john deer LP19478, LP19479 Operator's Manual

OPERATORS MANUAL
15 & 25 Gallon Tow Behind Sprayer
LP19478 & LP19479
Supplier ST50728
10/5/2018
English
Introduction
Using Your Operator’s Manual
Read this entire operator’s manual, especially the safety information, before operating.
This manual is an important part of your machine. Keep all manuals in a convenient location so they can be accessed easily.
Use the safety and operating information in the attachment operator’s manual, along with the machine operator’s manual, to operate and service the attachment safely and correctly.
If your attachment manual has a section called Preparing the Machine, it means that you will have to do something to your tractor or vehicle before you can install the attachment. The Assembly and Installation sections of this manual provide information to assemble and install the attachment to your tractor or vehicle. Use the Service section to make any needed adjustments and routine service to your attachment.
If you have any questions or concerns with the assembly, installation, or operation of this attachment, see your local John Deere dealer or call the John Deere Customer Contact Center at 1-888-867-2238 for assistance.
Table of Contents
Introduction .................................................................... 2
Product Compatibility ...................................................... 2
Safety Labels .................................................................. 3
Safety ............................................................................. 4
Assembly - Parts in Kit ................................................... 7
Installation .................................................................... 10
Preparing Vehicle.......................................................... 12
Operation ...................................................................... 13
Removal and Storage ....................................................17
Service ......................................................................... 18
Troubleshooting ............................................................ 20
Specications ............................................................... 21
Good Quality Service.................................................... 23
Warranty ....................................................................... 24
Product Compatibility
These Sprayers are designed for use with John Deere riding lawn and garden products and John Deere utility vehicles.
Contact your John Deere dealer for specic machine
compatibility information.
The right is reserved to make changes at any time without notice.
NOTE: Retain these installation instructions with the machine operators manual.
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Safety Labels
Safety Label Location
Understanding The Machine Safety Labels
The machine safety labels shown in this section are placed in important areas on your machine to draw attention to potential safety hazards.
On your machine safety labels, the words DANGER, WARNING, and CAUTION are used with this safety-alert symbol. DANGER identies the most serious hazards.
The operator’s manual also explains any potential safety hazards whenever necessary in special messages that
are identied with the word, CAUTION, and the safety-
alert symbol.
Replace missing or damaged safety labels. Use this operator’s manual for correct safety label placement.
There can be more safety information contained on parts and components sourced from suppliers that is not reproduced in this operator’s manual.
Warning
To avoid injury from chemical hazards, wear protective clothing. Read and follow chemical manufacturer’s labels and instructions.
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Safety
Read Safety in Machine Operator’s Manual
Read the general safety operating precautions in your machine operator’s manual for additional safety information.
Operate Safely
Read the machine and attachment operator’s manual
carefully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the machine and disengage the controls quickly.
Do not let children or an untrained person operate
machine.
Make any necessary adjustments before you operate.
Never attempt to make any adjustments while
the engine is running, unless if recommended in adjustment procedure.
Take all possible precautions when leaving the
machine unattended. Shut o󰀨 the engine before
making any repairs, adjustments, or inspections. Lower the attachment, lock the parking brake, stop the engine, and remove the key.
Look behind machine before you back up. Back up
carefully.
Do not let anyone, especially children, ride on machine
or attachment. Riders are subject to injury such as
being struck by foreign objects and being thrown o󰀨.
Riders may also obstruct the operator’s view, resulting in the machine being operated in an unsafe manner.
Use only attachments and accessories approved by
the manufacturer of this product.
If the machine vibrates abnormally, stop the engine
and check immediately for the cause. Vibration is generally a warning of trouble.
Always refer to the Storage section of the operator’s
manual for important details if storing this product for a long period of time.
Keep people and pets out of the work area. Stop
machine if anyone enters the area.
If you hit an object, stop the machine and inspect
it. Make repairs before you operate. Keep machine properly maintained and in good working order. Keep all shields and guards in place.
Always inspect the sprayer completely before and after
each use. Before pressurizing the system, check to be
sure all ttings and hoses are tightly installed. Be sure
guards and shields are in good condition and fastened in place Make any necessary adjustments before you operate.
Never use the sprayer during windy conditions.
Always release pressure in the system before lling,
cleaning or servicing the sprayer.
Do not put nozzle tip or other sprayer parts to your lips
to blow out dirt.
Use compressed air.
If the sprayer is mounted to the bed of a utility vehicle,
never raise the bed with the sprayer installed. Empty the sprayer and remove it from the bed if you need to raise the bed for any reason.
Parking Safely
1. Stop vehicle on a level surface, not on a slope.
2. Lock park brake.
3. Stop engine.
4. Remove key.
5. Before you leave the operator’s seat, wait for engine
and all moving parts to stop.
6. Disconnect the negative battery cable or remove the
spark plug wire (for gasoline engines) before servicing the machine.
Mix and Handle Chemicals Safely
It is best to wear full cover clothing and always wear
protective goggles and rubber gloves to protect yourself while handling chemicals.
Follow instructions on chemical container labels.
Open all chemical containers carefully, using proper
tools.
Open, pour, weigh and mix chemicals in a well-
ventilated area.
Reserve all equipment used for the application of
chemicals exclusively for that purpose.
Prohibit all smoking, drinking and eating food in
chemical-handling area.
It is a good practice to take a soapy shower
immediately after the using the sprayer to apply chemicals.
Wash all clothing worn when using chemicals
separately in the laundry after spraying is completed.
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Safety
Read Chemical Container Label
Chemicals can be dangerous. Improper selection or
use can injure persons, animals, plants, soils or other property. Select the right chemical for the job and handle and apply with care.
Read the instructions, precautions, and warnings on
the container label before opening. Use the product
strictly according to label directions for specic applications, in the amounts specied, at the times specied and only when needed.
Keep the container closed tightly except when
preparing the mix.
Do not remove labels from chemical containers. Store
all chemicals in their original containers.
Do not mix chemicals unless stated on the container
label.
Store chemicals when not in use according to the
container label.
Handle Chemical Products Safely
Direct exposure to hazardous chemicals can cause
serious injury. Potentially hazardous chemicals used with John Deere equipment include pesticides, herbicides and fungicides.
A Material Safety Data Sheet (MSDS) provides specic
details on chemical products: physical and health hazards, safety procedures, and emergency response techniques.
The MSDS should be obtained from the chemical
dealer at the time of the chemical purchase.
Check the MSDS before beginning any job using a
hazardous chemical. Know exactly what the risks are and how to do the job safely. Always wear recommended personal protection equipment.
Towing Loads Safely
Stopping distance increases with speed and weight
of towed load. Travel slowly and allow extra time and distance to stop.
Total towed weight must not exceed limits specied in
towing vehicle operator’s manual.
Excessive towed load can cause loss of traction and
loss of control on slopes. Reduce towed weight when operating on slopes.
Never allow children or others in or on towed
equipment.
Use only approved hitches. Tow only with a machine
that has a hitch designed for towing. Do not attach towed equipment except at the approved hitch point.
Follow the manufacturer’s recommendations for weight
limits for towed equipment and towing on slopes. Use counterweights or wheel weights as described in the machine operator’s manual.
Do not turn sharply. Use additional caution when
turning or operating under adverse surface conditions. Use care when reversing.
Do not shift to neutral and coast downhill.
Keep Riders O󰀨 Towed Attachment
Keep riders o󰀨 of a towed attachment.
Riders on a towed attachment are subject to injury,
such as being struck by objects and being thrown o󰀨
the attachment during sudden starts, stops and turns.
Riders obstruct the operator’s view, resulting in the
attachment being used in an unsafe manner.
Keep riders o󰀨 of hitch bracket.
Avoid Injury From Drawbar
Before you disconnect an attachment from machine hitch plate:
Unload attachment.
Stop attachment on level ground.
Stop machine engine.
Lock machine park brake.
Block attachment wheels.
Make sure hands, feet or other body parts are not
under drawbar.
Practice Safe Maintenance
Only qualied, trained adults should service this
machine.
Understand service procedure before doing work.
Keep area clean and dry.
Do not operate the engine in a conned space where
dangerous carbon monoxide fumes can collect.
Never lubricate, service or adjust the machine or
attachment while it is moving. Keep safety devices in place and in working condition. Keep hardware tight.
Keep hands, feet, clothing, jewelry, and long hair away
from any moving parts, to prevent them from getting caught.
Lower any attachment completely to the ground or
to an existing attachment mechanical stop before servicing the attachment. Disengage all power and stop the engine. Lock park brake and remove the key. Let machine cool.
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Safety
Disconnect battery or remove spark plug wire (for
gasoline engines) before making any repairs.
Before servicing machine or attachment, carefully
release pressure from any components with stored energy, such as hydraulic components and springs.
Release hydraulic pressure by lowering attachment or
cutting units to the ground or to a mechanical stop and move hydraulic control levers.
Securely support any machine or attachment elements
that must be raised for service work. Use jack stands or lock service latches to support components when needed.
Never run engine unless park brake is locked.
Keep all parts in good condition and properly installed.
Fix damage immediately. Replace worn or broken parts. Replace all worn or damaged safety and instruction decals.
Check all hardware at frequent intervals to be sure the
equipment is in safe working condition.
Do not modify machine or safety devices.
Unauthorized modications to the machine or
attachment may impair its function and safety
Death or serious injury will result from contact with
overhead power lines. Keep clear of electrically charged power lines. Check the area before operating the spreader.
Wear Appropriate Clothing
Always wear eye protection when operating the machine.
Wear close fitting clothing and safety equipment appropriate for the job.
While operating this machine, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals.
Wear a suitable protective device such as earplugs. Loud noise can cause impairment or loss of hearing.
Tighten all connections before applying pressure.
Search for leaks with a piece of cardboard. Protect
hands and body from high pressure uids.
If an accident occurs, see a doctor immediately. Any
uid injected into the skin must be surgically removed
within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A. Information may be obtained in the United States and Canada only by calling 1-800­822-8262.
Dispose of Chemicals Properly
Proper disposal of excess spray material is very
important. If you have excess tank solution, it is best to dilute it with water and apply it to the area you previously treated.
Never dump solution into a drain or near a lake or
stream. Chemicals containers should be triple-rinsed, with the rinse water added to the sprayer tank. Do not burn empty chemical containers. Dispose of containers at recycling centers.
Handling Waste Product and Chemicals
Waste products, such as, used oil, fuel, coolant, brake
uid, and batteries,can harm the environment and
people:
Do not use beverage containers for waste uids -
someone may drink from them.
See your local Recycling Center or authorized dealer
to learn how to recycle or get rid of waste products.
A Material Safety Data Sheet (MSDS) provides specic details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. The seller of the chemical products used with your machine is responsible for providing the MSDS for that\ product.
Avoid High Pressure Fluids
Hydraulic hoses and lines can fail due to physical
damage, kinks, age, and exposure. Check hoses and lines regularly. Replace damaged hoses and lines.
Hydraulic uid connections can loosen due to physical
damage and vibration. Check connections regularly. Tighten loose connections.
Escaping uid under pressure can penetrate the skin
causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines.
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Assembly
Identify Parts and Assemble
15 & 25 Gallon Standard Tow Behind
D
A
E
G
B
F
Parts in Kit
A- Sprayer Base Unit (Tank with pump and hoses attached)
B- Boom Assembly (25 gallon assembly shown)
C- Axle
D- Wiring Harness Switch
E- Hitch Frame
F- (2) Wheels
G- Wire Harness Battery
C
Parts in Hardware Bag
Description Qty
Hitch Clevis 1
L-Bra cke t 2
Locking Collar 2
Hitch Pin, 1/2 x 2-1/2 in. 1
Spring Locking Chip 1
Flat Washer 2
Axle Spacer 2
Bolt, Flange, 5/16th in. 6
Flange Nut, 3/8 in. 4
Wire Clip 2
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Assembly
Attach Hitch Frame
1. Remove hardware bags and wiring harness from
inside tank.
C
D
D
B
2. Place tank and frame assembly, with tank frame (A)
on top, onto top of shipping box (B) for installing hitch frame.
NOTE: When installing hardware, always install with nuts to the inside.
3. With tank frame (A) mounted to the inside of the hitch
frame (C), align mounting holes on tank frame to mounting holes in hitch frame.
4. Install and tighten hardware (D):
(4) 5/16 x 5/8 in. Flange Bolts
(4) 5/16 in. Flange Nuts
A
1. Install and center axle (A) into rear holes of tank frame
(B).
2. Install axle spacer (C) and at washer (D).
3. Install wheel (E), and then secure outside with locking
collar.
4. Repeat for opposite wheel. Wheel hardware:
• (2) Axle Spacers (C)
• (2) Flat Washers (D)
• (2) Locking Collar
5. Tighten locking collars with a hex key wrench.
6. Lubricate wheel bearing grease ttings with
recommended grease.
7. Set sprayer on wheels.
Install Hitch Assembly
C
D
A
E
B
Install Wheels
NOTE: Install wheels so tire valve stems face to the outside of the sprayer frame.
D
C
E
B
A
1. Install hitch clevis (A) on top of hitch frame (B) with
hitch pin (C) and spring locking clip (D).
2. Install and tighten hardware (E):
(2) 5/16 x 5/8 in. Flange Bolts
(2) 5/16 in. Flange Nuts
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Assembly
Install Boom Assembly
B
C
A
E
1. Install 3/8 in. ange nut (A) on boom support rod (B).
Repeat for opposite side boom support rod.
NOTE: Install L-bracket (D) facing toward rear of assembly and as far rearward as possible, as shown Boom assembly should be installed with hose connection tee facing forward.
2. Install entire spray boom and support rods through rear
holes in tank frame (C).
3. Install L-bracket (D), and a second 3/8 in.
ang e nut (E). Re peat f o r oppo s ite si d e.
Boom support hardware:
(4) 3/8 in. Flange Nuts
4. Do not tighten boom hardware until entire boom is in
place.
D
Level Sprayer
B
A
1. Level, straighten and center boom with back of sprayer.
2. Tighten hardware:
(2) Nuts, 3/8 in. (A)
(2) Locking Knobs (B)
F
5. Connect tank hose (F) onto tee on boom hose.
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Installation
B
A
Install Wiring Harness to Battery
IMPORTANT: Avoid damage! To help prevent electrical spark, install red wire to the positive (+) battery
terminal rst. Then install black wire to negative (-)
battery terminal. To prevent damage to wiring, make sure hood does not close on wires connectors
NOTE: Depending on the location of your battery, a wiring harness-extension may be required. Part numbers are AM105666 (John Deere) or ST43485 -2ft, ST43509-8ft (Superior Tech). See your John Deere dealer to order parts.
B
A
C
D
A
B
C
2. Connect main wiring harness to pump leads (B).
3. Route main harness as shown and clip in place at foot
rest side panel (C). On some units route harness on
right side of fuel tank ller neck.
IMPORTANT: Avoid damage! Avoid damage to wiring. Make sure hood does not close on wiring harnesses. Keep wiring harnesses away from all moving parts and hot surfaces.
4.
Connect other end of main harness to fused battery lead (D).
5. Close hood.
1. Fuse holder (A) should contain a 15 A / 32 V fuse.
Make sure fuse lament is not broken.
2. Open hood. If battery is mounted low and behind the
grille, carefully unsnap top of grille to provide access to battery terminals.
3. Remove nut from positive (+) battery cable clamp.
Install red lead (B) onto clamp bolt. Install and tighten nut completely.
4. Remove nut from negative (-) battery cable clamp.
Install black lead (C) onto clamp bolt. Install and tighten nut completely.
Install Wiring Harness (For Machines With Mid-Mounted Battery)
1. Open hood.
NOTE: Switch (A) is not located at center of main wiring harness. The harness plug connector nearest to the switch gets connected to the pump leads.
Install Wiring Harness Extension (For Machines With Front-Mounted Battery)
1. Connect wiring harness extension (A) to fused harness
(B) at battery. Make sure the harness passes between the left side hood rods.
2. Route wiring harness extension through front frame
hole.
3. Connect extension to battery lead plug. Then snap
front grille in place.
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Installation
Install Wire Clips
A
B
1. Clean foot rest side panel (A) at left side of machine
with mild detergent or isopropyl alcohol. Dry thoroughly.
2. Attach wire clips (B) to panel. Position the clips
as shown so that sprayer main wiring harness will not interfere with deck height adjustment crank, if equipped.
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Preparing Vehicle
Machine Requirements
Sprayer Weight:
15 Gallon Sprayer, Filled with liquid is 74 kg (164 lb)
25 Gallon Sprayer, Filled with liquid is 115 kg (253 lb)
IMPORTANT: Avoid damage! No rear suitcase weights or grass bagging attachments should be installed on machine while using sprayer
Make sure machine tire pressure is correct. (See your machine operator’s manual for the correct pressure.)
Machine weights improve stability. Add front weights for better front-end stability and steering. See your John Deere dealer for these weights. Instructions to install will come with the weights.
Your machine requires the following:
12-Volt Battery and Alternator
Wiring Harness Extension: This part is required for
all machines with the battery mounted near the front grille. Order this wiring harness from your John Deere dealer. ST43485-24in of ST43509-8ft
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Operation
Filling Sprayer Tank
CAUTION: Avoid injury! Chemicals can be dangerous. Avoid injury to operator or bystanders:
Read chemical container label for mixing
and handling instructions. A Material Safety Data Sheet (MSDS) should be supplied by the chemical dealer and provides proper safety information.
Wear proper clothing and safety equipment
while handling or applying spray chemicals.
Wear a full covering of clothing, protective
goggles and rubber gloves.
Prohibit all smoking, drinking, and eating
around chemicals.
When lling tank, never allow end of water hose
to contact chemical mixture.
1. Clean area around tank ller cap to prevent tank
contamination.
2. Remove tank ller cap and ll tank.
Adjusting Tip Height
1. Attach sprayer to machine.
A
B
2. Measure from spray tip to ground. Distance to ground
(A) should be approximately: 43 cm (17 in.)
If necessary, adjust boom height by raising or lower the boom on the threaded boom supports (B).
Transporting Tow Behind Safely
Push pump switch to o󰀨 position.
Fold boom extensions in their transport position.
Sprayer weight:
15 Gallon Sprayer - Filled with liquid is 74 kg (164 lb)
25 Gallon Sprayer - Filled with liquid is 115 kg (253 lb)
Spraying Tips
Check sprayer tip height. Adjust sprayer tip height, if
needed, before operating. 15 and 25 Gallon Sprayer, 43 cm (17 in.)
Do not let sprayer run in one spot.
Do not over spray when you use weed killers.
Liquid spray material is recommended. Sprayer does
not agitate wettable powders.
Timely applications of a smaller dosage are better than
large applications.
Turn sprayer o󰀨 during turns to avoid double spraying.
Fill sprayer where spills cannot harm grass.
Follow manufacturer’s recommendations for
application of specic chemicals.
Stop sprayer when tank is empty.
D
E
C
3. Check spray tips (C). Tips should be aligned with boom
(D) as shown. If necessary, loosen spray tip cap nut (E). Align spray tip (C) and tighten cap nut.
4. Test spray pattern with water on driveway or sidewalk.
Each spray tip pattern should spread out to the right and left sides, rather than to the front and back of the boom. There should be some spray overlap between each tip and the spray patterns should be consistent.
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Operation
Starting and Stopping Sprayer
IMPORTANT: Avoid damage! Operate sprayer with transport vehicle running to avoid discharging the battery.
NOTE: The sprayer pump to battery hookup is
a direct electrical connection. Shutting o󰀨 the
transport vehicle does not prevent operation of the sprayer pump. To avoid accidental spraying, disconnect the pump connection before leaving the sprayer.
A
Push switch (A) to on or o󰀨 position to start or stop
sprayer
Standard Sprayers
A
Standard Sprayer Recirculation
B
The sprayer is equipped with a recirculation valve (B) to aid in material agitation and pressure control.
The location of this valve will vary with the sprayer model. This valve is in the “open” position when the valve handle is in line with the hose (pictured), “closed” when perpendicular to the hose.
Adjusting the recirculation valve between the open/closed
positions will a󰀨ect the pressure coming through the
spray wand only.
Closed position is full pressure through spray wand or
boom.
It may be helpful to adjust the pressure when spraying
with the spray wand to avoid damage to plants from excess pressure.
If your sprayer is equipped with a boom, this valve
should be in the “closed” position when operating the boom.
Valve (A) is used to control spray to the spray wand or boom:
In the open position (valve in line with hose) spray will
ow to the boom.
In the closed position (handle perpendicular to hose),
spray will ow to spray wand only.
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Operation
Using Hand Wand
1. Turn valve to select handgun operation.
2. Turn the selector lever to the handgun position.
NOTE: Removal of spray tip (A) allows for quick cleaning/rinsing of sprayer tank.
3. Adjust nozzle:
A
• Nozzle Angle – Loosen locknut (B). Turn the nozzle tube
(C) to the desired position and tighten the locknut.
• Nozzle Spray Pattern – To change the spray pattern,
tighten or loosen nozzle as desired.
4. Squeeze the handle (E) to spray.
C
B
Follow manufacturer’s recommendations for
application of specic chemicals.
Stop sprayer when tank is empty.
Always purge air from spray wand at start of spraying
session.
Checking Machine Ground Speed
1. Drive vehicle and sprayer (half-full is optimal) across
a measured distance at a constant speed. There can be no change in speed while measuring time. Speed should be a comfortable speed for spraying.
2. Have someone measure the amount of time (in
seconds) it takes to travel the measured distance.
3. Speed can be found by entering data into the equation:
speed (mph) = distance (ft) x 60/time (sec) x 88, or by consulting the following table. It is helpful to note throttle location, gear and/or RPMs in order to maintain accuracy.
Speed In
mph
1 136 205
Time (sec) required to travel a distance
of
200ft 300ft
F
E
5. Push lock (F) forward to lock handle in ON position.
Spraying Recommendations
Do not let sprayer run in one spot.
Do not over spray when you use weed killers.
Liquid spray material is recommended. Sprayer does
not agitate wettable powders.
Timely applications of a smaller dosage are better than
large applications.
Turn sprayer o󰀨 during turns to avoid double spraying.
Fill sprayer where spills cannot harm grass.
1.5 91 136
2 68 102
2.5 55 82
3 45 68
3.5 39 58
4 34 51
4.5 30 45
5 27 41
5.5 25 37
6 23 34
6.5 21 31
7 19 29
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Operation
General Spraying Information
15 and 25 Gallon Sprayer Application:
The 15 and 25 gallon sprayers operate at a xed pressure
through the boom and spray wand. Although the pressure can be adjusted to the boom by partially opening the boom control valve, it is recommended that the valve is operated in full open position. Use the chart below to select your desired speed and application rate.
Spray Tip Application Chart
GPA & Gal/100 0 Sq. Ft.
GMP
Sprayer Tip Size PSI
25 Gallon
TP 110 08VP
15 Gallon 35 0.75 74.3 50 37.2 29.7 24.75
Sprayer Tip Size PSI
25 Gallon
TP 110 08VP
15 Gallon 35 0.75 1.7 1.13 0.85 0.68 0.57
One
Nozzle
30 0.69 68.3 45.6 34.2 27. 3 22.8
Nozzle
30 0.69 1.57 1.0 5 0.78 0.63 0.52
2mph 3mph 4mph 5mph 6mph
GMP
One
Gallons per 1000 Sq. Ft.
2mph 3mph 4mph 5mph 6mph
GPA
NOTICE: Avoid contamination when switching from one chemical to another chemical in the sprayer where contamination must be prevented. Wash with tank cleaner and water throughout the tank, pump, and all hoses. Flush with water two to three times. Herbicides such as 2-4D are hard to remove. Follow instructions on procedures noted on all labels.
Lifting Sprayer Safely
Use caution when lifting the sprayer to help prevent
possible injury.
Empty tank before attempting to lift.
Transporting Sprayer Safely
Use caution when transporting the sprayer to help
prevent possible injury.
Push pump switch to OFF position.
When sprayer is lled with liquid, the extra weight on
the back of a machine could change the stability of the machine.
Spray Hand Wand
Pressure Nozzle GO M (c one) GPM (Stream)
80 psi #18 0.4 1.25
Sprayer Capacity Approximate Spray Time in Minuites
25 Gallon 62.5 20
15 Gallon 3 7. 5 12
Useful Formulas
GPA = gallons per acre
GPM = gallons per minute
MPH = miles per hour
GAL/1000ft2 = gallons per 1000 sq. ft.
W = nozzle spacing in inches
GPM/per nozzle = gpa x mph x w / 5940
GPM/per nozzle = gal/1000ft2 x mph x w / 136
GPA = 5940 x gpm (per nozzle) / mph x w
GPA = gallons per 1000 sq. ft. / .023
GAL/1000ft2 = 136 x gpm (per nozzle) / mph x w
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Removing and Storing
Removing Sprayer
1. Park machine safely. (See Parking Safely in the Safety
section.)
2. Empty the sprayer tank.
3. Disconnect the main wiring harness only. Leave all
other harnesses installed on machine.
4. Roll up the main harness and store with sprayer.
5. Remove Sprayer:
A
Fold in boom extensions (A).
Remove tank drain cap, and empty sprayer tank:
1.
Empty remaining solution into an appropriated
container for proper disposal.
Pump 2 gallons of clean water through all wet
components.
Note: Fold boom in or use individual containers to catch water from spray tips. Properly dispose of
clean out uid.
2. Spray all inside surfaces of tank with low pressure
garden hose to remove any remaining solution. Rinse several times to make sure sprayer tank is clean and free of chemicals.
3. Replace drain cap and run fresh, clean water through
pump, sprayer wand and all hoses thoroughly.
4. Once the tank is empty, wipe out inside of sprayer tank
with a clean cloth or paper towel.
C
B
Pull spring locking pin (B) out of hitch pin (C). Remove
hitch pin (C).
Pull sprayer back from machine.
Put hitch and spring locking pin in sprayer hitch for
storage.
Draining and Cleaning Sprayer Tank
IMPORTANT: Avoid damage!
Proper disposal of excess spray is very important. Dilute it with water and apply it to area previously treated.
Never dump excess into a storm drain or near a
lake or stream..
B
A
Store Sprayer Safely
1. Ensure sprayer tank is cleaned and drained.
2. Fold in boom extensions (A).
3. Remove sprayer from transport vehicle.
4. Check sprayer for worn or damaged parts. Replace
parts as needed.
5. Tighten loose hardware.
6. Sprayer may be stored on end, with sprayer resting on
supports (B).
LP19 478 LP19479 (10/5/2018) 17 15 & 25 GALLON TOW BEHI ND SPRAYER
Service
Checking Tire Pressure
A
Check tire pressure at point (A).
Tire pressure should be 207 kPa (30 psi).
Tire Size:
15 and 25 Gallon Sprayer, 4.10 x 3.50 - 4
Clearing Spray Nozzle
CAUTION: Avoid injury! Do not put nozzle tip or other prayer parts to your lips to blow out dirt. Use compressed air or clean water.
B
C
D
Cleaning Spray Wand Nozzle
NOTE: There are two di󰀨erent styles of nozzles for
your sprayer. See below for explanation of each style.
CAUTION: Avoid injury! Do not put nozzle tip or other prayer parts to your lips to blow out dirt. Use compressed air or clean water.
C
A
1. Remove nozzle (A) from the spray tip (B).
2. Loosen nut (C), and remove the spray tip (B) from the
B
angled tting on the wand.
3. Wash nozzle (A), and spray tip (B) with liquid detergent
and warm water.
4. Inspect O-rings and replace as needed.
5. Slide nut (C) over the spray tip (B), and install on
angled tting on wand.
6. Install nozzle (A) on spray tip (B).
Cleaning Pump Suction Screen
A
B
A
1. Remove spray nozzle (A) from sprayer.
2. Disassemble lter (B) and spray tip (C).
NOTE: Do not use a wire to clean opening (D) in spray tip.
3. Wash lter and spray tip in a non-ammable solvent.
4. Put spray tip in spray nozzle.
5. Put at side of lter in spray nozzle.
6. Install assembly on sprayer and tighten nozzle.
LP19 478 LP19479 (10/5/2018) 18 15 & 25 GALLON TOW BEHIN D SPRAYER
1. Remove tank cover (A).
2. Locate suction screen (B) inside sprayer tank.
3. If necessary, unscrew suction screen and clean with
liquid detergent and warm water.
4. If suction screen was removed, install on suction hose
and position in lowest depression inside tank.
5. Install and tighten tank cover.
Changing Fuse
IMPORTANT: Avoid damage! The electrical system may be damaged if incorrect replacement fuses are used. Replace the bad fuse with a fuse of the same amp ratting.
1. Open hood.
A
2. Remove fuse (A).
3. Install new 15 amp fuse.
4. Close hood.
LP19 478 LP19479 (10/5/2018) 19 15 & 25 GALLON TO W BEHIN D SPRAYER
Troubleshooting
Using Troubleshooting Chart
If you are experiencing a problem that is not listed in this chart, see your authorized dealer for service.
When you have checked all the possible causes listed and you are still experiencing the problem, see your authorized dealer.
IF CHECK
Pump Loses Suction Clean Pump suction screen.
Check tank ll level. Fill tank.
Clean or replace pump.
Check for loose pump ttings.
Pump Capacity Decreased
Poor Spray Pattern Clean spray nozzles.
Pump Does Not
Work
Clean pump suction screen.
Clean spray nozzle(s).
Selection lever is not completely turned on, or is in the OFF position.
Adjust nozzle height.
Align spray tips with boom.
Check wiring connections.
Check machine battery.
Clean debris from pump.
Check pump switch.
Check pump motor.
Check fuse at battery.
Adjust pump.
LP19 478 LP19479 (10/5/2018) 20 15 & 25 GA LLO N TOW BEHIND SPR AYER
Specications
Model 15 Gallon Tow Behind Sprayer
Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 L (15 gallon)
Pump:
Type . . . . . . . . . . . . . . . . . . Electric Motor and Diaphragm
Manufacturer . .. . . . . . . . . . . . . . . . . . . . . . . . . . .SHURo
Current Draw . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 amp
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 amp
System Pressure . . . . . . . . . . . . . . . . . . 689 kPa (100 psi)
Spray Rate . . . . . . . . . . . . . . . . . .5.7 L/min. (1.5 gal./min.)
Suction Hose Strainer. . .. . . . . . . . . . . . . . Stainless Steel
Spray Tip Material . . . . .. . . . . . . . . . . . . . . . . . . . . Plastic
Handgun:
Material. . . . . . . . . . . . . . . . . . . . . . Plastic with Brass Tip
Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . Fan To Stream
Sprayer:
Nozzle Tip Height . . . . . . . . . . . . . . . . . . . . 43 cm (17 in.)
Sprayer:
Nozzle Tip Height . . . . . . . . . . . . . . . .. . . . . 43 cm (17 in.)
Spraying Width . . . . . . . . . . . . . . . . . . . . . 229 cm (90 in.)
Weight:
Empty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 kg (53 lb)
Full. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 kg (253 lb)
Spraying Width . . . . . . . . . . . . . . . . . . . . . 152 cm (60 in.)
Weight:
Empty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 kg (44 lb)
Full . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 kg (164 lb)
Model 25 Gallon Tow Behind Sprayer
Tank . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .95 L (25 gallon)
Pump:
Type . . . . . . . . . . . . . . . . . . Electric Motor and Diaphragm
Manufacturer . . . .. . . . . . . . . . . . . . . . . . . . . . . . .SHURo
Current Draw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 amp
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 amp
System Pressure . . . . . . . . . . . . . . . . . . 689 kPa (100 psi)
Spray Rate . . . . . . . . . . . . . . .6.25 L/min. (1.65 gal./min.)
Suction Hose Strainer. . . . . . . . . . . . . . . . Stainless Steel
Spray Tip Material . . . . . . . . . . . . . . . . . . . . . . . . . Plastic
Handgun:
Material. . . . . . . . . . . . . . . . . . . . . . Plastic with Brass Tip
Adjustment. . . . . . . . . . .... . . . . . . . . . . . . . Fan To Stream
LP19 478 LP19479 (10/5/2018) 21 15 & 25 GALLO N TOW BEHIND SPR AYER
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22 LP6 8757 (3/8/2018) MID-SIZE GATOR HITCH AND CONTROL BOX
Getting Quality Service
John Deere Quality Continues with Quality Service
John Deere provides a process to handle your questions or problems, should they arise, to ensure that product quality continues with quality parts and service support.
Follow the steps below to get answers to any questions you may have about your product.
1. Refer to your attachment and machine operator manuals.
2. In North America or Canada, call John Deere Special
Services at 1-888-867-2238 and provide product serial number (if available) and model number.
LP19 478 LP19479 (10/5/2018) 23 15 & 25 GA LLO N TOW BEHIND SPR AYER
Warranty
Limited Warranty for New John Deere Licensed Products
Superior Tech’s Utility Vehicle Spreader Mounting Hitches are guaranteed to be free from defects in material and workmanship from the date of purchase for 2 years residential use, 6 months commercial use, provided that the purchaser properly assembles, installs, uses and maintains the products in accordance with this manual.
Purchaser’s failure to adhere to such requirements will void the warranty. To the extent permitted by applicable law, all other warranties, representations, obligations and conditions, expressed or implied, including but not
limited to implied warranties of merchantability, tness for
any particular purpose and non-infringement, are hereby disclaimed and excluded.
Any product which does not meet warranty shall, as purchaser’s sole and exclusive remedy, be repaired or replaced by Superior Tech. This warranty is non transferable.
In addition, our warranty does not cover:
Labor charges
Loss or consequential, incidental or special damages of any kind
This product was manufactured by Superior Tech, Inc, a John Deere Licensee, located at 1811 Rohrerstown Road, Lancaster, PA 17601. If you have any questions or concerns with the
assembly, installation, or operation of this attachment, see your local John Deere dealer or call Superior Tech at 1-888-867-2238 for assistance.
LP19 478 LP19479 (10/5/2018) 24 15 & 25 GA LLO N TOW BEHIND SPR AYER
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