Johnson Controls R-410A, 96K Cooling, 96K HP User Manual

Read this manual before installation and operation Make sure that it is well kept for later reference
Duct R-410A 50Hz
USER’S MANUAL
YMGFZH096BAN-BGX
Split Duct Air Conditioner
Thank you very much for purchasing our air conditioner,
Before using your air conditioner , please read this manual carefully and keep it for future reference.
1
owner’s manual
1. IMPORTANT SAFETY INFORMATION
To prevent injury to the user or other people and property damage, the following instructions must be followed. Incorrect operation due to ignoring of instructions may cause harm or damage.
Ask your dealer for installation of the air conditioner.
Incomplete installation performed by yourself may result in a water leakage, electric shock, and fire.
Ask your dealer for improvement, repair, and maintenance.
Incomplete improvement, repair, and maintenance may result in a water leakage, electric shock, and fire.
In order to avoid electric shock, fire or injury, or if you detect any abnormality such as smell of fire, turn off the power supply and call your dealer for instructions.
Never let the indoor unit or the remote controller get wet.
It may cause an electric shock or a fire.
Never press the button of the remote controller with a hard, pointed object.
The remote controller may be damaged.
Never replace a fuse with that of wrong rated current or other wires when a fuse blows out.
Use of wire or copper wire may cause the unit to break down or cause a fire.
It is not good for your health to expose your body to the air flow for a long time.
Do not insert fingers, rods or other objects into the air inlet or outlet.
When the fan is rotating at high speed, it will cause injury.
Never use a flammable spray such as hair spray, lacquer or paint near the unit.
It may cause a fire.
Never touch the air outlet or the horizontal blades while the swing flap is in operation.
Fingers may become caught or the unit may break down.
Never put any objects into the air inlet or outlet. Objects touching the fan at high speed can be dangerous.
Never inspect or service the unit by yourself. Ask a qualified service person to perform this work.
Do not dispose this product as unsorted municipal waste. Collection of such waste separately for special treatment is necessary.
Do not dispose of electrical appliances as unsorted municipal waste, use separate collection facilities.
Contact you local government for information regarding the connection systems available.
If electrical appliances are disposed of in landfills or dumps, hazardous substances can leak into the groundeater and get into the food chain, damaging your health and well-being.
To prevent refrigerant leak, contact your dealer.
When the system is installed and runs in a small room, it is required to keep the concentration of the refrigerant, if by any chance coming out, below the limit. Otherwise, oxygen in the room may be affected, resulting in a serious accident.
The refrigerant in the air conditioner is safe and normally does not leak.
If the refrigerant leaks in the room, contact with a fire of a burner, a heater or a cooker may result in a harmful gas.
Turn off any combustible heating devices, ventilate the room, and contact the dealer where you purchased the unit.
Do not use the air conditioner until a service person confirms that the portion where the refrigerant leaks is repaired.
Do not use the air conditioner for other purposes. In order to avoid any quality deterioration, do not use the unit for cooling precision instruments, food, plants, animals or works of art.
Before cleaning, be sure to stop the operation, turn the breaker off or pull out the supply cord.
Otherwise, an electric shock and injury may result.
In order to avoid electric shock or fire, make sure that an earth leak detector is installed.
Be sure the air conditioner is grounded.
In order to avoid electric shock, make sure that the unit is grounded and that the earth wire is not connected to gas or water pipe, lightning conductor or telephone earth wire.
In order to avoid injury, do not remove the fan guard of the outdoor unit.
WARNING
The safety precautions listed are divided into two categories. In either case, important safety information is listed which must be read.
CAUTION
Failure to observe a caution may result in injury or damage to the equipment.
Failure to observe a warning may result in death. The appliance shall be installed in accordance with national wiring regulations.
WARNING
CAUTION
CONTENTS PAGE
PRECAUTIONS...........................................................................................1
ELECTRIC SCAFETY
REQUIREMENT..........................................................................................2
FUNCTIONS & FEATURES.........................................................................2
MODEL, SPECIFICATION & PARAMETERS
.............
...........................
.........
3
NAMES AND FUNCTIONS OF AIR CONDITIONER COMPONENTS
...............
3
OPERATION PRECAUTIONS.......................................................................3
BEAT OPERATION......................................................................................4
MAINTENANCE & UPKEEP.........................................................................4
PHENOMENA NOT ATTRIBUTABLE TO FAULTS OF AIR CONDITIONER.....5
FAULTS OF AIR CONDITIONER AND CAUSE.............................................6
FAULTS OF REMOTE CONTROLLER AND CAUSE......................................6
REPAIR......................................................................................................7
TROUBLE SHOOTING.................................................................................7
Ensure that the air conditioner is grounded properly. Namely, the
elegance environment for you.
home, the air conditioner will create the comfortable and
It is suitable be used for office, hospital, commercial place and
owner’s manual
2
Do not operate the air conditioner with a wet hand.
An electric shock may happen.
Do not touch the heat exchanger fins. These fins are sharp and could result in cutting injuries.
Do not place items which might be damaged by moisture under the indoor unit.
Condensation may form if the humidity is above 80%, the drain outlet is blocked or the filter is polluted.
After a long use, check the unit stand and fitting for damage.
If damaged, the unit may fall and result in injury.
To avoid oxygen deficiency, ventilate the room sufficiently if equipment with burner is used together with the air conditioner.
Arrange the drain hose to ensure smooth drainage.
Incomplete drainage may cause wetting of the building, furniture etc.
Never touch the internal parts of the controller. Do not remove the front panel. Some parts inside are dangerous to touch, and a machine trouble may happen.
Never expose little children, plants or animals directly to the air flow.
Adverse influence to little children, animals and plants may result.
Do not allow a child to mount on the outdoor unit or avoid placing any object on it.
Falling or tumbling may result in injury.
Do not operate the air conditioner when using a room fumigation - type insecticide.
Failure to observe could cause the chemicals to become deposited in the unit, which could endanger the health of those who are hypersensitive to chemicals.
Do not place appliances which produce open fire in places exposed to the air flow from the unit or under the indoor unit.
It may cause incomplete combustion or deformation of the unit due to the heat.
Do not install the air conditioner at any place where flammable gas may leak out.
If the gas leaks out and stays around the air conditioner, a fire may break out.
The appliance is not intended for use by young children or infirm persons without supervision.
DISPOSAL˖Do not dispose this product as unsor-
ted municipal waste. Collection of such waste sepa­rately forspecial treatment is necessary.
2. ELECTRIC SCAFETY REQUIREMENT
NOTE
Do not cut off the ground wire of the main power switch in any circumstance.
Do not use damaged power wires. Change the damaged power wires once they are detected.
Connect the power supply of the air conditioner for preheating it for at least 12 hours before using the air conditioner. Besides that, please be keep in mind that do not cut off the power supply immediately, for the unit completely shut down needs to spend a day-night.( In order to prevent the compressor drive-up by forced, then heating the crankcase.)
Do not block the air inlet and outlet, if that so the performance would reduce and the unit couldn’t be start for which protect device is on service.
Wire distribution must be performed by duly qualified electri­cians.
All wire distribution must comply with electric safety specifica­tions.
main switch of the air conditioner must have reliable ground wires.
Provide the air conditioner with a separate power supply compli­ant with the nominal parameter values.
Electric performance requirements:
3. FUNCTIONS & FEATURES
Nested in the ceiling, space-saving and noble. High capacity of cooling/heating, efficient, and energy-saving. Innovative air supply, which provides homogeneous condition-
ing of the room temperature. Remote control or wire control function. Low noise design. The air outlet is laid out in the way you desire. Use refrigerant to transmit cool/heat directly, which provides a
high transmitting efficiency.
Table.2-1
Hi. static pressure
Type
Power supply
The main switch specification
Indoor unit
Outdoor unit
60A 40A
8A
20A
380V~415V 3N~50Hz
220V~240V 50Hz
Fuse specification
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owner’s manual
4. MODEL, SPECIFICATION & PARAMETERS
In case any parameters in the following table are changed, no other notice will be given. The parameters specified on the nameplate shall prevail.
Table.4-1
Model
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Outdoor unit
Indoor unit
Outdoor unit
Indoor unit
Outdoor unit
Indoor unit
Outdoor unit
Indoor unit
Standard cooling capacity (kW)
Type
Standard heating capacity (kW)
Cooling Heating
Cooling Heating
Stanrdard power (kW)
Standard current (A)
Rated input current (A)
Rated input power (kW)
Power supply
Circulating air volume(m3/h) (Indoor)
Noise value dB(A)
Outline dimensions (mm)
Weight (kg)
Applicable area (m2)
Control mode
Cooling
Cooling & heating
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Hi. static pressure
67
23.7
23.7
14.4
14.4
15.9 15.9
17.1
10.3
9.6
9.6
28 28
31
220V-240V~ 50Hz
380V-415V 3N~ 50Hz
5100 / 196Pa
61
1350x760x450 1255x700x908
120~160
Remote control or wire control (option)
105
187
105
185
Fig.5-1
5. NAMES AND FUNCTIONS OF AIR
CONDITIONER COMPONENTS
6. OPERATION PRECAUTIONS
NOTE
The cooling capacity of the air conditioner is measured in a standard environment where the indoor dry/wet bulb tempera­ture is 27°C/19°C and the outdoor dry/wet bulb temperature is 35°C/24°C; the heating capacity is measured in a standard environment where the indoor dry/wet bulb temperature is 20°C/15°C and the outdoor dry/wet bulb temperature is 7°C/6°C; and the actual cooling/heating capacity changes with the rise/fall of the indoor/outdoor environment temperature and relative humidity.
The noise of the unit is measured in the semi noise suppression lab according to the national standards, and the accuracy extent is ±3dB(A).
During the actual service, the noise will be changed according by ducts, and the practical noise value is about 45dB(A) or lower.(after be installed the mute device.)
External static pressure range of the air conditioner under experiment is 0 Pa.
Read this operation manual carefully before operating the unit. Grasp the key points in the manual, and seek help from the manufacturer distributor for any question.
This air conditioner is designed to provide a comfortable room environment, and is applicable to the purposes described in the manual only.
outdoor unit
Refrigerant pipe
Indoor unit
Electrical control box
Remote controller
Air outlet pipe, mute box(option)
Air return duct(option)
Drain orifice
Remote controls signal reciving board
Fixed rated wire controller (Option, used it before install the remote controller .)
Indoor temperature:17~32°C
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owner’s manual
4
The indoor relative humidity should be lower than 80%. If the air conditioner works in an environment with a relative humidity higher than mentioned above, the surface of the air conditioner may condensate.In this case, it is recommended to set the air speed of the indoor unit to high.
If the air conditioner works in other than the above circum­stances, functions may fail.
NOTE
Before leaving the unit idle for a long period, cut off the main power switch, and remove the batteries in the remote controller. When the main power switch is turned on, a certain extent of electric power is consumed even if the air conditioner does not run. Turning off the main power switch can save energy. Before restart the unit, please connect the power supply advance 12 hours before restart the unit, for ensure the power the unit could proform in normally.
Cleanse the air filter every another two weeks. The effect of cooling or heating will be compromised if the air filter is blocked.
Please consign professional personnel to check, clean and maintain the duct, drain system regularly.
NOTE
7. BEAT OPERATION
Pay attention to the following issues to ensure that the system is in normal operation. For detailed operation procedure, see the corresponding instructions.
Adjust the air flow direction properly, and do not aim the air flow at the persons in the room directly.
Adjust the room temperature properly to get a comfortable environment. Avoid being too hot or too cold.
In the cooling operation, use curtains or window shades to prevent direct sunlight.
Close all windows and doors. If the doors and windows are open, the air in the room will flow out and the effect of cooling/heating will be compromised.
Set the predetermined operation time through the remote controller.
Do not put any objects near the air inlet or outlet which obstruct air flow. Otherwise, it will reduce efficiency of the air conditioner or even lead to system interruption.
8. MAINTENANCE & UPKEEP
Only the professionals can perform repair. Before performing operation for the electric connectors or
cleansing the filter, turn off the main power switch. Do not use water or air with a temperature higher than 50°C to
cleanse the filter or panel.
8.1 Importants
Table.6-1
Inspection before operation
Check whether the ground wire is broken or disconnected. Check whether the air filter is installed properly. If the air conditioner has been out of service for a long period,
be sure to clean the filter before resuming the service of the air conditioner. Cleanse it biweekly during continuous service of the air conditioner. For details, see the chapter headed “Mainte­nance and Upkeep”.
Check that the air inlet and outlet of the indoor/outdoor unit are not blocked.
Safety precautions
Do not let the indoor unit or remote controller moistened. Otherwise, electric short-circuit or fire may occur.
Do not use or store flammable gases or liquids near the air conditioner, e.g., hair styling jelly, paint and gasoline. Otherwise, fire may occur.
Do not touch the deflector plate while the air deflector works. Otherwise, the fingers may be clipped or the driving parts of the indoor unit deflector may be damaged.
When the fuse blows out, do not substitute any fuse of an improper nominal current value or other wires. Substituting conductor or copper wire for fuse may cause damage to the air conditioner or cause fire.
Do not insert any objects like sticks into the air inlet or outlet. It is very dangerous when the blade touches any foreign objects during high-speed running of the fan.
Do not remove the fan cover of the outdoor unit. The fan without any external cover is very dangerous during high-speed running.
Do not use the main power switch to start up or shut down the air conditioner, but use the ON/OFF button on the remote controller.
Do not let children toy with the air conditioner. Do not repair the air conditioner by yourself. Delegate profes-
sional maintainers to do the repair. Cut off the main power switch before cleansing the filter and the
unit body. This unit is grounded and provides dual protection against accidental electric shock. No electric shock will occur when you normally replace or cleanse the filter or use a dry cloth to clean the unit body. However, to be on the safe side, cut off the power supply before performing maintenance or up-keep work.
The electric circult must be installed RCCB and manual switch.
Outdoor temperature:17~52°C
Cooling operation
Heating operation
Dewetting operation
Outdoor temperature:-7~24°C
Outdoor temperature:17~52°C
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owner’s manual
Check and maintain the ventilating slot once every half years, wash and maintain with corresponding disinfection shall process once
every two years are recommended. The filter can expel dust and other particles in the air. If it is blocked, the effect of the air conditioner will be degraded.Therefore, clean it every another two weeks if you use the air conditioner for a long period.
If the indoor unit is installed in a place with heavy dust, clean the filter more often.
If the stain is heavy and difficult to clean, replace the filter (the substitute filter is an optional assembly in the sale).
Do not replace the power cable without permission. If the power cable is damaged, specialized power cable must be used as substitute. No not repair the air conditioner without permission. The foregoing operations must be performed by the local distributor or aftersales service office of manufacturer.
The edge of some sheet metal assemblies and the fin of the condenser are very sharp. Incorrect operation may cause harm. Be cautious when cleaning them up.
Check the air inlet and outlet of the outdoor unit periodically to see whether they are blocked by stain or lampblack.
Contact the distributor or the aftersales service center of manufacturer.
Let the air conditioner run in the air supply mode for about half a day, and let its interior be fully dry.
Switch off the power by the button in remote controller, and then cut off the power supply.
When the main power switch is turned on, a certain extent of electric power is consumed even if the air conditioner does not run. Turning off the main power switch can save energy.
Remove the batteries out of the remote controller. After the air conditioner has been in service for several seasons,
foreign substance accumulates inside the unit to an extent dependent on the working conditions. Therefore, shut down the air conditioner through the ON/OFF button of the remote control­ler, and then cut off the power supply.
Check the following issues: Check whether the air inlet or outlet of the indoor unit and
outdoor unit is blocked. Remove foreign substance if any. Check whether the ground wire is connected properly. Check whether the condensate water is discharged
normally.(Cooling operation season) Check whether the insulation work of refrigerant circuit and
ventilating duct is on sound status. Check whether the installing seat is corroded or rusted.
8.2 Maintenance & Upkeep Of Outdoor Unit
8.3 Operation Required Before Leaving The Air Conditioner Idle For A Long Period:
8.4 Startup After A Long Period Out Of Service
Startup Connect the indoor unit 12 hours after connect the outdoor unit
to power supply. Switch on the power control of remote controller or wire control-
ler, and than startup the air conditioning.
The following phenomena do not indicate exception of air conditioner
The system does not run. After pressing the ON/OFF button, the system does not run
immediately. If the RUN indicator is on, it indicates the air conditioner runs in
the normal status. It does not run immediately because the safety device in the
system is active to prevent overload. Three minutes later, the air conditioner compressor will run
automatically. If the RUN indicator and the Defrost/Preheat indicator are on, it
indicates you have selected the heating mode. At the beginning after startup, since the compressor does not run, the tempera­ture of the indoor unit is too low. See the chapter headed “Cooling/Heating/Supply Air Operation Procedure".
The indoor unit gives out white aerosol This phenomenon may occur when the indoor relative humidity
is too high and the unit runs in the cooling mode (in a place where there is much oil mist or dust).
If the internal stain of the indoor unit is heavy, the temperature in the room will be distributed unevenly. In this case, the interior of the indoor unit must be cleaned.
Contact the local distributor or the aftersales service center of manufacturer to inquire about the methods of cleaning the indoor unit. This job must be performed by professional maintainers.
This phenomenon may also occur when the air conditioner shifts from defrosting operation to heating operation.
That is because the moist generated by defrosting is expelled as steam.
Noise of air conditioner When the air conditioner runs in the cooling, dewetting or
heating mode automatically, grave continuous sizzles may occur.
That is the sound of flow of refrigerant between the indoor unit and the outdoor unit.
The sizzles may be heard shortly after the unit stops running or when the unit runs in the defrost mode. That is the sound raised because the refrigerant stops flowing or changes the volume of flow.
Squeak may occur when the air conditioner starts or stops running. That is the sound raised because the plastic assem­blies inflate or deflate when the temperature changes.
9. PHENOMENA NOT ATTRIBUTABLE TO
FAULTS OF AIR CONDITIONER
owner’s manual
6
Table.10-1
Dust is blown out of the indoor unit. When the air conditioner resumes service after a long period out of service, the dust in the indoor unit will be blown out.
The indoor gives out smell The indoor unit absorbs the smell of the room, furniture or smoking, and gives it out when running.
Shift from cooling mode to air supply mode. In order to prevent frosting of the indoor heat exchanger, the air
conditioner shifts to the air supply mode automatically, and resumes to cooling mode in a short time.
When the room temperature decreases to the set temperature, the air conditioner will shut down the compressor automatically, and shifts to the air supply status. After the room temperature rises, the compressor will restart. The action of the compressor in the heating mode is the contrary.
If any of the following exceptions occurs, stop operation of the air conditioner immediately. Turn off the power switch, and contact the local aftersales service center of manufacturer:
The RUN indicator blinks quickly (2 blinks per second). After turning off the power switch and then turning it on again,
that indicator still blinks quickly. The receiving function of the remote controller fails, or the
start/shutdown operation is abnormal. The fuse blows out frequently, or the circuit breaker protection
occurs frequently. Foreign substance or moist enters the air conditioner. The indoor unit leaks water. Other exceptions occur. If the air conditioner fails but does not meet the foregoing
phenomena obviously, check the system in the following procedure:
10. FAULTS OF AIR CONDITIONER AND
CAUSE
11. FAULTS OF REMOTE CONTROLLER
AND CAUSE
Symptom
The system does not run
Possible causes
Way of handling
Power supply fails The power switch is not
connected The fuse blows out or
the circult breaker snaps of
The remote controller or the wire controller fails
Operate it after power supply resumes Connect the power supply properly.
Replace the fuse or check whether electric leakage occurs. Check the remote controller or wire controller.
The set temperature is improper
3-minute protection of the compressor
The set temperature is lower than the room temperature during the cooling. Or the set temperature is higher than the room temperature during the heating.
The air conditioner sends air out but cannot provide cool air at all
The unit keep starting up and shutting down frequently
The refrigerant is excessive or deficient.
Air or noncondens­able gas exists in the refrigerant loop.
The compressor fails. The voltage is too
high or too low. The refrigerant loop is
obstructed
Detect leak, and fill the refrigerant of a correct quantity
Make a vacuum again and fill the refrigerant.
Repair or replace the compressor. Install a voltage regulator.
Locate the causes and replace thepart.
Cleanse the condenser
Cleanse the filter Remove foreign matters
to keep well ventilated.
Close all windows and doors.
Use curtains or jalousie to obstructsunlight.
Reduce heat sources
The cooling effect of the air conditioner is deteriorated (but normal)
Detect leak, and fill the refrigerant of a correct quantity
The outdoor environ­ment temperature is lower than -7°C
The door or window is not closed tightly
The refrigerant is leaked or the replenishment is deficient
Use a heating device.
Close doors and windows properly
Detect leak, and fill the refrigerantof a correct quantity.
The condenser of the outdoor unit or indoor unit is too dirty
The filter is blocked The intake orifice or
exhaust orifice of the outdoor/indoor unit is blocked
The door or window is open
Directly exposed to sunlight
Too many heat sources
Too high outdoor environment tempera­ture
The refrigerant is leaked or the replenishment is deficient
The cooling effect is poor
The heating effect is poor
Before requesting for maintenance or repair, inspect the follow­ing:
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owner’s manual
Table.11-1
Table.11-5
Table.11-2
Table.11-3
Table.11-4
Symptom
The wind speed cannot be shifted
Check item
The shift function cannot be set
cause
Check whether the mode marked on the screen is AUTO
Check whether the mode marked on the screen is DEWET
When you select the AUTO mode, the indoor unit will select “AUTO” for the air speed automatically
When you select the DEWET mode, the indoor unit will select “AUTO” for the air speed automatically.The aie speed is selectable only in the“cooling”,“heating” and “supply air” mode
Symptom
The buttons of the remote controller do
When pressing the ON/OFF button, the air conditioner does not raise the receiving tone
Check item
No sound of receiving signal
cause
Check the screen of the remote controller
When the ON/OFF button is pressed, check whether the signal transmitting part of the remote controller is aligned with the receiving part of the indoor unit. Check whether the power switch of the air conditioner is connected properly
Align the signal transmiting part of the remote controller with the receiving part of the indoor unit. Then press the ON/OFF button repeatedly.The air conditioner cannot receive the signals of the remote controller because it is shut down.
Lock buttons
Symptom
After a while, the ON/OFF display disappears
After a while, the TIMING ON display disappears
Check item
The display disappears
cause
Check whether the time set on the timer has expired
Check whether the time set on the timer has expired
The air conditioner stops running because the set time has expired
When it comes to the set time of starting operation of the air conditioner,the air conditionerwill start running automati­cally, and the corresponding display will disappear.
Symptom
When you press
ON/OFF
button, the remote controller signal cannot be transmitted
Check item
The transmitting symbol
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cause
Check whether the batteries of remote controller are low
When the batteries are exhausted, the signals cannot be transmitted
Symptom
The temperature indicator does not light up
Check item
The temperature indicator dose not light up
cause
Check whether the mode narked on the screen is Supply Air
In the
Supply Air mode, the temperature cannot be set
12. REPAIR
In case your air conditioner fails to operate normally, shut down the unit and cut off the power supply promptly. Then contact the manufacturer distributor. Report the model, opera­tion environment and fault information of the air conditioner in detail, request for sending technicians to repair, but do not fix it by yourself at your discretion.
13. TROUBLE SHOOTING
PRE-DEF indicator(cooling and heating type) or fan only indicator(cooling only type)
Infrared signal receiver
Operation lamp
Timer lamp
Alarm lamp
Manual Switch
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





Display
Problem
The PRO terminal on PCB of indoor unit without connected to grounding wire, or optical coupler on PCB malfunction
Room temperature sensor malfunction
Evaporator temperature sensor malfunction
Condensator temperature sensor malfunction
Water-level check malfunction
Eeprom malfunction
All lamps flashing at 5Hz
Timer lamp flashing at 5Hz
Operation lamp flashing at 5Hz
Defrosting lamp flashing at 5Hz
Alarm lamp flashing
at 5Hz Operation lamp & Timer lamp flashing at 5Hz
202000171669
www.johnsoncontrols.co m UMGFZHAN--130701
2013 Johnson Con trols, Inc.
Johnson Controls reserve theright to change product features without prior notice.
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