jobmate 54-8303-4 Owner's Manual

54-8303-4

18 V Cordless Reciprocating Saw

CAUTION:
Before using this cordless
reciprocating saw or any of
its accessories, read this
manual and follow all its
Safety Rules and Operating
Instructions.

Owner’s Manual

Imported by Trileaf Distribution Trifeuil Toronto, Canada M4S 2B8

Rev 1.0 11/12/2006

 General Safety Rules
 Specific Safety Rules

and Symbols

 Functional Description
 Assembly
 Operation
 Maintenance
 Accessories

2

WARNING: Some dust created by power sanding, sawing, grinding, drilling
and other construction activities contains chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:

 Lead from lead-based paints
 Crystalline silica from bricks, cement and other masonry products
 Arsenic and chromium from chemically-treated lumber

Your level of risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals, work in a well-ventilated
area and work with approved safety equipment such as dust masks that are
specially designed to filter out microscopic particles.

TABLE OF CONTENTS

SECTION

PAGE SECTION

PAGE

Warranty ……………………...

2

Carton Contents …………..

10

Product Specifications ………

3

Battery Charging &
Installation …………………

11

Power Tool Safety …………...

3–5

Assembly ……………..……

12

Specific Safety Rules ………..

5–6

Operation …………………..

12–14

Battery & Charger Safety ...…

6–7

Maintenance .……………...

15–16

Symbols ………………………

8

Parts & Service …..………..

17–19

Accessories & Unpacking ….

9–10

WARRANTY

!

1-year Warranty

This JobMateTM product carries a one (1) year warranty against
defects in workmanship and materials. Trileaf Distribution agrees to
replace the defective product free of charge with the same model or
one of equal value or specification, within the stated warranty period,
when returned by the original purchaser with proof of purchase.
This product is not guaranteed against wear or breakage due to
misuse and/or abuse.

This product is not guaranteed if used for industrial or commercial

purposes.

TOLL FREE HOTLINE: 1-866-JOBMATE

3

WARNING: Before using your
power tool, it is critical that you read
and understand these safety rules.
Failure to follow these rules could result
in serious injury to you or damage to
the power tool.

Good safety practices are a combination of
common sense, staying alert and
understanding how to use your power tool.
To avoid mistakes that could cause serious
injury, do not plug in your power tool until
you have read and understood all safety
rules.

READ and become familiar with this entire
Owner’s Manual. LEARN the tool’s
applications, limitations and possible
hazards.

● WARNING:

Look for this symbol that identifies
important safety precautions. It means

CAUTION! BE ALERT! YOUR
SAFETY IS INVOLVED!

● KEEP GUARDS IN PLACE and in
working order.

● ALWAYS WEAR EYE PROTECTION.
Any power tool can
throw foreign objects
into your eyes which
could cause

permanent eye damage. ALWAYS
wear safety goggles (not glasses) that
comply with ANSI safety standard

Z87.1. Everyday glasses have only

impact resistant lenses. They ARE
NOT safety glasses. Safety goggles
are available at Canadian Tire Stores.

WARNING: Glasses or
goggles not in compliance with
ANSI Z87.1 could cause serious
injury when they break.

WORK AREA

● Keep your work area clean and well-

lit. Cluttered benches and dark areas

invite accidents.

● Do not operate power tools in

environments where explosive
elements, such as flammable
liquids, gas or dust are present.

Power tools create sparks which may
ignite the dust or fumes.

● Keep bystanders, children and

visitors away while operating the
tool. Distractions can cause you to

lose control.

SAVE THESE INSTRUCTIONS FOR REFERENCE

! ! !

SPECIFICATIONS

Strokes Per Minute...…………………….

0–2500

Stroke Length ...………………………….

7

/8” (22 mm)

Battery …………………………………….

18 V

Charger Input …………………………….

120 V AC, 60 Hz

Charger Output …………………………..

25 V DC, 500 mA

Battery Charging Time ………………….

3–5 Hours

Replacement Battery ……………………

54-3099-0

POWER TOOL SAFETY

4

PERSONAL SAFETY

● Stay alert, watch what you are doing

and use common sense when
operating a power tool. Do not use
the tool while tired or under the
influence of drugs, alcohol or
medication. A moment of inattention

while operating power tools may result
in serious personal injury.

● Dress properly. Do not wear loose

clothing or jewellery. Contain long
hair. Keep your hair, clothing and
gloves away from moving parts.

Loose clothing, jewellery or long hair
can be caught in moving parts.

● Avoid accidental starting. Be sure

power switch is OFF before
plugging in. Carrying tools with your

finger on the switch or plugging in tools
that have the switch ON invites
accidents.

● Remove adjusting keys or wrenches
before turning the tool ON. A wrench

or key that is left attached to a rotating
or moving part of the tool may result in
personal injury.

● Do not overreach. Keep proper
footing and balance at all times.

Proper footing and balance enables
better control of the tool in unexpected
situations.

● Use safety equipment. Always wear
eye protection. Dust mask, non-skid
safety shoes, hard hat and/or
hearing protection must be used in
appropriate conditions.

TOOL USE AND CARE

● Use clamps or another practical

method to secure and support the
workpiece on a stable platform.

Holding the work by hand or against
your body is unstable, unsafe, and
may lead to loss of control.

● Do not force the tool. Use the
correct tool for your application.

The correct tool will do the job better
and safer at the rate for which it is
designed.

● Do not use the tool if the power
switch does not turn it ON or OFF.

Any tool that cannot be controlled with
the switch is dangerous and must be
repaired.

● Disconnect the plug from the power
source before making any
adjustments, changing accessories
or storing the tool. Such preventative

safety measures reduce the risk of the
tool starting accidentally.

● Store idle tools out of reach of
children and other untrained
persons. Tools are dangerous in the

hands of untrained users.

● Maintain tools with care. Keep
cutting tools sharp and clean.

Properly maintained cutting tools with
sharp cutting edges are less likely to
bind and are easier to control.

SAVE THESE INSTRUCTIONS FOR REFERENCE

POWER TOOL SAFETY

5

● Check for misalignment or binding

of moving parts, breakage of parts
and any other condition that may

affect the tool’s operation. If

damaged, have the tool serviced
before using. Many accidents are

caused by poorly maintained tools.

● Use only accessories that are

recommended by the manufacturer
for your model. Accessories that may

be suitable for one tool may become
hazardous when used with another
tool.

● Keep the tool and its handle dry,
clean and free from oil and grease.

Always use a clean cloth when
cleaning. Never use brake fluids,
gasoline, petroleum based products or
any strong solvents to clean your tool.
Following this rule will reduce the risk
of fire, loss of control and deterioration
of the plastic components of the tool.

SERVICE

● Tool service must be performed
only by qualified personnel. Service

or maintenance performed by
unqualified personnel could result in
risk of injury.

● When servicing a tool, use only
identical replacement parts. Follow
instructions in the Maintenance
section of this manual. Use of

unauthorized parts or failure to follow
Maintenance instructions may create a
risk of electric shock or injury.

● Hold tool by insulated gripping

surfaces when performing an
operation where the saw blade may
contact hidden wiring or its own
cord. Contact with a “live” wire will

make exposed metal parts of the tool

“live” and shock the operator.

● Always hold the tool with two

hands. Attempting to control the tool
with only one hand is dangerous. It
could result in loss of control and
serious injury.

● Always make sure the work surface

is free from nails and other foreign
objects. Cutting into a nail can cause

the blade and the tool to jump and
damage the blade.

● Never hold the workpiece in one

hand and the tool in the other hand
when sawing. Never place the
hands near or below the cutting
surface. Clamp the workpiece and

guide the tool with both hands.

● Never lay the workpiece on hard
surfaces like concrete, stone, etc.

The protruding blade may cause tool
to jump.

● Always wear safety goggles,
hearing protection and dust mask.
Use only in well ventilated areas.

Use of personal protective equipment
and working in a safe environment will
reduce the risk of injury.

SPECIFIC SAFETY RULES

SAVE THESE INSTRUCTIONS FOR REFERENCE

POWER TOOL SAFETY

6

● DANGER: Always remove the

battery pack when changing blade.

● After changing a blade or making

adjustments, make sure the blade
clamp screw is securely tightened.

Loose blades and adjustment devices
could be violently thrown from the tool.

● Never use dull or damaged blades.

Sharp blades must be handled with
care. Damaged blades can snap

during use. Dull blades require more
force to cut the workpiece, possibly
causing the blade to break.

● Never touch the blade during or
immediately after use. After use the

blade is too hot to be touched.

● Do not store or carry battery pack in
a manner in which metal objects
could contact exposed metal end.

Do not place battery in aprons,
pockets, drawers, etc. with loose nails,
screws, keys etc. The battery could
short circuit causing a fire, personal
injury or damage to the battery.

● Never attempt to open the battery
pack for any reason. If the housing of

the battery breaks or cracks,
immediately discontinue use and do
not recharge.

● Do not charge the battery pack if it
is wet or shows any evidence of

corrosion.

● Do not incinerate the battery pack. It
can explode in a fire.

● Minor leakage from the battery pack
may occur under extreme usage,
charging or temperature conditions.
This does not indicate a failure. If,
however, the outer seal is broken and
this leakage gets on your skin, follow
these steps:

1. Wash immediately with soap and

water.

2. Neutralize with a mild acid such

as lemon juice or vinegar.

3. If liquid gets into your eyes, flush

immediately with clean water for a
minimum of 10 minutes and seek
medical attention.
NOTE: The battery fluid is a
20–35% solution of potassium
hydroxide.

● Do not use an extension cord. Plug
the charger cord directly into an
electrical outlet.

● Use the charger only in a standard
110–120 V/60 Hz electrical outlet.

● WARNING: The double-
insulated charger is equipped with a
polarized plug (one blade is wider than
the other). This plug will fit into a
polarized outlet only one way. If the
plug does not fit fully into the outlet,
reverse the plug. If it still does not fit,
contact a qualified electrician to install
a polarized outlet. Do not alter the plug
in any way. Double insulation
eliminates the need for the three-prong
grounded power cord and grounded
power supply system.

● Charge the battery pack only with
the charger supplied with the saw.

SPECIFIC SAFETY RULES

BATTERY & CHARGER

SAFETY

!

SAVE THESE INSTRUCTIONS FOR REFERENCE

!

BATTERY & CHARGER

SAFETY

7

● Do not use the charger in wet or
damp conditions. It is intended for

indoor use only. Do not use the
charger near sinks or tubs. Do not
immerse the charger in water.

● Do not allow the charger cord to
hang over the edge of a table or
counter or touch hot surfaces. The

charger should be placed away from
sinks and hot surfaces.

● Do not use charger to charge any
batteries other than the saw
batteries. Other batteries may

explode.

● Do not operate charger if cord or
plug is damaged. Replace damaged

cord and plug immediately.

● Do not operate charger if it has
received a sharp impact, been
dropped or otherwise damaged in
any way. Have a qualified technician

examine the charger and repair it if
necessary. Do not disassemble the
charger.

● For best results, only charge the
battery when the temperature range of
the battery and work area is between
10–40°C (50–105°F).

● Unplug the charger when not in use
and before cleaning or
maintenance.

● Do not abuse the cord. To reduce the
risk of damage to the electric cord or
plug, never carry the charger by the
cord or yank the cord to pull the plug.
Always grasp the plug and pull to
disconnect. Always keep the cord
away from heat, oil and sharp edges.

BATTERY & CHARGER

SAFETY

8

V

volts

A

amperes

Hz

hertz

W

watt

kW

kilowatts

microfarads

L

litres

kg

kilograms

H

hours

N/cm2

newtons per square
centimetre

pa

pascals

Min

minutes

S

seconds

alternating current

three-phase alternating
current

three-phase alternating
current with neutral

direct current

no load speed

alternating or direct current

class II construction

Splash-proof construction

watertight construction

protective earthing at
earthing terminal, Class I
tools

revolutions or
reciprocations per minute

diameter

off position

arrow

warning symbol

WARNING: Some of the following symbols may be used on your

tool. Please study them and learn their meaning. Proper interpretation
of these symbols will allow you to operate the tool better and safer.

!

SYMBOLS

This symbol designates that
this tool is listed with both
Canadian and U.S.
requirements by Underwriters
Laboratories.

9

AVAILABLE ACCESSORIES

WARNING: Use only accessories

recommended for this saw. Follow
instructions that accompany
accessories. Use of improper
accessories may cause injury to the
operator or damage to the saw.

Do not use any accessory unless you have

completely read the instructions or Owner’s

Manual for that accessory.

● Reciprocating saw blades

WARNING: If any part is missing

or damaged, do not plug the charger
into the power source or install the
battery pack on the reciprocating saw
until the missing or damaged part is
replaced and assembly is complete.

Carefully unpack the reciprocating saw and
all components. Compare against the

“Reciprocating Saw Components” chart on

Page 10.

ACCESSORIES

!

!

UNPACKING

KNOW YOUR RECIPROCATING SAW

Battery

pack

Battery release

button

Trigger

switch

Lock-off

button

Pivoting shoe

Air vents

10

CONTENTS

RECIPROCATING SAW

COMPONENTS

KEY

DESCRIPTION

QTY

A

Saw 1 B

18 V Battery pack

1

C

Hex key

● 4 mm

1

D

Saw blade

● 10 TPI

1

E

Charging stand

1

F

Battery charger

1

Owner’s manual

1

11

CHARGING THE BATTERY PACK

1. Place the battery (1) in a dry location
near a 110–120 V 60 Hz electrical
outlet (Fig. 1)

2. Place the charger base (2) over the
matching slots (3) of the battery.
NOTE: Make sure the charger stand is
pressed fully onto the battery until the
battery latches (4) “click” into place.

3. Insert small charger plug (5) into
charger stand receptacle (6) and plug
the battery charger (7) into the
110–120 V 60 Hz wall receptacle.
NOTES:
a) The green indicator light (8) will turn
ON indicating the charger is “live”.
b) The red indicator light (9) will come
ON when the battery pack is properly
inserted into the charger stand.
c) If red indicator light does not come
ON, check to make sure battery pack
is inserted fully into the charger and
the electrical outlet is working properly.
d) Both the red and green indicator

lights will remain ON as long as the
charger is plugged into the power
source and the battery is plugged
into the charging stand.

NOTES:

a) A new battery pack or one that is
completely run down should be charged for
5 hours. After normal use, a battery pack
should be fully charged in about 3 hours.
b) It is normal for the battery charger to
hum and be warm to the touch during
operation.
c) If the battery pack does not charge
properly, check to make sure the electrical
outlet is “live”.
d) The battery pack should only be charged
in an area where the temperature is
between 10–40°C (50–105°F).

INSTALLING BATTERY PACK IN SAW

1. Remove the discharged battery pack
(1) from the tool by depressing the
battery release buttons (2) on each
side of the battery pack and pulling the

battery pack out of the tool’s handle (3)

(Fig. 2).

2. Slide the fully-charged battery pack
into the matching slots in the tool
handle where the discharged battery
pack has been removed.
NOTE: The battery release buttons will

“click” into place when the battery pack

is fully installed.

WARNING: Do not immerse

battery pack in water. Sudden cooling
could cause hot battery to explode or
leak.

BATTERY CHARGING & INSTALLATION

!

Fig. 2

Fig. 1

12

INSTALLING BLADE

WARNING: Always remove the

battery before installing blades or
removing blades.

1. Insert the 4 mm hex key (1) into the
blade holder set screw (2) and turn it
counter-clockwise to loosen the blade
clamp (3) (Fig. 3).

2. Fully insert the appropriate blade (4)
into the slot (5) in the centre of the
blade clamp.
NOTE: Make sure the blade is fully
inserted into the blade clamp and the
blade teeth are pointing downward.

3. While holding the blade fully into the
blade holder, tighten the blade clamp
set screw clockwise with the 4 mm hex
key.
NOTE: Tighten the blade clamp set
screw firmly to lock the blade in the
blade holder

4. Pull outward on blade to ensure it is
properly locked into the blade clamp.

REMOVING BLADE

To remove the blade, simply loosen the
blade clamp set screw and pull the blade
out of the blade clamp.

LOCK-OFF BUTTON

The lock-off button (1) is a safety device
designed to reduce the possibility of a user
accidentally starting the saw (Fig. 4). This
button must be depressed before the
trigger switch (2) can be depressed.
NOTE: The lock-off button can be
depressed from either the left or right side
of the handle.

VARIABLE-SPEED TRIGGER SWITCH

The variable-speed trigger switch allows
you to control the speed of the saw.

1. To turn the saw ON, depress the lock­off button with your thumb.

2. While holding the lock-off button in the
depressed position, squeeze the
trigger switch to start the saw.

3. Once the saw starts, release the lock­off button. The saw will remain running
until the trigger switch is released.

4. Adjust the running speed of the saw by
squeezing the trigger. The more you
squeeze the trigger the faster the saw
will run.

5. To turn the saw OFF, release the
trigger switch.
NOTE: To re-start the saw, the lock-off
button must be depressed before the
trigger switch is squeezed.

!

ASSEMBLY

OPERATION

Fig. 3

Fig. 4

13

WARNING: Have you read

“POWER TOOL SAFETY”,
“SPECIFIC SAFETY RULES”,
“BATTERY & CHARGER SAFETY”
and “SYMBOLS” on pages 3, 4, 5, 6,

7 & 8 of this Manual? If not, please
do so now before you operate this
saw. Your safety depends on it!

Every time you use the saw you
should verify the following:

1. Blade is in good condition

2. Blade is firmly clamped in the
blade holder

3. Proper eye and hearing
protection are being worn.

Failure to adhere to these safety

rules can greatly increase the

chances of injury.

MATERIALS YOU CAN CUT

This reciprocating saw is a versatile tool
that allows you to cut many different types
of materials. Some of the materials include:

● Wood products such as lumber,
hardwood, plywood, composition
board and panelling

● Drywall

● Masonite and plastic

● Metals such as pipe, steel rods, sheet

steel, aluminum, brass and copper.

NOTE: There are many different types of
blades available. Generally, there are metal
cutting blades (fine teeth) and wood cutting
blades (coarser teeth). Use the correct
blade for your application. The packaging
on the blade will indicate the type of
materials each blade is designed to cut.

GENERAL CUTTING

1. Clearly mark the workpiece to locate
the position of the cut.

2. Hold smaller workpiece with a vice.
Clamp larger workpiece to a work
bench or table.

DANGER: Any workpiece that

is not adequately clamped in place
may come loose and cause serious
injury. Never hold the workpiece
with your hand(s).

3. Make sure there are no nails, screws,
clamps or foreign materials in the path
of the saw blade.

4. Hold the saw away from your body and
in front of you (Fig. 5).

5. With both hands firmly gripping the
saw, and the blade NOT in contact
with the surface to be cut, start the
saw by depressing the lock-off button
and squeezing the trigger switch.

6. Once the saw has reached the desired
speed, place the adjustable pivoting
shoe against the workpiece and
gradually bring the moving blade into
contact with the workpiece at the
appropriate location.

CAUTION: Do not force the saw.

Use only enough force to keep the blade
cutting. Excessive pressure on the
blade will cause it to bend and twist,
which may result in breaking the blade.

!

!

OPERATION

!

Fig. 5

14

PLUNGE CUTTING

1. Clearly mark the workpiece to locate
the position of the cut.

2. Clamp the workpiece to a work bench
or table (Fig. 6).
NOTE: Make sure the area to be cut is
clear under the workpiece so that the
blade will not come into contact with
anything other than the workpiece.

3. Select a convenient starting point in
the area to be cut out. Place the tip of
the blade over that point.

4. Rest the lower edge of the adjustable
pivoting shoe on the workpiece and
hold it firmly in that position.

5. Depress the lock-off button and
squeeze the trigger switch to start the
saw.

WARNING: Make sure the

blade does not touch the workpiece
until the saw reaches full speed.
Loss of control and possible injury
could result.

6. With the saw running at full speed,
slowly tilt the saw until the tip of the
blade contacts the workpiece and
begins to cut. After the blade cuts
through the workpiece, tilt the saw
upward until the blade is perpendicular
to the workpiece.

METAL CUTTING

Metals such as pipe, steel rods, sheet
steel, aluminum, brass and copper can be
cut with your saw (Fig. 7).

● To cut thin sheet material, “sandwich”
the material between hardboard or
plywood and clamp the layers to limit
vibration and material tearing.

● Always use a fine tooth metal cutting
blade and run the saw at medium
speeds when cutting metal.

● Use cutting oil to keep blade cool,
increase cutting action and prolong
blade life.

● Do not twist or bend saw blade.

● Do not force the saw blade. Let it cut

at its own speed.

DANGER:

a) Always clamp workpiece in a vise or

to a workbench or table. Do not
hold workpiece in your hand.

b) Never use gasoline as a lubricant or

as a cleaning agent. A spark from
the motor may cause an explosion.
Gasoline will also damage the
plastic components of the saw.

!

!

OPERATION

Fig. 6

Fig. 7

15

GENERAL

WARNING: When servicing, use

only identical JobMateTM parts. Use of
any other part may create a hazard or
cause product damage.

DO NOT use solvents when cleaning
plastic parts. Most plastics are susceptible
to damage from various types of
commercial solvents and may be damaged
by their use. Use clean cloth to remove dirt,
dust, oil, grease etc.

WARNING: Do not at any time

allow brake fluids, gasoline, petroleum­based products, penetrating oils, etc. to
come in contact with plastic parts. They
contain chemicals that can damage,
weaken or destroy plastic.

DO NOT abuse power tools. Abusive
practices can damage the tool as well as
the workpiece.

WARNING: DO NOT attempt to

modify this saw or create accessories
not recommended for this saw. Any
such alteration or modification is
misuse and could result in a hazardous
condition leading to possible serious
injury. It will also void the warranty.

LUBRICATION

All of the bearings in this tool are lubricated
with a sufficient amount of high grade
lubricant for the life of the unit under normal
conditions. Therefore, no further lubrication
is required.

BATTERY PACK REMOVAL AND
PREPARATION FOR RECYCLING

To preserve our natural resources, please
recycle or dispose of batteries properly.

This product contains nickel-cadmium
batteries. Never dispose of nickel-cadmium
batteries in your normal household garbage
or in landfill sites as they will add to the
pollution of the environment.

Consult your local waste authority for
information regarding available recycling
and disposal options.

WARNING: Upon removal of the

battery pack, cover the terminals of the
battery pack with electrical or heavy­duty adhesive tape. Never touch both
terminals with metal objects or body
parts as a short circuit may result. Keep
away from children. Do not attempt to
destroy or disassemble battery pack or
remove any of its components. Nickel­cadmium batteries must be recycled or
disposed of properly. Failure to comply
with these warnings could result in fire
and serious injury.

! ! !

MAINTENANCE

!

16

BATTERY MAINTENANCE

For power, long operational life and light
weight your tool is powered by a Nickel­cadmium battery pack.

Nickel-cadmium batteries are powerful,
rugged and will provide hundreds of
charge/discharge cycles if properly
maintained and periodically ‘exercised’.
Exercising is required to recover most of
the capacity lost during usage. This process
reduces the size of the active cadmium
hydroxide crystals on the anode, to expose
all surface area and restore capacity.

How to care for your Nickel-cadmium
battery

1. Never allow a battery to freeze.

2. Never charge a battery that has been
stored at or below 5° or above 40° C.
Allow it to sit at room temperature for
at least 30 minutes before charging.

3. Do not charge a battery if it feels
warm to the touch.

4. Never charge a battery after a short
use. Let it sit until it is needed again.

5. Never charge the battery until the tool
in which it is being used can not
produce useful work.

6. Do not leave a battery on the charger
after charging time has expired;
usually 3 to 5 hours. Your charger will
not damage the battery. However, the
heat it produces shortens the battery
operational life.

HOW TO EXERCISE A NICKEL­CADMIUM BATTERY

1. Every two months or after 30
charge/discharge cycles, whichever
comes first, fully discharge your
battery. To fully discharge the battery,
place it in the tool that it came with
and work with the tool until it nearly
stops and no longer produces useful
action.

2. If the tool came in a kit with a
worklight, insert the battery into the
light. Turn the switch ON and leave it
ON until the filament is cherry red.

3. Let the battery rest for 30 minutes at
room temperature (approximately
21° C) before charging.

4. Charge the fully discharged battery for
4 to 5 hours at room temperature.

MAINTENANCE

17

PARTS DIAGRAM – MODEL 54-8303-4

13

26

25

12

9

10

11

24

43

41

40

38

39

22

28

21

20

36

35

29

37

32

33

34

42

23

8

6

7

1

19

17

18

5

4

3

2

16

15

14

30

27

31

44

45

46

47

48

49

50

18

WARNING: When servicing, use only JOBMATE

TM

replacement parts. Use of
any other parts may create a HAZARD or cause damage to your 18 V Cordless
Reciprocating Saw.

Any attempt to repair or replace electrical parts on this 18 V Cordless Reciprocating
Saw may create a hazard unless repair is performed by a qualified technician.

Always order by PART NUMBER, not by key number.

Key #

Part #

Part Name

Quantity

1

240804

Spring

1

2

317074

Safety switch lock

1

3

163600

Switch

1

4

130000

Motor 1 5

200001

Motor gear

1 6 203013

Connecting plate

2 7 500800

Screw M3×6

8

8

205503

Self lubricating bearing

2

9

217000

Cross shaft

1

10

216000

Reciprocating lever

1

11

514000

Pin 1 12

621000

Saw blade

1

13

514001

Pin

1

14

317076

Switch button

1

15

317075

Lock-out lever

1

16

160808

FET 1 17

235300

Motor seat

1

18

503001

Flat washer φ4

2

19

504003

Spring washer φ4

2

20

500809

Screw M4×14

2

21

200000

Big gear

1

22

213700

Output spindle

1

23

205502

Spindle sleeve

1

24

224302

Blade clamp

1

25

501501

Allen screw M5×12

1

26

205501

Bearing seat

1

27

152000

Pole plate

1

28

340000

Felt seal

1

29

224303

Clamping plate

1

30

520039

Bearing 6002

1

PARTS LIST – MODEL 54-8303-4

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19

Key #

Part #

Part Name

Quantity

31

226300

Retaining ring φ32×0.8

1

32

205500

Bent spindle sleeve

1

33

520016

Bearing 698

2

34

503000

Flat washer φ6

1

35

502000

Hexagon nut M6

1

36

235301

Front mounting plate

1

37

501500

Set screw M8×12

1

38

217001

Bracket bar

1

39

223700

Foot plate bracket

1

40

515000

Tubular rivet φ4×7

1

41

224301

Foot plate

1

42

306148

Right housing

1

43

500200

Self tapping screw ST3.9×19

12

44

500804

Screw M4×80

2

45

504000

Spring washer φ3

1

46

500801

Screw M3×8

1

47

224317

Heat sink

1

48

502003

Hexagon nut M3

1

49

654819

Battery pack (18V)

1

50

306148

Left housing

1

PARTS LIST – MODEL 54-8303-4