John Guest USA Marine Plumbing User Manual

The Push-Fit People
USA Marine Plumbing Catalog
& Price List
World Connections
The John Guest Group has a long established reputation as a world leading manufacturer of push-in fittings, tube and other fluid control products. A reputation built on producing consistently high quality products with an ongoing commitment to value engineering and product development.
Quality Manufacture
Both design and manufacture are carried out in John Guest’s modern, purpose-built facilities in the United Kingdom.
Maintaining control over the entire process - from initial tool design and tool-making to final assembly and testing ­ensures that only products of the highest quality are produced.
It is this commitment to quality that has resulted in the Company receiving prestigious awards from many of the world’s leading testing and approvals organizations.
John Guest is a preferred supplier to many international companies.
Contents:
CTS TWIST & LOCK FITTINGS
LEAD FREE
BRASS FITTINGS STANDARD BRASS
PIPE AND INSERTS ACCESSORIES
p4-6
p6
p7
TECHNICAL CHECKLIST FOR PRODUCTS LISTED ON PAGES 4-8 ONLY
POLYPROPYLENE FITTINGS
ANGLE STOP ADAPTER VALVES/ POLYPROPYLENE VALVES ACCESSORIES
p9
p11-12
p13-14
BLACK CTS TWIST & LOCK FITTINGS
p8
TECHNICAL CHECKLIST FOR PRODUCTS LISTED ON PAGES 11-14 ONLY
p15
The Push-Fit Solution
JG Speedfit® is an advanced push-fit fitting featuring John Guest Twist & Lock® technology that is suitable for Marine plumbing applications. Speedfit Fittings have been designed for use with Copper Pipe, Speedfit PEX Pipe, CPVC, and PEX Pipe conforming to US Plumbing Standards.
Performance specifications are well within those required for most normal water supply systems including:
• Hot and cold water distribution systems.
• Potable water distribution systems.
Extensive tests have shown that Speedfit products will withstand temperatures and pressures in excess of normal working conditions. JG Speedfit® should be installed to conform with good plumbing practice.
Performance Benefits:
• John Guest Twist & Lock® for added security
• Approved for behind-the-wall installations
• No scale buildup
• Pipe exibility permits the cabling of pipe
through less accessible areas
• No blowtorch required
• A permanent leak-proof connection
• Lower thermal diffusivity maintains safer
surface temperature
• Pipe elasticity can reduce the possibility of
bursting under freezing conditions
• Lead and corrosion free
• Less noise from water ow and expansion/
contraction
• Long pipe lengths require fewer ttings
Installation Benefits:
• Works with Copper, CPVC, and PEX
• No tools required
• Installation time reduced by 40%
• Grip and seal connection
• Reduced pipe insertion force
• Disassemble without damage to pipe or tting
• Easy to use in conned spaces
www.jgspeedfit.com
1.
SPECIAL APPLICATIONS:
Boats: The flexibility of the Speedfit System ensures it can be cabled easily around the interior and hidden from view.
RV: Speedfit is ideal for RV installations due to its flexibility and its resistance to corrosion and freezing.
Exhibitions: The unique ability of the Speedfit System to be easily disassembled and reused, together with its flexibility, makes Speedfit ideal for this application.
Portable Buildings (offices, toilets): As with RV’s, Speedfit is well suited for these applications.
Agricultural and Horticultural: Speedfit has many applications in agricultural and horticultural environments.
HANDLING PIPE AND FITTINGS:
Ensure that the fittings and pipe are kept clean at all times by keeping them in the bags and box provided.
Do not empty Speedfit products onto the floor area. Be sure to keep the internal o-ring seals free from dirt and debris.
STANDARDS AND AFFILIATIONS
Speedfit complies with the applicable sections of the latest edition of the Uniform Plumbing Code® and the International Plumbing Code®, including behind-the-wall installations. Refer to the applicable code listings for the latest information.
Speedfit Products are manufactured in compliance with, ASTM F876, ASTM F877,
ESR # 1931
PMG 1033
NSF 14 NSF 61
CSA B137.5, ASSE 1061 and IGC188
pw-rfh
PEI Speedfit fittings & pipes have NSF/ANSI Standard 14 which demonstrates compliance with USA Plumbing Codes, cNSFus – which complies with Canada and US Standards, CSA – Canadian Standards, pw – potable water, rfh – radiant floor heating, all have NSF Standard 61 Certification for Drinking Water System Components and Materials which contact drinking water. Including Annex G where applicable.
John Guest quality system is certified by BSI to BS EN ISO 9001.
PRODUCT SELECTION AND INSTALLATION:
John Guest fittings and related products are specifically designed and manufactured by John Guest to the technical specifications set out in the John Guest Product Catalogs. All John Guest fittings and related products should be selected, installed, used, and maintained in accordance with these Technical Specifications. It is the customer’s/user’s responsibility to ensure that John Guest fittings and related products are suitable for their intended applications, are properly installed and maintained, and are used in accordance with the Technical Specifications. It is also the customer’s/user’s responsibility to provide its own customers with any relevant technical information about John Guest products it supplies them.
Speedt® must not be used for gas, fuel oil or compressed air
applications.
John Guest produces a specially designed push fit system of pipe and fittings for compressed air installations. See separate literature for details.
Working pressures and temperatures:
Application Max. Working Max. Working Pressure Temperature
The Genuine JG symbol represents our commitment to our customers, and what the John Guest name means to business: Quality, Reliability, and Support.
WARRANTY:
As a result of long-term testing programs and rigorous quality standards John Guest USA offers a 25-year warranty against defects in materials or manufacturing of PEI, MWI, and PSEI ranges of plumbing fittings and Speedfit PEX Pipe manufactured by John Guest.
John Guest plumbing products are for use with normal domestic plumbing systems and supplied in accordance with our terms and conditions of sale.
Water 160 psi 73° F
Water 100 psi 180° F
Water 80 psi 200° F
2.
MAKING A GOOD CONNECTION
Push the pipe into the fitting and up to the pipe stop.
Pipe Insert
John Guest Twist and Lock® Fittings have a collet with stainless steel teeth that grip the pipe when fully inserted, and an O-ring to provide a permanent leak-proof seal. The additional benefit of the Twist and Lock fitting is that a twist of the screw-cap gives greater compression on the O-ring seal and locks the pipe in place for greater security.
Main ‘O’ Ring Seal
Stainless Steel Teeth Grip PipeSpacer
PREPARE THE PIPE
Speedfit Pipe
No Gap (locked)
Twist the screw-cap until it touches the body flange. This locks the pipe into position and increases the o-ring seal around the pipe.
Pull to check that it is secure. It is good practice to test the system prior to leaving the site or before use. Our recommended test procedure is shown in our Technical Checklist.
TO DISCONNECT:
Ensure that the system is depressurized.
Pipe Cutter JGTS
To prevent damage to the O-ring remove all burrs and sharp edges. When using Speedfit® or other types of PEX Pipe, we recommend the use of Pipe Insert.
HOW TO MAKE A CONNECTION
Fittings and pipe should be kept clean, bagged, and undamaged before use.
TWIST AND LOCK FITTINGS
Gap Between Cap and Flange
The fitting should be in the ‘unlocked’ position. This is shown by a small gap between the screw-cap and the body flange.
Pipe Stop ‘O’ Ring Collet
Spacer
Be sure to twist the screw-cap back to the unlock position.
Push the collet square against the face of the fitting by using fingers. With the collet held in this position the pipe can be removed. The fitting can be used again without the need for replacement parts. (Ensure the fitting is clean before every use).
WHAT NOT TO DO
• Do not use damaged or scored pipe
• Do not use a hacksaw to cut the pipe
• Do not leave burrs on the end of the pipe
• Do not forget to push the pipe fully into the fitting, past both the collet (gripper) and the O-ring.
• Do not insert fingers into the fitting as the stainless steel teeth may cause injury.
Remember to pressure test the completed installation according to the recommendations in our Technical Checklist.
www.jgspeedfit.com
3.
CTS TWIST & LOCK FITTINGS
FOR USE WITH COPPER, PEX AND CPVC PIPE
ESR # 1931
The PEI Range of JG Twist & Lock® Fittings is offered in 3/8”, 1/2”, 3/4” and 1” CTS sizes. The fittings are manufactured from high quality engineered plastic with EPDM O-Rings. Speedfit Push-in System is suitable for hot and cold water plumbing applications.
NSF 61
REDUCING COUPLER
PART NO. SIZE BAG BOX PRICE
CTS QTY QTY $
PSEI202016 PEI202820
PEI203628
1/2” x 3/8” 10 80 9.00
3/4” x 1/2” 5 30 6.53
1” x 3/4” 5 15 9.62
Refer to page 9 for detailed technical specification
Prices subject to change without notice.
TEE
PART NO. SIZE BAG BOX PRICE
CTS QTY QTY $
PSEI0216 PEI0220 PEI0228 PEI0236
3/8” 5 50 12.50 1/2” 5 25 6.04 3/4” 2 10 10.07 1” 1 5 18.90
ELBOW
PART NO. SIZE BAG BOX PRICE
CTS QTY QTY $
PSEI0316 PEI0320 PEI0328 PEI0336
3/8” 10 80 9.50 1/2” 5 40 5.89 3/4” 5 20 8.86 1” 1 10 14.87
REDUCING ELBOW
PART NO. SIZE BAG BOX PRICE
CTS QTY QTY $
PEI212820 3/4” x 1/2” 5 25
PEI213628 1” x 3/4” 1 10
COUPLER
PART NO. SIZE BAG BOX PRICE
CTS QTY QTY $
PSEI0416 PEI0420 PEI0428 PEI0436
3/8” 10 80 8.00 1/2” 5 40 5.14 3/4” 5 25 6.76 1” 1 15 13.11
STEM ELBOW
REDUCING TEE
10.40
18.38
Sizes are listed in the
following order
1 2
3
STACKABLE TEE
PART NO. SIZE BAG BOX PRICE
STEM x CTS QTY QTY $
PEI222020 PEI222828
1/2” x 1/2” 10 60 4.13 3/4” x 3/4” 5 25 5.78
PART NO. SIZE BAG BOX PRICE
CTS QTY QTY $
PEI3028A PEI3028B PEI3028C PEI3028D PEI3036A
PART NO. SIZE BAG BOX PRICE
CTS QTY QTY $
3/4” x 3/4” x 1/2” 5 15 9.57 3/4” x 1/2” x 1/2” 5 20 8.83 1/2” x 1/2” x 3/4” 5 20 8.83
3/4” x 1/2” x 3/4”
1” x 1” x 3/4”
5 15
1 10
9.57
11.35
PEI532020 PEI532820 PEI532828
1/2” x 1/2” x 1/2” 5 30 7.55 3/4” x 3/4” x 1/2” 5 20 9.88 3/4” x 3/4” x 3/4” 1 15 10.73
Sizes for Stackable Tee are listed in the following order
4.
REDUCER
PART NO. SIZE BAG BOX PRICE
STEM x CTS QTY QTY $
PSEI062016 PEI062820 PEI063628
1/2” x 3/8” 10 50 6.34 3/4” x 1/2” 10 50 5.80 1” x 3/4” 5 30 7.68
For use with Copper, PEX and CPVC Pipe
Ideal for multi-port manifold
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