Johnson 40-6174 Instruction Manual

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©2014 Johnson Level & Tool - Rev. 1 1
Magnetic Torpedo Laser Level
Model No. 40-6174
Instruction Manual
Congratulations on your choice of this Magnetic Torpedo Laser Level. We suggest you read this instruction manual thoroughly before using the instrument. Save this instruction manual for future use.
This tool emits one laser beam that is selectable as a dot, vertical line, or horizontal line. Visibility of the beam depends upon lighting conditions in the work area.
This is a Class IIIa laser tool and is manufactured to comply with CFR 21, parts 1040.10 and 1040.11 as well as international safety rule IEC 285.
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Table of Contents
1. Kit Contents
2. Features and Functions
3. Safety Instructions
4. Location/Content of Warning Labels
5. Location of Parts/Components
6. Operating Instructions
7. Using the Product
8. Self-Check & Fine Calibration
9. Technical Specifications
10. Application Demonstrations
11. Care and Handling
12. Product Warranty
13. Warranty Registration
14. Accessories
1. Kit Contents
Description for Model 40-6174 Qty.
Magnetic Torpedo Laser Level 1 “AA” Alkaline Batteries 2 Leveling Base 1 Mounting Straps 2 Instruction Manual with Warranty Card 1 Soft-sided Carrying Case 1
2. Features and Functions
• Able to project laser dot.
• Able to project a horizontal laser line.
• Able to project a vertical laser line.
• The laser output mode is switchable between dot and line for ease of use.
• Includes a convenient leveling base.
• Magnetic surface allows unit to be attached to metal.
• Includes straps for use when mounting to round, square or irregular shaped objects. Slip straps through horizontal slots below horizontal vial.
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3. Safety Instructions
Please read and understand all of the following instructions, prior to using this tool. Failure to do so, may void the warranty.
DANGER!
Class IIIa Laser Product Max. Power Output: 5mW Wavelength: 640-660nm
THIS TOOL EMITS LASER RADIATION. DO NOT STARE INTO BEAM. AVOID DIRECT EYE EXPOSURE.
ATTENTION IMPORTANT
• Read all instructions prior to operating this laser tool. Do not remove any labels from tool.
• Do not stare directly at the laser beam.
• Do not project the laser beam directly into the eyes of others.
• Do not set up laser tool at eye level or operate the tool near a reflective surface as the laser beam could be projected into your eyes or into the eyes of others.
• Do not place the laser tool in a manner that may cause someone to unintentionally look into the laser beam. Serious eye injury may result.
• Do not operate the tool in explosive environments, i.e. in the presence of gases or flammable liquids.
• Keep the laser tool out of the reach of children and other untrained persons.
• Do not attempt to view the laser beam through optical tools such as telescopes as serious eye injury may result.
• Always turn the laser tool off when not in use or left unattended for a period of time.
• Remove the batteries when storing the tool for an extended time (more than 3 months) to avoid damage to the tool should the batteries deteriorate.
• Do not attempt to repair or disassemble the laser tool. If unqualified persons attempt to repair this tool, warranty will be void.
• Use only original Johnson
®
parts and accessories purchased from your Johnson
®
authorized dealer. Use of non-Johnson®parts and accessories will void warranty.
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4. Location/Content of Warning Labels
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5. Location of Part/Components
Leveling Base
Power Switch
Vertical Vial
Mode Conversion Head
Rotating Head
Horizontal Vial
Battery Door
Cross Vial
Magnet
1/4" Screw Thread hole
V-Shaped Base
Leveling Screw
Attachment Bolt
Power Switch
Battery Door
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6. Operating Instructions
IMPORTANT: It is the responsibility of the user to verify the
calibration of the instrument before each use.
Battery Installation
Remove battery door by rotating it counter­clockwise, and put in two alkaline “AA” batteries according to the illustrated polarity requirements, and then install the battery door by rotating it clockwise. Note: Used (discharged) batteries are hazardous waste and should be disposed of properly.
Leveling Base Usage
1. Install the leveling base by screwing the attachment bolt clockwise into 1/4" thread hole at the bottom of the instrument.
2. Level the instrument by rotating two leveling screws.
7. Using the Product
Power On/Off
1. Press power switch to project laser line or dot.
2. Press power switch again to shut off laser output.
Switch Between Laser Dot and Laser Line
Turn the mode conversion knob to switch between laser line and laser dot. Rotating the wedge lens up or down converts the laser
Battery
Battery Door
Power Switch
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from a dot to a line, or line to a dot. Rotating wedge lens counter-clockwise, while in line mode, rotates line from horizontal to vertical, or vice versa.
Note: The rotating head can be turned only in the direction indicated by arrow sign.
8. Self-Check & Fine Calibration
IMPORTANT: It is the responsibility of the user to verify the
calibration of the instrument before each use.
Checking Vials
Start by making sure that the vials are accurate. This is done by placing the level on a flat surface and noting the position of the vial. Rotate the level by 180 degrees (on the same gauging edge) and observe that the bubble is in the same position.
Rotate to switch
between point
and line
Rotating Direction Indication
Wedge lens
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Calibrating Vials
To access the calibration screws remove the stickers located to the right and left of the vial at the top of the unit. First, adjust the calibration screws to move the bubble back to center taking out half of the error in the vial. Rotate the level 180° on the same gauging edge and move the bubble to center. Repeat this process until the error is entirely removed and the bubble stays in the center. Plumb vial and 45° vial cannot be calibrated.
Checking Laser
Once the vials are accurate, laser accuracy can be verified (near tar­get, far target method). Start by placing the unit on a flat surface and aim the laser at a stationary target. Position the unit/target at close range and note a reference point on the target. As the unit is moved away from the target, such that alignment of the laser to the target is fixed, and the only variable is distance, the accuracy of the laser can be verified/calibrated.
Calibrating Laser
There are set screws on the side and bottom of the unit that provide calibration for the laser.
For vertical calibration, use underside screws, tightening the front screw to adjust up and tighten the rear to adjust down.
For horizontal calibration, use two screws on the side of the part number and date code. Tighten the front screw to adjust right. Tighten the back screw to adjust left.
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9. Technical Specifications
Laser Wavelength 650nm ± 10
Laser Classification Class IIIa
Maximum Power Output 5mW
Accuracy ± 1/8"/50 ft. (±1mm/5m) in the
horizontal direction of laser point
Interior Working Range Up to 100 ft. (30m) depending upon
light conditions
Power Supply 2 “AA” alkaline batteries (included)
Dimensions 7.37" x 2" x 1"
(188 x 51 x 25mm)
Weight 0.7 lbs. (0.3 kg)
Working Temperature 14°F to 113°F (-10°C to +45°C)
Center Screw Thread 1/4" – 20
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10. Application Demonstrations
Projects one laser point
Projects one horizontal laser line
Projects one vertical laser line
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11. Care and Handling
• This laser unit is a precision tool that must be handled with care.
• Avoid exposing unit to shock vibrations and extreme temperatures.
• Before moving or transporting the unit, make sure that the unit is turned off.
• Remove the batteries when storing the unit for an extended time (more than three months) to avoid damage to the unit should the batteries deteriorate.
• Always store the unit in its case when not in use.
• Avoid getting the unit wet.
• Keep the laser unit dry and clean, especially the laser output window. Remove any moisture or dirt with a soft, dry cloth.
• Do not use harsh chemicals, strong detergents or cleaning solvents to clean the laser unit.
12. Product Warranty
Johnson Level & Tool offers a three year limited warranty on each of its products. You can obtain a copy of the limited warranty for a Johnson Level & Tool product by contacting Johnson Level & Tool's Customer Service Department, as provided below, or by visiting our web site at www.johnsonlevel.com. The limited warranty for each product contains various limitations and exclusions.
Do not return this product to the store/retailer or place of purchase. Non-warranty repairs and course calibration must be done by an authorized Johnson®service center or Johnson Level & Tool's limited warranty, if applicable, will be void and there will be NO WARRANTY. Contact one of our service centers for all non-warranty repairs. A list of service centers can be found on our web site at www.johnsonlevel.com or by calling our Customer Service Department. Contact our Customer Service Department for Return Material Authorization (RMA) for warranty repairs (manufacturing defects only). Proof of purchase is required.
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NOTE: The user is responsible for the proper use and care of the product. It is the responsibility of the user to verify the calibration of the instrument before each use.
For further assistance, or if you experience problems with this product that are not addressed in this instruction manual, please contact our Customer Service Dept.
In the U.S., contact Johnson Level & Tool’s Customer Service Department at 888-9-LEVELS.
In Canada, contact Johnson Level & Tool’s Customer Service Department at 800-346-6682.
13. Warranty Registration
Enclosed with this instruction manual you will find a warranty registration card to be completed for your product. You will need to locate the serial number for your product that is located on the front side of the unit. PLEASE NOTE THAT IN ADDITION TO ANY OTHER
LIMITATIONS OR CONDITIONS OF JOHNSON LEVEL & TOOL'S LIMITED WARRANTY, JOHNSON LEVEL & TOOL MUST HAVE RECEIVED YOUR PROPERLY COMPLETED WARRANTY CARD AND PROOF OF PURCHASE WITHIN 30 DAYS OF YOUR PURCHASE OF THE PRODUCT OR ANY LIMITED WARRANTY THAT MAY APPLY SHALL NOT APPLY AND THERE SHALL BE NO WARRANTY.
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14. Accessories
Johnson®accessories are available for purchase through authorized AccuLine Pro dealers. Use of non-Johnson
®
accessories will void any applicable limited warranty and there will be NO WARRANTY. If you need any assistance in locating any accessories, please contact our Customer Service Department.
In the U.S., contact Johnson Level & Tool’s Customer Service Department at 888-9-LEVELS.
In Canada, contact Johnson Level & Tool’s Customer Service Department at 800-346-6682.
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