............................................................................................................................. 3-38

Firmware Versions for Legacy I/O Modules .................................................................................. 3-38

RS-485 Wiring ............................................................................................................................... 3-38

S300-I16 Unsupervised Input Module ........................................................................................... 3-41

S300-IO8 Unsupervised Input/Output Module .............................................................................. 3-43

S300-SIO8 Supervised Input/Output Module ................................................................................ 3-45

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CK721-A Installation and Operation Table of Contents

S300-SI8 Supervised Alarm Input Module .................................................................................... 3-47

Wiring Input/Output Devices ......................................................................................................... 3-48

Expansion Enclosure Tamper Switch Wiring ........................................................................ 3-48

Unsupervised Alarm Inputs ........................................................................................................... 3-48

Supervised Alarm Inputs ............................................................................................................... 3-50

Calibrating Four-State Alarm Inputs...................................................................................... 3-51

Output Relay Wiring ...................................................................................................................... 3-52

Output Wiring ................................................................................................................................ 3-53

Backup Battery...................................................................................................................................... 3-54

S300-BAT Battery ......................................................................................................................... 3-54

S300-BRK2 Battery Bracket Kit .................................................................................................... 3-55

Installing the Backup Battery ......................................................................................................... 3-55

4: CK721-A User Interface

Important Notes ...................................................................................................................................... 4-1

Notes on Encryption................................................................................................................ 4-2

Principle of Operation ............................................................................................................................. 4-2

Communicating with the User Interface ..........................................................................................4-3

Using your Terminal Emulation ....................................................................................................... 4-3

Navigating Through the User Interface ........................................................................................... 4-4

Write Flash ...................................................................................................................................... 4-6

Clearing Database .......................................................................................................................... 4-6

Clearing the Flash Memory ............................................................................................................. 4-7

Router Configuration ....................................................................................................................... 4-7

Notes on Adding IP Addresses in Route Configuration Screen:............................................. 4-8

Troubleshooting ...................................................................................................................... 4-8

CK721-A Static Route Examples ............................................................................................ 4-9

Log Out ........................................................................................................................................... 4-9

Rebooting the Panel ....................................................................................................................... 4-9

Basic Panel Configuration..................................................................................................................... 4-10

Panel Menu ................................................................................................................................... 4-10

Legacy Panel Menu ...................................................................................................................... 4-10

Panel ............................................................................................................................................. 4-11

Direct Programming of the CK721-A .................................................................................................... 4-12

Panel Screen Description .............................................................................................................. 4-13

Terminal ........................................................................................................................................ 4-19

Offline Access Card Type Requirements.............................................................................. 4-33

RDR8S Input Point and Output Point Disassociation .................................................................... 4-33

RDR2S-A Input Point and Output Point Disassociation ................................................................ 4-35

Configuring PIN Codes ................................................................................................................. 4-36

PIN Only................................................................................................................................ 4-36

PIN + Card ID........................................................................................................................ 4-36

PIN ........................................................................................................................................ 4-37

Four-Digit PINs...................................................................................................................... 4-37

PIN Duress............................................................................................................................ 4-37

PIN Plus 1 Duress................................................................................................................. 4-38

PIN Retry Alarm .................................................................................................................... 4-38

Assisted Access ............................................................................................................................ 4-38

ADA Relay............................................................................................................................. 4-39

Panel Entry/Exit ............................................................................................................................. 4-39

Badge Entry/Exit Options ...................................................................................................... 4-39

24-10349-8 Rev. B vii

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Table of Contents CK721-A Installation and Operation

Elevator Access Control ................................................................................................................ 4-41

General Overview ................................................................................................................. 4-41

Standard Low Level Interface ............................................................................................... 4-41

D620-ECG Low Level Interface ............................................................................................ 4-42

KONE HLI/KONE ELINK High Level Interface...................................................................... 4-43

KONE IP High Level Interface............................................................................................... 4-44

KONE IP Elevator Support.................................................................................................... 4-44

OTIS E.M.S. - Security / B.M.S. Protocol High Level Interface............................................. 4-47

OTIS Compass High Level Interface..................................................................................... 4-50

Basic Definitions.................................................................................................................... 4-52

Performance Considerations................................................................................................. 4-53

Cabinet Access Control ................................................................................................................. 4-53

Elevator or Cabinet Terminal ........................................................................................................ 4-54

Output ........................................................................................................................................... 4-58

Holiday .......................................................................................................................................... 4-60

Access Group ................................................................................................................................ 4-61

Elevator Access Group ................................................................................................................. 4-62

Control Door .................................................................................................................................. 4-63

Panel Soft Alarm ........................................................................................................................... 4-64

Password Change ......................................................................................................................... 4-66

Reboot .......................................................................................................................................... 4-66

Badge ............................................................................................................................................ 4-67

Input .............................................................................................................................................. 4-71

Time Zone ..................................................................................................................................... 4-75

Card Events .................................................................................................................................. 4-76

System Information ....................................................................................................................... 4-81

Control Output ............................................................................................................................... 4-84

Change Date ................................................................................................................................. 4-85

5: Maintenance

Routine Maintenance.............................................................................................................................. 5-1

Impaired Performance Conditions .......................................................................................................... 5-1

Testing Procedure................................................................................................................................... 5-2

Check Backup Battery Operation .................................................................................................... 5-2

Lithium Battery Replacement .......................................................................................................... 5-2

Field Servicing ........................................................................................................................................ 5-3

Troubleshooting ...................................................................................................................................... 5-3

Appendix A: Expanded Address S300 Bus

Appendix B: Performance Analysis

Appendix C: Grounding and Connectors

Cable Grounding..................................................................................................................................... C-1

“D-Type” Connectors .......................................................................................................................C-2

Non “D-Type” Grounding Connections ............................................................................................C-3

Installations in the USA ...................................................................................................................C-3

Installations in Europe .....................................................................................................................C-4

Card Reader Unit Grounding .................................................................................................................. C-4

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CK721-A Installation and Operation Table of Contents

Appendix D: Door Open/Aux Access Supervision

Purpose of Supervised Inputs................................................................................................................. D-1

Configuring the S300-SIO8..................................................................................................................... D-2

Wiring to the Reader Module .................................................................................................................. D-2

Appendix E: Database Flash Backup from the Host

Appendix F: Using a Keypad Reader on a Panel

Invoking Access Requests from a Keypad ............................................................................................. F-1

Invoking Air Crew Access Requests from a Keypad............................................................................... F-2

Invoking Timed Overrides from a Keypad............................................................................................... F-2

Invoking Panel Card Events from a Keypad ........................................................................................... F-5

Quick Guide to Using Keypad Readers .................................................................................................. F-8

Appendix G: Configuring SSH and SFTP Clients

PuTTY Client.......................................................................................................................................... G-1

WinSCP Client ....................................................................................................................................... G-5

24-10349-8 Rev. B ix

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Table of Contents CK721-A Installation and Operation

x 24-10349-8 Rev. B

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Page 13

LIST OF FIGURES

Sample CK721-A System Configuration .......................................................................................................... 1-10

10/100Base-T 4x5 Rule ................................................................................................................................... 1-11

CK721-A/P2000 Server Encrypted Communications ...................................................................................... 1-14

Wiring Between RS485B and RDR2S Module .................................................................................................. 2-6

Wiring Between RS485B and S300 I/O Module ................................................................................................ 2-6

Wiring Between Binary Input 1 and Trouble Pin ................................................................................................ 2-6

Hub to CK721-A Wiring ...................................................................................................................................... 2-7

Large Enclosure With Installed Components ................................................................................................... 2-10

One CK721-A Module Mounted in a Large Enclosure ..................................................................................... 2-10

One CK721-A Module and Two RDR2S Modules Mounted in a Large Enclosure .......................................... 2-10

Daisy Chain Module Wiring for S300-DIN-L .................................................................................................... 2-12

Small Enclosure With Installed Components ................................................................................................... 2-13

One CK721-A Module Mounted in a Small Enclosure ..................................................................................... 2-14

CK721-A Module Mounted on a DIN Rail. ....................................................................................................... 2-16

+24 VDC Connector (Part of the DC Power Harness) ..................................................................................... 2-16

Wiring Multiple Modules - Overview ................................................................................................................. 2-17

S300-L ............................................................................................................................................................... 3-3

S300-XS ............................................................................................................................................................. 3-4

S300-XXS .......................................................................................................................................................... 3-4

S300 Expansion Enclosure Knockouts .............................................................................................................. 3-5

Mounting the Panels: S300-XL .......................................................................................................................... 3-6

Mounting the Panels: S300-XS .......................................................................................................................... 3-7

Mounting the Panels: S300-XXS ....................................................................................................................... 3-7

First Level Module Locations in S300-XL .......................................................................................................... 3-8

First Level Module Locations in S300-XS .......................................................................................................... 3-9

First Level Module Location in S300-XXS ......................................................................................................... 3-9

Stacked Module Locations in S300-XL ............................................................................................................ 3-10

Stacked module Locations in S300-XS ............................................................................................................ 3-11

Stacked Module Locations in S300-XXS ......................................................................................................... 3-11

Cable Assembly for Enclosure to Enclosure Connection ................................................................................. 3-14

Cable Assembly for Enclosure to Enclosure Connection - Details ................................................................... 3-15

Power Supply ................................................................................................................................................... 3-17

Wiring Diagram for Cable Connectors ............................................................................................................. 3-19

S300-RDR2 Module ......................................................................................................................................... 3-25

Maximum Distance Between Readers and S300 Expansion Enclosures ........................................................ 3-28

Wiring Diagram, Cardkey Keypad Reader ....................................................................................................... 3-30

Wiring Diagram, Single Data Wire Cardkey Readers ...................................................................................... 3-31

Wiring Diagram, Sensor Two Data Wire Wiegand Readers ............................................................................ 3-32

Wiring Diagram, Two Data Wire Proximity Readers ........................................................................................ 3-33

Wiring Diagram, Data Wire High Current or +24 Volt Proximity Readers ........................................................ 3-34

Example of a Typical CK721-A System ........................................................................................................... 3-35

24-10349-8 Rev. B xi

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List of Figures CK721-A Installation and Operation

Field Installed Metal Oxide Varistor ................................................................................................................. 3-36

S300-I16 Module .............................................................................................................................................. 3-41

S300-IO8 Module ............................................................................................................................................. 3-43

S300-SIO8 Module .......................................................................................................................................... 3-45

S300-SI8 Module ............................................................................................................................................. 3-47

Wiring Input Points (two and four-state alarms) ............................................................................................... 3-49

Circuit for two-state Inputs (normally closed) ................................................................................................... 3-49

Four-state Alarm Inputs ................................................................................................................................... 3-50

Four-State Alarm Conditions ............................................................................................................................ 3-51

Configuration of Outputs .................................................................................................................................. 3-52

Field Installed Metal Oxide Varistor ................................................................................................................. 3-53

Battery Backup for Expansion Enclosures ....................................................................................................... 3-54

S300-BAT and S300-BRK2 Assembly ............................................................................................................. 3-55

Battery Mounting for S300-XL and S300-XXS ................................................................................................. 3-56

Battery Mounting for S300-XS ......................................................................................................................... 3-56

Battery Installation Location in S300-XL .......................................................................................................... 3-57

Battery Installation Location in S300-XS .......................................................................................................... 3-57

Battery Installation Location in S300-XXS ....................................................................................................... 3-58

CK721-A Controller/P2000 Host Connection Methods ...................................................................................... 4-3

Static Route Examples ....................................................................................................................................... 4-9

Assisted Access Timing Diagram .................................................................................................................... 4-39

KONE KIC Controller with Multiple Elevator Groups ....................................................................................... 4-45

KONE KIC Controller with Multiple Elevator Groups

and Multiple CK721-A Controllers .................................................................................................................... 4-46

Primary and Backup KONE IP Controllers ....................................................................................................... 4-46

Master-Slave Elevator Configuration Layout ................................................................................................... 4-47

Using Multiple Time Blocks .............................................................................................................................. 4-75

CK721-A Access Time Performance Graph ......................................................................................................B-2

Example of D-Type Connector Grounding .........................................................................................................C-2

Example of Grounding Shielded Cable at Both Ends ........................................................................................C-3

Example of Grounding Shielded Cable at Only One End ..................................................................................C-4

Input/Output Contact Wiring ...............................................................................................................................D-3

CK705/CK720 Write DB to Flash Dialog Box ....................................................................................................E-1

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Page 15

LIST OF TABLES

CK721-A ............................................................................................................................................................ 1-4

S300 and S300-DIN Enclosures ........................................................................................................................ 1-5

Hardware Modules ............................................................................................................................................. 1-6

Additional Equipment ......................................................................................................................................... 1-7

CK721-A System Specifications ........................................................................................................................ 1-8

CK721-A LED Functions .................................................................................................................................... 2-2

Input Power ........................................................................................................................................................ 2-5

RS232 Connectors ............................................................................................................................................. 2-7

RS232 Ports Pinout ........................................................................................................................................... 2-8

Connectors Pinout ............................................................................................................................................. 2-9

RS232A to DB9 Connection .............................................................................................................................. 2-9

Cable Requirements ........................................................................................................................................ 2-11

Cable Types ..................................................................................................................................................... 3-12

S300 Expansion Enclosure AC Power Specifications ..................................................................................... 3-16

Power Supply Components ............................................................................................................................. 3-18

LEDs On Power Supply ................................................................................................................................... 3-18

Fuse Functions and Ratings ............................................................................................................................ 3-19

S300-RDR2 Power Consumption .................................................................................................................... 3-20

S300-I16 Power Consumption ......................................................................................................................... 3-20

S300-IO8 Power Consumption ........................................................................................................................3-21

S300-SIO8 Power Consumption ...................................................................................................................... 3-21

Legacy Reader Module Firmware Versions ..................................................................................................... 3-23

RS-485 Connector Positions ............................................................................................................................ 3-24

S300-RDR2 Components ................................................................................................................................ 3-26

Reader Module Address Settings .................................................................................................................... 3-27

Reader Module Connector Callouts ................................................................................................................. 3-28

S300-RDR2 Locations of Warm-up Resistors ................................................................................................. 3-29

Legacy I/O Module Firmware Versions ............................................................................................................ 3-38

RS-485 Connector Positions ............................................................................................................................ 3-39

Input/Output Module Terminal Address Settings ............................................................................................. 3-40

S300-I16 Components ..................................................................................................................................... 3-42

S300-IO8 Components .................................................................................................................................... 3-44

S300-SIO8 Components .................................................................................................................................. 3-46

S300-SI8 Components ..................................................................................................................................... 3-47

Cabling Requirements ..................................................................................................................................... 3-48

Factory Default IP Addresses and Network Mask ............................................................................................. 4-2

Required Settings - Panel Menu ...................................................................................................................... 4-10

Panel Screen, Page 1 ...................................................................................................................................... 4-13

Panel Screen, Page 2 ...................................................................................................................................... 4-15

Panel Screen, Page 3 ...................................................................................................................................... 4-18

24-10349-8 Rev. B xiii

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List of Tables CK721-A Installation and Operation

Terminal Screen, Page 1 ................................................................................................................................. 4-20

Terminal Screen, Page 2 ................................................................................................................................. 4-23

Terminal Screen, Page 3 ................................................................................................................................. 4-25

Terminal Screen, Page 4 ................................................................................................................................. 4-31

Terminal Screen, Page 5 ................................................................................................................................. 4-32

Offline Access Card Type Requirements ......................................................................................................... 4-33

Elevator or Cabinet Terminal Screen, Page 5 ................................................................................................. 4-54

Setting Flags for Generating Floor Tracking Messages ................................................................................... 4-56

Elevator or Cabinet Terminal Screen, Pages 6 and 7 ...................................................................................... 4-57

Output Screen, 1 Page Only ............................................................................................................................ 4-59

Holiday Screen, 1 Page Only ........................................................................................................................... 4-61

Access Group Screen, 1 Page Only ................................................................................................................ 4-62

Elevator Access Group Screen, 1 Page Only .................................................................................................. 4-62

Control Door Screen, 1 Page Only .................................................................................................................. 4-64

Panel Soft Alarm, 1 Page Only ........................................................................................................................ 4-65

Password Change, 1 Page Only ...................................................................................................................... 4-66

Badge Screen, Page 1 ..................................................................................................................................... 4-69

Badge Screen, Page 2 ..................................................................................................................................... 4-70

Badge Screen, Page 3 ..................................................................................................................................... 4-71

Input Screen, 1 Page Only ............................................................................................................................... 4-73

Time Zone Screen, 1 Page Only ...................................................................................................................... 4-76

Card Event Overview ....................................................................................................................................... 4-77

Card Event Screen, Page 1 ............................................................................................................................. 4-78

Card Event Screen, Page 2 ............................................................................................................................. 4-79

System Information Screen, Page 1 ................................................................................................................4-81

System Information Screen, Page 2 ................................................................................................................4-83

System Information Screen, Page 3 ................................................................................................................4-83

Control Output Screen, 1 Page Only ............................................................................................................... 4-84

Results of Command Override on a Selection ................................................................................................. 4-85

Impaired Performance Conditions ..................................................................................................................... 5-1

Troubleshooting Guidelines ............................................................................................................................... 5-3

CK721-A Using Legacy Addressing Mode .........................................................................................................B-1

CK721-A Using Physical Addressing Mode .......................................................................................................B-1

Input/Output Linking, S300-SIO8, SW1 position 4 set ON .................................................................................D-2

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Page 17

Chapter

INTRODUCTION

This chapter provides a general description of the CK721-A panel and related equipment. The conventions used throughout this manual are also described.

The manual is divided into the following chapters:

 Chapter 1: Introduction, defines the key terms and conventions used throughout the

manual. In addition, it describes the standard and optional equipment available for the CK721-A and the equipment’s specifications. This chapter also includes information on planning a CK721-A installation.

 Chapter 2: CK721-A and S300-DIN Enclosures, describes S300-DIN enclosures

and the components located on the CK721-A.

 Chapter 3: S300 Expansion Enclosures, provides information on the expansion

enclosures, principles to consider when installing the panels, and also contains a section on preparing the panels for operation.

 Chapter 4: CK721-A User Interface, explains how to configure the panel for

operation and how to use the interface to commission or troubleshoot the system.

 Chapter 5: Maintenance, provides information on CK721-A routine maintenance

and the basic troubleshooting steps that will assist you in keeping the CK721-A system running at peak performance.

 Appendices provide reference information regarding cabling and grounding and a

guide to using a keypad reader. They also contain information on the expanded address S300 bus configuration with related performance analysis. The SSH and SFTP client configuration is explained as well.

NOTE

Some features described in this manual are available depending on the firmware version of your controller. For details, refer to the CK721-A Software Release Notes.

MANUAL CONVENTIONS

The following items are used throughout this installation manual to indicate special circumstances, exceptions, important points regarding the equipment or personal safety, or to emphasize a particular point.

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Introduction CK721-A Installation and Operation

CAUTION

Caution messages indicate a potentially hazardous situation which, if not avoided, may result in minor or moderate personal injury and/or damage to equipment or property other than only the device itself.

NOTE

Notes indicate important points or exceptions to the information provided in the main text.

IMPORTANT

Important messages remind you that certain actions, if not performed exactly as stated, may cause damage to equipment or make your system non-operational.

KEY TERMS

NOTE

Throughout this manual, the S300-DIN modules and the S300 modules are also referred to by their short name version. Refer to Table 1-3 for details.

The following terms are used throughout this manual:

Advanced Encryption Standard (AES) – Encry in 2002; it supersedes DES. AES uses a symmetrical key algorithm.

CK721-A System – This is a general term that refers to a and expansion enclosures that communicate with the P2000 system.

CK721-A – The CK721-A contains:

 A 10/100Base-T Network Interface

 A Hitachi SH-4 processor

 System memory for storing cardholder records, system parameters, and history

 A serial connection for communication with the user interface

ption standard adopted by the U.S. government

combination of CK721-A terminals

 An RS-485 connector for communication to the modules

Encryption – The process of changing data into a form receiver. To decrypt the message, the receiver of the encrypted data must have the proper decryption key (generally protected by a strong password).

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CK721-A Installation and Operation Introduction

Expansion Enclosure – An expansion enclosure contains only a power supply, a tamper switch and a power indicator. The indicator can be seen when the cabinet door is closed.

External Device – This general term applies to any device that is wired to the CK721-A system, such as a reader or input device. A motion sensor is one type of input device.

File Transfer Protocol (FTP) – A standard network protocol used to transfer files from one host to another over a TCP-based network.

Modules – The modules provide additional reader interfaces, input points, or output relays to the CK721-A system. Modules can be installed in the S300 expansion enclosures; RDR2S, RDR2S-A, I8O4, RDR8S, and I32O16 modules can be installed in the S300-DIN enclosures.

Panel – This generic term refers to an enclosure with the CK721-A and power supply installed. The panel contains a tamper switch, a power indicator light, and an optional battery backup.

Secure FTP (SFTP) – A program that uses SSH to transfer files. Unlike standard FTP, it encrypts both commands and data, preventing passwords and sensitive information from being transmitted in the clear over the network. It is functionally similar to FTP, but because it uses a different protocol, you can't use a standard FTP client to talk to an SFTP server, nor can you connect to an FTP server with a client that supports only SFTP.

Secure Shell (SSH) – A network protocol that allows data to be exchanged using a secure channel between two networked devices.

Telnet – A network protocol used on the Internet or local area networks to provide a bidirectional interactive text-oriented communications facility using a virtual terminal connection

User Interface – The CK721-A User Interface provides access to the CK721-A panel configuration graphical user interface (GUI) via a serial connection to a laptop (or other computer) running common terminal emulation software or via Telnet/SSH/SFTP network connection.

UNPACKING THE EQUIPMENT

Carefully inspect the shipping containers as soon as you receive them (with the delivery agent present). Some shipping companies want to have an agent present when a damaged container is opened. If a container is damaged, open it immediately, inspect the contents, and have the agent make note on the shipping document. Check the purchase order against the packing slips to ensure the order is complete. If the contents of a container are damaged in

any way, notify the carrier and your Johnson Controls any discrepancies to your Johnson Controls representative. Save the packing materials for possible return shipments.

representative immediately. Report

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Introduction CK721-A Installation and Operation

GENERAL DESCRIPTION

All CK721-A panels are connected via a 10/100Base-T Ethernet network to the P2000 system. The CK721-A is intended to be mounted in an S300-DIN enclosure (large or small). Each model has a total capacity 200,000 cards and a 8000 off-line transaction base memory.

NOTE

When the number of badges exceeds 120,000, the number of access groups should be limited to 50,000.

CK721-A panels are connected via standard 10/100Base-T cabling and 10/100Base-T hubs. The CK721-A is programmed and monitored via the P2000. The CK721-A provides its own user interface through the serial connection located on the CK721-A. This interface facilitates the initial setup, as well as commissioning and troubleshooting.

The CK721-A is an advanced, intel

ligent controller. You can add modules to connect readers, monitor 2 or 4-state input points, and add output relays to perform manual or automatic control functions. In addition, input points can be linked to output relays. Communication between the CK721-A and the modules is accomplished via RS-485 per Cardkey implementation. The CK721-A uses the following modules:

 Legacy S300 modules (RDR2S, S300-RDR2, S300-I16, S300-IO8, S300-SIO8,

S300-SI8)

 RDR2SA

 I8O4

 RDR8S

 I32O16

CK721-A does not support the Dial-Up feature.

NOTE

CK721-A version 3.0 and higher does not support MTI-STI-MUX with STI and STI-E.

CK721-A Module

Table 1-1: CK721-A

Model Number Description

CK721-A A CK721-A module. Total storage capacity: 200,000 cards

d 8000 off-line transactions.

Note: Whe the number of access groups should be limited to 50,000.

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CK721-A Installation and Operation Introduction

Enclosures

See Table 1-2 for a description of S300-DIN enclosures and expansion enclosures.

Table 1-2: S300 and S300-DIN Enclosures

Model Number Description

S300-DIN-S A small enclosure containing a DIN rail, a tamper switch and a

power supply S300-DIN-RDR2S, or S300-DIN-RDR2SA) and for a battery back-up unit.

S300-DIN-L A large enclosure containing DIN rails, a tamper switch and a

power supply RDR2S, RDR2S-A, or a combination thereof), and for a battery back-up unit.

. It has room for one controller (CK721-A,

. It has room for up to three modules (CK721-A,

S300-XL A large expansion enclosure co

ntaining a tamper switch, a power indicator light, and a power supply. It has room for nine additional terminals and for a battery back-up unit.

S300-XS A small expansion enclosure contain

ing a tamper switch, a power indicator light, and a power supply. It has room for five additional terminals and for a battery back-up unit.

S300-XXS An extra small enclosure containing a tamper switch, a power

icator light, and a power supply. It has room for two addi-

ind tional terminals and for a battery backup unit.

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Introduction CK721-A Installation and Operation

Modules

See the table below for a description of reader and I/O modules.

Table 1-3: Hardware Modules

Model Number Description

S300-DIN Modules

S300-DIN-RDR8S Stand-alone unit with removable connectors which can be

nted on a DIN rail or on a flat surface. The unit

mou supports up to eight readers.

This module is also refe

S300-DIN-I32O16 Stand-alone unit with removable connectors which can be

nted on a DIN rail or on a flat surface. The unit

mou supports up to 32 4-state inputs and 16 outputs.

This module is also referred to as the I32O16.

S300-DIN-RDR2SA Stand-alone unit with removable connectors which can be

ounted on a DIN rail or on a flat surface.The unit

m supports up to two readers.

This module is also referr

rred to as the RDR8S.

ed to as the RDR2S-A.

S300-DIN-I8O4 Stand-alone unit with removable connectors which can be

nted on a DIN rail or on a flat surface. The unit

mou supports up to 8 4-state inputs and 4 outputs.

This module is also referred to as the I8O4.

S300-DIN-RDR2S Stand-alone RDR2S unit which can be mounted on a DIN

ail or on a flat surface.

This module is also refe

rred to as the RDR2S.

S300 Modules

S300-RDR2 Two reader interfaces per module.

This module is also refe

rred to as the RDR2.

S300-I16 Sixteen 2-state inputs.

This module is also referred to as the I16.

S300-IO8 Eight 2-state inputs a

nd eight outputs.

This module is also referred to as the IO8.

S300-SIO8 Eight 4-state inputs a

nd eight outputs.

This module is also referred to as the SIO8.

S300-SI8 Eight 4-state inputs.

This module is also referred to as the SI8.

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CK721-A Installation and Operation Introduction

Additional Equipment

See Table 1-4 for a description of batteries and their corresponding bracket kits, power supplies, transformer, and parts accesso

Table 1-4: Additional Equipment

Model Number Description

S300-BAT Battery for uninterruptible power operation, 12 volts, 7Ah.

r use in expansion enclosures and S300-DIN-L (two

Fo backup batteries are used per enclosure).

ry kit.

S300-DIN-BRK Battery bracket kit for either S3

S300-BAT-2.8AH 12V, 2.8Ah battery for S300-DIN-S (two backup batteries are

sed per enclosure).

S300-BRK2 Battery bracket kit, b

interconnecting cable for installing S300-BAT to inside of door of expansion enclosures.

S300-XFMR 120 VAC to 24 VAC plug-in transformer. Required for

0-DIN-S and expansion enclosures.

S30

S300-DIN-L-PS Power supply, 24VDC out, 110/220VAC 50/60Hz in.

S300-DIN-S-PS Power supply, 24VDC out, 24VAC in.

S300-PS Power supply, 5VDC/12VDC out, 24VAC in.

S300-DIN-PA1 Parts Accessory Kit. Contains a DC power harness, a lock, a

mper switch, and two spare connectors (3-position and

ta 4-position).

racket with mounting hardware, and

00-DIN-L or S300-DIN-S.

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Introduction CK721-A Installation and Operation

SPECIFICATIONS (ALL PANELS)

The following table lists specifications for the CK721-A systems:

Table 1-5: CK721-A System Specifications

Item Specification

Ambient Temperature 32 to 122 °F (0 to 50° C)

Humidity 20% to 80% non-condensing

Ventilation Cabinets require free movement of air over all

xposed surfaces

S300-DIN-L 16x20x6.6 in (41x51x17 cm)

Approximate weight: fully loaded 45lb (20 kg)

S300-DIN-S 12x12x6 in (30x30x15 cm)

Approximate weight: fully loaded 24lb (11 kg)

S300-XL 21x16x5.5 in (53x41x14 cm)

Approximate weight: fully loaded 33lb (15 kg)

S300-XS 16x13.5x5.5 in (41x34x14 cm)

Approximate weight: fully loaded 22lb (10 kg)

S300-XXS 13x9x5.5 in (39x27x14 cm)

Approximate weight: fully loaded 10lb (4.5 kg)

Cabling Described in Chapter 2 and Chapter 3.

Backup Battery S300-BAT in expansion enclosures: minimum three

urs sustained operation at full load.

S300-BAT in S300-DIN-L: minimum one hour sustained operation at full load.

S300-BAT-2.8AH in S300-DIN-S: minimum one and a ha

lf hours sustained operation at full load.

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CK721-A PANEL CONFIGURATION

Expanded Address S300 Bus Configuration

Each CK721-A can support up to 64 logical terminal numbers assigned to reader modules and I/O modules. The expanded address S300 bus configuration requires the use of the following hardware module types:

 RDR2S-A

 I8O4

 RDR8S

 I32O16

For optimum 64 terminal access grant response time, only (RDR2S-A, I8O4, RDR8S, I32O16) hardware module types should be used. Legacy Reader and Legacy I/O hardware module types, RDR2, IO8, I16, SI08, SI8, and RDR2S, have a significant impact on access grant times, and should not be used under the expanded address S300 bus configuration.

See Appendix A: Expanded Address S300 Bus for further details on the expanded address S300 bus configuration and programming.

NOTE

For fastest response times, the terminals should be defined on as few S300 modules as possible, and all S300 modules should be operating in physical addressing mode. The typical response time to an access request in an idle CK721-A with 64 terminals on 8 RDR8S modules is less than 500 ms. The typical response time to an access request in an idle CK721-A with 64 terminals on 32 RDR2SA modules is less than 1s. See Appendix B: Performance Analysis for details.

Legacy Address S300 Bus Configuration

Each CK721-A can support up to 16 logical terminal numbers assigned to reader modules, and up to 16 logical terminal numbers assigned to I/O modules. Therefore, a CK721-A supports up to 24 hardware modules within the following parameters:

 A maximum of eight RDR2 or RDR2S reader modules can be connected to a

single CK721-A for a maximum of 16 readers per CK721-A.

 All 16 logical terminal numbers apply only to IO8 and I16 hardware modules.

If you are using SIO8 or SI8 hardware modules (supervised, 4-state alarms), you can only use logical terminal numbers 1 through 8; logical terminal numbers 9 through 16 will be invalid.

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Introduction CK721-A Installation and Operation

P2000 Server

10/100Base-T Hub

RS-485

S300-XS

S300-XL

S300-DIN-S

RS-485

S300-DIN-L (Note that while S300-DIN-L

10/100Base-T Hub

To additional CK721-As

or hubs

Last terminal in S300-XL connected to the terminal in S300-XS.

CK721-A or last terminal in S300-DIN-L connected to the first terminal in the expansion enclosure.

expansion enclosures are shown, S300-DIN-S could also be used.)

CK721-A CK721-A CK721-A

System Configuration Example

Figure 1-1 illustrates a simple CK721-A system configuration. For more information on panel installation and network connectivity, see Chapter 3: S300

Expansion Enclosures and Chapter 4: CK721-A User Interface.

Figure 1-1: Sample CK721-A System Configuration

Maximum Enclosure Distance

CK721-A communicates with the P2000 server via a 10/100Base-T Ethernet and TCP/IP protocol, therefore cabling of the system needs to comply with the industry-standard network guidelines.

10/100Base-T Networking Guidelines (specific to the CK721-A)

As a network device, the CK721-A can be installed in a variety of configurations based on the needs of your sites. The CK721-A communicates with the P2000 server through one or more 10/100Base-T hubs.

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CK721-A Installation and Operation Introduction

Segment 2

Segment 1

Segment 3

Segment 4

Segment 5

Hub 2

(external)

Hub 3

(external)

Hub 1

(external)

Hub 4

(external)

Last CK721-A

(network device)

Segments between hubs and CK721-A panels are not calculated in the 4x5 rule, unless the CK721-A is the last device on the network.

The term last means connected to the fourth hub in the network.

Last CK721-A

(network device)

Segment 5

Note that all devices connected to Hub 4 are considered Segment 5.

Maximum distance for any segment is 354 ft (100 m).

P2000 Server

The CK721-A must be installed using the standard 10/100Base-T four by five (annotated 4x5) rule. The rule states that:

 The 10/100Base-T network may contain a maximum of four hubs and five

segments. Another explanation: a maximum of four hubs can be installed between the P2000 server and the last CK721-A panel in the network.

 The maximum segment length is 328 ft (100 m). This is the distance between

two hubs, or the distance between a hub and a network device such as the CK721-A.

 Wiring from a CK721-A to a hub is straight through. Specifically: CAT-5, 8

conductor cable, RJ45 connectors.

The following diagram illustrates the 4x5 rule.

Figure 1-2: 10/100Base-T 4x5 Rule

NETWORK COMMUNICATION

The CK721-A panels communicate with the P2000 server via 10/100Base-T Ethernet network. The communication protocol used is TCP/IP. The following subsections provide basic information regarding TCP/IP and 10/100Base-T networks and explain how the communication is accomplished. Because this type of network is very popular (TCP/IP is the principal protocol used on the Internet), reference materials are available in your local library or bookstore if you need more information.

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Introduction CK721-A Installation and Operation

TCP/IP

TCP/IP (Transmission Control Protocol/Internet Protocol) is a standard protocol allowing different devices, both hardware and software, to communicate over a network. For example, a network device can be a PC running an accounting application from a central server. Specific to Cardkey systems, network devices are the servers (running the P2000 software), networked remote Workstations, hubs, and the CK721-A panel.

While TCP/IP contains what may be thought of as a suite of network protocols, these two are the most important. TCP/IP is the primary network protocol used in UNIX systems. The phrase used here, UNIX systems, may seem confusing when one

sees that computer network access is primarily accomplished through Microsoft Windows-based operating systems, not UNIX systems. However, the servers (Web servers, for example) have generally been UNIX-based. Windows NT and Windows 2000, which have become popular as a network server operating systems in recent years, also use TCP/IP as a communication protocol. This is because the purpose of network protocols is to connect different devices.

Addressing

From an installation and operation standpoint, the only aspect of the TCP/IP protocol most users are concerned with is the IP address. Each networked device on a TCP/IP, 10/100Base-T Ethernet, must be assigned a unique IP address. The CK721-A is no exception. In basic terms, network communication is accomplished through the transmission and receipt of packets. Packets contain a variable length of data, along with the IP address of the device to which the packet is addressed. A network device knows its own IP address and accepts (or rejects) packets based on the match of that address. This is a very basic description, and as stated earlier, more information is available from a variety of other sources.

The network device must have a unique IP address. The performance of an entire network can be compromised if two devices share the same address.

10/100Base-T Ethernet

10/100Base-T Ethernet (also referred to simply as 10/100Base-T) is the physical network connecting the P2000 server to the CK721-A panels. 10/100Base-T provides reliable connections using a series of hubs to lengthen a network’s distance at a local level. Bridges, routers, and network switches increase a network’s size to greater distances across states or over continents.

The basic unit of 10/100Base-T networks (and others as well) is the LAN (Local Area Network). Johnson Controls recommends the P2000 system be on its own LAN, meaning a single self-contained network not connected to any other network. This will allow you to maintain security and implement a simple IP addressing scheme.

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CK721-A Installation and Operation Introduction

Communication Modes

The P2000 communicates with terminals that provide reader interfaces, input points, or output relays. Communication is bi-directional. Some messages are sent from the P2000 server to the field panels, and others are sent from the panels to the server, and then forwarded to P2000 workstations. The volume of messages across the communication link depends on the operating mode of the system.

System performance where communication is concerned can be defined as the speed at which access decisions are made after a card is used. While several factors affect overall system performance, the most significant factor is the operation mode, which you can define when programming the system. The P2000 software provides three operating modes:

 Local. In this mode, all access decisions are made by the field panels. This

eliminates the need for panels to communicate with the server every time an access request is presented at a reader. Local mode provides the best overall system performance.

 Central. This mode is useful when you want to assign access restrictions on a

global scale (throughout the entire system). All access requests are forwarded to the server for an access grant or deny decision.

 Shared. With this mode, access decisions can be made at the panel level or

by the server. Field panels will first search for a card in their memory, as in Local Mode. If a card’s record is not found at the panel level, the access request is then forwarded to the Server, as in Central mode. Shared mode is useful when a panel’s card capacity is exceeded.

More information on the P2000 operating modes is provided in the P2000 Software User Manual.

CK721-A/P2000 Server Encrypted Communications

This feature provides encrypted network communications between the CK721-A controller and the P2000 Server, using the Advanced Encryption Standard (AES256).

The CK721-A Encryption is implemented using the Federal Information Processing Standards (FIPS) 140-2, validated (Certificate #1051), cryptographic module (version 1.2.3) from the Open Source Software Institute (http://www.oss-institute.org).

The following network communications channels are encrypted:

 Priority

 Upload

 Download

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P2000 ServerCK721-A Controller

Priority Channel

Upload Channel

Download Channel

Priority Service

Upload Service

Download Service

Introduction CK721-A Installation and Operation

Figure 1-3: CK721-A/P2000 Server Encrypted Communications

 To enab

le encryption between the CK721-A controller and the P2000

Server:

1. At the P2000 Server (see the P2000 Softwa

 In the Edit Panel dialog box, under the Encryption tab, enter a value for

re User Manual for details):

the encryption key. The value must be unique for each CK721-A controller.

 After entering the key, enable the encryption.

2. At the CK721-A controller:

 Log in with user name CK720 and password master.

 In page 3 of the Panel dialog, enter a unique encryption key value.

 After entering the key, enable the encryption.

 Perform the “write to flash” operation.

NOTES

The FIPS encryption package validation process requires a reboot of the controller after turning the encryption on or off. The FIPS Encryption validation process takes about 10-20 additional minutes to complete the controller reboot. All controller functions are disabled during that time.



For the CK721-A controller to come on-line with the P2000 Server, the encryption key values at the CK721-A controller and at the P2000 server must match, and the encryption must be enabled at both sides.



When encryption is enabled, Telnet and FTP network connections are rejected by the CK721-A controller.



Administrator should change the CK721-A controller login password for CK721-A controllers that have Encryption enabled.



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When encryption is enabled, the following methods are supported for CK721-A controller login connections:

 Secure Shell Telnet Client (SSH)

 Secure FTP Client (SFTP).

 Serial Port (RS-232C, Port A). Serial communications between the CK721-A

controller and the PC are not encrypted.

See Appendix G: Appendix G for details on the SSH and SFTP connection methods.

When encryption is disabled, the following methods are supported for CK721-A controller login connections:

 Telnet Client

 FTP Client

 Serial Port (RS-232C, Port A)

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Chapter

CK721-A AND S300-DIN ENCLOSURES

This chapter describes the equipment used with the CK721-A.

CK721-A

This section describes components of the CK721-A. Picture of the module is followed by a detailed description of the components.

The major functional components of the CK721-A are:

 Embedded 32-bit processor

 128 MB onboard flash memory (for the operating system and database)

 3V lithium battery

 IN1 and IN2 - Binary inputs, unsupervised

 Binary output - Form C Relay, SPDT, 24 VDC maximum

 LED indicators (POWER, FAULT, RS485 A, RS485 B, ETHERNET, 10/LINK,

100/LINK, and RUN)

 Connectors:

RS232 A - RS-232 Serial Interface, DB9 port for the user interface to Workstations

or laptop computers

RS232 B - Dual use: Transaction logger port or KONE elevator controller

communications port

RS485A - OTIS BMS elevator communication

RS485B - For field device communication

RJ45 - 10/100Base-T network port for host communication

USB - Not used

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Page 34

RS232 A connector

IN1 and IN2 binary inputs

RS485B connector

Binary output Lithium battery 24VDC power

Ethernet connector RJ45

DIN clip

RS485A connector

USB connector (not used)

RS232 B connector

End-of-Line switches

CK721-A and S300-DIN Enclosures CK721-A Installation and Operation

LEDs on the CK721-A

There are nine LEDs on the CK721-A board. Their functions are shown in Table 2-1.

Table 2-1: CK721-A LED Functions

LED Function

POWER ON steady when power is applied.

FAULT OFF to indicate normal operation.ON indicates a general fault.

RS485 A Flashes/flickers to indicate data transmit.

RS485 B Flashes/flickers to indicate data transmit.

ETHERNET Flashes/flickers to indicate da

connection. OFF indicates no Ethernet data traffic, and probably indicates a dead Ethernet network or bad Ethernet connection.

10/LINK ON to indicate 10 Mbit connection is established.

100/LINK ON to indicate 100 Mbit connection is established.

RUN This LED is currently not used (always OFF).

ta traffic on the Ethernet

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CK721-A Installation and Operation CK721-A and S300-DIN Enclosures

RS485 A RS485 B

EOL switch for RS485 A

EOL switch for RS485 B

O N

Note: Before changing the EOL position, remove the 24VDC supply power to the CK721-A and wait for the RUN LED to go off.

Binary Output

The CK721-A provides a relay output for connecting to an external alarm at Binary Out1. If the alarm relay is programmed for enabled, and the individual inputs are programmed to activate the relay, the relay can be activated when any input point in the system goes into alarm. The binary output can be individually programmed for each input point, and the relay can be programmed to latch until the alarm is acknowledged or to mimic the status of the alarm inputs. The relay will switch 2A at 24 VDC.

Setting the End-of-Line Switch

Network devices at either end of the RS485 network must be set as network terminated devices. This is done with the use of the End-of-Line (EOL) switch. The CK721-A module has two EOL switches, one for each RS485 connector. The CK721-A is shipped with the EOL switches in the factory default position, which is on (up).

The CK721-A modules follow the same rules as other terminated device. See the figure below to determine the appropriate EOL switch setting for all CK721-A modules in your network and set the EOL switch to the appropriate position for each CK721-A.

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Page 36

CK721-A

last module

EOL switch

on (up)

EOL switch

on (up)

CK721-A

last module

EOL switch

on (up)

EOL switch

on (up)

EOL switch

off (down)

first module

CK721-A and S300-DIN Enclosures CK721-A Installation and Operation

Lithium battery

Lithium Battery

The CK721-A contains a lithium battery that is used for realtime clock backup. The lithium battery is shipped from the factory charged and operational.

2-4 24-10349-8 Rev. B

If there are no power outages, the battery should be changed every five years. If a power outage occurs, the battery life is approximately 30 days. Replace with Panasonic part number CR2025 or equivalent.

IMPORTANT

Before you replace the lithium battery (recommended every five years or after extended use), ensure AC power or backup battery power is supplied to the CK721. If AC power or backup battery power is not supplied before you remove the lithium battery, the realtime clock will be incorrect.

This document contains confidential and proprietary information of Johnson Controls, Inc.

Page 37

CAUTION: Risk of Explosion.

Replace the battery with a lithium battery of the same type and voltage rating. Dispose of the used battery in accordance with local, national, and regional regulations. Failure to replace the battery with one of the same type and voltage rating may result in an explosion causing personal injury and property damage.

CK721-A Installation and Operation CK721-A and S300-DIN Enclosures

Input Power

The input power is described in the following table:

Table 2-2: Input Power

Inputs V Min V Nom V Max

+24VDC 20 24 30

RS485

CK721-A has two RS485 ports:

 RS485A is used by OTIS BMS elevator communications

 RS485B is used to communicate with external devices such as RDR8S

RDR2S, RDR2S-A, RDR2, IO8, SIO8, and I16

NOTE

The following modules can be assigned to logical terminals 1 though 64: RDR8S, I32O16, and RDR2S-A. The following units can be assigned only to logical terminals 1 though 16: RDR2S, RDR2, IO8, SIO8, and I16.

The controller can communicate on the serial bus by either of the following settings:

 19200 bps, no parity, 8 bits per character, and one stop bit

 9600 bps, even parity, 8 bit per character, and one stop bit

Figure 2-1 and Figure 2-2 show shows the wiring between RS48

5B and the devices.

24-10349-8 Rev. B 2-5

Page 38

REF

CK721-A

S300 I/O

REF

CK721-A

RDR2S

CK721-A and S300-DIN Enclosures CK721-A Installation and Operation

NO C

CK721-A: BINARY

COM2

IN2

COM1

IN1

Power Supply:

TROUBLE

Figure 2-1: Wiring Between RS485B and RDR2S Module

Figure 2-2: Wiring Between RS485B and S300 I/O Module

Binary Input

CK721-A has two Binary Inputs:

 Binary Input 1

This input is logically mapped at the host as the soft

The Binary Input 1 is wired to the Trouble pin lo The Trouble pin is activated when there is no AC power and the battery voltage drops to 23.9 VDC or less. For wiring details see Figure 2-3.

Figure 2-3: Wiring Between Binary Input 1 and Trouble Pin

2-6 24-10349-8 Rev. B

This document contains confidential and proprietary information of Johnson Controls, Inc.

alarm Panel Lost AC.

cated on the power supply.

Page 39

CK721-A Installation and Operation CK721-A and S300-DIN Enclosures

RXD-

RxD+

TxD-

TxD+

Output Transmit Data -

Output Transmit Data +

Input Receive Data -

Input Receive Data+

CK721-A

HUB

 Binary Input 2

This input is logically mapped at the host as the soft

The open state means “alarm set,” and the close

d state means “alarm secure.”

alarm Panel Tamper.

Connecting the Network

The CK721-A system communicates with the P2000 server via 10/100Base-T Ethernet, using the TCP/IP protocol.

The following types of wiring may be required:

 Hub to CK721-A, straight through

 Hub to hub straight-through or crossed, depending on the hub used

Hub to CK721-A Wiring

All network devices designed for 10/100Base-T networking use standard RJ45, 8 pin ports. Like other 10/100Base-T devices, the CK721-A RJ45 port is designed to connect to a hub using pins 1, 2, 3, and 6, wired straight through.

Figure 2-4: Hub to CK721-A Wiring

RS232

CK721-A has two RS232 connectors: RS232C A and RS232C B.

Table 2-3: RS232 Connectors

Description RS232C A RS232C B

Port use Connects to a terminal

ulator

24-10349-8 Rev. B 2-7

Dual use. Connects to either:

 Data logger device

 KONE elevator controller

interface

Page 40

CK721-A and S300-DIN Enclosures CK721-A Installation and Operation

Table 2-3: RS232 Connectors

Description RS232C A RS232C B

Default communication parameters

 115000 bps

 No parity

 8 bits per character

 One stop bit

 No control flow

 CR (Carriage Return)

The two RS-232 ports have the following pinout:

Table 2-4: RS232 Ports Pinout

Pin Function Direction

1 Carrier Detection (In)

2 Receive Data (In)

3 Transmit Data (Out)

4 Data Terminal Ready (Out)

5 Signal ground n/a

 57600 bps

 No parity

 8 bits per character

 One stop bit

 No control flow

 CR/LF (Carriage

Return/Linefeed)

6 Data Set Ready (In)

7 Request to Send (Out)

8 Clear to Send (In)

9 Ring Indicator (In)

RS232 Serial Null Modem Cable Wiring

The null modem cable provides an RS232 serial connection from the CK721-A RS232C A port to the computer’s COM port.

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Page 41

CK721-A Installation and Operation CK721-A and S300-DIN Enclosures

Table 2-5: Connectors Pinout

Connector 1 Pinout Connector 2 Pinout

3 TX 2 RX Where:

2 RX 3 TX

7 RTS 8 CTS

8 CTS 7 RTS

5 SG 5 SG

6 DSR 4 DTR

4 DTR 6 DSR

TX=Transmit RX=Receive RTS=Request to Send CTS=Clear to Send SC=Signal Ground DSR=Data Set Ready DTR=Data Terminal Ready

The minimum required connections to a standard laptop/serial DB9 port are:

Table 2-6: RS232A to DB9 Connection

RS232A at the CK721-A Serial Port at the PC

2 RX 3 TX Where:

3 TX 2 RX

5 SG 5SG

TX=Transmit RX=Receive SC=Signal Ground

LARGE ENCLOSURE (S300-DIN-L)

The S300-DIN-L enclosure comes with a backplate, a tamper switch, a lock, and a ground strap kit that have to be installed. The backplate contains a power supply and DIN rails for module mounting.

Up to three modules can be mounted on the

 A combination of three RDR2S and/or RDDR2S-A modules

 One CK721-A and two RDR2S and/or RDDR2S-A modules

DIN rails. See the examples below:

The enclosure can also hold a backup battery unit composed of two 12V lead-acid batteri

in two battery brackets.

Figure 2-5 gives you an overview of the large enclo

sure with all components installed. The

modules shown here are RDR2S.

24-10349-8 Rev. B 2-9

Page 42

CK721-A and S300-DIN Enclosures CK721-A Installation and Operation

Figure 2-5: Large Enclosure With Installed Components

The figure below depicts the CK721-A module mounted alone.

Figure 2-6: One CK721-A Module Mounted in a Large Enclosure

The figure below depicts the CK721-A module mounted with the RDR2S modules.

Figure 2-7: One CK721-A Module and Two RDR2S Modules Mounted in a Large

Enclosur

2-10 24-10349-8 Rev. B

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Page 43

CK721-A Installation and Operation CK721-A and S300-DIN Enclosures

Wiring CK721-A and Modules

CK721-A Cable Requirements

Table 2-7: Cable Requirements

Description Recommended Cable Type Maximum Segment Length

+24VDC Listed, 18 AWG, Stranded,

ok-up wire.

RS485 A and RS485 B

Listed, 22 AWG, Stranded, Hook-up wire.

Listed, 18 AWG, 3-cond, stranded, shielded.

Inputs ICOM1

d ICOM2

Output/Relay OUT1

Belden 88442, 1 twisted pair, 22 AWG.

Belden 8461, 1 twisted pair, 18 AWG.

RS232 A Listed DB9 F/F AT Null

odem

Limited to within cabinet

4000 ft (1215 m). All modules connected to a single CK721-A panel must be within 4000 feet of the panel.

500 ft (152m)

Depends on power requirements of the door strike. Voltage to the strike must not be reduced more than 10% over the 18 AWG wire.

25 ft (7m). Cable must remain in the same room as the CK721-A.

RS232 B

Listed DB9 F/F AT Null M

odem

25 ft (7m). Cable must remain in the same room as the CK721-A.

Ethernet Listed, Category 5, 24 AWG,

solid, 2 pair or 4 pair type.

328 ft (100 m). Cable, RJ45 connector, and RJ45 crimp tool to be supplied by customer.

1. For KONE elevator wiring diagram see Figure 4-7 on page 4-47.

24-10349-8 Rev. B 2-11

Page 44

CK721-A and S300-DIN Enclosures CK721-A Installation and Operation

3nd Module

1st Module 2nd Module

DC power cable connecting to power supply

RS-485 cable

Chain Module Wiring

When connecting more than one module, wire the modules in parallel following the “daisy chain” pattern, as shown in Figure 2-8. For wiring details refer to the documentation provided with the S300-DIN module.

Figure 2-8: Daisy Chain Module Wiring for S300-DIN-L

IMPORTANT

Do not connect the DC power cable to the reader unit until all wiring is complete.

Cable Routing

All low-level input cables, such as system data and reader cables, must be shielded types. The cables should run in grounded conduit or at least two feet from AC power, fluorescent lights, or other high energy sources.

IMPORTANT

All data cables should be physically separated from power lines. If conduit is used, do not run data cables in the same conduit as power cables or certain door strike cables, e.g. strike voltage greater that 42V or Magnetic door locks without EMI suppression.

All cables must conform with National Electrical Code, NFPA 70,* and local electrical codes. Cabling should be made using good wiring practices and should be long enough to allow service loops at their terminations in the enclosure. *For Canadian installations, refer to the Canadian Electric Code C22.1.

Grounding Cable Shields

Refer to Appendix C: Grounding and Connectors for details on the requirements. The grounding screws used are #6 x 1/4” self-tapping hardware installation kit.

2-12 24-10349-8 Rev. B

, and are provided in the

This document contains confidential and proprietary information of Johnson Controls, Inc.

Page 45

CK721-A Installation and Operation CK721-A and S300-DIN Enclosures

Chassis Grounding

Proper grounding of the S300-DIN-L enclosure is essential for the protection of electronic components against electrostatic discharge. A ground wire, 18 AWG minimum, must be run from the dedicated ground stud inside the enclosure to the building’s electrical ground. The dedicated ground stud is marked with the

symbol

NOTE

Cold water pipe is not an acceptable ground due to common use of non-conductive plastic pipe.

SMALL ENCLOSURE (S300-DIN-S)

The S300-DIN-S enclosure comes with a backplate, a tamper switch, a lock, and a ground strap kit that have to be installed. The backplate contains a power supply and a DIN rail for mounting of one CK721-A or a S300-DIN module (RDR8S, I32O16, RDR2S-A, or RDR2S). The enclosure can also hold a backup battery unit composed of two 12V lead-acid batteries in one battery bracket.

Figure 2-9 gives you an overview of the small enclosure module shown here is RDR2S.

with all components installed. The

Figure 2-9: Small Enclosure With Installed Components

24-10349-8 Rev. B 2-13

Page 46

CK721-A and S300-DIN Enclosures CK721-A Installation and Operation

Verifying DC and Chassis Ground

 To verify DC ground:

1. Verify the wire connection between the power supply and COM on the hardware module.

2. Verify the wire connection between the power supply and its standoff.

 To verify chassis ground:

Verify the wire connection between the hardware modu

le’s earth and the

backplate.

2. Verify the wire connection between the AC power source and the backplate.

3. Verify the wire connection between the DC-

and one of th

e power supply’s

mounting holes.

Installing CK721-A Module

The CK721-A module is mounted on a backplate’s DIN rail.

To mount a module, align it with the rail and snap on. To remove a module, pull down the white clip located on the bottom of th

e module, then pull the bottom of the

module out and lift it up.

NOTE

Do not connect the DC power cable to the CK721-A until all wiring is complete.

The following figure depicts one CK721-A module in a small enclosure.

Figure 2-10: One CK721-A Module Mounted in a Small Enclosure

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This document contains confidential and proprietary information of Johnson Controls, Inc.

Page 47

CK721-A Installation and Operation CK721-A and S300-DIN Enclosures

Cable Routing

IMPORTANT

Grounding Cable Shields

Refer to Appendix C: Grounding and Connectors for details on the requirements. The grounding screws used are #6 x 1/4” self-tapping hardware installation kit.

, and are provided in the

Chassis Grounding

Proper grounding of the S300-DIN-S enclosure is essential for the protection of electronic components against electrostatic discharge. A ground wire, 18 AWG minimum, must be run from the dedicated ground stud inside the enclosure to the building’s electrical ground. The dedicated ground stud is marked with the

symbol

NOTE

Cold water pipe is not an acceptable ground due to common use of non-conductive plastic pipe.

NO ENCLOSURE

The CK721-A modules should be mounted on a DIN rail.

DIN Rail Mounting

To mount an CK721-A module on a DIN rail, align it with the rail and snap on. To remove a module, pull down the white clip located on the bottom of the module, then pull the bottom of the module out and lift it up.

24-10349-8 Rev. B 2-15

Page 48

CK721-A and S300-DIN Enclosures CK721-A Installation and Operation

Connects to the RDR2S or CK721 module

Chassis ground

COM

+24 VDC connector

Figure 2-11: CK721-A Module Mounted on a DIN Rail.

+24 VDC CONNECTOR

Power Wiring

For power wiring with either the large or small enclosure, use the cable assembly shown in Figure 2-12. To construct the power wiring, use 18AWG wires.

When connecting multiple CK721-A controllers or S300-DIN mod modules in parallel following the “daisy chain” pattern as shown in Figure 2-13. For details on wiring multiple modules, refer to S300-DIN module.

Figure 2-12: +24 VDC Connector (Part of the DC Power Harness)

ules, wire the

the documentation provided with the

2-16 24-10349-8 Rev. B

This document contains confidential and proprietary information of Johnson Controls, Inc.

Page 49

1st Module 3rd Module2nd Module

to the next module

DC power cable connecting to power supply

RS-485 cable

CK721-A Installation and Operation CK721-A and S300-DIN Enclosures

Figure 2-13: Wiring Multiple Modules - Overview

IMPORTANT

Observe the following precautions:

 Make sure each wire is connected to the same corresponding connector position

in the subsequent module.

 Do not connect the DC power cable to the module until all wiring is complete.

Ground Wiring

For ground wiring with the either large or small enclosure, use the cable assembly shown in Figure 2-12. The ground wire should be connected to the backplate by fastening the ring terminal to any one of the 0.11" holes located at the bottom of the plate with

a #6 self-tapping screw.

When connecting CK721-A to multiple S300-DIN modules, wire them in parallel following the “daisy

chain” pattern as shown in Figure 2-13. For wiring details refer

to the documentation provided with the S300-DIN module.

To construct the ground wiring, use 18AWG wires.

24-10349-8 Rev. B 2-17

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CK721-A and S300-DIN Enclosures CK721-A Installation and Operation

2-18 24-10349-8 Rev. B

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Page 51

Chapter

S300 EXPANSION ENCLOSURES

This chapter provides information on S300 expansion enclosures and accessories, as well as their installation. It also describes legacy hardware modules used with CK721-A.

For details on configuring the modules for the expanded address S300 bus configuration see the following documentation:

 Appendix A of this manual

 P2000 Software User Manual for P2000 v.3.10 or higher

 S300-DIN-RDR2S Hardware Installation Manual

 S300-DIN-RDR8S and S300-DIN-I32O16 Hardware Installation Manual

 S300-DIN-RDR2SA and S300-DIN-I8O4 Hardware Installation Manual

 S300-DIN-RDR2SA Address Mode Configuration Technical Bulletin

S300 EXPANSION ENCLOSURES

The S300 expansion enclosures are used to host additional modules in the CK721-A system. They cannot, however, be used with the CK721-A controller itself, because they do not have the DIN rails necessary for its mounting.

Installing the Expansion Enclosures

Before beginning, take a moment to read the following important notes. Careful adherence to the procedures and important notes in this manual will help ensure the successful installation and operation of your system.

24-10349-8 Rev. B 3-1

Page 52

S300 Expansion Enclosures CK721-A Installation and Operation

IMPORTANT

Observe the following precautions:

 It is important to follow the installation procedures described in this chapter very

carefully. Power wiring and grounding from the building to the S300 expansion enclosures must only be performed by certified electricians. Failure to have qualified professionals perform these functions can result in personal injury, damage to a facility’s electrical system and other equipment, or damage to the system and devices.

 Electronic components such as the printed circuit board assemblies used in the

S300 expansion enclosures are extremely static sensitive. To prevent electrostatic discharge (ESD) damage, a properly grounded wrist strap must be used at all times when handling the components. If a wrist strap is not available, touch any part of the metal CK721-A cabinet prior to handling components to discharge static electricity. It is advisable to avoid working on carpeted areas if possible.

Tools Required

The following tools are required to install S300 expansion enclosures:

 Mounting tools such as a drill and anchors (depending on where you mount

the panels)

 Phillips screwdriver

 Small common screwdriver

 Standard wiring tools

 Hammer and punch

Sequence of Steps

Although each site configuration may differ and require different steps, the standard steps required for installing S300 expansion enclosures are:

 Planning the installation

 Mounting the enclosures

 Installing the first level modules

 Wiring and configuring first level modules

 Installing the second level (stacked) modules

 Wiring and configuring second level modules

Planning the Installation

This section provides important information you will need when planning the installation of an S300 expansion enclosure.

3-2 24-10349-8 Rev. B

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Page 53

CK721-A Installation and Operation S300 Expansion Enclosures

Power Supply

Tamper Switch

Lock

21 inches (53 cm)

5.5 inches (14 cm)

16 inches (41 cm)

Power Indicator Light

S300-XL (S300 Expansion Enclosure, Large)

S300-XL contains a power supply, a tamper switch, a power indicator light, and a lock.

Figure 3-1: S300-L

24-10349-8 Rev. B 3-3

Page 54

S300 Expansion Enclosures CK721-A Installation and Operation

Power Indicator Light

16 inches (41 cm)

13.5 inches (34 cm)

5.5 inches (14 cm)

Power Supply

Lock

Tamper Switch

5.5 inches (14 cm)

13 inches

(33 cm)

9 inches (23 cm)

Tamper Switch

Power Indicator

Power Supply

Lock

S300-XS (S300 Expansion Enclosure, Small)

S300-XS contains a power supply, a tamper switch, a power indicator light, and a lock.

Figure 3-2: S300-XS

S300-XXS (S300 Expansion Enclosure, Extra Small)

S300-XXS contains a power supply, a tamper switch, a power indicator light, and a lock.

Figure 3-3: S300-XXS

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CK721-A Installation and Operation S300 Expansion Enclosures

Knockouts

Removing the Knockouts

All S300 expansion enclosures have metal knockouts around the outside edge. Use the knockouts to run your wiring to external devices and other S300 expansion enclosures. Prior to mounting the panel, determine which side or sides of the cabinet to run the wiring through. Remove the knockouts using a hammer and a punch. Remove only the knockouts required for wiring.

Figure 3-4: S300 Expansion Enclosure Knockouts

24-10349-8 Rev. B 3-5

Page 56

S300 Expansion Enclosures CK721-A Installation and Operation

14.5 inches (36.8 cm)

19.125

(48.5 cm)

Large Panel

Expansion

Enclosure

Mounting the Enclosures

Because applications and facilities vary, it is not within the scope of this manual to provide exact mounting instructions for S300 expansion enclosures. The surface on which you mount the panels at your site determines the type of hardware required to fasten the panels into place. Keep in mind the following principles when mounting panels.

 S300 expansion enclosures are mounted using the four mounting holes shown

in Figure 3-5 through Figure 3-7.

 Adhere to the environmental requirements shown in Table 1-5.

Removing Boards from the Panels

Panels are easier to install if you:

 Do not install modules prior to mounting the panels.

 Remove the power supply from the S300 expansion enclosures.

This also helps ensure system performance because

the boards will not be subject to debris during installation. When installing expansion enclosures, you only need to remove the power supply.

Panel Location Suggestions

Mount the S300 expansion enclosures on a wall or other mounting surface located in a restricted-access area. Suggested locations are a locking utility closet, or if necessary, inside a suspended ceiling. Mount the panel so the door can swing fully open to the right. The location must allow for air to flow uninhibited over the exposed surfaces. The panel can function in any position, but it is best to mount it flat against a vertical surface with the hinge to the right.

3-6 24-10349-8 Rev. B

Figure 3-5: Mounting the Panels: S300-XL

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Page 57

7.24 inches (18.5 cm)

12.16 inches (31.2 cm)

Extra Small

Expansion Enclosure

CK721-A Installation and Operation S300 Expansion Enclosures

10.315 inches (26.2 cm)

14.75 inches (37.4 cm)

Small Panel

Expansion

Enclosure

Figure 3-6: Mounting the Panels: S300-XS

Figure 3-7: Mounting the Panels: S300-XXS

Installing the Power Supplies

If you have removed the power supplies prior to mounting the S300 expansion enclosures, it is important they are re-installed in the same location. This will preserve the proper module locations for fully stacked systems containing battery backup units (described later in this chapter).

Installing the First Level Modules

NOTE

24-10349-8 Rev. B 3-7

It is difficult to set the switches of the first level modules and connect the RS-485 cables once the stacked modules are installed.

This section describes the installation and wiring of S300 modules. The modules include input and output modules and reader modules. The wiring instructions are the same for modules in expansion enclosures.

Page 58

S300 Expansion Enclosures CK721-A Installation and Operation

Modules can be installed inside the S300 expansion enclosure. The installation of the following modules are discussed in this chapter:

 S300-RDR2 - reader module

 S300-I16 - Unsupervised Input module

 S300-IO8 - Unsupervised Input/Output module

 S300-SIO8 - Supervised Input/Output module

 S300-SI8 - Supervised Input module

The maximum distance from a CK721-A to the last module connected to it is 4000 feet (1219

meters).

To facilitate future expansion, modules should be installed sequentially

as shown in

Figure 3-8 through Figure 3-10.

IMPORTANT

Before installing modules in an S300 expansion enclosure, ensure the power is OFF. The battery and transformer must be disconnected for the power to be completely OFF.

3-8 24-10349-8 Rev. B

Figure 3-8: First Level Module Locations in S300-XL

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Page 59

CK721-A Installation and Operation S300 Expansion Enclosures

Figure 3-9: First Level Module Locations in S300-XS

Figure 3-10: First Level Module Location in S300-XXS

All modules come with the hardware required to

mount them. Mount the modules to

the back of the enclosure by using the following procedure:

1. Install the four 5/8 inch standoffs into the nuts located on the back of the closure.

2. Position the module over the standoffs and secure with the mounting screws.

3. Attach RS485 cable from the CK721-A to the module, or module to module.

NOTE

24-10349-8 Rev. B 3-9

All four mounting screws must be used to ensure proper grounding.

Page 60

S300 Expansion Enclosures CK721-A Installation and Operation

Installing the Second Level (Stacked) Modules

NOTE

It is difficult to set the switches of the first level modules and connect the RS-485 cables once the stacked modules are installed.

The S300 expansion enclosures support a stacked configuration for modules. However, after stacked modules have been installed, it is difficult to reach the first level modules for purposes of switch settings or wiring.

To stack modules, perform the following steps:

1. Remove the four screws holding the module to the enclosure back

2. Secure the first level module with the 2 inch standof

fs supplied in the kit in

place of the screws removed in step 1.

3. Secure the stacked module in place with the four

screws removed in step 1.

You can install stacked modules in the locations shown in Figure 3-11 through Figure 3-13. Only use these locations, because room must be left inside the cabin for the door to close with th

e backup battery installed.

Figure 3-11: Stacked Module Locations in S300-XL

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CK721-A Installation and Operation S300 Expansion Enclosures

Figure 3-12: Stacked module Locations in S300-XS

Figure 3-13: Stacked Module Locations in S300-XXS

24-10349-8 Rev. B 3-11

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S300 Expansion Enclosures CK721-A Installation and Operation

Cabling

This table describes the recommended cable to use when wiring the system.

Table 3-1: Cable Types

Description

Cardkey RS-485

ard 

Stand (included with

dules)

Cardkey RS-485 Extended (if additional length required)

Door Strike Belden 8760, 1 twisted,

Door Open Belden 8761, 1 twisted,

Recommended Cable

CK721-A Panel to Expansion Enclosure

Johnson Controls

pplied

Listed, 18 AWG, 3-conductor, Shielded

Door Controls

shielded pair

shielded pair, 22 AWG

, 18 AWG

Maximum Segment Length

Approximately 30 inches (18.5 cm). Note the cable shipped from Johnson Controls is 30 inches, but the length extending outside of the panel will vary depending on your wiring scheme and size of panel.

4000 feet (1219 m) maximum. All expansion enclosures connected to a single RS485 BUS must be within 4000 feet of the panel.

Length depends on power requirements of the door strike. Voltage to the strike cannot be reduced more than 10% over the 18 AWG wire.

500 ft. (152 m)

Auxiliary Access Belden 8761, 1 twisted,

shielded pair

Keypad Refer to individual

ader specifications.

Non-keypad Refer to individual

reader specifications.

, 22 AWG

Reader to S300-RDR2

500 ft. (152 m)

250 ft. (76 m)

500 ft. (152 m)

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CK721-A Installation and Operation S300 Expansion Enclosures

IMPORTANT

All cables must conform with National Electrical Code, NFPA 70,* and local electrical codes. Cabling should be made using good wiring practices and should be long enough to allow service loops at their terminations in the CK721-A enclosure. *For Canadian installations, refer to the Canadian Electric Code C22.1.

Refer to Appendix C: Grounding and Connectors for details on the requirements. The grounding screws used are #6 x 1/4” self tapping, and are provided in the hardware installation kit.

Cabling Between Enclosures

Each S300 expansion enclosure is shipped with an installed power supply that uses the connector cable shown in

Figure 3-17. The cable has three purposes:

 It provides 12V, 5V, grounds, and data signals to the modules.

 It provides data signals and the ground for enclosure to enclosure connections

as shown in

 It isolates the 5V and 12V to or from other panels as they contain their own

Figure 3-14.

power supplies.

24-10349-8 Rev. B 3-13

Page 64

Option 1:

Power Supply PCBA

The cable can be spliced to extend the length. Use

listed 18 AWG, 3-conductor

(J4)

To internal terminal (J7 for reader terminals) (J2 or J3 for I/O terminals)

Do not discard this segment! Use it to connect to the next terminal in the chain.

shielded cable.

Option 2:

The cable can be spliced to extend the length. Use

listed 18 AWG, 3-conductor shielded cable.

To or from other cabinets

To or from CK721-A

S300 Expansion Enclosures CK721-A Installation and Operation

Figure 3-14: Cable Assembly for Enclosure to Enclosure Connection

3-14 24-10349-8 Rev. B

This document contains confidential and proprietary information of Johnson Controls, Inc.

Page 65

Optional Add-On

Terminal Location

Optional Add-On

Terminal Location

Optional Add-On

Terminal Location

Optional Add-On

Terminal Location

Optional Add-On

Terminal Location

S300-POWER SUPPLY BOARD

LED1

AC OK

LED25VLED3

12V

1 2

Battery J3

2 1

Lamp

3 2 1LOAD

LOAD

GND

24VAC

JP4

JP1

AUTO

EXT

8910 76543

GND

+12V

+5V

+12V

ACIN -

BATL

GND

Shutdown

CHG

S300-RDR2 Module

1324

on SW1

LED4RXLED3TXLED25VLED1

12V

+5RD

SIG

GND

AUX

DOOR

COM

7 6 5

+12V

RED GRN

SHNT

RDR1

7 6 5

RDR2

ROW4

ROW3

ROW2

ROW1 7 6 5

COL4

COL1 COL2 COL3

7 6 5

DAT/A

DAT/B

GND

+5RD

1234

RDR1

1234

RDR2

1234J75

Yellow 12V

White Data+

Green Data -

Red 5V

1234

Black GND

1324

on SW1

LED4RXLED3TXLED25VLED1

12V

+5RD

SIG

GND

AUX

DOOR

COM

7 6 5

+12V

RED GRN

SHNT 1

RDR1

7 6 5

RDR2

ROW4

ROW3

ROW2

ROW1 7 6 5

COL4

COL1 COL2 COL3

7 6 5

DAT/A

DAT/B

GND

+5RD

1234

RDR1

1234

RDR2

1234J75

Yellow 12V

White Data+

Green Data -

Red 5V

1234

Black GND

LED

12V

SW1

1324on56

GND ACT

AL8

J6C

J6D

J6B

GND ACT

AL7

GND ACT

AL6

GND ACT

AL5

GND ACT

AL4

GND ACT

AL3

GND ACT

AL2

GND ACT

AL1

J6A

LED 16

LED 15

LED 14

LED 13

LED 12

LED 9

LED 10

LED 11

Yellow 12V

White Data+

Green Data -

Red 5V

1234

Black GND

J1C

J1D

J1B

J1A

LED 4

LED 3

LED 1

LED 2

J2C

J2D

J2B

J2A

LED 8

LED 7

LED 5

LED 6

U1 PS-184

S300-SIO8 Module

LED

12V

SW1

1324on56

GND ACT

AL8

J6C

J6D

J6B

GND ACT

AL7

GND ACT

AL6

GND ACT

AL5

GND ACT

AL4

GND ACT

AL3

GND ACT

AL2

GND ACT

AL1

J6A

LED 16

LED 15

LED 14

LED 13

LED 12

LED 9

LED 10

LED 11

Yellow 12V

White Data+

Green Data -

Red 5V

1234

Black GND

J1C

J1D

J1B

J1A

LED 4

LED 3

LED 1

LED 2

J2C

J2D

J2B

J2A

LED 8

LED 7

LED 5

LED 6

U1 PS-184

24VAC

XFORMER

EARTH

AC AC

S300-RDR2 Module

S300-SIO8 Module

24VAC 50VA TRANSFORMER, ONE PER POWER SUPPLY. DO NOT PARALLEL TO MULTIPLE SUPPLIES OR TAP FOR EXTERNAL LOADS.

CHASSIS GROUND (EARTH) SUPPLIED THROUGH METAL STANDOFFS. THE SYSTEM RELIES ON A CONDUCTIVE BACK PLATE, CONDUCTIVE STANDOFFS & CONDUCTIVE SCREWS TO MAINTAIN THE PROTECTION GROUND BOND.

COMMUNICATIONS TO/FROM CPU/EXPANSION ENCLOSURE

CK721-A Installation and Operation S300 Expansion Enclosures

NOTE

Refer to Figure 3-17 for connector orientation.

Figure 3-15: Cable Assembly for Enclosure to Enclosure Connection - Details

24-10349-8 Rev. B 3-15

Page 66

S300 Expansion Enclosures CK721-A Installation and Operation

Equipment Grounding

Proper grounding of the S300 expansion enclosures are essential for the protection of electronic components against electrostatic discharge. A ground wire, 18 AWG minimum, must be run from the dedicated ground stud inside the S300 expansion enclosure to the building’s electrical ground. The dedicated ground stud is marked

with the symbol

NOTE

Cold water pipe is not an acceptable ground due to common use of non-conductive plastic pipe.

POWER

This section describes the transformer and power supply, and provides tables on S3000 enclosure power consumption. Several considerations and cautions that must be considered before powering the enclosure are also detailed.

S300-XFMR Transformer

The plug-in transformer converts the 120 VAC line power to 24 AC for the power supply. The transformer is rated at 24 VAC, 50 VA. A transformer is required for each expansion enclosure to connect the power supply to local power.

NOTE

For Canadian installations use a Basler transformer. The part number is BE116450AAA, and it is rated at 24 VAC, 50 VA, 120 Volt input.

Use a 3-conductor #18 AWG cable between the power supply connector and the transformer. Connect the transformer to the nearest source of clean, unswitched AC power. At the power supply, connect AC power as follows:

 PIN 1 and 2 on J1 connects to 24 VAC.

 PIN 3 on J1 is to chassis ground.

Table 3-2: S300 Expansion Enclosur

Parameter Specification

Line Voltage 24 VAC  10

Line Frequency 50 or 60 Hz 1%

e AC Power Specifications

3-16 24-10349-8 Rev. B

This document contains confidential and proprietary information of Johnson Controls, Inc.

Page 67

CK721-A Installation and Operation S300 Expansion Enclosures

AC OK 5V 12V

JP4

JP1

LED1 LED2 LED3

Auto

Ext

IMPORTANT

Observe the following precautions:

 Do not connect access control equipment to an AC power source that is

controlled by a switch.

 Do not attach the connector to the power supply until all setup has been

completed.

NOTE

Some 24 VAC transformers have an internal fuse. If the 24 VAC output is inadvertently shorted, the internal fuse will open and AC power will not reach the CK720 power supply.

S300-PS Power Supply

The power supplies in the S300 expansion enclosures are installed at the factory. These power supplies accept 24 VAC.

IMPORTANT

Observe the following precautions:

 A transformer must be used with each power supply.

 Do not connect a single transformer to multiple power supplies.

24-10349-8 Rev. B 3-17

Figure 3-16: Power Supply

Page 68

S300 Expansion Enclosures CK721-A Installation and Operation

The power supply provides the DC power for the modules and readers:

 +5 VDC at 1.5 A to power the modules and readers.

 +12 VDC at 2.0 A to power reader lamps and output relays.

Table 3-3: Power Supply Components

Component Description

J1 24V AC Power Connector

J2 Lamp Connector

J3 Battery Backup Connector

J4 Power connector to modules

JP1 Basic Panel - Jumper installed, EXT to center

Expansion Enclosure - Jumper installed, Auto to center.

JP4 “AC-FAIL” pull-up enable, jumper installed

F1 Fuse, 5A, 3AG, 250V, Slo-Blo

F2 Fuse, 1A, 3AG, 250V, Slo-Blo

LEDs Three LEDs indicate the presence of AC power, 

5 and 12 VDC as labeled.

The power supply has three LEDs.

Table 3-4: LEDs On Power Supply

LED State of LED Meaning

LED1 (Red) ON AC is present

LED2 (Green) ON 5 VDC is present

LED3 (Yellow) ON 12 VDC is present

During normal operation, all LEDs should be lit. If only the green and yellow lights are lit, check your AC power connection. If LED1 is off while LED2 and LED3 are on, the power supply is getting its power from the battery. If the battery voltage goes below 9.8V, the power supply will switch off the 5V and 12V (LED2 and LED3) until AC power is restored. If none of the LEDs light when plugging in AC power, verify that AC power is active.

3-18 24-10349-8 Rev. B

This document contains confidential and proprietary information of Johnson Controls, Inc.

Page 69

CK721-A Installation and Operation S300 Expansion Enclosures

4 5

10987

GRN

WHT

BLK

RED

YEL

RED

YEL

GND

12V

GND

12V

DATA+

DATA-

DATA+

DATA-

The power supply used in both the S300 expansion enclosures contains the following fuses:

Table 3-5: Fuse Functions and Ratings

Fuse Function Rating

F1 Maximum battery discharge rate. 5A, 3AG, 250 V, Slo-Blo

F2 Maximum battery charge rate. 1A, 3AG, 250 V, Slo-Blo

Figure 3-17: Wiring Diagram for Cable Connectors

 To conn

1. Connect the three-wire connector to J8

ect the power supply:

for a reader module, J3 for an I16

module, or J4 for all other input/output modules.

2. Connect the 10-pin connector to J4 on the power supply.

3. Connect the five-wire connecto

r to J2, J3 or J7 on the next module.

IMPORTANT

Do not remove or connect the 10-pin connector or the five wire connectors before powering down the S300 expansion enclosure.

S300 Enclosure Power Consumption

Below are the raw data tables reflecting the power loads for the various electronic modules available for installation in S300 expansion enclosures. The tables are categorized to provide basic guidelines for the major power consumption devices on each electronics module. For loading calculations the worst case numbers should be used. When calculating the total current loading for a given enclosure you must

24-10349-8 Rev. B 3-19

account for all external loads, primarily readers, beyond the published requirements of the module. In some cases these numbers can be reduced when specific features of a module are not in use (for example, output and supervised inputs).

Page 70

S300 Expansion Enclosures CK721-A Installation and Operation

Table 3-6: S300-RDR2 Power Consumption

S300-RDR2

Basic Board 150 300 20 45

Door Input (Secure) 20 200 0 0

Aux Input (Door Unlock)

Lamp Warmer 0 0 160 160

Worst Case 190 520 300 325 4.55

* Typical 1 Door

ed Indicators)

* Typical 2 Door

ed Indicators)

* Each reader Interface provides +5VDC, +12VDC, SHUNT Output, RED Output, GREEN

t. The current loading on these outputs must be derived from the reader manufacturers

Outpu data sheet and added to the total load. Note +5VDC is current limited to operate Cardkey Readers (20mA).

5VDC

pical

(mA)

20 20 120 120

170 410 140 165

190 520 240 265 2.63

5VDC

Surge

(mA)

12VDC

Typical

(mA)

12VDC

Surge

(mA)

Wattage

(W)

Table 3-7: S300-I16 Power Consumption

S300-I16

Basic Board 150 200 3 3

Inputs (16 Secure State)

Worst Case 230 280 3 3 1.19

Typical (4 Alarms) 170 170 N/A N/A

Typical (8 Alarms) 190 190 3 3

Typical (12 Alarms) 210 210 3 3

Typical (16 Alarms) 230 230 3 3

5VDC

pical

(mA)

80 80 0 0

5VDC

Surge

(mA)

12VDC

Typical

(mA)

12VDC

Surge

Wattage

(mA)

(W)

3-20 24-10349-8 Rev. B

This document contains confidential and proprietary information of Johnson Controls, Inc.

Page 71

CK721-A Installation and Operation S300 Expansion Enclosures

Table 3-8: S300-IO8 Power Consumption

S300-IO8

Basic Board 150 200 3 3

Inputs (8 Secure State)

Outputs (8 Set State)

Worst Case 214 264 206 206 3.54

Typical (8 Alarms Secure)

Add for Each Active Out

put

5VDC

40 40 3 3

24 24 200 200

170 170 3 3

3 3 25 25

pical

(mA)

5VDC

Surge

(mA)

12VDC

Typical

(mA)

12VDC

Surge

Wattage

(mA)

Table 3-9: S300-SIO8 Power Consumption

S300-SIO8

Basic Board 150 200 3 3

Typ

5VDC ical

(mA)

5VDC

Surge

(mA)

12VDC

Typical

(mA)

12VDC

Surge

Wattage

(mA)

(W)

Inputs 8 Secure State)

Inputs (8 Short State)

Outputs (8 Set State)

Worst Case 574 624 206 206 5.34

Typical (8 Alarms Secure)

Add for Each Active Output

200 200 3 3

400 400 3 3

24 24 200 200

350 170 3 3

3 3 25 25

In addition to total power consumption, the total number of connections should be considered. The interconnect mechanism within the S300 expansion enclosure requires looping a 5-conductor cable between modules. The voltage drop across this cable network can affect the operation of an enclosure sub-system. To insure proper operation, measure the +5VDC at each module on the 5-wire interconnect network. The working range for +5V should be between +5.20 to +4.85. If a voltage drop, between modules, is greater than 0.05VDC, the quality of the interconnect cables should be checked.

24-10349-8 Rev. B 3-21

Page 72

S300 Expansion Enclosures CK721-A Installation and Operation

Applying Power to the S300 Expansion Enclosure

The quality of the line power supplied to your system, the connection, and the grounding of the power and data lines, must conform to your local electrical codes. Consult with your local authorities to assure adequate installation wiring of this S300 expansion enclosure.

Before you apply power to the S300 expansion enclosure, perform the following procedures:

 Ensure proper line voltage is available

 Construct a transformer cable

 Ensure proper grounding is in place

 Check LEDs on the power supply

 Check for proper fuses

IMPORTANT

Observe the following precautions:

 If the facility is located in an area where power lines are subject to frequent

lightning strikes, verify with the electric company that the building transformer is equipped with surge protectors. These, as well as a “crowbar” type of protection can be installed at the main service entrance if the building transformer is not equipped with lightning protection.

 Do not connect the transformer to an AC power source until the hardware

installation is complete.

 Do not connect a single transformer to multiple power supplies.

 AC earth/safety ground must connect directly to the enclosure.

 The S300 power supply must be powered from a dedicated 24VAC transformer.

This transformer is not to be shared by any other loads.

 Circuit board assemblies interconnect to earth/safety ground through their

mounting holes. All standoffs and mounting hardware must be conductive and connected to AC earth/safety ground. The S300 enclosure provides a conductive mounting system that must be field- connected to AC earth/safety ground

3-22 24-10349-8 Rev. B

This document contains confidential and proprietary information of Johnson Controls, Inc.

Page 73

CK721-A Installation and Operation S300 Expansion Enclosures

Notch

Lip

Pins

LEGACY READER MODULE

The legacy reader module described in this section is RDR2. A single CK721-A can communicate with 24 legacy modules, but only up to 8 of them can be reader modules.

Firmware Versions for Reader Modules

Table 3-10: Legacy Reader Module Firmware Versions

Module Model Number*

RDR2 PS-201E or later

*Required for High Speed RS485 as well as

Open, and Timed Shunt.

for Assisted Access, Re-lock on Door

RS-485 Wiring

All modules connected to a single CK721-A communicate through an RS-485 interface as implemented by Cardkey. Each module contains two RS-485 connectors.

IMPORTANT

Observe the following precautions:

 Ensure that the notch on the RS-485 cable faces the lip on the module’s

connector. Plugging the cable in backwards may damage the module.

 Do not remove or connect the RS-485 connectors before powering down the

S300 expansion enclosure.

24-10349-8 Rev. B 3-23

Page 74

S300 Expansion Enclosures CK721-A Installation and Operation

NOTE

It is difficult to set the switches of the first level modules and connect the RS-485 cables once the stacked modules are installed.

Each module is shipped with an RS-485 cable. The first module connects the cable between J5 on the CK721-A and one of the RS-485 connectors listed in Table 3-11 depending on which module is installed.

Additional modules are connected

in daisy-chain fashion. For example, using the supplied cable shipped with a second module, connect the unused RS-485 on the first module, and then connect the other end to a RS-485 interface on the second module.

Table 3-11: RS-485 Connector Positions

Module Connector Positions

S300-RDR2 J7, J8

3-24 24-10349-8 Rev. B

This document contains confidential and proprietary information of Johnson Controls, Inc.

Page 75

CK721-A Installation and Operation S300 Expansion Enclosures

SW1

RX TX 5V 12V

RDR1RDR2

S300-RDR2 Module

Each reader module has an interface for two readers. Each interface provides:

 Cardkey/Wiegand, one wire data interface

 Sensor Wiegand, two wire data interface

 Four rows by four columns, 16 button keypad interface

 Red LED or incandescent bulb reader lamp drivers

 Green LED or incandescent bulb reader lamp drivers

 +5 VDC reader power output at 20 milliamperes

 +12 VDC reader power output at 150 milliamperes

Figure 3-18: S300-RDR2 Module

24-10349-8 Rev. B 3-25

Page 76

S300 Expansion Enclosures CK721-A Installation and Operation

The S300-RDR2 also provides two door input/output interfaces each consisting of:

 A two-state door monitor switch input (secure = normally closed)

 A two-state auxiliary access or exit request switch input (normally open)

 A door-strike relay (SPDT)

 An alarm shunt relay driver (open collector).

Table 3-12: S300-RDR2 Components

Component Description

J1 Reader 1 Connector

J2 Reader 1 Keypad Reader

J3 Reader 1 Two-Wire Wiegand reader Interface Connector

J4 Reader 2 Connector

J5 Reader 2 Keypad Connector

J6 Reader 2 Two-Wire Wiegand reader Interface Connector

J7 RS-485 Input

J8 RS-485 Output

SW1 Determines reader Address (refer to Chapter 4: CK721-A User

Interface)

System LEDs Indicates when data is transmitted or received and the

presence of 5 and 12 VDC, as labeled on

page 3-25.

U4 S300-RDR2 Firmware

3-26 24-10349-8 Rev. B

This document contains confidential and proprietary information of Johnson Controls, Inc.

Page 77

CK721-A Installation and Operation S300 Expansion Enclosures

Table 3-13: Reader Module Address Settings

Readers Address

(Terminal Pairs)

Reader Module SW1 Settings

1 2 3 4

1 & 2 Off Off Off

3 & 4 On Off Off *

5 & 6 Off On Off *

7 & 8 On On Off *

9 & 10 Off Off On *

11 & 12 On Off On *

13 & 14 Off On On *

15 & 16 On On On *

Notes:

1. All reader modules must have different settings.

2. Reader addresses are determined only by the SW1 switch settings, not by the physical location of the module within the system.

* If a reader module is the last in the chain (this includes I/O modules, not just

reader modules) position 4 must be set ON.

Reader module addresses are assigned in terminal pairs:

 1 and 2

 3 and 4

 5 and 6

 7 and 8

No two reader modules connected to the same CK721-A can have the same address. The address of the reader terminal pair is determined by SW1 switch settings on the reader module as shown in

Table 3-13.

NOTE

When you install modules in a stack configuration, it is difficult to set the switches of the first level modules and connect the RS-485 cables once the stacked modules are installed.

24-10349-8 Rev. B 3-27

Page 78

S300 Expansion Enclosures CK721-A Installation and Operation

250 feet (76 meters)

Maximum distance between a keypad reader and RDR2

S300 Expansion Enclosure

500 feet (152 meters)

Maximum distance between a reader and RDR2 terminal

terminal

Wiring Readers

Figure 3-19 shows the maximum cable distances allowed between a S300 expansion enclosure, and a reader.

Figure 3-19: Maximum Distance Between Readers and S300 Expansion Enclosures

The S300-RDR2 module supports several differen provides diagrams that show the connections between the readers and the S300-RDR2 module. Table 3-14 shows the “J” numbers that correspond to readers 1 and 2 on the reader modules.

Reader Module J1, J2, J3 J4, J5, J6

To connect your readers, refer to Figure 3-20 through Figure 3-24.

t types of readers. This chapter

Table 3-14: Reader Module Connector Callouts

reader 1 reader 2

3-28 24-10349-8 Rev. B

This document contains confidential and proprietary information of Johnson Controls, Inc.

Page 79

CK721-A Installation and Operation S300 Expansion Enclosures

Warm-up Resistor Removal

S300-RDR2 modules contain a filament warming circuit for use with standard readers. The standard readers use incandescent lamps for void/valid indicators. When readers with LEDs rather than incandescent indicators are connected to the reader terminal, the warming circuit causes the reader’s LEDs to be constantly illuminated.

When readers with LEDs as void/valid indicators

are used with S300-RDR2, the warming resistors must be removed from the printed circuit board. See Table 3-15 for the corresponding resistor to reader that must be remov

Table 3-15: S300-RDR2 Location

Remove Description

R6 reader 1, Red Lamp

R7 reader 2, Red Lamp

R8 reader 1, Green Lamp

R9 reader 2, Green Lamp

s of Warm-up Resistors

ed.

NOTE

Remove only the warming resistors that must be removed.

24-10349-8 Rev. B 3-29

Page 80

RDR 2

RDR 1

DOOR

AUX

GND

SIG

+5 RD

RED

GRN

SHNT

+12V

ROW 1

ROW 2

ROW 3

ROW 4

COL 1

COL 2

COL 3

COL 4

Standard Strike

Common

Fail Safe Strike

Door Open

Exit Request

Ground

Red Lamp

Green Lamp

Row (J1-1)

Row (J1-9)

Row (J1-6)

Row (J1-4)

Col (J1-2)

Col (J1-3)

Col (J1-7)

Col (J1-8)

Cardkey Keypad reader

Switch

S300 Expansion Enclosures CK721-A Installation and Operation

Figure 3-20: Wiring Diagram, Cardkey Keypad Reader

3-30 24-10349-8 Rev. B

This document contains confidential and proprietary information of Johnson Controls, Inc.

Page 81

CK721-A Installation and Operation S300 Expansion Enclosures

RDR 2

RDR 1

DOOR

AUX

GND

SIG

+5 RD

RED

GRN

SHNT

+12V

ROW 1

ROW 2

ROW 3

ROW 4

COL 1

COL 2

COL 3

COL 4

Standard Strike

Common

Fail Safe Strike

Door Open Switch

Exit Request Switch

Ground

Data Line

+5 V Pwr

Red Lamp

Green Lamp

Single

Row (J1-1)

Row (J1-9)

Row (J1-6)

Row (J1-4)

Col (J1-2)

Col (J1-3)

Col (J1-7)

Col (J1-8)

16 Key Cardkey

Keypad

Wire

Readers

Cardkey

Figure 3-21: Wiring Diagram, Single Data Wire Cardkey Readers

24-10349-8 Rev. B 3-31

Page 82

S300 Expansion Enclosures CK721-A Installation and Operation

RDR 2

RDR 1

DOOR

AUX

GND

SIG

+5 RD

RED

GRN

SHNT

+12V

Standard Strike

Common

Fail Safe Strike

Door Open

Exit Reques

Ground

DAT/A

+5 RD

GND

DAT/B

DATA “1”

+5 Volts

GND

DATA “0”

LED

Sensor reader

Switch

Figure 3-22: Wiring Diagram, Sensor Two Data Wire Wiegand Readers

3-32 24-10349-8 Rev. B

This document contains confidential and proprietary information of Johnson Controls, Inc.

Page 83

CK721-A Installation and Operation S300 Expansion Enclosures

RDR 2

RDR 1

DOOR

AUX

GND

SIG

+5 RD

RED

GRN

SHNT

+12V

Standard Strike

Common

Fail Safe Strike

Door Open

Exit Request

Ground

DAT/A

+5 RD

GND

DAT/B

DATA “1”

+12 Volts

GND

DATA “0”

GRN LED

Proximity reader

RED LED

Switch

Figure 3-23: Wiring Diagram, Two Data Wire Proximity Readers

24-10349-8 Rev. B 3-33

Page 84

S300 Expansion Enclosures CK721-A Installation and Operation

RDR 2

RDR 1

DOOR

AUX

GND

SIG

+5 RD

RED

GRN

SHNT

+12V

Standard Strike

Common

Fail Safe Strike

Door

DAT/A

+5 RD

GND

DAT/B

DATA

DATA “0”

GRN LED

RED LED

Open

Exit

Request

Switch

+12 or +24

Volts

Ground

External Power

Supply

“1”

+12 or 24

GND

Figure 3-24: Wiring Diagram, Data Wire High Current or +24 Volt Proximity

Readers

3-34 24-10349-8 Rev. B

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Page 85

CK721-A Installation and Operation S300 Expansion Enclosures

reader

Door Strike

Alarm

Shunt

Relay

Door Open Detector

To External

Alarm System

Door Strike Power Supply

reader Connections are Lamp, Data, and Keypad

To S300-RDR2 module

Wiring for Door Controls

Doors unlock due to signals sent by the S300-RDR2 module when a card or PIN access request has been approved (or an open door command has been issued manually). The access granted signal unlocks the door strike. The strike is locked after the programmed unlock time has elapsed. The S300-RDR2 module has the following options available (note that use of these options requires additional wiring and equipment):

 Door Strike Relay Closure

 Door Open Alarm Input

 Auxiliary Access Input

 Shunt Relay Driver

Figure 3-25: Example of a Typical CK721-A System

24-10349-8 Rev. B 3-35

Page 86

S300 Expansion Enclosures CK721-A Installation and Operation



V

CNC

Strike Relay

Source

Power

Load

Power

Field Installed

Metal Oxide Varistor

Door Strike Wiring

The door strike relay is located at J1 and J4 on the reader module.

Some door strikes are fail-secure or fail-locked. These door

strikes energize to unlock the door and de-energize to lock the door. These strikes must be connected to the strike power source through the normally-open contacts of the strike relay (NO and C, pins 12 and 11).

Other door strikes are fail-safe types that energize to lock the doo

r and de-energize to unlock the door. These strikes must be connected to the strike power source through the normally-closed contacts (NC and C, pins 10 and 11).

The maximum length of door strike wiring depen

ds on the power requirements of the strike or latch. The resistance of the #18 AWG wire must not reduce the voltage to the strike by more than 10%. The lock’s current ratings should not exceed 2 amperes at 30 VDC.

To insure proper operation and to extend the contac

t life of mechanical relay outputs (RDR2 STRIKE), the contacts should be protected by an external protection circuit. This protection circuit is application- specific as configured in the field. Johnson Controls would advise, at a minimum, a Metal Oxide Varistor (MOV) at the rated voltage relative to the application across the power source and power load interrupted by the mechanical relay.

Figure 3-26: Field Installed Metal Oxide Varistor

A full line of varistor components is available

from Harris Semiconductor (now

Littelfuse Corp.).

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CK721-A Installation and Operation S300 Expansion Enclosures

IMPORTANT

Observe the following precautions:

 The ZA family of components covers the complete operating range of Cardkey

Strike and Output relays in a radial leaded component suitable for field wiring applications. Failure to provide these protection devices will limit the contact life of the relay resulting in failed operation.

 Use a separate Class 2 transformer or power supply for door strike power. Under

no circumstances connect a door strike to the S300 enclosure power supply.

NOTE

It is the responsibility of the installing contractor to ensure that the lock type and egress method meets the building, fire, and life safety requirements and codes.

Door Open Detector Wiring

A door-open detector will normally be installed at each entrance controlled by a card reader. This is an open circuit when the door is open. The S300-RDR2 terminal provides a door-open alarm input at connectors J1 or J4 for monitoring the door status. This alarm input is suppressed (shunted) for a selected period of time, allowing the door to be opened and closed after access has been granted. This time period is called the Alarm Shunt Time. If a door is opened without access being granted, or if the door is held open beyond the alarm shunt time and the alarm signal is not suppressed, the alarm is detected immediately.

Auxiliary Access Switch Wiring

When an auxiliary access is input at connectors J1 or J4 on the reader terminal, it provides a means of manually allowing access or exit from the secured area. If used, the auxiliary access input must be connected to a dry-contact normally-open switch that is installed in the secure area. The use of the auxiliary access switch actuates the door strike immediately and disables (shunts) the door open detector to prevent a false alarm. It is the responsibility of the installing contractor to ensure that the lock type and egress method meets the building, fire, and life safety requirements and codes. This input can also be connected to the relay output of a PIR (Passive Infra-Red) device mounted above the door allowing automatic operation.

Shunt Relay Driver Wiring

A driver is provided for connecting an external alarm shunt relay at connectors J1 or J4 of the S300-RDR2 terminal. When a valid access occurs, the shunt relay is energized on for the duration of time programmed at the P2000. If an external alarm system is used, the alarm shunt will prevent the external alarm system from sounding an alarm when a valid access occurs. To use this feature, connect a relay with a 12 VDC coil (70 MA maximum) to pins 1 and 2. To protect the relay driver, connect a diode (1N4148 or equivalent) across the relay coil. The diode cathode (banded end) is connected to pin 1 and the anode to pin 2.

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S300 Expansion Enclosures CK721-A Installation and Operation

Notch

Lip

Pins

LEGACY I/O MODULES

Legacy I/O modules provide alarm inputs and output relays for the CK721-A system. A single CK721-A panel can communicate with 24 legacy modules: 8 reader modules and up to 16 I/O legacy modules. When planning what modules to include, consider the following:

 The I16 module has 16 input points. The CK721-A can support sixteen of

these.

 The SIO8 module has 8 supervised (4-state) inputs and 8 outputs. The

CK721-A can support eight of these.

 The IO8 module has 8 unsupervised (2-state) inputs and 8 outputs. The

CK721-A can support sixteen of these.

 The SI8 module has 8 supervised (4-state) inputs. The CK721-A can support

eight of these.

Firmware Versions for Legacy I/O Modules

Table 3-16: Legacy I/O Module Firmware Versions

Modules Model Number

SIO8 and SI8 PS-184B or later

IO8 and I16 PS-183D or later

*Required for High Speed RS485

RS-485 Wiring

All modules connected to a single CK721-A communicate through an RS-485 interface as implemented by Cardkey. Each module contains two RS-485 connectors.

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CK721-A Installation and Operation S300 Expansion Enclosures

IMPORTANT

Observe the following precautions:

 Ensure that the notch on the RS-485 cable faces the lip on the module’s

connector. Plugging the cable in backwards may damage the module.

 Do not remove or connect the RS-485 connectors before powering down the

S300 expansion enclosure.

NOTE

It is difficult to set the switches of the first level modules and connect the RS-485 cables once the stacked modules are installed.

Each module is shipped with an RS-485 cable. The first module connects the cable between J5 on the CK721-A and one of the RS-485 connectors listed in Table 3-17 depending on which module is installed.

Additional modules are connected

Table 3-17: RS-485 Connector Positions

Modules Connector Positions

I16 Input Module J2, J3

IO8 I/O Module J3, J4

SIO8 I/O Module J3, J4

SI8 Input Module J3, J4

No two I/O modules connected to the same CK721-A can have the same address. Addresses are set by switches located on the modules. Table 3-18 shows the proper switch settings for each address.

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S300 Expansion Enclosures CK721-A Installation and Operation

Table 3-18: Input/Output Module Terminal Address Settings

Switch Settings

Terminal Number

1 2 3 4 5 6

1 Off Off Off Off * Off

2 On Off Off Off * Off

3 Off On Off Off * Off

4 On On Off Off * Off

5 Off Off On Off * Off

6 On Off On Off * Off

7 Off On On Off * Off

8 On On On Off * Off

9 Off Off Off On * Off

10 On Off Off On * Off

11 Off On Off On * Off

12 On On Off On * Off

13 Off Off On On * Off

14 On Off On On * Off

15 Off On On On * Off

16 On On On On * Off

* If an I/O module is the last in the chain (this includes reader modules, not just I/O

ules) position 5 must be set ON.

mod

Note: Al

l 16 terminal numbers apply ONLY to IO8 and I16 modules. If you are using SIO8 or SI8 modules (supervised, 4-state alarms), you can only use terminal numbers 1 through 8. Terminal numbers 9 through 16 will be invalid.

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CK721-A Installation and Operation S300 Expansion Enclosures

RXTX5V 12V

SW1

J4D

J4C

J4B

J4A

J1D

J1C

J1B

J1A

S300-I16 Unsupervised Input Module

The S300-I16 module provides:

 16 two-state input points

 16 red LED indicators which illuminate when each input is in alarm

Figure 3-27: S300-I16 Module

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S300 Expansion Enclosures CK721-A Installation and Operation

Table 3-19: S300-I16 Components

Component Description

J1A Alarm Inputs 9 and 10

J1B Alarm Inputs 11 and 12

J1C Alarm Inputs 13 and 14

J1D Alarm Inputs 15 and 16

J2 RS-485 Input

J3 RS-485 Output

J4A Alarm Inputs 1 and 2

J4B Alarm Inputs 3 and 4

J4C Alarm Inputs 5 and 6

J4D Alarm Inputs 7 and 8

SW1

Address Settings (refer to Chapter 4: CK721-A User

Interface)

System LEDs Indicate when data is transmitted or received and the presence

of 5 and 12 VDC, as labeled in the diagram above

U3 S300-I16 Firmware

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CK721-A Installation and Operation S300 Expansion Enclosures

J2C

J2B

J1C

J1B

J1A

RX TX5V12V

J2A

J1D

J5D

J5C

J5B

J5A

J2D

SW1

S300-IO8 Unsupervised Input/Output Module

The S300-IO8 module provides:

 Eight two-state input points

 Eight general purpose SPDT output relays

 Eight input LEDs which illuminate when each input is in alarm

 Eight output LEDs showing when each relay is energized

Figure 3-28: S300-IO8 Module

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S300 Expansion Enclosures CK721-A Installation and Operation

Table 3-20: S300-IO8 Components

Component Description

J1A Output Relay 1 Connector

J1B Output Relay 2 Connector

J1C Output Relay 3 Connector

J1D Output Relay 4 Connector

J2A Output Relay 5 Connector

J2B Output Relay 6 Connector

J2C Output Relay 7 Connector

J2D Output Relay 8 Connector

J3 RS485 Input

J4 RS485 Output

J5A Alarm Inputs 1 and 2

J5B Alarm Inputs 3 and 4

J5C Alarm Inputs 5 and 6

J5D Alarm Inputs 7 and 8

SW1 Address Settings

System LEDs Indicate when data is transmitted or received and the presence

of 5 and 12 VDC, as labeled in

Figure 3-28.

U1 S300-IO8 Firmware

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CK721-A Installation and Operation S300 Expansion Enclosures

J2C

J2B

J1C

J1B

J1A

RX TX5V12V

J2A

J1D

J6D

J6C

J6B

J6A

J2D

SW1

S300-SIO8 Supervised Input/Output Module

The S300-SIO8 is almost identical in appearance to the S300-IO8 module shown in Figure 3-28. The differences in functionality between the two modules are:

 The S300-SIO8 module provides eight four-state alarm inputs, which

monitor open or short circuit, alarm, and secure states.

 The eight alarm input LEDs are three-color indicators showing:

Off - Open Green - Secure

Yellow - Short Red - Alarm

All other functions, including the eight output relays, are module.

Figure 3-29: S300-SIO8 Module

identical to the S300-IO8

24-10349-8 Rev. B 3-45

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S300 Expansion Enclosures CK721-A Installation and Operation

Table 3-21: S300-SIO8 Components

Component Description

J1A Output Relay 1 Connector

J1B Output Relay 2 Connector

J1C Output Relay 3 Connector

J1D Output Relay 4 Connector

J2A Output Relay 5 Connector

J2B Output Relay 6 Connector

J2C Output Relay 7 Connector

J2D Output Relay 8 Connector

J3 RS-485 Input

J4 RS-485 Output

J6A Alarm Inputs 1 and 2

J6B Alarm Inputs 3 and 4

J6C Alarm Inputs 5 and 6

J6D Alarm Inputs 7 and 8

SW1 Address Settings

System

LEDs

Indicates when data is transmitted or received, and the  presence of 5 and 12 VDC as labeled in Figure 3-30.

U1 S300-SIO8 Firmware

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CK721-A Installation and Operation S300 Expansion Enclosures

RX TX

12V

J6D

J6C

J6B

J6A

SW1

S300-SI8 Supervised Alarm Input Module

The S300-SI8 module provides:

 Eight four-state (open or short circuit, alarm, and secure) alarm inputs.

 A three-color LED input indicator for each alarm showing:

Off - Open Green - Secure

Yellow - Short Red - Alarm

Figure 3-30: S300-SI8 Module

Table 3-22: S300-SI8 Components

Connectors Description

J3 RS-485 Input

J4 RS-485 Output

J6A Alarm Inputs 1 and 2

J6B Alarm Inputs 3 and 4

J6C Alarm Inputs 5 and 6

J6D Alarm Inputs 7 and 8

SW1 Address Settings

System LEDs Indicates when data is transmitted or received and the presence

U1 S300-SI8 Firmware

of 5 an

d 12 VDC, as shown in Figure 3-30.

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S300 Expansion Enclosures CK721-A Installation and Operation

Wiring Input/Output Devices

Table 3-23: Cabling Requirements

Signal Type

Alarm Input 1 twisted, shielded pair, 

Output Relay 1 twisted, shielded pair, 

Stranded, Insulated)

(

#22 AWG to each detector

#18 AWG to each relay

Type

Mfr./PN

Belden 8761 500 ft (152 m)

Belden 8760 Depends on load

Maximum

Leng

The maximum distances between the S300 expansion enclosure and input or output devices can vary and depend on:

 The current/voltage of the device

 The gauge wire you use

The rule is a maximum of 500 feet (152 meters). This ensures the integrity of the current or voltage between the system an

The distance from a S300 expansion enclo

d the input device.

sure to an output device, and the resistance of the wire, must not reduce the current or voltage to the output device by more than 10 percent.

Expansion Enclosure Tamper Switch Wiring

The tamper switch on an expansion enclosure must be wired to an input point located on a terminal. It must then be defined as an alarm when programming the system. Consequently, expansion enclosures that only contain reader modules must have the tamper switch wired back to the panel or to an input terminal located in another expansion enclosure.

Unsupervised Alarm Inputs

Unsupervised alarms monitor two circuit conditions: alarm and secure.

Depending on the type of modules you have in four-state inputs. TheSI8 and SIO8 modules provide four-state alarms, and the I16 and IO8 modules provide two-state alarms.

Alarm devices are wired to both two and four-state difference between two and four-state alarms is the use of resistors on the four-state input at the alarm device end. Resistance is monitored by the CK721-A for open, short, alarm, and secure conditions.

stalled, there are two-state or

inputs in the same way. The

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AL2

AL1

Ground

Active

Ground

Active

AL8

AL7

AL6

AL5

AL4

AL3

AL2

AL1

AL16

AL15

AL14

AL13

AL12

AL11

AL10

AL9

Note

This diagram shows an S300-I16. For every input/output terminal, the wiring of the input points are the same.

For every alarm pair, the top pin is ground, the second pin is active.

AL2

AL1

Ground

Active

Ground

Active

AL10

AL9

Ground

Active

Ground

Active

J1A J1B

J1C

J1D

J4D

J4C

J4BJ4A

CK721-A Installation and Operation S300 Expansion Enclosures

Figure 3-31: Wiring Input Points (two and fou

r-state alarms)

24-10349-8 Rev. B 3-49

Figure 3-32: Circuit for two-state Inputs (normally closed)

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S300 Expansion Enclosures CK721-A Installation and Operation

150 

300 

150 

75 

AL8

AL7

AL6

AL5

AL4

AL3

AL2

AL1

J6D

J6C

J6B

J6A

R10

NC = Normally Closed NO = Normally Open

Supervised Alarm Inputs

The difference between the I16 or IO8 modules and the SIO8 or SI8 modules is that the latter’s inputs are supervised. A supervised alarm input provides two additional states. These additional states are used primarily for indicating a tamper to an external alarm device. For more information regarding supervised and unsupervised alarm inputs, see “Installing the First Level Modules” on pag

e 3-7.

The SIO8 and SI8 have four-state inputs. The state of each alarm is indicated by multi-color LED adjacent to each pair of alarm inputs.

Green - Secure Red - Alarm

Yellow - Short

Figure 3-33: Four-state Alarm Inputs

Four-state alarms require 150 Ohms ±2%, device to be in the secure condition.

Resistances above and below the secure 150 Ohm range

1/4 W resistors wired at the external

cause an alarm condition. The 300 and 75 Ohms conditions cause high and low alarms respectively, as shown in Figure 3-34.

The normal condition of the switch state (open or

closed) must be considered when choosing the resistor configuration. For example, a normally open switch must have 150 Ohms when the switch is open and 75 Ohms when the switch is closed. A normally closed switch must have 150 Ohms when closed and 300 Ohms when open. Resistance values below 40 Ohms cause a short condition and resistance above 500 Ohms causes an open condition.

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Johnson Controls CK721-A Installation And Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS

LIST OF FIGURES

LIST OF TABLES

INTRODUCTION

MANUAL CONVENTIONS

KEY TERMS

UNPACKING THE EQUIPMENT

GENERAL DESCRIPTION

CK721-A Module

Enclosures

Modules

Additional Equipment

SPECIFICATIONS (ALL PANELS)

CK721-A PANEL CONFIGURATION

Expanded Address S300 Bus Configuration

Legacy Address S300 Bus Configuration

System Configuration Example

Maximum Enclosure Distance

10/100Base-T Networking Guidelines (specific to the CK721-A)

NETWORK COMMUNICATION

TCP/IP

Addressing

10/100Base-T Ethernet

Communication Modes

CK721-A/P2000 Server Encrypted Communications

CK721-A AND S300-DIN ENCLOSURES

CK721-A

LEDs on the CK721-A

Binary Output

Setting the End-of-Line Switch

Lithium battery

Input Power

RS485

Binary Input

Connecting the Network

Hub to CK721-A Wiring

RS232

RS232 Serial Null Modem Cable Wiring

LARGE ENCLOSURE (S300-DIN-L)

Wiring CK721-A and Modules

CK721-A Cable Requirements

Chain Module Wiring

Cable Routing

Chassis Grounding

SMALL ENCLOSURE (S300-DIN-S)

Verifying DC and Chassis Ground

Installing CK721-A Module

Cable Routing

Chassis Grounding

NO ENCLOSURE

DIN Rail Mounting

+24 VDC connector

Power Wiring

Ground Wiring

S300 EXPANSION ENCLOSURES

S300 EXPANSION ENCLOSURES

Installing the Expansion Enclosures

Tools Required

Sequence of Steps

Planning the Installation

S300-XL (S300 Expansion Enclosure, Large)

S300-XS (S300 Expansion Enclosure, Small)

S300-XXS (S300 Expansion Enclosure, Extra Small)

Removing the Knockouts

Mounting the Enclosures

Removing Boards from the Panels

Panel Location Suggestions

Installing the Power Supplies

Installing the First Level Modules

Installing the Second Level (Stacked) Modules

Cabling

Cabling Between Enclosures

Equipment Grounding

POWER

S300-XFMR Transformer

S300-PS Power Supply