JMC VEGA-RC Operation And Maintenance Manual

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Support: http://www.jcmglobal.com/en/contact/default.aspx Web-Site: http://www.jcmglobal.com

HQ Office: +81-6-6703-8400 FAX:+81-6-6707-0348

E-Mail: shohin@jcm-hq.co.jp Web-Site: http://www.jcm-hq.co.jp

VEGA-RC

™

BankNote Recycler

Operation and Maintenance Service Manual

(Revision A)

P/N 960-100190RA_Rev. A {EDP #148851}



Issue #4078-SME-01-00

Page 2

VEGA-RC™ BankNote Recycler Operation and Maintenance Service Manual

Issue #4078-SME-01-00

REVISION HISTORY

Rev №. Date Reason for Update Comment

A 9/15/09

1 2

Initial Version

This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the Japan Cash Machine, Co., Ltd., (hereinafter referred to as “JCM”) under Japanese laws and foreign countries. This Manual contains many copyrighted, patented or properly registered equipment items manufactured by JCM, that are prohibited and illegal to duplicate, replicate or copy in whole, or in part, without the express authorization by JCM with the following exceptions:

1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service  maintenance of the product, or technical service personnel education as required; and

2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general.  JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items  thereto without notice regarding the product or its related products.

JCM is a registered trademark of Japan CashMachine Co, Limited. All other product names mentioned herein may be registered trademarks or trademarks of their respective companies. Furthermore, in each case throughout this publication.

™

, ® and © are not always mentioned

Page 3

VEGA-RC™ BankNote Recycler

Table of Contents

TOC

Page

1 GENERAL INFORMATION.................................................................................. 1-1

Description...................................................................................................................1-1

VEGA-RC Unit..............................................................................................................1-1

Model/Type Number Specifications...........................................................................1-2

Precautions..................................................................................................................1-2

Installation Cautions..................................................................................................................1-2

User Cautions......... ... ... .... ... ... ... .... ... ... ... ... .... ... ... ... .... ... ... .......................................... ... .......

Handling..................................................................................................................................................1-2

Mounting, Dismounting, Transport.....................................................................................................

Unacceptable Banknotes.................................................................................... ....................................1-3

.....1-2

Component Names......................................................................................................1-4

System Configurations...............................................................................................1-5

Specifications.............................................................................................................. 1-6

Technical Specifications ............................................................................................................1-6

Environmental Specifications ....................................................................................................1-

Electrical Specifications....................................... ... .... .......................................... ... ... ... ..........

Structural Specifications ..........................................................................................................

..1-7 ..1-7

Primary Features......................................................................................................... 1-7

Outside Dimension ...................................................................................................... 1-7

Technical Contact Information...................................................................................1-8

Americas & Oceania..................................................................................................................1-8

JCM American Corporation................................. ....................................................................................1-8

Europe, Africa, Russia & Middle East .............. ... ... .... ... ... ... .... ... ... ... ... .... ... ... ... .... ... ..................1-8

JCM Europe GmbH.............................................................. .................................. .................................1-8

UK & Ireland.................................. ... ... ... ... .... ... .......................................... ... ... .... .....................1-8

JCM United Kingdom Ltd........................................................................................................................1-8

Asia ...........................................................................................................................................1-8

JCM Gold (HK) Ltd............................................ .. ........................................ ............................................1-8

Japan Cash Machine Co, Limited (HQ)..................................................................................................1-8

2 INSTALLATION/OPERATION............................................................................. 2-1

Installation....................................................................................................................2-1

Installation Procedure................................................................................................................2-1

DIP Switch Configurations .........................................................................................2-1

Connector Pin Assignments ......................................................................................2-2

Preventive Maintenance..............................................................................................2-3

Displays and Functions .............................................................................................................2-3

Initializing.......................................................................................................................

Rear Cover Open....................................................................................................................................2-3

Stacker Full.......................................................................................................................

Stacker Empty......................................................................................................................

Restoring a Single Banknote ...................................................................... .................................

Restore (Continuous Mode).........................................................................................................

Retrieving All Banknotes............................................................................................................

Withdrawing Single Banknotes.......................................................................................................

Withdrawing Banknotes Continuously ..................................................................................................

Change Display.......................................................................................................................

Storage Limitation...................................................................................................................

Clearing a Banknote Jam............................................................................................2-7

............2-3

......................2-4

...................2-4

...........2-4

.............2-5

........2-5

..2-5

................2-6

Page 4

VEGA-RC™ BankNote Recycler

Table of Contents

Continued

Page

Cleaning Procedure .....................................................................................................2-8

Interface Circuit Schematics.......................................................................................2-9

Operational Flowcharts .............................................................................................2-10

Operational Flowcharts (Continued 2) .....................................................................................2-11

Operational Flowcharts (Continued 3) .................................................................................... 2-12

Operational Flowcharts (Continued 4) .................................................................................... 2-13

Operational Flowcharts (Continued 5) .................................................................................... 2-14

Operational Flowcharts (Continued 6) .................................................................................... 2-14

3 COMMUNICATIONS............................................................................................3-1

Americas & Oceania................................................................................................................. 3-1

JCM American Corporation.................................................................................................................... 3-1

Europe, Africa, Russia & Middle East....................................................................................... 3-1

JCM Europe GmbH........................................................................................................... .....................3-1

UK & Ireland ..................................... .... ... ... ... ... .... ... .......................................... ... ... .... ............. 3-1

JCM United Kingdom Ltd.......................................................................................................................3-1

Asia........................................................................................................................................... 3-1

JCM Gold (HK) Ltd....................................................................... ... .......................................................3-1

Japan Cash Machine Co, Limited (HQ)................................................................................................. 3-1

4 DISASSEMBLY/REASSEMBLY..........................................................................4-1

Tool Requirements.......................................................................................................4-1

Main CPU Board Removal...........................................................................................4-1

Drive Motor Removal ...................................................................................................4-1

Open/Close Detection Board Removal.......................................................................4-3

Encoder & Position Detection Board Removal .........................................................4-3

Rubber Pulley & Drive Roller Removal ......................................................................4-4

Clear & Metallic Edge Belt Removal...........................................................................4-4

Clear & Metallic Edge Belt Replacement....................................................................4-6

5 WIRING DIAGRAMS............................................................................................5-1

VEGA-RC System Wiring Diagram .............................................................................5-1

6 PERFORMANCE TESTS.....................................................................................6-1

Workbench Tool Requirement s...................................................................................6-1

Display and Operation.................................................................................................6-2

Performance Test Modes.............................................................................................6-2

Test T0 - Key Function Test...................................................................................................... 6-2

Pushbutton Function Test, DIP Switch Test & Rear Cover Test............................................................. 6-3

VEGA Escrow Sensor, VEGA Stack-In Sensor and VEGA-RC F

Test T1 - Position Detection Sensor 1 A/D Value Display Test................................................. 6-6

Test T2 - Position Detection Sensor 2 A/D Value Display Test................................................. 6-6

Test T3 - Full/Empty Detection Sensors 1 & 2, and A/D Value Indication Test ......................... 6-6

Test T7 - Communication Loop Test......................................................................................... 6-7

Test T9a - Transport Belt Dirt Confirmation Test....................................................................... 6-8

Test T9b - Full/Empty Detection Sensors 1 and 2 A/D Value Display Test............................... 6-8

lap Sensor Input Tests....................... 6-4

7 EXPLODED VIEWS AND PARTS LISTS ............................................................ 7-1

Entire VEGA-RC Exploded View 1..............................................................................7-1

Entire VEGA-RC Parts List 1.................................................................................................... 7-2

Entire VEGA-RC Exploded View 2..............................................................................7-3

Entire VEGA-RC Parts List 2 ................................................................................................... 7-4

Page 5

iii

VEGA-RC™ BankNote Recycler

Table of Contents

Continued

Page

Entire VEGA-RC Exploded View 3 .............................................................................7-5

Entire VEGA-RC Parts List 3.....................................................................................................7-6

Entire VEGA-RC Exploded View 4 .............................................................................7-7

Entire VEGA-RC Parts List 4.....................................................................................................7-8

Entire VEGA-RC Exploded View 5 .............................................................................7-9

Entire VEGA-RC Parts List 5...................................................................................................7-10

Entire VEGA-RC Exploded View 6 ........................................................................... 7-11

Entire VEGA-RC Parts List 6...................................................................................................7-12

VEGA-RC Tray Assembly Exploded View...............................................................7-13

VEGA-RC Tray Assembly Parts List .......................................................................................7-14

VEGA-RC FB Upper Shaft Assembly Exploded View.............................................7-15

VEGA-RC FB Upper Shaft Assembly Parts List......................................................................7-16

VEGA-RC Motor Unit Exploded View.......................................................................7-17

VEGA-RC Motor Unit Parts List ..............................................................................................7-18

VEGA-RC Course Reversing Assembly Exploded View........................................7-19

VEGA-RC Course Reversing Assembly Parts List..................................................................7-20

VEGA-RC FB Lower Shaft Assembly Exploded View ............................................7-21

VEGA-RC FB Lower Shaft Assembly Parts List......................................................................7-22

8 INDEX................................................................................................................... 8-1

A TROUBLESHOOTING .........................................................................................A-1

Introduction..................................................................................................................A-1

Troubleshooting Overview .........................................................................................A-1

Malfunction LED Error Codes ....................................................................................A-1

Operation Error Codes .................................................. ... ... .... ... ... ... ... .... ... ... ... .... .................... A-1

Warning Codes........................................................................................................................

Machine Lock-up Error Codes.................................................................................................. A-3

. A-3

JCM Contact Information............................................................................................A-4

Americas & Oceania................................................................................................................. A-4

JCM American Corporation................................. ...................................................................................A-4

Europe, Africa, Russia & Middle East .............. ... ... .... ... ... ... .... ... ... ... ... .... ... ... ... .... ... ................. A-4

JCM Europe GmbH.............................................................. .................................. ................................A-4

UK & Ireland.................................. ... ... ... ... .... ... .......................................... ... ... .... .................... A-4

JCM United Kingdom Ltd.......................................................................................................................A-4

Asia .......................................................................................................................................... A-4

JCM Gold (HK) Ltd............................................ .. ........................................ ...........................................A-4

Japan Cash Machine Co, Limited (HQ)

.................................................................................................A-4

B GLOSSARY......................................................................................................... B-1

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VEGA-RC™ BankNote Recycler Table of Contents

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Page 7

VEGA-RC™ BankNote Recycler

List of Figures

Page

LOF

Figure 1-1 VEGA-RC BankNote Recycler Unit (Optional) .................................... 1-1

Figure 1-2 Precautionary Symbols......................................................................... 1

Figure 1-3 Unacceptable Banknote Types............................................................. 1

Figure 1-4 VEGA-RC Component Names............................................................. 1-4

Figure 1-5 VEGA-RC System Configuration Destinations..................................... 1-5

Figure 1-6 VEGA-RC Outside Dimensions............................................................ 1-7

Figure 2-1 VEGA-RC Positioning Post Locations.................................................. 2-1

Figure 2-2 Latch Button and Harness Locations.................................................... 2-1

Figure 2-3 Seven Segment Display Definitions ..................................................... 2-3

Figure 2-4 Color LED Lighting Patterns................................................................. 2-3

Figure 2-5 Initializing Interface (in iF)..................................................................... 2-3

Figure 2-6 Banknote Jam Occurs (JAM)................................................................ 2-3

Figure 2-7 Waiting to Communicate (BUSY).........................................................2-3

Figure 2-8 Stand-By (00~30 + Green LED)...........................................................2-3

Figure 2-9 Rear Cover Open (oPEn).....................................................................2-3

Figure 2-10 Stacker Full (30 FulL)...........................................................................2-4

Figure 2-11 Stacker Empty (00 EMpty).................................................................... 2-4

Figure 2-12 Single Mode Restore (00 Fill)............................................................... 2-4

Figure 2-13 Continuous Mode Restore (00 Fill All).................................................. 2-4

Figure 2-14 Waiting to Restore (01 Fill All).............................................................. 2-4

Figure 2-15 Note Retrieving Mode (30 STore)......................................................... 2-5

Figure 2-16 Retrieving (29 Store All) ....................................................................... 2-5

Figure 2-17 Dispense Mode (30 Pay Out)...............................................................2-5

Figure 2-18 The Number of the Stored Banknotes.................................................. 2-5

Figure 2-19 Continuous Dispense (30 Payout All)...........................

Figure 2-20 Storage Limit (30 LImit)........................................................................2-6

Figure 2-21 Storage Limit/Stacked (20 Money Class)............................................. 2-6

Figure 2-22 Stacking € Denomination Examples...............................

Figure 2-23 Storage Limit Value Set at 28 LImit).............................

Figure 2-24 Clearing a Banknote Jam (S Figure 2-25 Clearing a Banknote Jam (S

Figure 2-26 VEGA-RC Sensor Locations ................................................................ 2-8

Figure 2-27 Roller and Optical Sensor Locations ............................

Figure 2-28 Pinch Roller and Prism Locations......................................................... 2-8

Figure 2-29 Rear Cover Open for Air Jet Cleaning..........................

Figure 2-30 VEGA-RC TTL Circuit Interface Schematic Diagram ........................... 2-9

Figure 2-31 VEGA-RC Banknote Recycler Operational Flowchart (Basic Mode).. Figure 2-32 VEGA-RC Banknote Recycler Operational Flowchart 

tep 1) ....................................................... 2-7

tep 2) ....................................................... 2-7

........................ 2-5

...................... 2-6

........................ 2-6

........................ 2-8

........................ 2-9

-2

-3

2-10

Page 8

VEGA-RC™ BankNote Recycler

List of Figures

Continued

(Command Mode)............................................................................... 2-11

Figure 2-33 VEGA-RC Banknote Recycler Operational Flowchart 

(Error Clearing Mode)......................................................................... 2-12

Figure 2-34 VEGA-RC Banknote Recycler Operational Flowchart 

(Restore Mode)................................................................................... 2-12

Figure 2-35 VEGA-RC Banknote Recycler Operational Flowchart 

(Dispense Mode)................................................................................ 2-13

Figure 2-36 VEGA-RC Banknote Recycler Operational Flowchart 

(Clear JAM Mode) .............................................................................. 2-13

Figure 2-37 VEGA-RC Banknote Recycler Operational Flowchart 

(Retrieving Mode)............................................................................... 2-14

Figure 2-38 VEGA-RC Banknote Recycler Operational Flowchart 

(Collect Log Mode)............................................................................. 2-14

Figure 2-39 VEGA-RC Banknote Recycler Operational Flowchart 

(Key Input Mode)................................................................................ 2-15

Figure 4-1 Front Cover Removal ........................................................................... 4-1

Figure 4-2 Mian PC Board Removal...................................................................... 4-1

Figure 4-3 Cover (R) & Cover (L) Removal ........................................................... 4-2

Figure 4-4 Base Part Removal............................................................................... 4-2

Figure 4-5 Motor Removal..................................................................................... 4-2

Figure 4-6 Drive Motor Installation......................................................................... 4-2

Figure 4-7 Connector Removal.............................................................................. 4-3

Figure 4-8 Open/Close Detection Board Removal................................................. 4-3

Figure 4-9 Course Reversing Assembly Removal................................................. 4-3

Figure 4-10 Encoder Board & Position Detection Board Removal .......................... 4-4

Figure 4-11 Rubber and Drive Roller Removal.............................................

Figure 4-12 Tray Cover & Tray Removal................................................................. 4-4

Figure 4-13 Frame Body Shaft Assy. Removal.............................................

Figure 4-14 Belt Bobbin Removal............................................................................ 4-5

Figure 4-15 Frame Body Shaft & Limit Spring.........................................................4-5

Figure 4-16 Frame Body Shaft Assy. Installation..........................................

Figure 4-17 Re-attaching the Belts.......................................................................... 4-6

Figure 4-18 Tray & Tray Cover Installation.........................

Figure 4-19 Clear and Metallic Belt Installation Order......................

Figure 5-1 VEGA-RC System Wiring Diagram ...................................................... 5-1

Figure 6-1 VEGA-RC Unit Test Connections. Figure 6-2 VEGA & VEGA-RC Test Connections.

Figure 6-3 The 7 Segment Display Indications...................................................... 6-2

Figure 6-4 Performance Test Indication................................................................. 6-2

Figure 6-5 Function Key Test (TS = Test Switch).................................................. 6-3

........................................................ 6-1

................................................. 6-1

..................................... 4-6

....................... 4-6

........... 4-4

........... 4-5

........... 4-6

Page

Page 9

vii

VEGA-RC™ BankNote Recycler

List of Figures

Continued

Figure 6-6 Typical Display vs. Switch Associations............................................... 6-3

Figure 6-7 Typical DIP Switch Test Display........................................................... 6-4

Figure 6-8 Rear Cover Open (dr oP) ..................................................................... 6-4

Figure 6-9 Rear Cover Closed (dr CL)................................................................... 6-4

Figure 6-10 Escrow Sensor OFF (PI oF).................................................................6-5

Figure 6-11 Escrow Sensor ON (PI on)...................................................................6-5

Figure 6-12 Stack-In Sensor On (P2 on) ................................................................. 6-5

Figure 6-13 Stack-In Sensor OFF (P2 oF)............................................................... 6-5

Figure 6-14 RC Flap Sensor ON (Fr on).................................................................. 6-5

Figure 6-15 RC Flap Sensor OFF (Fr oF)................................................................ 6-5

Figure 6-16 Position Detection Sensor 1 Test ......................................................... 6-6

Figure 6-17 Position Detection Sensor 2 Test ......................................................... 6-6

Figure 6-18 Full/Empty Sensor 1&2 A/D Value........................................................ 6-7

Figure 6-19 Communication Loop Test (Co)............................................................ 6-7

Figure 6-20 Performing Communication Loop Test (C0 C0) ...................................6-7

Figure 6-21 Communication Loop Test Results....................................................... 6-7

Figure 6-22 Motor Control Drive Value (70)............................................................. 6-8

Figure 6-23 Transport Tape Dirt Result (Fm CO).................................................... 6-8

Figure 6-24 Full/Empty Detection Sensor 1 Light Interrupted A/D Value (Z@06) ... 6-8

Figure 6-25 Full/Empty Detection Sensor 2 Full A/D Value (F@C1)....................... 6-8

Figure 6-26 Full/Empty Detection Sensor 2 Empty A/D Value (E@05)................... 6-9

Figure 7-1 Entire VEGA-RC Exploded View (Part 1)............................................. 7-1

Figure 7-2 Entire VEGA-RC Exploded View (Part 2)............................................. 7-3

Figure 7-3 Entire VEGA-RC Exploded View (Part 3)............................................. 7-5

Figure 7-4 Entire VEGA-RC Exploded View (Part 4)............................................. 7

Figure 7-5 Entire VEGA-RC Exploded View (Part 5)............................................. 7

Figure 7-6 Entire VEGA-RC Exploded View (Part 6)........................................... 7

Figure 7-7 VEGA-RC Tray Assembly Exploded View......................

Figure 7-8 VEGA-RC FB Upper Shaft Assembly Exploded View........................

Figure 7-9 VEGA-RC Motor Unit Exploded View................................................. 7-17

Figure 7-10 VEGA-RC Course Reversing Assembly Exploded View.......

Figure 7-11 VEGA-RC FB Lower Shaft Assembly Exploded View........................

.................... 7-13

............. 7-19

Page

-7

-9

-11

7-15

7-21

Page 10

viii

VEGA-RC™ BankNote Recycler List of Figures

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Page 11

VEGA-RC™ BankNote Recycler

List of Tables

LOT

Table 1-1 Model Number Specifications................................................................ 1-2

Table 1-2 VEGA-RC System Configuration........................................................... 1-5

Table 1-3 Product Technical Specifications........................................................... 1-6

Table 1-4 Product Environmental Specification..................................................... 1-6

Table 1-5 Product Electrical Specification............................................................. 1-7

Table 1-6 Product Structural Specification ............................................................1-7

Table 2-1 DIP Switch Settings............................................................................... 2-1

Table 2-2 Recycler to Acceptor Receptacle Pin Assignments............................... 2-2

Table 2-3 Stacking Denomination Example Table................................................. 2-6

Table 2-4 VEGA Sensor Locations........................................................................ 2

Table 6-1 Switch Settings vs. Hex Values.............................................................

Table 6-2 Typical DIP Switch Test Indications ...................................................... 6-4

Table 7-1 Entire VEGA-RC Parts List (Part 1)....................................................... 7-2

Table 7-2 Entire VEGA-RC Parts List (Part 2)....................................................... 7-4

Table 7-3 Entire VEGA-RC Parts List (Part 3)....................................................... 7-6

Table 7-4 Entire VEGA-RC Parts List (Part 4)....................................................... 7-8

Table 7-5 Entire VEGA-RC Parts List (Part 5)..................................................... 7-10

Table 7-6 Entire VEGA-RC Parts List (Part 6)..................................................... 7-12

Table 7-7 VEGA-RC Tray Assembly Parts List ................................................... 7-14

Table 7-8 VEGA-RC FB Upper Shaft Assembly Parts List.................................. 7-16

Table 7-9 VEGA-RC Motor Unit Parts List........................................................... 7-18

Table 7-10 VEGA-RC Course Reversing Assembly Parts List.............................. 7-20

Table 7-11 VEGA-RC FB Lower Shaft Assembly Parts List.................................. 7-22

Table A-1 Operational Error Codes........................................................................A-1

Table A-2 Warning Codes......................................................................................A

Table A-3 Machine Lock-Up Error Codes ..............................................................A

Table A-4 Machine Lock-Up Error Indications .......................................................A-3

Page

-8

6-3

-3

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VEGA-RC™ BankNote Recycler List of Tables

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Page 13

1-1

VEGA-RC™

1 GENERAL INFORMATION Description

VEGA-RC Unit

Figure 1-1 VEGA-RC BankNote Recycler Unit (Optional)

BankNote Recycler

Section 1

This section provides a general overview of the VEGA Series BankNote Recycler (VEGA-RC) pictured in Figure 1-1. This first section is designed to help you navigate through the manual with ease and provide

s the following information:

• Model/Type Number Specifications

• Precautions

• Component Names

• System Configuration

• Specifications

• Primary Features

• Outside Dimensions

• Technical Contact Information.

In order to make operation of this device easier and make navigat following illustrations were used within the text:

• Safety Instructions, which need to

observed in order to protect the operators and equipment, have been written in bold text and

have been given the pictograph:

• Special Notes, whic

Banknote Recycler, have been written in italic text and have been given the pictograph:

eps, r

• St

specific actions are given sequential numbers (1., 2., 3., etc.).

ion within this manual simpler, the

fect the use of the

h ef

equiring the operation to perform

Page 14

1-2

Section 1 VEGA-RC™BankNote Recycler General Information

Type 1 Type 2 Type 3

Figure 1-2 Precautionary Symbols

Caution: Be careful to avoid personal injury to your fingers when closing the Recycler’s Rear Cover.

Caution: Turn the VEGA Unit’s Power OFF when opening the Recycler’s Rear Cover; otherwise, the Rollers may begin operating and personal injury to fingers may occur buy getting pulled into the Unit.

WARNING: Under no circumstances allow a cleaning cloth to be wet enough to allow excess fluid to run into the device; internal printed circuit boards may be damaged. Do not use any alcohol, solvents or scouring agents that can damage the plastic surf aces of the device.

WARNING: Do not inject water or liquid agents of any kind into the Re cycler; as this action may cause extreme damage to the Unit.

Model/Type Number Specifications

Table 1-1 Mode

Model: VEGA-RC - ** - *

(1) Product Series Name

Power Supply

(2)

12 = 12V DC

Communication Type

(3)

-- = no Communication

l Number Specifications

(1)

Precautions

The Figure 1-2 symbols are defined as follows:

1. (Type 1) Do not insert torn, folded, or wet ban-

knotes, as this action may cause a banknote jam inside the unit.

2. (Type 2)

unit contains several precision ele ctr oni c de vi ces which can be damaged.

3. (Type 3) D

ronment. Dust may affect and degrade a performance.

Installation Cautions

1. This equipment is not fully warranted for outdoor use. Be sure that the Host Machine contains enough protection to avoid wet or dusty  conditions when installing it in both op indoor spaces.

2. Be sure the Host Machine is designed with  careful consideration for retrieving a Banknote and/or clearing

3. Avoid exposing the Banknote Insertion Slot to direct Sunlight and/or illumination having a Gradient Angle of 15 Degrees or more, and 3000 Lux or less. Insure that the Host Machine is also designed to avoid exposing the Banknote Insertion Slot to direct Sunlight or incandescent light contact.

4. Do not allow the Recycler to endure a range of temp mental limits specified (See “Environmental Specifications” on page 1-6.).

5. Do not use the Recycler when placed in severe Temperature changing

6. Do not use the Recycler in a place having air born evaporated or s

7. Clean and maintain the Recycler regularly when

located in an excessi ment.

Do not expose the unit to water. The

o not install the unit into a dusty envi-

a Banknote jam.

Incandescent Lamp 

an illumination index of

erature and humidity beyond the environ-

environments. poradic chemicals. vely smoke filled environ-

(2) (3)

Sensor’s

en-air and

User Cautions

1. When closing the Rear Cover of the Recycler, ensure that it clicks firmly into place.

2. Do not redesign or disassemble the Recycler. Unauthorized use by inadequately trained personnel, or use outside the original manufacturer’s intent for operation voids the warranty

3. Clean the VEGA Recycler Unit once a month to keep its performance s

4. Use a lint-free cloth or cotton swabs to carefully

ve dirt and any Paper powder dust adhering

remo to the Rollers.

5. Do not replace Banknotes by hand winding them back into place; allow them to be replaced by the Unit’s recycling action only.

ANDLING

1. This product is not securely locked from tampering. Have internal security management handle any tam

2. Do not strike or drop the Cash Box to the ground;

ay cause remounting damage to it.

this m

3. Do not pull hard the winding belts when clearing Banknote

OUNTING

1. Be sure to turn the VEGA Unit’s power OFF

2. Plugging or unplugging the Recycler’s communi-

, D

before mounting or dismounting the Recycler Unit to the top of the VEGA Unit.

cations connector while the VEGA Unit’s Power is ON may Unit.

pering issues involving the Unit.

jam, or pull a belt out beyond its limits.

ISMOUNTING

also cause damage to the Recycler

table.

, T

RANSPORT

Page 15

1-3

General Information VEGA-RC™BankNote Recycler Section 1

Damaged Banknotes

Wrinkled Banknotes

Curled Banknotes

Folded or Partial Banknotes

Figure 1-3 Unacceptable Banknote Types

NACCEPTABLE BANKNOTES

The following Banknote types may not recycle  correctly , or can cause a Banknote jam and/or damage to the Unit’s Transport path (See Figure 1-3). Banknotes exhibiting the following conditions

ould be avoided:

•

Torn

•

Having excessive folds

•

Dirty

•

Wet

•

Having excessive wrinkles

•

Adhering foreign objects and/or oil.

Page 16

1-4

Section 1 VEGA-RC™BankNote Recycler General Information

Figure 1-4 VEGA-RC Component Names

a) Function Button Descriptions

A.Change Display B.Dispense C.Restore D.Retrieve

b) VEGA Attach/Release Buttons c) Green & Red LED Indicators & Seven

Segment LED Displays

d) Rear Cover Open/Close Knob e) Maintenance Knob Cover f) DIP Switch Block g) VEGA Connector Cable Receptacle

Component Names

Figure 1-4 illustrates the VEGA-RC primary component parts and their relative location

Page 17

1-5

General Information VEGA-RC™BankNote Recycler Section 1

Figure 1-5 VEGA-RC System Configuration Destinations

System Configurations

Figure 1-5 illustrates a typical VEGA-RC system configuration.

Table 1-2 VEGA-RC System Configuration

a VEGA-RC connected with the VEGA unit b PC (Windows 2000/XP) c Power Supply (e.g., UAC, MIB232, etc.) d Host Machine (Game Machine, Vending Machine, etc.) e Interface Connector (VEGA)

f Maintenance Connector (VEGA) g St andard Marketplace USB Cable (to VEGA: Min h Power Harness

Harness

*. User prepared Harness: Refer to Tab l e 2- 2 “Connector Pin Assignments” on page 2-2 in order to locate the recommended materials.

“B” Plug/ to PC: S tandard “A” Plug)

Page 18

1-6

Section 1 VEGA-RC™BankNote Recycler General Information

Allowable  Operating Temperature and Humidity Range

C/80RH%

C/30RH%

Hydrothermal Condition Table

Specifications

Technical Specifications

Table 1-3 Product Technical Specifications

Acceptable Denomination Banknote Types Accepted: Insertion Direction: Four (4) ways

†

Processing Spee d

Diagnostic Indicators: A 2-digit, 7 segment LED Display, and 2 single multi-color LED

Drum (Stacker) Capacity:

Stacking Method:

Dispense:

*. Acceptable denomination can be selected (Refer to “DIP Switch Configurations” on page 2-1 of Section 2 set for the VEGA-RC denomination). †.Depends on the Host communicataion time lag when connected to the VEGA Unit. ‡.WHen the Banknote length is 120mm (e.g., Euro 5 Note), and the number of stacked Banknotes is less than 30 not es; or when the number of staked

Banknotes is greater than 31 notes, processing speed will be approximately 4 seconds per note,

**.DO NOTE replace Banknotes by hand winding them back into place; allow them to be replaced by the Unit’s recycling action only.

Environmental Specifications

Operating Temperature: Storage Temperature:

Relative Operating Humidity: 30% to ~80% RH (non-co ndensed) Relative Storage Humidity: 10% to ~85% RH (non-condensed)

Visible Light Sensitivity: Installation:

*. Depends on hydrothermal condition. †.Do Not exposed to the elements (including internal equipment.

Refer to the VEGA Unit’s specific “Software Specification”.

Long edge: 110~160mm (4.33~6.3 in.) End: 60~82mm (2.36~3.23 in.)

a) Approximately 3 seconds (from Banknote insertion to stacking completion) b) Approximately 3 seconds (from Banknote insertion to next inse rtion enable)

c) Approximately 3 seconds (from Banknote dispense to eject completion) d) Approximately 4 seconds (from receiving a

retrieved).

retrieve command to Banknote

30 notes (150mm new Banknote/ e.g., 100 Euto Banknotes: Full  detection) The number of stored notes can be set to maximum, or between 1 and 30 note

No near end detection Banknote Winding System

No denomination discrimination No double note detection (e.g., condition is detected by the VEGA Unit) Note length discrimination (when denomination type is set).

Table 1-4 Product

0°C to ~ + 50°C (32°F to ~122°F)

-20°C to ~ + 60°C (- 4°F to ~140°F)

Avoid contact with direct sunlight (

Gradient Angle of 15 Degree or more and an Illumination of 3000 Lux or less

Indoors Only

Environmental Specification

Interior lighting must be incandescent lamp with a 

)

†

(

Not be exposed to the elements (including internal parts of the unit

‡

)

Page 19

1-7

General Information VEGA-RC™BankNote Recycler Section 1

NOTE: All Dimensions are in 

Millimeters.

Figure 1-6 VEGA-RC Outside Dimensions

Electrical Specifications

Table 1-5 Product Electrical Specification

Supply Voltage Current Consumption

*. Hot-swapping prohibited (do not plug in/out while the power is applied). †.VEGA-RC Unit Specification.

†

12V DC (±5%) 3A Recommended Standby = 0.11A (12V DC)

Operation = 0.9A (Max:2A) (12V DC)

Structural Specifications

Table 1-6 Prod

Weight: Unit: Approximately 1.1kg (2.425 lbs) Mounting

Horizontal (SH Type)

Outside Dimensions: 117mm (4.60 in) High x 153mm (6.02 in) Deep x 113mm (4.44 in) Wide

*. Both vertical and transverse should be installed at 90 degrees to the Frame Housing.

uct Structural Specification

Primary Features

When connected to the VEGA Banknote Validator, the VEGA-RC allows one (1) denomination to be recycled at a time.

The VEGA-RC can recycle any Banknote accepted by the VEGA Unit, and can time. The improved internal mechanism significantly reduces the chance of a Banknote jamming inside the Recycler Unit.

hold up to 30 Notes at a

Outside Dimension

Figure 1-6 illustrates the outside dimensions of the VEGA-RC Unit.

Page 20

1-8

Section 1 VEGA-RC™BankNote Recycler General Information

T o obtain further T echnical Information regarding the VEGA-RC Device, please contact the closest office to your location listed below:

Technical Contact Information

Americas & Oceania

JCM A

MERICAN CORPORATION

Phone: +1-702-651-0000 Fax: +1-702-644-5512 925 Pilot Road, Las Vegas, NV 89119 E-mail: customerservice@jcm-american.com

Europe, Africa, Russia & Middle East

JCM E

UROPE GMB

Phone: +49-211-530-645-60 Fax: +49-211-530-645-85 Muendelheimer Weg 60 40472 Duesseldorf Germany E-mail: support@jcm-germany.com

UK & Ireland

JCM U

NITED KINGDOM LTD

Phone: +44-(0)870-770-2863 Fax: +44 (0) 190-837-7834 Unit B, Third Avenue Denbigh West Business Park Bletchley , Milton Keynes,

Asia

JCM G

OLD

(HK) LTD.

Phone: +852-2429-7187 Fax: +852-2929-7003 Unit 1-7, 3/F., Favor Industrial Centre 2-6 Kin Hong Street, Kwai Chung, N.T. Hong Kong E-mail: cs@jcmgold.com.hk

APAN CASH MACHINE CO

, L

IMITED

(HQ)

Phone: +81-6-6703-8400 Fax: +81-6-6707-0348 2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035

JAPA

E-mail: Shohin@jcm-hq.co.jp

All of these Websites are available via: http://www.jcmglobal.com

Buckinghamshire MK1 1EJ, UK E-mail: info@jcm-uk.com

Page 21

2-1

VEGA-RC™

2 INSTALLATION/OPERATION

Figure 2-1 VEGA-RC Positioning Post Locations

Figure 2-2 Latch Button and Harness Locations

a) Release Latch Button (One on each side) b) Harness Connector

BankNote Recycler

Section 2

This section provides installation and operation instructions for the VEGA Series BankNote  Recycler. The information within contains the  following features:

•

Installation

•

DIP Switch Configurations

•

Connector Pin Assignments

•

Cleaning/Preventive Maintenance

•

Interface Schematic

•

Operational Flowchart.

Installation

Installation Procedure

Perform the following steps to install an optional VEGA-RC Unit onto a VEGA Unit body:

1. Place the VEGA RC into position on top of the VEGA BV as shown in Figure 2-1. The four  circular guide posts on the bottom of the RC Unit should fit d hole receptacles located on the VEGA Unit.

irectly into the four circular guide

3. Install the VEGA-RC Ha into its VEGA Unit mating Receptacle to signal interconnect the Units (See Figure 2-2-b).

rness Cable Connector

DIP Switch Configurations

Table 2-1 lists the DIP Switch settings for the VEGA-RC following its physical mounting on, and cabling to, the VEGA Unit.

Table 2-1 DIP Switch Settings

Switch

No.

1 2

2. Gently press the Unit down into the mating hole receptacles, and two (2) Latches lock in place between the VEGA-RC and the VEGA Unit body (See Figure 2-2 a).

listen for a click sound when the

3 4 5 6 7 Reserved (OFF) Reserved (OFF) 8 Enable self test Disable self test

Switch ON Switch OFF

Denomination Settings

(Communicated to VEGA)

Reserved

Page 22

2-2

Section 2 VEGA-RC™ BankNote Recycler Installation/Operation

CN3

Connector Pin Assignments

Table 2-2 lists the various VEGA-RC to VEGA Unit Receptacle Connector Pin Assignments.

Table 2-2 Recycler to Acceptor Receptacle Pin Assignments

Pin No. Signal Name

PHD Connector (Side Type): S14B-PHDSS-B (JST)

Recommended Wire: UL1007 AWG #22~26 Flat Cable (Slit Type)

I/O

Socket Housing: PHDR-14VS

Contact Type: SPHD-001T-P0.5

†

Function

1 SGND -- Signal GND 2 SGND -- Signal GND

VEGA-TXD

TTL)

L-

VEGA-RXD

(DL-

TTL)

Serial data signal output line from Recycler to Acceptor

OUT

(both DL-TXD signals used) Serial data signal input line from Acceptor to Recycler

(both DL-TXD signals used) 5 VEGA-ENC IN Serial data signal input line from Acceptor to Recycler 6 VEGA-PS12 IN Serial data signal input line from Acceptor to Recycler 7 VEGA-FRP IN Serial data signal input line from Acceptor to Recycler 8 VEGA-PSI1 IN Serial data signal input line from Acceptor to Recycler 9 VDD -- 12V DC

10 VDD -11 VDD --

12V DC

12 PGND -- Power GND 13 PGND -- Power GND 14 PGND -- Power GND

*. Hot-swapping is prohibited (DO NOT plug the Interconnect Cable In or Out of the Unit while VEGA Unit’s power is ON!). †.I/ O (Input/Output) Terminals as viewed from the Banknote Recycler’s side.

Page 23

2-3

Installation/Operation VEGA-RC™ BankNote Recycler Section 2

Figure 2-3 Seven Segment Display Definitions

Figure 2-4 Color LED Lighting Patterns

Green LED (Upper Left): Extinguished Red LED (Lower Left): Extinguished

Green LED (Upper Left): Lit

Red LED (Lower Left): Extinguished

Green LED (Upper Left): Extinguished

Red LED (Lower Left): Lit

0.5 Seconds Interval

Figure 2-5 Initializing Interface (in iF)

NOTE: When Banknotes are already stored on the VEGA-RC Drum (Stacker), adjust the Banknote stacked at the end to its Home position while the Unit is initializing; or, perform a manual Drum Winding operation to bring Banknotes to the home position that are not yet stored on the VEGA-RC Drum.

NOTE: If a Banknote Jam occurs while closing the Rear Cover, the error condition indicated in Figure 2-6 will occur.

Interval

0.5 Seconds

Figure 2-6 Banknote Jam Occurs (JAM)

0.5 Seconds Interval

Figure 2-7 Waiting to Communicate (BUSY)

Figure 2-8 Stand-By (00~30 + Green LED)

NOTE: While in Stand-By mode, the number of Banknotes within VEGA-RC is shown on the 7 Segment Display.

0.5 Seconds Interval

Figure 2-9 Rear Cover Open (oPEn)

Preventive Maintenance

Displays and Functions

This section provides definitions for the Seven (7) Segment Display symbols, the various LED Lighting Patterns and the A,B,C & D Pushbutton operational functions of the VEGA-RC Recycler. Locations are identified by their “Component Names” on page 1-4. Figure 2-3 lists the various Seven (7) Segment Display symbols, and Figure 24 provides three (3) LED lighting p

resent during diagnostic testing procedures.

conditions 

Initializing

When first booting the VEGA-RC, initialization begins when the Seven (7) Segment Display flashing sequence shown in Figure 2-5 occurs.

To understand the diagnostics LED indications shown by th

e various test conditions presented in the Figures illustrated within this Section, Figure 2-4 is provided to define the three (3) different Green and Red LED lighting states indicated by the upper and lower LED’

s located to the left of the

Seven (7) Segment Displays.

1. Once initialization is complete, the Figure 2-7 flashing Display sequence will appear to indicate the VEG

A-RC is waiting for a start communica-

tion command from the VEGA Unit.

2. When start communication command is received from the VEGA

Unit, the VEGA-RC status LED

Display will indicate a Stand-By Mode condition of “00”, or indicate the active count of recycled notes within the Unit up to 30 (See Figure 2-8).

EAR COVER OPEN

When the Rear Cover is open, the Seven (7)  Segment Display will indicate the flashing sequenc

e shown in Figure 2-9.

Page 24

2-4

Section 2 VEGA-RC™ BankNote Recycler Installation/Operation

Interval

0.5 Seconds

Figure 2-10 S tacker Full (30 FulL)

NOTE: The storage limit depends on the stored Banknote’s condition, or the limit value set if lower than 30. The “FULL” indication shown in Figure 2-10 will continue showing until the Recycler Drum (St acker) is emptied.

NOTE: The indication shown in Figure 2-11 will continue to occur every 5 seconds.

0.5 Seconds Interval

Figure 2-11 Stacker Empty (00 EMpty)

Interval

0.5 Seconds

Figure 2-12 Single Mode Restore (00 Fill)

NOTE: The “Restore” Mode CANNOT be performed when the VEGA-RC status indicates a Drum (Stacker) Full condition.



If Banknotes are inserted beyond its capacity limit, the Banknotes will be automatically stored in the VEGA Cash Box instead.

0.5 Seconds Interval

Figure 2-13 Continuous Mode Restore (00 Fill All)

Interval

0.5 Seconds

Figure 2-14 Waiting to Restore (01 Fill All)

NOTE: Not all Banknotes will be accepted by the VEGA-RC regardless of the “Single Mode” or “Continuous Mode” performance state. Damaged Banknotes (i.e., Worn, torn, wet, etc.) are directly stored in the VEGA Cash Box in order to avoid a possible Banknote Jam. When the Restore Mode cannot be performed due to an existing VEGA-RC “Stacker Full” condition, or inserted Banknotes have reached the full limit, they will be stored in the VEGA Cash Box.

TACKER FULL

When the number of recyclable Banknotes within VEGA-RC reaches its set limit, or the Full Detection Sensor discovers a storage limit equal to 30 notes, the

Seven (7) Segment Display flashing sequence shown in Figure 2-10 indicating a Drum (Stacker) Full condition will appear.

TACKER EMPTY

When there are no recyclable Banknotes within the VEGA-RC Drum when a dispensing or retrieving request occurs, the Seven (7) Segment Display flashing sequence shown by Figure 2-11 will occur indicating the Drum (Stacker) is Empty.

ESTORING A SINGLE BANKNOTE

When transferring a recyclable Banknote back into the VEGA-RC using the “Restore” Mode, perform the following steps:

1. Check that the VEGA-RC Seven (7) Segment Display is not indicating a Drum (Stacker) Full condition.

2. Press the “C” [

Restore

VEGA-RC is in the Stand-By Mode; the Seven (7) Segment Display flashing sequence shown in Figure 2-12 will indicate that the Restore Mode is active.

] Pushbutton while the

3. When performing a “Restore Mode” by

inserting a recyclable Banknote into the VEGA Insertion Slot, the Banknote will be stored into the VEGARC Drum (Stacker). After an inserted Banknote is stored in the VEGA-RC Drum (Stacker) correctly, the total number of recyclable Banknotes within

the VEGA-RC will be indicated by the Seven (7) Segment Display flashing sequence; then the VEGA-RC status will return to the “Stand-By Mode” from its existing “Restore Mode”.

ESTORE

ONTINUOUS MODE

)

When transferring recyclable Banknotes into the VEGA-RC in the Continuous Restore Mode, perform the following steps:

1. Check that the VEGA-RC Seven (7) Segment Display is not indicating a Drum (Stacker) Full condition.

2. When pressing the “C” [

Restore

longer than two (2) seconds when in Stand-By Mode, the Seven (7) Segment Display flashing sequence indicated in Figure 2-13 will occur.

3. When performing a “Restore Mode” by a recyclable Banknote into the VEGA Insertion Slot, the Banknote will be stored into the VEGARC Drum (Stacker). Once the inserted Banknote is stored in the VEGA-RC Drum (Stacker) correctly, the total number of recyclable Banknotes within

the VEGA-RC will be indicated by the Seven (7) Segment Display flashing sequence shown in Figure 2-14.

4. When the Seven (7) Segment Display indicate a “Stacker Full” condition,

the “Restore Mode”

operation is complete. If stopping the operation before its completion is necessary, press the “A” [

Change Display

] Pushbutton to end the

“Restore Mode” operation immediately.

] Pushbutton

inserting

Page 25

2-5

Installation/Operation VEGA-RC™ BankNote Recycler Section 2

0.5 Seconds Interval

Figure 2-15 Note Retrieving Mode (30 STore)

NOTE: If a retrieving operation is not started within 5 seconds of pushing the “D” Pushbutton again, the VEGA-RC status will return to the Stand-By Mode.

Interval

0.5 Seconds

Figure 2-16 Retrieving (29 Store All)

NOTE: If no stored Banknotes exist in the Drum (Stacker), the Seven (7) Segment Display will show “Empty” indicating it is unable to perform further “Retrieving Mode” operations.

0.5 Seconds Interval

Figure 2-17 Dispense Mode (30 Pay Out)

Figure 2-18 The Number of the Stored Banknotes

0.5 Seconds Interval

Figure 2-19 Continuous Dispense (30 Payout All)

NOTE: If no stored Banknotes exist in the Drum (Stacker), the Seven (7) Segment Display will show “Empty” indicating it is unable to perform further “Ret rievin g Mode ” operations.

ETRIEVING ALL BANKNOTES

To retrieve recyclable Banknotes from within the VEGA-RC, perform the following steps:

1. Check that the VEGA-RC Seven (7) Segment Display is not indicating a Drum (Stacker) Empty condition. If the VEGA-RC Seven (7) Segment Display is not showing “00”, press the “D” [

Retrieve

the Stand-By Mode to enter the note “Retrieving Mode” (See Figure 2-15).

2. Once the Seven (7) Segment Di the note “Retrieving Mode” is active, press the “D” [ onds of its first pressing. The Seven (7) Segment Display indi appear and begin transferring recyclable Banknotes the VEGA

3. Once a recyclable Banknote is stored in the VEGA Unit’s Cash Box, the Seven (7) Segment Display will indicate the total number of re Banknotes until the counter value equals one (1) Banknote present; then it will begin to transfer the next Banknote.

4. When the Seven (7) Segment Display indicates “00”, the “Retrieving the operation before its completion is necessary, press the “A” [ end the “Restore Mode” operation immediatly.

] Pushbutton while the VEGA-RC is in

splay indicates

Retrieve

] Pushbutton again within 5 sec-

cation shown in Figure 2-16 will

from the VEGA-RC Drum (Stacker) to

Unit’s Cash Box.

Mode” will end. If stopping

Change Display

] Pushbutton to

cycled

started, one (1) Banknote will be dispensed from the VEG

2. Once a recyclable Banknote is dispen

A Insertion Slot.

sed and pulled out of the VEGA Insertion Slot, the Seven (7) Segment Display will indicate the total remaining number of the stored recycled Banknotes still within the VEGA-RC Drum (Stacker) and th

en returns to Stand-By Mode (See Figure

2-18).

ITHDRAWING BANKNOTES

ONTINUOUSLY



When continuously dispensing a recyclable Banknote from the VEGA-RC Drum (Stacker), perform the following steps:

1. Check that the VEGA-RC Seven (7) Segment Display is not indicating a Drum (Stacker) Empty condition by showing “00”.

2. Press the “B” [

Dispense

VEGA-RC is in Stand-By Mode, to enter the “Dispense Mode” (See Figure 2-19). When “Dispense Mode” has begun, one (1) Banknote will be

dispensed from the VEGA Insertion Slot per

request.

3. Pull the dispensed Banknote out of the VEGA Insertion Slot. Th will then show the total number of the recycled Bank-notes once the counter has reduced its count by one (1) Banknote; then the next recycled Banknote will be dispensed until one (1) Banknote

remains in the Drum (Stacker).

] Pushbutton when the

e Seven (7) Segment Display

ITHDRAWING SINGLE BANKNOTES

To dispense a recyclable Banknote from the VEGA-RC Drum (Stacker), perform the following steps:

1. Check that the VEGA-RC Seven (7) Segment Display is not indicating a Drum (Stacker) Empty condition by showing “00”. Press the “B” [

pense

] Pushbutton when the VEGA-RC is in Stand-By Mode, to enter the “Dispense Mode” (See Figure 2-17). When “Dispense Mode” is

Dis-

4. When the Seven (7) Segment Display flashing

”, the “Dispense Mode”

sequence indicates

“

will end. If stopping the operation before its completion is necessary, press the “A” [

] Pushbutton to end the “Restore Mode”

play

Change Dis-

operation immediately.

Page 26

2-6

Section 2 VEGA-RC™ BankNote Recycler Installation/Operation

0.5 Seconds Interval

Figure 2-20 Storage Limit (30 LImit)

Interval

0.5 Seconds

Figure 2-21 Storage Limit/Stacked (20 Money

Class)

NOTE: If the storage limit or stacking denomination operation is not started within five (5) seconds of the button push, the VEGA-RC status will return to the S t and- By Mode.

5 Euros 10 Euros 500 Euros

Figure 2-22 Stacking € Denomination Examples

NOTE: After showing the storage limit value for five (5) seconds, the VEGA-RC status will return to the Stand-By Mode.

Interval

0.5 Seconds

Figure 2-23 Storage Limit Value Set at 28

LImit)

NOTE: Reducing the storage limit value by one (-1) can be accomplished by pressing the “C” [Restore] Pushbutton once per declination, and increasing the storage limit value by one (+1) can be accomplished by pressing “B” [Dispense] Pushbutton once per inclination.



Pressing the “C” [Restore] Pushbutton when the Seven (7) Segment Display is showing thirty (30), will cause the count indicator to roll-over to “00”.



The Storage Limit setting range is th erefore 00 to 30. If the S torage Limit setti ng is “00 ”, the storage limit value will depend on the Stacker Full Sensor’s limit detection. If the storage limit is set between 01 and 30, the specified number set is the desired stor age limit setting obeyed.

NOTE: If the “D” [Retrieving] Pushbutton is not pressed within 5 seconds after setting the new storage limit value, the new setting value is not recorded and the VEGA-RC Unit will return to the Stand-By Mode.

HANGE DISPLAY

To perform a VEGA-RC “Change Display” operation proceed as follows.

1. Ensure that the total number of the recyclable Banknote within VEGA-RC is indicated on the Seven (7) Segment Display when the Unit is in Stand-By Mode.

2. Press the “A” [

Change Display

Seven (7) Segment Display flashing sequence shown in Figure 2-20 will appear.

3. When the Storage Limit amount is indicated, Press the

Change Display

“A” [

again within 5 seconds.  The Seven (7) Segment Display flashing sequence shown in

Figure 2-21 will appear. 

] Pushbutton; the

] Pushbutton

2. When pressing the “C” [

pense

] Pushbuttons while the Seven (7) Segment

Restore

] or “B” [

Display shows the Storage Limit Value, the limit value can be set to any value desired between 1 & 30 (e.g., Figure 2-23 shows a Limit set value of

28).

Dis-

Refer to Table 2-3 and Figure 2-22 for examples of a Euro (€) denomination stacking operation.

Table 2-3 S tacking Denomination Example Table

Typical

Denomination

TORAGE LIMITATION

1. The Seven (7) Segment Display flashing

€1 0 1 €100 1 A €500 5 A

€1000 1 B €2000 2 B

€10000 1 C

sequence previously shown in Figure 2-20 will re-appear by pressing the “A” [ Pushbutton (Review the Figure 2-20 display).

7 Segment Indicator

Left Right

Change Display

The new storage limit data value will be written into EEPROM within 5 seconds after the “D” [

Retrieve

]

] Pushbutton is pressed.

Page 27

2-7

Installation/Operation VEGA-RC™ BankNote Recycler Section 2

Remove Jam

Lift Open/Close Button to Open Rear Cover

Figure 2-24 Clearing a Banknote Jam (Step 1)

WARNING: DO NOT replace a jammed Banknote onto the Recycler Drum (Stacker) after removing it from the Unit!

a) Maintenance Cover Removal b) Thumb Winding Gear Control

Open

Rotate Cover Counterclockwise (Left) to Open

Rotate Drum Gear Left to Dispense, & Right to Stack

Stack

Dispense

Figure 2-25 Clearing a Banknote Jam (Step 2)

WARNING: DO NOT rotate the Drum Moving Gear in the Dispense (Right) direction without having a Banknote in the Unit! This may cause the Transport Belt to wind in the wrong direction causing poor performance.

Clearing a Banknote Jam

When a Banknote is jammed in the VEGA-RC, proceed as follows to clear it:

1. Pull the Rear Cover Open/Close Button upward (See Figure 2-24 a).

2. Open the VEGA-RC Rear Cover, and

3. Remove the jammed Banknote (See Figure 2-24 b).

6. The jammed Banknote can then be removed by opening the Rear Cover.

4. If the jammed Banknote cannot be removed by ng the Rear Cover, remove the Blue Main-

openi tenance Cover by pressing in and rotating it to the left

(See Figure 2-25 a).

5. Rotate the Drum Moving Gear Control as 

follows:

–

Left = Stack

–

Right = Dispense (See Figure 2-25 b).

Page 28

2-8

Section 2 VEGA-RC™ BankNote Recycler Installation/Operation

Caution: Do not use alcohol, thinner or citrus based products for cle aning any surfaces.

Figure 2-26 VEGA-RC Sensor Locations

Rubber Roller

Optical Sensors

Figure 2-27 Roller and Optical Sensor Locations

Prisms

Pinch Roller

Figure 2-28 Pinch Roller and Prism Locations

Cleaning Procedure

Cleaning the Banknote Recycler’s Transport path is very important. Adhering Iron powder or dirt on the Recycler’s Sensors may cause poor  performance or errors. Perform a scheduled cleaning at least once a month to keep the Recycler Transport path clean. Use a dry or a Cotton swab to wipe dirt and stains from the Magnetic and Optical Sensors, Rollers and Belts.  If necessary, blow the inside of the Unit clean with

, soft, lint-free cloth

a compressed

air jet to remove clinging foreign

objects.

Figure 2-26 illustrates the locations of all of the Recycler’s Sensors, and Table 2-4 lists their identity and specific cleaning preference.

Table 2-4 VEGA Sensor Locations

No. Sensor Cleaning Preference

a) Position Detection Sensor 1 Wipe clean using a lint-free cloth b) Position Detection Sensor 2 Wipe clean using a lint-free cloth c) Open/Close Detection Sensor Blow clean with compressed air spray d) Full/Empty Detection Sensor 1 Blow clean with compressed air spray e) Full/Empty Detection Sensor 2 Blow clean with compressed air spray

f) Transport Encoder Sensor Blow clean with compressed air spray

1. Open the Rear Cover and Clean the exposed  Rubber Roller and four (4) Optical Sensors 

2. Clean the Pinch Roller and four (4) Prisms (See Figure 2-28).

(See Figure 2-27),

Page 29

2-9

Installation/Operation VEGA-RC™ BankNote Recycler Section 2

Pressurized, Compressed Air Jet Cleaning

Figure 2-29 Rear Cover Open for Air Jet Cleaning

NOTE: Be sure to clean above the Optical Sensors, Prisms, Rubber Rollers and the Pinch Roller, by using a lint-free cloth to remove dirt and foreign objects at least once a month.

NOTE: Be sure to open the Rear Cover as indicated in Figure 2-29, and use a Pressurized Air Jet to clean the Unit least once a month.

Interface Circuit Schematics

Figure 2-30 illustrates the VEGA-RC TTL Circuit Interface Schematic Diagram.

Figure 2-30 VEGA-RC TTL

Circuit Interface

Schematic Diagram

3. Use a pressurized jet of air to blow out collected stubborn dust and debris from the Unit.

Page 30

2-10

Section 2 VEGA-RC™ BankNote Recycler Installation/Operation

a) Initializing

b) Stand-By

c) Command Input from VEGA Unit?

B) To Command Flow (See Figure 2-32 on page 2-11)

d) Key Input?

C) T o Key Flowchart (See Figure 2-39 on page 2-15)

A) From Stand-By (See Figure 2-33 on page 2-12)

Figure 2-31 VEGA-RC Banknote Recycler Operational Flowchart (Basic Mode)

Operational Flowcharts

Figure 2-31 depicts part one of the basic VEGA-RC Banknote acceptance flow process (Intiializing).

Page 31

2-11

Installation/Operation VEGA-RC™ BankNote Recycler Section 2

B) Command Flow

a) Restore Command?

B1) T o Re store Flow (See Figure 2-34 on page 2-12)

b) Dispense Command?

B2) To Dispense Flow (See Figure 2-35 on page 2-13)

c) Retrieving Command?

B3) To Retrieving Flow (See Figure 2-37 on page 2-14)

d) Collect Log Command?

B4) To Collect Log Flow (See Figure 238 on page 2-14)

D) To Clearing Error (Clearing Error Flow)(See Figure 2-33 on page 2-12)

Figure 2-32 VEGA-RC Banknote Recycler Operational Flowchart (Command Mode)

Operational Flowcharts (Continued 2)

Figure 2-32 depicts part two of a typical VEGA-RC Banknote acceptance flow process (Command).

Page 32

2-12

Section 2 VEGA-RC™ BankNote Recycler Installation/Operation

a) Is Error Clearing Completed?

A) To S tand-By (See Figure 2-29 on page 2-9)

F) Stop

D) Clearing Error Flow

Figure 2-33 VEGA-RC Banknote Recycler Operational Flowchart (Error Clearing Mode)

a) Start Winding Drum

b) Is Banknote Restoration  Completed?

c) Increment 1 Count Up on Display

B1) Restore Flow

A) To S tand-By (See Figure 2-29 on page 2-9)

d) Did a Banknote JAM Occur?

E) To Clearing Banknote JAM Flow process (See Figure 2-35 on page 2-13)

Figure 2-34 VEGA-RC Banknote Recycler Operational Flowchart (Restore Mode)

Operational Flowcharts (Continued 3)

Figure 2-33 depicts part three of a typical VEGA-RC Banknote acceptance flow p r ocess (Error Clearing).

Figure 2-34 depicts part four of a typical VEGA-RC Banknote acc

eptance flow process (Restore).

Page 33

2-13

Installation/Operation VEGA-RC™ BankNote Recycler Section 2

a) Start Dispense

b) Dispense Completed?

c) Decrement 1 Count Down on Display

B2) Dispense Flow

A) To Stand-By (See Figure 2-31 on page 2-10)

d) Has a JAM Occurred?

E) To Clear JAM Flow Process (See Figure 2-36 on page 2-13)

Figure 2-35 VEGA-RC Banknote Recycler Operational Flowchart (Dispense Mode)

E) Begin Clearing a JAM

a) Error Notification to VEGA Unit

F) Stop

Figure 2-36 VEGA-RC Banknote Recycler Operational Flowchart (Clear JAM Mode)

Operational Flowcharts (Continued 4)

Figure 2-35 depicts part five of a typical VEGA-RC Banknote acceptance flow process (Dispense).

Figure 2-36 depicts part six of a typical VEGA-RC Banknote acceptance flow process (Clear Jam).

Page 34

2-14

Section 2 VEGA-RC™ BankNote Recycler Installation/Operation

a) Begin Retrieving

b) Is Retrieving Complete?

c) Display Counter Count Down

B3) Retrieving Flow

A) To Stand-By (See Figure 2-31 on page 2-10)

d) Has a JAM Occurred?

E) To Clear JAM Flow Process (See Figure 2-36 on page 2-13)

Figure 2-37 VEGA-RC Banknote Recycler Operational Flowchart (Retrieving Mode)

B4) Collect Log Flow

a) Send Log to VEGA Unit

A) To Stand-By (See Figure 2-29 on page 2-9)

Figure 2-38 VEGA-RC Banknote Recycler Operational Flowchart (Collect Log Mode)

Operational Flowcharts (Continued 5)

Figure 2-37 depicts part seven of a typical VEGA-RC Banknote acceptance flow process (Retrieving)

Figure 2-38 depicts part eight of a typical VEGA-RC Banknote acceptanc

e flow process (Collect Log).

Page 35

2-15

Installation/Operation VEGA-RC™ BankNote Recycler Section 2

C) Key Input Flow

a) Restore Key?

C1) Restore Key Input Notification to the VEGA Unit

A) T o S t and-by (See Figure 2-29 on page 2-9)

b) Dispense Key? C2) Dispense Key Input Notification to the

VEGA Unit

A) To Stand-By (See Figure 2-29 on page 2-9)

c) Retrieving Key?

C3) Retrieving Key Input Notification to the VEGA Unit

A) To Stand-By (See Figure 2-31 on page 2-10)

d) Display Key Input

C4) The Number of Stacked Banknotes Setting

A) To Stand-By (See Figure 2-29 on page 2-9)

Figure 2-39 VEGA-RC Banknote Recycler Operational Flowchart (Key Input Mode)

Operational Flowcharts (Continued 6)

Figure 2-39 depicts part nine of a typical VEGA-RC Banknote acceptance flow process (Key Input).

Page 36

2-16

Section 2 VEGA-RC™ BankNote Recycler Installation/Operation

THIS PAGE INTENTIONALLY LEFT BLANK

Page 37

3-1

3 COMMUNICATIONS

This section was intentionally left out due to a Non Disclosure Agreement requirement. If this information is required, please contact:

VEGA-RC™

BankNote Recycler

Section 3

Americas & Oceania

JCM A

MERICAN CORPORATION

Phone: +1-702-651-0000 Fax: +1-702-644-5512 925 Pilot Road, Las Vegas, NV 89119 E-mail: customerservice@jcm-american.com

Europe, Africa, Russia & Middle East

JCM E

UROPE GMB

Phone: +49-211-5 30-645-60 Fax: +49-211-530-645-85 Muendelheimer Weg 60 40472 Duesseldorf Germany E-mail: support@jcm-germany.com

UK & Ireland

JCM U

NITED KINGDOM LTD

Phone: +44-(0)870-770-2863 Fax: +44 (0) 190-837-7834 Unit B, Third Avenue Denbigh West Business Park

Asia

JCM G

OLD

(HK) LTD.

Phone: +852-2429-7187 Fax: +852-2929-7003 Unit 1-7, 3/F., Favor Industrial Centre 2-6 Kin Hong Street, Kwai Chung, N.T. Hong Kong E-mail: cs@jcmgold.com.hk

APAN CASH MACHINE CO

Phone: +81-6-6703-8400 Fax: +81-6-6707-0348 2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035

JAPA

E-mail: Shohin@jcm-hq.co.jp

All of these Websites are available via: http://www.jcmglobal.com

, L

IMITED

(HQ)

Bletchley , Milton Keynes, Buckinghamshire MK1 1EJ, UK E-mail: info@jcm-uk.com

Page 38

3-2

VEGA-RC™BankNote Recycler

THIS PAGE INTENTIONALLY LEFT BLANK

Page 39

4-1

VEGA-RC™

4 DISASSEMBLY/REASSEMBLY

Figure 4-1 Front Cover Removal

Figure 4-2 Mian PC Board Removal

NOTE: If the CPU Board is being replaced with a new Board, be sure to remove the Display Protection Sticker located on the Seven (7) Segment Display of the new CPU Board before installing it.

BankNote Recycler

Section 4

This section provides disassembly and reassembly instructions for the Banknote Recycler. This section contains the following information:

•

Tool Requirements

•

Main CPU Board Removal

•

Drive Motor Removal

•

Open/Close Detection Board Removal

•

Encoder & Position Detection Board Removal

•

Rubber Pulley/Drive Roller Removal

•

Clear & Metallic Edge Belt Removal

•

Clear & Metallic Edge Belt Replacement

Tool Requirements

The following tools will be required to perform disassembly and reassembly:

•

A #1 & #2 Phillips Screwdriver

•

Set of Jewelers Phillips Screwdrivers

•

E-Clip (E-Ring) Pliers

•

Needle Nose Pliers

•

Tweezers

2. Remove four (4) mounting screws (See Figure 4-2 a

Main CPU Board (See Figure 4-2 b) to the Unit.

3. Pull the CPU Circuit Board slightly outward at its top, and then slide it to order to clear the Pushbuttons from the left side of the chassis. The CPU Circuit Board is now only connected to the Unit by two (2) Connectors located in the lower left corner of the Board.

4. Carefully unplug the tw from the CPU Board (See Figure 4-2 c

, a2, a3, & a4) retaining the

the right in

o (2) Connectors

Main CPU Board Removal

To remove the Main CPU Board proceed as  follows:

1. Use a Jewelers Screwdriver to release the two (2) Claw Hooks located on side of the Front Cover (See Figure 4-1 a

), and remove the Front Cover from the

VEGA-RC Unit (See Figure 4-1 b).

the upper

Drive Motor Removal

To remove the Drive Motor proceed as follows:

1. Remove the four (4) Cabinet mounting screws (

located on each side of the Unit using a #2 Screwdriver Cover (R) (See Figure 4-3 b); then

2. Remove the Left Side Cover (L) (See Figure 4-3 c) from the Unit.

See Figure 4-3 a

, and remove the Right Side

, a2, a3, & a4)

Page 40

4-2

Section 4 VEGA-RC™BankNote Recycler Disassembly/Reassembly

NOTE: DO NOT OVER TIGHTEN the Mounting Screws when replacing the Right and Left Cover of the Unit! The Plastic Screw Heads may be damaged, making their future removal difficult.

Figure 4-3 Cover (R) & Cover (L) Removal

Figure 4-4 Base Part Removal

Figure 4-5 Motor Removal

NOTE: Ensure that the Motor Power Cable feeds towards the front of the Base Assembly when re-installing the Motor, and that the Sensor Cables are re-routed into the grooved Cable Channel (Refer to Figure 4-6 a) when re-attaching the Base Assembly to the Unit.

Figure 4-6 Drive Motor Installation

5. Remove the two (2) Gear Box Mounting

3. Remove the four (4) mounting screws (See Figure 4-4 a

base of the VEGA-RC Unit.

4. Release the Sensor Cable Harness from the gr

ooved Cable Channel located in the Base (See Figure 4-4 b), and then separate the Unit from the Base Assembly (See Figure 44 c).

, a2, a3, & a4) from the bottom

Screws (See Figure 4-5 a Gear Box Cover (See Figure 4-5 b) and

Motor (See Figure 4-5 c) out of the Base Assembly.

6. Remove the two (2) Motor Mounting Screws (4-5

the Gear Box Cover, and pull the Motor out of the Gear Box Cover Assembly.

& d2) retaining the Motor to

& a2), and lift the

Page 41

4-3

Disassembly/Reassembly VEGA-RC™BankNote Recycler Section 4

NOTE: Be sure to remove the Connect ors by grasping on the Connector Plug itself! Pulling on the harness may damage the Cable or dislodge the pins from within Connector.

Figure 4-7 Connector Removal

Figure 4-8 Open/Close Detection Board Removal

NOTE: Be sure to grasp the small Circuit Boards by their sides when removing or reinstalling the mounting Screws in order to avoid damage to their Sensors or other Circuit Board components.

Figure 4-9 Course Reversing Assembly Removal

NOTE: The Clear, Transparent Film Belts are tensioned and will automatically selfretract back towards their Bobbins. Once the Course Reversing Assembly is removed, manually turn the Bobbins if necessary to take up any remaining slack in the Belts.

Open/Close Detection Board Removal

To remove the Open/Close Detection Board  proceed as follows:

1. Unplug the two (2) Signal Connectors (See Figure 4-7 a

Encoder and Position Detection Boards.

2. Remove the single (1) Sensor Bracket Mounting Screw (See Figure 4-8 a) retaining the Sensor Bracket to the VEGA-RC Unit (See Figure 4-8 b), and remove the Sensor Bracket from the Unit.

& a2) attached to the

on the Sensor Bracket, and remove the Open/ Close Detection Board from the Sensor Bracket.

4. Unplug the single (1) Signal Connector (See Figure 4-8 e) attached to the Open/ Close Detection Board Head.

Encoder & Position Detection Board Removal

To remove the Encoder & Position Detection Board proceed as follows:

1. Remove the two (2) side mounting screws (See Figure 4-9 a

Reversing Assembly (Figure 4-9 b) in place. Using one hand, slightly flare/ and right Plastic sides of the Unit.

2. Using the other hand, grasp the Course Reversing Assemb straight outwards from the Unit along with the Belts (see Figure 4-9 b).

3. With the Belts extended, remo Reversing Assembly from within the Belts by carefully sliding it out to the right (see Figure 4-9 c).

& a2) holding the Course

widen the left

ly at its center, and pull it

ve the Course

3. Remove the single (1) mounting screw (See

See Figure 4-8 c) retaining the Open/Close Detection Board in place (See Figure 4-8 d)

Page 42

4-4

Section 4 VEGA-RC™BankNote Recycler Disassembly/Reassembly

NOTE: Be sure to hold onto the Circuit Boards when removing their retaining Screws in order to avoid damage to their Sensors or other components located on the Circuit Boards.

Figure 4-10 Encoder Board & Position De tectio n

Board Removal

Figure 4-11 Rubber and Drive Roller Removal

Figure 4-12 Tray Cover & Tray Removal

NOTE: Once the Clear, Transparent Film Belts are removed from the Tray, manually wind the Bobbins to remove any slack in the Belts.

4. While holding the Encoder Board in place, remove its single (1) mounting screw (See Figure 4-10 a), and lift the Encoder Board up and off the Course Reversing Assembly (

5. Hold the RC Position Detection Board in place and rem screw (See Figure 4-10 c), then lift the RC Position Detection Board up and off the Course 10 d).

See Figure 4-10 b).

ove its single (1) mounting

Reversing Assembly (See Figure 4-

Clear & Metallic Edge Belt Removal

T o remove the Clear & Metallic Edge Belt proceed as follows:

Rubber Pulley & Drive Roller Removal

To remove the Rubber Pulley & Drive Roller  proceed as follows:

1. Remove the six (6) E-rings securing the Drive Gea

the Drive Shaft (See Figure 4-11 a a

), and

2. Remove the three (3) Pins (See Figure 4-11 b

1, b2

3. Separate the two (2) Rubber Rollers (See Figure 4-11 c

Drive Roller (See Figure 4-11 d) from the Shaft by pulling it out of the Assem the right side (See Figure 4-11 e).

r, Rollers and Bushings in place on

& b3) from the Shaft, then

& c2), the single (1)

through

bly from

1. Remove the three (3) End C screws (See Figure 4-12 a

the Tray Cover in place (See Figure 4-12 b), and

2. Remove the Tray Cover from the VEGA-RC Unit.

3. Loosen the two (2) Tray mounting screws (See Figure 4-12 c

and right sides of the Unit.

4. Using one hand, carefully flare/widen the Plastic sides of the Unit the other hand to pull the Tray outwards from the Unit (See Figure 4-12 d).

5. With the Tray extended, re Belts by sliding them off at the bottom left and bottom right sides of the Tray.

& c2) located on the left

ap retaining

& a3) holding

1, a2

at the top, and use

move the two (2)

Page 43

4-5

Disassembly/Reassembly VEGA-RC™BankNote Recycler Section 4

Figure 4-13 Frame Body Shaft Assy. Removal

Figure 4-14 Belt Bobbin Removal

NOTE: When reeling the Belts back onto their Bobbins (See Figure 4-15 a), be sure to rotate the Belts in the directio n indicated by the arrow printed on the Bobbin.



When re-installing the KS Limit Spring (See Figure 4-15 b), insert one end of the spring into the hole located on the right side of the Belt Bobbin (See Figure 4-15 c), and insert the other end into the notched tip of the Bobbin Core (See Figure 4-15 d). When installed correctly, the Belts will automatically self-retract when gently pulled on.

Figure 4-15 Frame Body Shaft & Limit Spring

6. Rotate the White-colored Thumb Handle (See Figure 4-13 a) in a clockwise direction to turn the Main Bobbin (See Figure 4-13 b) until the Belt Retaining Clips appear (See Figure 4-13 c

& c2).

7. Remove the two (2) Clips from the Main Bobbin (See Figure 4-13 d

8. Remove the single (1) Metallic Silver Edge Coated Belt (See Figu (3) Clear, Transparent Film Belts (See Figure 4-13 f

Frame Body Shaft Assembly (See Figure 413 g) and from the Lower Fram Assembly (See Figure 4-13 h).

9. Remove the two (2) E-rings (See Figure 4-13 4-13 i

& i2) from the ends both Upper and

Lower Frame Body Shaft Assembly, and take the Frame Body Assemblies out of the VEGA-RC Unit (See Figure 4-13 j).

10. Slide the Belt Bobbin (See Figure 4-14 a

) to the inside, and pull the single (1) pin

out of the Shaft (See Figure 4-14 b).

11. Separate the two (2) B

other, and perform same procedure used for removing the Upper and Lower Frame Body Shaft Assemblies.

1, f2

& d2).

re 4-13 e) and the three

& f3) from the Upper

e Body Shaft

lt Bobbins from each

Page 44

4-6

Section 4 VEGA-RC™BankNote Recycler Disassembly/Reassembly

a b

Figure 4-16 Frame Body Shaft Assy. Installation

NOTE: Be sure to install the Metallic

Silver Edged Belt onto the correct Bobbin

as indicated by Figure 4-16 c.

NOTE: Ensure that the edges of the Belts are flush with one another.

Figure 4-17 Re-attaching the Belts

Figure 4-18 Tray & Tray Cover Installation

NOTE: After reinstalling the Tray, turn the Bobbins by hand to take up any excess slack in the Belts. This will make reinstallation of the Tray Cover easier.

Figure 4-19 Clear and Metallic Belt Installation

Order

Clear & Metallic Edge Belt Replacement

To replace the Clear & Metallic Edge Belts,  proceed as follows:

1. Install the Right Frame Body Shaft (R) (See Figure 4-16 a) and the Left Frame Body Shaft (L) (See Figure 4-16 b) with both sets of Belts attached to the VEGA-RC Unit.

(Refer to “Clear & Metallic Edge Belt Removal” on page 4-4).

5. Withdraw the Belts and reassemble the Course Reversing Asse 19 a). (Refer to “Clear & Metallic Edge Belt Removal” on page 4-4).

6. Pull out on the Belts to obtain some slack, and then re-i Assembly for proper placement (Review Figure 4-18).

nstall the Course Reversing

mbly (See Figure 4-

2. Route the Belts from the Frame Body Shafts to the Main Bobbin as shown in Figu 17a.

3. Reattach the ends of t Bobbin using the Retainer Clips (See Figure 4-17 b).

4. Pull on the Belts to obtain some slack and then re-install the Tray and the Tray Cover (See Figure 4-18 b).

e Belts to the Main

(See Figure 4-18 a)

re 4-

As a final check, verify that the Belts are

alled and routed correctly as shown in

inst Figure 4-19.

T o re-assemble any other component assemblies in this proc sembly instructions provided here.

edure, simply reverse the existing disas-

Page 45

5-1

VEGA-RC™

5 WIRING DIAGRAMS

VEGA-RC System Wiring Diagram

Figure 5-1 VEGA-RC System Wiring Diagram

* CN2 is a Connector for additional Interfaces. However, CN2 is not indicated on the Wiring Diagrams because the actual part is not yet fitted in place.

BankNote Recycler

Section 5

This chapter provides the VEGA-RC Bill Recycler Frame wiring diagram for the following items:

•

System Wiring Diagram*

Page 46

5-2

Section 5 VEGA-RC™ BankNote Recycler Wiring Diagrams

THIS PAGE INTENTIONALLY LEFT BLANK

Page 47

6-1

VEGA-RC™

Figure 6-1 VEGA-RC Unit Test Connections

To VEGA-RC

To AC Power

Comm Connector

To Power

3rd pin & 4th pin for Loop Test

Supply

a) VEGA-RC Unit b) Harness

(Provide a loop connection between the 3rd and 4th pin to perform the Communication Loop Test)

c) Power Supply (e.g., UAC, MIB232, etc.).

NOTE: Only short the 3rd pin (TXD) and the 4th pin (RXD) of the VEGA-RC Main CPU Board CN3 to each other when performing a Communication Loop Test, otherwise leave them as individual pin connections.

Figure 6-2 VEGA & VEGA-RC Test Connections

To VEGA-RC

Connector

To Interface

To AC

Comm

To VEGA

Comm

Connector

Power

To Power Supply

a) VEGA-RC Unit b) VEGA Unit c) Power Supply (e.g., UAC, MIB232, etc.) d) Harness e) VEGA to VEGA-RC Interconnection Harness

When preparing to run a VEGA-RC Unit Performance Test, set DIP Switch No.8 on the VEGA RC Unit to 'ON'.



Although the two units are physically connected, It is not necessary to set any DIP Switches on the VEGA Unit in order to run the VEGA-RC performance tests.

BankNote Recycler

Section 6

6 PERFORMANCE TESTS

This section provides Performance Testing instructions for the VEGA-RC Banknote Recycler. This section co

•

Workbench Tool Requirements

The following tools are required to perform a workbench software download:

•

Figure 6-1 & Figure 6-2 provide illustrations for connecting the Workbench Tools.

ntains the following information:

Workbench Tool Requirements Display and Operation Performance Test Modes

VEGA-RC Unit RC Maintenance Harness (JAC Part# 400-

100641R, EDP# 145994 [3371-05-001])

Power Supply (e.g., UAC, MIB232, etc.) Harness (JAC Part# , EDP# [?]).

Page 48

6-2

Section 6 VEGA-RC™BankNote Recycler Performance Tests

Figure 6-3 The 7 Segment Display Indications

NOTE: The “B” and “D” Pushbuttons are used to select the individual Tests. Pressing the “B” Pushbutton will select the next higher numbered test. Pressing the “D” Pushbutton will select the next lower numbered test. When the 7 Segment Display indicates “T9”, it will return to “T0” by pressing the “B” (Dispense) Pushbutton again.

Figure 6-4 Performance Test Indication

T0: Key Function Test

T :1 Position Detection Sensor  1 A/D Value

T2: Position Detection Sensor  2 A/D Value

T3: Full/Empty Detection  Sensor 1 & 2 A/D Values

T:7 Communication Loop Test

T9: Detected dirt on the  Transport Belts

T4: Reserved

T5: Reserved

T6: Reserved

T8: Reserved

NOTE: Pressing the “A” Pushbutton for more than 3 seconds will exit the current Test and return to the Test Select Mode with the 7-Segment Display showing “T0”.

Display and Operation

The VEGA-RC DIP Switch and Pushbuttons are used during VEGA-RC performance testing. Refer to “Component Names” on page 1-4 of this Manual to identify the location of thes When running a Performance Test, the status and test results of each

test are indicated on the Seven (7) Segment Displays located on the VEGA-RC CPU Board visible through the Case Cover.  Refer to Figure 6-3 below as a guide for number and character recognition when reading the Seven

) Segment Displays. Refer to “Component

(7 Names” on page 1-4 of Section 1 of this Manual for explanations

defining the use of the four (4) External Pushbutton Keys located on the left side of the VEGA-RC Cabinet.

e controls. 

Performance Test Modes

To launch a particular Performance Test Mode, proceed as follows:

1. Set DIP Switch No.8 of the VEGA-RC ON.

2. Apply power to the VEGA RC by turning the VEGA Un now in Test Mode. The Seven (7) Segment Display will indicate “ Test Modes.

3. Figure 6-4 illustrates the nine (9) Seven (7) Seg-

ment Display patterns that occur during the various Performance Tests selections.

it’s power ON. The VEGA-RC Unit is

” to begin the Performance

4. Use Pushbuttons “B” or “D” to select a particular Performance T est. When the desired Test number is shown on the Seven (7) Segment Display, press the “A” (Change Display) to start the selected Test.

Test T0 - Key Function Test

This test group checks various Key functions of the VEGA RC unit including:

•

Pushbutton Function Test

Page 49

6-3

Performance Tests VEGA-RC™BankNote Recycler Section 6

0.5 Seconds

01: When pressing A (Change Display) Button 02: When pressing B (Dispense) Button 03: When pressing C (Restore) Button 04: When pressing D (Retrieve) Button

Figure 6-5 Function Key Test (TS = Test Switch)

Seven Segment Character Display

LEFT SIDE RIGHT SIDE

SW 1, 2, 3 & 4SW 5, 6, 7 & 8

Figure 6-6 Typical Display vs. Switch Associations

•

DIP Switch Test

•

Rear Cover Sensor Test

•

Escrow Sensor Input Test

•

Drum (Stacker) In-Sensor Input Test

•

Flap Sensor Input Test

USHBUTTON FUNCTION TEST EAR COVER TEST

For the following three (3) tests, refer to Figure 1-4 on page 1-4 of Section 1 of this Manual for the location of the VEGA-RC Push Switch Block, and Rear Access Cover. Refer to Figure 2-26 on page 2-8 of Section 2 of this Manual for the location of the Rea

Pushbutton Function Test

Select Test “T0” to perform the Pushbutton Functional Test. This test verifies that each of the four (4) external

VEGA-RC Pushbuttons is functioning properly . Perform the following steps to verify that the Display indications shown in Figure 6-5 are correct:

1. Use Pushbutton “B” or “D” to select Test Zero (T0).

2. Press Pushbutton “

Display should indicate “

3. Press Pushbutton “

Display should indicate “

4. Press Pushbutton '

Display should indicate “

5. Press Pushbutton '

Display should indicate “

6. Press and hold-down Pushbutton “ (3) seconds to return the unit to the Test Selection Mode.

DIP Switch Test

This Test is used to check that each of the eight (8) Switches located on the VEGA-RC DIP Switch Block is operating correctly. This is accomplished by manually changing each Switch settings on the

, DIP S

WITCH TEST

buttons, Dip

r Cover Sensor.

”. The Seven (7) Segment

” followed by “01”.

”. The Seven (7) Segment

” followed by “02”.

'. The Seven (7) Segment

” followed by “03”.

'. The Seven (7) Segment

” followed by “04”.

” for three

DIP Switch Block, and then verifying that a correct output is presented on the Seven (7) Segment Display. During the Test the DIP Switches function as

-bit Binary Counter which outputs a decimal

an value from 0 to 255 when the equivalent value (in binary) is set on the DIP Switches.

DIP Switch #1 represents the Least Significant Bit (LSB) of the counter

, while DIP Switch #8 repre-

sents the Most Significant Bit (MSB). The Seven

gment Display indicates the value in a 2-digit

(7) Se hexadecimal format range from “00” to “FF”.

The left-side character of

the Seven (7)

Segment Display represents a hexadecimal value from “0” to “F” as set on DIP Switches #5, #6, #7 and #8; and the right-side character represents a hexadecimal value from “0” to “F” as set on DIP Switches

#2, #3 and #4 (See Figure 6-6 and Table 6-1).

#1,

Table 6-1 Switch Settings vs. Hex Values

DIP Switch Binary

Setting

0000 0000 0 0 0001 0001 1 1 0010 0010 2 2 0011 0011 3 3 0100 0100 4 4 0101 0101 5 5 0110 0110 6 6

0111 0111 7 7 1000 1000 8 8 1001 1001 9 9 1010 1010 A A 1011 1011 B B 1100 1100 C C 1101 1101 D D

1110 1110 E E

1111 1111 F F

1. Use Pushbutton “B” or “D” to select Test Zero (T0).

2. Press Pushbutton “ Display should indicate “

3. On the VEGA-RC DIP Switch, set Switches #1 th

rough #8 OFF. The Seven (7) Segment Display

should indicate “

Hexadecimal Value Displayed

SW #8, 7, 6, 5 SW #4, 3, 2, 1

”. The Seven (7) Segment

” followed by “01”.

” followed by “00”.

Page 50

6-4

Section 6 VEGA-RC™BankNote Recycler Performance Tests

0.5 Seconds

Figure 6-7 Typical DIP Switch Test Display

0.5 Seconds

Figure 6-8 Rear Cover Open (dr oP)

0.5 Seconds

Figure 6-9 Rear Cover Closed (dr CL)

4. On the VEGA-RC DIP Switch, set Switches #1, #3, #5 and #7 to ON and Switches #2, #4, #6 and #8 to OFF. The Seven (7) Segment Display should indicate “

” followed by “55”.

5. On the VEGA-RC DIP Switch set Switches #1, #3, #5 and #7

to OFF and Switches #2, #4, #6 and #8 to ON. The Seven (7) Segment Display should indicate “

” followed by “AA”.

6. On the VEGA-RC DIP Switch, set Switches #1 through #8 to play should indicate “

ON. The Seven (7) Segment Dis-

” followed by “FF”.

The DIP Switch Test is now complete. Press and hold the “

” Pushbutton down for 3 seconds to return the unit to T est Selection Mode. Figure 6-7 and T able 6-2 illustrates a typical DIP Switch T est Display.

Table 6-2 Ty

DIP Switch: All OFF

DIP Switch No. 8 7 6 5 4 3 2 1 Binary Digit 0 0 0 0 0 0 0 0

7 Segment Display

DIP Switch: 3, 6, 8 ON

DIP Switch No. 8 7 6 5 4 3 2 1 Binary Digit 1 0 1 0 0 1 0 0

7 Segment Display

DIP Switch: All ON

DIP Switch No. 8 7 6 5 4 3 2 1 Binary Setting 1 1

pical DIP Switch Test Indications

1 1 1 1 1 1

7 Segment Display

Rear Cover Sensor Test

This test is performed to make sure that the Rear Cover Sensors work properly. Open the Rear Cover. When the Rear Cover functions normally, one of the Seven (7) Segment Displays shown in Figure 6-8 or Figure 6-9 will appear.

To perform the Rear Cover Sensor Test proceed as follows:

1. Use Pushbutton “B” or “D” to select Test Zero (T0).

2. Press Pushbutton “ Display should indicate “

”. The Seven (7) Segment

” followed by “01”.

3. Open the Rear Cover of the VEGA-RC and  verify that the Seven (7) Segment Display indicates a “

door open

” message (

dr oP

) as shown in

Figure 6-8.

4. Close the Rear Cover of the VEGA-RC and verify that the Seven (7) Segment Display indicates a “

door closed

” message (

dr CL

)as shown in Fig-

ure 6-9.

The Rear Cover Sensor Test is now complete. Press and

hold-down the “

” Pushbutton for 3 seconds to return the Unit to the Test Selection Mode.

VEGA E

SOR AND

SCROW SENSOR

VEGA-RC F

LAP SENSOR INPUT TESTS

, VEGA S

TACK-IN SEN

These tests are performed in order to check proper operation of the VEGA Escrow Sensor, th e VEGA Stack-In Sensor, and the VEGA-RC Flap Sensor. Refer to Figure 2-10 on page 2-5 of the “VEGA Operation and Maintenance Manual” to verify the location of each Sensor prior to testing them.  Perform the following steps to verify their proper

erati

on.

VEGA Escrow Sensor Input Test

This test is performed to verify the VEGA Escrow Sensors’ status. Before proceeding, perfo rm the Light Interception and Transmissive Tests of the VEGA Unit’s Escrow Sensors.

To perform the VEGA Unit Escrow Sensor Test, proceed as

1. Use Pushbutton “B” or “D” on the VEGA-RC to

2. Press Pushbutton “

3. On the VEGA BV Unit, press in on the Upper

follows:

select Test Zero (T0).

”. The Seven (7) Segment

Display should indicate “

Section

Open/Close Buttons (review Figure 1-4 c of the VEGA BV Service Manual), and lift open the Upper Section approximately 3 to 4 inches. Verify that the Seven (7) Segment Display  indicates a “

Sensor OFF

Figure 6-10.

” followed by “01”.

” condition as shown in

Page 51

6-5

Performance Tests VEGA-RC™BankNote Recycler Section 6

0.5 Seconds

Figure 6-10 Escrow Sensor OFF (PI oF)

0.5 Seconds

Figure 6-11 Escrow Sensor ON (PI on)

0.5 Seconds

Figure 6-12 Stack-In Sensor On (P2 on)

0.5 Seconds

Figure 6-13 Stack-In Sensor OFF (P2 oF)

NOTE: Use caution when opening the VEGA BV Upper Section to its fully open position. Unless sufficient banknotes exist in the VEGA BV Cash Box to counterbalance the weight of the VEGA-RC, the unit may tend to tip backwards and will need to be supported by hand in order to maintain the Unit in an upright position.

NOTE: When the Upper Section is fully open (as in this test) the spring-loaded RC Flap Lever will appear on the right side of the Unit directly above the circular mounting hole which is used for attaching the Upper Section to the Lower Section. The RC Flap Lever is not visible or accessible when the Upper Section is closed.

0.5 Seconds

Figure 6-14 RC Flap Sensor ON (Fr on)

0.5 Seconds

Figure 6-15 RC Flap Sensor OFF (Fr oF)

VEGA RC Flap Sensor Input Test

This test is performed to verify the VEGA-RC Flap Sensors’ status. To perform the VEGA-RC Flap Sensor Input Test, proceed as follows:

4. Close the VEGA Unit’s Upper Section and verify that the Seven (7) Segment Display indicates a “

Sensor ON

” indication as shown in Figure 6-11.

The Escrow Sensor Input Test is now complete. Press

and hold-down the “

” Pushbutton on the VEGA-RC Unit for 3 seconds to return the Unit to Test Selection Mode.

VEGA Stack-In Sensor Input Test

1. Use Pushbutton “B” or “D” on the VEGA-RC to select Test Zero (T0).

2. Press Pushbutton “ Display should indicate “

”. The Seven (7) Segment

” followed by “01”.

3. On the VEGA BV Unit, press in on the Upper Section

Open/Close Buttons (review Figure 1-4 c of the VEGA BV Service Manual) and lift the Upper Section to its fully open position. The Seven (7) Segment Display on the VEGA-RC will indicate “P1” followed by “oF” as previously illustrated in Figure 6-10.

This test is performed to verify the VEGA Stack-In Sensors’ status. Perform the VEGA Escrow Sensor Input Test first before proceeding with this test.

To perform the VEGA Unit Stack-In Sensor Input

est, proceed as follows:

1. Use Pushbutton “B” or “D” on the VEGA-RC to select Test Zero (T0).

2. Press Pushbutton “ Display should indicate “

”. The Seven (7) Segment

” followed by “01”.

3. At the rear of the VEGA BV Unit, remove the Cour

se Reversing Guide (review Figure 1-4 i of the VEGA BV Service Manual) by depressing the Course Reversing Guide Release Buttons (review Figure 1-4 j of the VEGA BV Service Manual) and pull the Guide Door away from the Unit allowing light to effect the internal Sensor.

4. With the Course Reversing Guide Door removed, verify

that the Seven

VEGA-RC indicates a “

(7) Segment Display on the

Sensor ON

” indication as

shown in Figure 6-12.

4. On the VEGA BV Upper Section, find the Blackcolored

Plastic spring-loaded RC Flap Lever which is located towards the rear on the right side of the Unit.

5. Press downwards on the RC Flap Lever to activate the RC Flap Sensor. Verify that the display on “

EGA-RC indicates “

the V

” as shown in Figure 6-14.

” followed by

5. Replace the Course Revers the

VEGA BV Unit, and verify that the Seven (7) Segment Display on the VEGA-RC now indicates a “

Sensor OFF

ure 6-13.

The Stack-In Sensor Input Test is now complete. P

and hold-down the “

ress VEGA-RC Unit for 3 seconds to return the Unit to Test Selection Mode.

ing Guide back onto

” condition as shown in Fig-

” Pushbutton on the

6. Release the RC Flap Lever. The Lever will automatically return to its home position. Verify that th

VEGA-RC Seven (7) Segment Display indi-

cates “

” followed by “oF” as shown in Figure

6-15.

The RC Flap Sensor Input Test is now complete. Clos

VEGA BV Upper Section. Press and

e the

Page 52

6-6

Section 6 VEGA-RC™BankNote Recycler Performance Tests

NOTE: The A/D value threshold of both Position Detection Sensor 1 & 2 is set at 80H. If the A/D value is over 80H, both Sensors determine that no Banknote is detected. However , if the A/D value is less than 80H, these Sensors determine a Banknote is detected.

0.5 Seconds

Figure 6-16 Position Detection Sensor 1 Test

NOTE: While the A\D value is showing, the Green LED will blink at 0.5 second intervals.

NOTE: The A/D value threshold of both Position Detection Sensor 1 & 2 is set to 80H. If the A/D value is over 80H, both Sensors determine that no Banknote is detected. However, if the A/D value is less than 80H, these Sensors determine a Banknote is detected.

0.5 Seconds

Figure 6-17 Position Detection Sensor 2 Test

NOTE: While the A\D value is showing, the Green LED will blink at 0.5 second intervals.

hold-down the “A” Pushbutton on the VEGA-RC Unit for 3 seconds to return the Unit to Test  Selection Mode.

T e st T1 - Position Detection Sensor 1 A/D V a lue Disp lay Test

This test verifies the operation of Position Detection Sensor #1 (shown in Figure 2-26 on page 2-8 of Section 2 of this Manual) by displaying its  current A/D Value on the VEGA-RC Seven (7) Segment “00” to “FF” hexadecimal. The Banknote detection threshold is set at 80H.

To perform the Position Detection Value Display Test, proceed as follows:

1. On the VEGA-RC unit use Pushbutton “B” or

2. Press Pushbutton “

3. The Seven (7) Segment Display will indicate the

Display. The displayable range is from

Sensor #1 A/D

“

” to select Test #1 (T1).

” to begin the test.

current A/D Sensor

16.

’s Value as shown in Figure 6-

To perform the Position Detection Sensor #2 A/D Value Display Test, proceed as follows:

1. On the VEGA-RC unit use Pushbutton “B” or “

” to select Test #2 (T2).

2. Press Pushbutton “

3. The Seven (7) Segment Disp current A/D Sensor’s Value as shown in Figure 6-

17.

4. If the VEGA-RC Unit c Banknotes, verify that the displayed A/D value is less than 80H.

5. If the VEGA RC does not contain any Banknotes, ver

fy that the displayed A/D value is more than

80H.

The Position Detection Sensor #2 Test is now complete. ton on the VEGA-RC Unit for 3 seconds to return the

Press

Unit to Test Selection Mode.

” to begin the test.

lay will indicate the

rrently contains any

and hold-down the “

” Pushbut-

4. If the VEGA-RC Unit currently contains any Bankn

otes, v

erify that the displayed A/D value is

less than 80H.

5. If the VEGA-RC does not contain any Banknotes, verify that the displayed A/D value is mo

re than

80H.

The Position Detection Sensor #1 Test is now complete button on the VEGA-RC Unit for 3 seconds to re

turn the Unit to T est Selection Mode.

and hold-down the “

. Press

T e st T2 - Position Detection Sensor 2 A/D V a lue Disp lay Test

This test verifies the operation of Position Detection Sensor #2 (shown in Figure 2-26 on page 2-8 of Section 2 of this Manual) by displaying its  current A/D Value on the VEGA-RC Seven (7) Segment Displa to FF hexadecimal. The Banknote detection threshold is set to a mean value of 80H.

y . The displayable range is from 00

” Push-

Test T3 - Full/Empty Detection Sensors 1 & 2, and A/D Value Indication Test

This test verifies that Full/Empty Detection Sensors #1 and #2 (shown in Figure 2-26 on page 2-8 of Section 2 of this Manual) are properly detecting the Clear Film Belts (also referred to as Tapes) inside the VEGA-RC by displaying their current A/D Values on the Seven (7) Segment  Display. The displayable range fo from 00 to FF hexadecimal.

T o perform the Full/Empty Detection Sensors #1 & #2, and A/D Va

lue Indication Tests, proceed as 

follows:

1. On the VEGA-RC unit use Pushbutton “B” or “

” to select Test #3 (T3).

2. Press Pushbutton “

3. The Seven (7) Segment Display will alternately indicate the current A/D V When the Green LED flashes, the displayed value is for Full/Empty Detection Sensor #1. When the Red LED flashes, the displayed value is for Full/Empty Detection Sensor #2 (See Figure 6-18).

” to begin the Test.

alues of both Sensors.

Transport

r each Sensor is

Page 53

6-7

Performance Tests VEGA-RC™BankNote Recycler Section 6

NOTE: Full/Empty Detection Sensor #1 is used to detect the Metallic Silver coated reflective end portion of the Transparent Film Belts. The detection threshold is set at 30 Hexadecimal. If the displayed A/D value is less than 30H then the Sensor is properly detecting the Metallic Silver coated portion of the Transparent Film Belt. A displayed value greater then 30, indicates that the Sensor is currently detecting another portion of the Transparent Film Belt.



Full/Empty Detection Sensor #2 is used to detect the Film Belt’s Bobbin radius. The detection threshold is set at 60 Hexadecimal. If the displayed A/D Value is less than 60H, it indicates that the Bobbin is empty (e.g., no Belt is wound on the Bobbin). However, a displayed value greater than 60H indicates that Belt Film is still present on the Bobbin.

LED lights Green: Full/Empty Detection Sensor #1 A/D value indication.

LED lights Red: Full/Empty Detection Sensor #2 A/D value indication.

0.5

Seconds

Figure 6-18 Full/Empty Sensor 1&2 A/D Valu e

NOTE: Tests T4, T5, T6 and T8 are presently unavailable and reserved for future use.

NOTE: Only short the 3rd pin (TXD) and the 4th pin (RXD) of the VEGA-RC Main CPU Board CN3 to each other when performing a Communication Loop Test, otherwise leave them as individual pin connections.

Figure 6-19 Communication Loop Test (Co)

0.5 Seconds

Figure 6-20 Performing Communication Loop

Test (C0 C0)

Normal Completion (OK)

Abnormal Completion (NG)

Figure 6-21 Communication Loop Test Results

T o perform the Communication Loop T est, proceed as follows:

1. Remove Power from the VEGA BV Unit.

2. Setup the Units for the Communications Loopback Test as shown in Figure 6-1.

3. On the VEGA-RC, ensure that DIP Switch #8 is set to th

4. Apply Power to the VEGA BV Unit. The Seven (7) Segment

5. On the VEGA-RC Unit press Pushbutton “ “

6. Press Pushbutton “

7. The Seven (7) Segment Display will indicate “

in Figure 6-19.

8. Press Pushbutton “

9. If communication is OK, the Seven (7) Segment Disp

20.

“

” position (e.g., Test Mode).

Display will indicate “

”.

” to select Test #7 (T7).

” to begin the Test.

” and the Green LED will light as indicated

” to begin the Loop Test.

lay will indicate

C0C0

as shown in Figure 6-

” or

4. The Full/Empty Detection Sensor #1 & #2 Test is now complete. Press and hold-down the “ Pushbutton on the VEGA-RC Unit for 3 seconds to return the Unit to the Test Selection Mode.

Test T7 - Communication Loop Test

This test is used to perform a communications Loop Back Test between the VEGA-RC and the VEGA BV Unit’s Communication Ports. The 3rd pin (TXD) and 4th pin (RXD) of the VEGA-RC Main CPU Board Connector CN3 must be looped to each other to perform this Test (See Figure 6-1 for proper connection information).

10. When the Communication Loop T e

st is complete,

the Seven (7) Segment Display will indicate the

”

results of the Test. If communication was successful, and the Test completed normally, the Green LED will be lit cate “

”. However, if the Test fails, or if th e

and the Display will indi-

unit was unable to establish communication at the start of the Test, the Red LED will be lit and the Display will indicate “

”. Examples of both

Test results are shown in Figure 6-21.

The Communication Loopback Test is now  complete. The VEGA BV Unit should now be po

down, returned to its original Test con-

wered figuration as shown in Figure 6-2, and then be  re-powered again with VEGA-RC DIP Switch #8 set to t

e “

” position in order to return the Unit

to the Test Selection Mode.

Page 54

6-8

Section 6 VEGA-RC™BankNote Recycler Performance Tests

NOTE: The T ranspor t Dirt Confirming Test time is approximately 2~3 minutes.

NOTE: Before performing this Test, ensure that no Banknotes are present on the VEGA-RC Drum (Stacker).

NOTE: If Full/Empty Detection Sensor #1 is dirty due to dust build-up or ot her d eb ris contaminating the belt, then the result ing



A/D Value displayed will be inaccurate. If necessary, use Compressed Air to blow the Sensor clean prior to re-testing the Unit (Refer to Table 2-4 on page 2-8 of Section 2 of this Service Manual).

Figure 6-22 Motor Control Drive Value (70)

0.5 Seconds

Figure 6-23 Transport Tape Dirt Result (Fm CO)

NOTE: An A/D Sensor reading of less th an 30H indicates that the Sensor is detecting the Metallic Silver coated end portion of the T ransport Belt used for determining the Empty/Full status of the VEGA-RC Drum.

0.5 Seconds

Figure 6-24 Full/Empty Detection Sensor 1 Light

Interrupted A/D Value (Z@06)

NOTE: Full/Empty Detection Sensor #1 is used to detect the Metallic Silver coated reflective end portion of the Film Belts.



The detection threshold is set at 30 Hexadecimal. If the displayed A/D Value is less than 30H, then the Sensor is properly detecting the Metallic Silver coated portion of the Film Belt.

NOTE: The Seven (7) Segment Display Indication continues showing the A/D Value until the “D” (Ret rieve) Pushbutton is pressed a second time.

0.5 Seconds

Figure 6-25 Full/Empty Detection Sensor 2 Full

A/D Value (F@C1)

Test T9a - Transport Belt Dirt Confirmation Test

This test is used to check for dirt on the VEGA-RC Transport Film Belts. The Test is accomplished by running the Transport Belts from end to end, both forward and backward, while using Full/Empty Detection Sensor #1 to monitor the condition of the various belts. At the end of the Test, the resulting A/D Value is used to determine whether the Belts are clean or dirty

To perform the Transport Belt Dirt Confirmation Test, proceed as follows:

1. On the VEGA-RC Unit press Pushbutton “B” or “

” to select Test #9 (T9).

2. Press Pushbutton “

3. While the Transport Belts are mo T est, the Seven (7) Segment Display will indicate the duty cycle of the Motor Control Drive Signal as shown in Figure 6-22.

” to begin the Test.

ving during the

T est T9b - Full/Empty Detection Sensors 1 and 2 A/D Value Display Test

This Test verifies that Full/Empty Detection Sensors #1 and #2 (shown in Figure 2-26 on page 2-8 of Section 2 of this Manual) are operating properly .

Test is a continuation of Test T9a, and dis-

This plays three (3) Sensor A/D Values calculated during that Test. The displayable A/D range for each Sensor

To perform this test, first run Transport Belt Dirt Confirmation Test T9. When ment Display on the VEGA-RC indicates the value show

is from 00 to FF hexadecimal.

the Seven (7) Seg-

n in Figure 6-23 above, proceed as follows:

1. Press Pushbutton “D” On the VEGA-RC Unit. The 7-segment display will indicate the A/D value of Full / Empty Detection Sensor 1 at the time it detected the silver coated end portion of the Transport Film Belt (See Figure 6-23).

4. When the Tes t is complete, the Test results will be indicated on The Green and Red LEDs will alternately flash and the Display will indicate “ an A/D Value as shown in Figure 6-23.

5. For this test, the threshold for dirt has 60 hexadecimal. If the displayed A/D Value is greater than 30H, but less than 60H, it indicates that the operational condition of the Transport Belts are degraded due to dirt or dirt build-up, and should be replaced.

6. The Transport Tape Dirt Con firm ation Test is now

mplete. Press and hold-down the “ Pushbutton on the VEGA-RC Unit for 3 seconds to return the Unit to Test Selection Mode.

the

Seven (7) Segment Display.

”, followed by

set at

been

”

2. Press Pushbutton “D” on the VEGA-RC Unit. The Seven (7) Segment Display will indicate an A/D Value for Full/Empty Detection Sensor #2. The value being displayed represents the Sensor reading that was taken when the internal Film Belt Bobbin was “Full”. The Seven (7) Segment Display will indicate “F-”, followed by the Full A/D Value as shown in Figure 6-25.

Page 55

6-9

Performance Tests VEGA-RC™BankNote Recycler Section 6

NOTE: The Seven (7) Segment Display Indication continues showing the A/D Value until the “D” ( Retrieve) Pushbutton is pressed a second time.

0.5 Seconds

Figure 6-26 Full/Empty Detection Sensor 2 Empty

A/D Value (E@05)

NOTE: Full/Empty Detection Sensor #2 is used to detect the Film Belt Bobbin’s radius. The detection threshold is set at 60 Hexadecimal. If the displayed A/D Value is less than 60H it indicates that the Film Belt Bobbin is empty or nearly empty.

NOTE: The Seven (7) Segment Display Indication continues showing the A/D Value until the “D” ( Retrieve) Pushbutton is pressed a second time.

3. Press Pushbutton “D” on the VEGA-RC Unit. The Seven (7) Segment Display will indicate an A/D Value for Full/Empty Detection Sensor #2. The value being displayed represents the Sensor reading that was taken at a time when the internal Film Belt Bobbin was “Empty”, or nearly empty. Seven (7) Segment Display will indicate “

E-

”, followed by the Empty A/D Value as shown in Figure 6-26.

The Full/Empty Detection Sensors #1 and #2  A/D Value Test is now complete. Pressing Pushbutton “

” will allow the user to cycle back and

view the A/D Values again.

4. To exit the Test, Press and hold-down the “ Pushbutton on the VEGA-RC Unit for 3 seconds to return the Unit to Test Selection Mode.

”

Page 56

6-10

Section 6 VEGA-RC™BankNote Recycler Performance Tests

THIS PAGE INTENTIONALLY LEFT BLANK

Page 57

7-1

VEGA-RC™

7 EXPLODED VIEWS AND PARTS LISTS

Figure 7-1 Entire VEGA-RC Exploded View (Part 1)

Entire VEGA-RC Exploded View 1

BankNote Recycler

Section 7

This section provides product exploded views and parts lists for the VEGA-RC BankNote Recycler. This section contains the following information:

•

Entire VEGA-RC Exploded View and Parts

List (Part 1)

•

Entire VEGA-RC Exploded View and Parts

List (Part 2)

•

Entire VEGA-RC Exploded View and Parts

List (Part 3)

•

Entire VEGA-RC Exploded View and Parts

List (Part 4)

•

Entire VEGA-RC Exploded View and Parts

List (Part 5)

•

Entire VEGA-RC Exploded View and Parts

List (Part 6)

•

VEGA-RC Tray Assembly Exploded V iew and Parts List

•

VEGA-RC FB Upper Shaft Assembly

Exploded View and Parts List

•

VEGA-RC Motor Unit Exploded View and

Parts List

•

VEGA-RC Course Reversing Assembly

Exploded View and Parts List

•

VEGA-RC FB Lower Shaft Assembly

Exploded View and Parts List

Page 58

7-2

Section 7 VEGA-RC™BankNote Recycler Exploded Views and Parts Lists

Entire VEGA-RC Parts List 1

Table 7-1 Entire VEGA-RC Parts List (Part 1)

Ref N

. EDP No. JAC No.

1 104081 186-266000R 2 144781 900-200349R FRONT COVER 1

3 144415 300-200158R MAIN BOARD 1 4 144779 900-200350R SENSOR LENS 2 5 145994 400-100639R VEGA CONNECTION HARNESS 1 6 145995 400-100640R SENSOR HARNESS 1

7 - - Entire VEGA-RC 2 1

2.6x6 Phillips, Binding Self Tightening 3M(Black)

Description Qty. Remark

Refer to Table 7-2 Entire

VEGA-RC Parts List 2

Page 59

7-3

Exploded Views and Parts Lists VEGA-RC™BankNote Recycler Section 7

Figure 7-2 Entire VEGA-RC Exploded View (Part 2)

Entire VEGA-RC Exploded View 2

Page 60

7-4

Section 7 VEGA-RC™BankNote Recycler Exploded Views and Parts Lists

Entire VEGA-RC Parts List 2

Table 7-2 Entire VEGA-RC Parts List (Part 2)

Ref N

. EDP No. JAC No.

101 104332 186-360000R 102 144786 900-200370R COVER Left 1

103 144787 900-200371R COVER Right 1 104 144764 900-200372R COVER HANDLE 1

105 - - Entire VEGA-RC 3 1

M3x6 Pan Head Polycarbonate Screw

Description Qty. Remark

Refer to Table 7-3 Entire

VEGA-RC Parts List 3

Page 61

7-5

Exploded Views and Parts Lists VEGA-RC™BankNote Recycler Section 7

Figure 7-3 Entire VEGA-RC Exploded View (Part 3)

Entire VEGA-RC Exploded View 3

Page 62

7-6

Section 7 VEGA-RC™BankNote Recycler Exploded Views and Parts Lists

Entire VEGA-RC Parts List 3

Table 7-3 Entire VEGA-RC Parts List (Part 3)

Ref N

. EDP No. JAC No.

201 005555 186-260106

202 - - VEGA-RC MOTOR UNIT 1 203 - - Entire VEGA-RC 4 1

M2.6x6 Pan Head Screw with Washer 3M

Description Qty. Remark

Refer to Table 7-9 VEGA-

RC Motor Unit Parts List Refer to Table 7-4 Entire

VEGA-RC Parts List 4

Page 63

7-7

Exploded Views and Parts Lists VEGA-RC™BankNote Recycler Section 7

Figure 7-4 Entire VEGA-RC Exploded View (Part 4)

Entire VEGA-RC Exploded View 4

Page 64

7-8

Section 7 VEGA-RC™BankNote Recycler Exploded Views and Parts Lists

Entire VEGA-RC Parts List 4

Table 7-4 Entire VEGA-RC Parts List (Part 4)

Ref N

. EDP No. JAC No.

301 104081 186-266000R

2.6x6 Phillips, Binding Self Tightening 3M (Black)

Description Qty. Remark

302 - - Entire VEGA-RC 5 1

303 - - VEGA-RC COURSE ASSY 1

Refer to Table 7-5 Entire

VEGA-RC Parts List 5

Refer to Table 7-10 VEGA-

RC Curse Reversing

Assembly Parts List

Page 65

7-9

Exploded Views and Parts Lists VEGA-RC™BankNote Recycler Section 7

Figure 7-5 Entire VEGA-RC Exploded View (Part 5)

Entire VEGA-RC Exploded View 5

Page 66

7-10

Section 7 VEGA-RC™BankNote Recycler Exploded Views and Parts Lists

Entire VEGA-RC Parts List 5

Table 7-5 Entire VEGA-RC Parts List (Part 5)

Ref N

. EDP No. JAC No.

401 091516 200-100984R Φ3 E-Ring 5 402 144725 900-200373R IDLE GEAR 2 1 403 144727 900-200374R FBD GEAR 2 404 144743 200-200773R SET PIN15 3 405 144584 200-200774R BEARING 4 406 144755 200-200775R SIDE FRAME (Left) Assy. 1

407 145993 300-200159R INTERRUPT BOARD 1 408 144783 200-200776R SENSOR BRACKET 1

409 144591 900-200375R CLUTCH GEAR 1 410 104081 186-266000R

1 005555 186-260106

412 - - Entire VEGA-RC 6 1

2.6x6 Phillips, Binding Self Tightening 3M (Black

M2.6x6 Pan Head Screw with

sher 3M

Description Qty. Remark

)

Open/Close Detection

Refer to Table7-6 Entire

VEGA-RC Parts List 6

Board

Page 67

7-11

Exploded Views and Parts Lists VEGA-RC™BankNote Recycler Section 7

Figure 7-6 Entire VEGA-RC Exploded View (Part 6)

Entire VEGA-RC Exploded View 6

Page 68

7-12

Section 7 VEGA-RC™BankNote Recycler Exploded Views and Parts Lists

Entire VEGA-RC Parts List 6

Table 7-6 Entire VEGA-RC Parts List (Part 6)

Ref N

. EDP No. JAC No.

Description Qty. Remark

501 144767 900-200376R GUIDE ROLLER 3 502 144742 900-200380R IDLE BEAM 1 503 144731 200-200778R CLUTCH SHAFT 1 504 144724 900-200337R IDLE GEAR 1 1 505 144763 900-200378R F/E PRISM 2 506 144754 200-200779R SIDE FRAME (R) 1 507 144737 900-200379R PULLEY BEAM 2 508 144766 900-200381R MAIN BOBBIN 1 509 144730 200-200777R BOBBIN AXLE 1 510 144770 200-200780R CLIP 2 511 144723 900-200382R HANDLE GEAR 1

512 005555 186-260106

M2.6x6 Pan Head Screw with

sher 3M

513 091516 200-100984R Φ3 E-Ring 5

4 144743 200-200773R SET PIN 15 2

51 515 144584 200-200774R BEARING 4 516 144591 900-200375R CLUTCH GEAR 1

517 - - VEGA-RC TRAY ASSY. 1

518 - -

519 - -

VEGA-RC FB SHAFT ASSY. (UPPER)

VEGA-RC FB SHAFT ASSY. (LOWER)

Refer to Table 7-7 VEGA-

RC Tray Assembly Parts

Refer to Table 7-8 VEGA-

Refer to Table7-11 VEGA-

List

RC FB Upper Shaft

Assembly Parts List

RC FB Lower Shaft Assembly Parts List

Page 69

7-13

Exploded Views and Parts Lists VEGA-RC™BankNote Recycler Section 7

Figure 7-7 VEGA-RC Tray Assembly Exploded View

VEGA-RC Tray Assembly Exploded View

Page 70

7-14

Section 7 VEGA-RC™BankNote Recycler Exploded Views and Parts Lists

VEGA-RC Tray Ass em b ly Parts List

Table 7-7 VEGA-RC Tray Assembly Parts List

Ref N

. EDP No. JAC No.

601 144777 900-200383R TRAY COVER 1 602 144791 900-200384R TIGHTENING CS 2 603 144758 900-200385R CROWN PULLEY 2 604 144734 200-200781R TIGHTENING AXLE 1 605 144762 900-200386R LATCH HANDLE 1 606 091517 100-100060R Φ2 E-Ring 2 607 144776 900-200387R TRAY 1 608 144790 900-200388R LATCH CS 1 609 144757 900-200389R PINCH ROLLER 1 610 144740 200-200782R SET SHAFT 1 611 148347 900-101160R BLIND COVER 1

612 104081 186-266000R

2.6x6 Phillips, Binding Self Tightening 3M (Bl

Description Qty. Remark

ck)

Page 71

7-15

Exploded Views and Parts Lists VEGA-RC™BankNote Recycler Section 7

Figure 7-8 VEGA-RC FB Upper Shaft Assembly Exploded View

VEGA-RC FB Upper Shaft Assembly Exploded View

Page 72

7-16

Section 7 VEGA-RC™BankNote Recycler Exploded Views and Parts Lists

VEGA-RC FB Upper Shaft Assembly Parts List

Table 7-8 VEGA-RC FB Upper Shaft Assembly Parts List

Ref N

. EDP No. JAC No.

701 144773 200-200783R BOBBIN CAP 4 702 144751 900-200390R FELT 4 703 144772 900-200391R BOBBIN CORE 4 704 144769 900-200392R FILM BOBBIN 2 705 144793 900-200393R LIMIT KS 2 706 144788 900-200394R LIMIT CS 1 707 144736 200-200784R FB SHAFT 1 708 144750 900-200395R FILM 1 709 144839 900-200396R FILM 2 1 710 144743 200-200773R SET PIN 15 2 711 144770 200-200780R CLIP 2

Description Qty. Remark

Page 73

7-17

Exploded Views and Parts Lists VEGA-RC™BankNote Recycler Section 7

Figure 7-9 VEGA-RC Motor Unit Exploded View

VEGA-RC Motor Unit Exploded View

Page 74

7-18

Section 7 VEGA-RC™BankNote Recycler Exploded Views and Parts Lists

VEGA-RC Motor Unit Parts List

Table 7-9 VEGA-RC Motor Unit Parts List

Ref N

. EDP No. JAC No.

801 144760 900-200397R REMOVAL LATCH 2 802 144780 900-200398R BOTTOM 1 803 144726 900-200399R RC MOTOR GEAR 1 804 113898 200-200750R Φ3 805 144636 900-200400R IDLE GEAR3 1 806 144784 200-200785R GEAR BOX COVER 1

807 003609 186-360000R

808 144840 171-268000R 809 144

810 145456 451-422279R DC BRUSHLESS MOTOR 1

811 144633 900-200401R B IDLE GEAR 3 1 812 144631 900-200402R B IDLE GEAR 2 1 813 144790 900-200388R LATCH CS 2

728 200-200786R RC PINION 1

x18 Parallel Pin Sustainer (Hard) 2

M3x6 Pan Head Screw with W

sher 3M

2.6x8 Phillips, Binding Self Tightening 3M (Black)

Description Qty. Remark

Page 75

7-19

Exploded Views and Parts Lists VEGA-RC™BankNote Recycler Section 7

Figure 7-10 VEGA-RC Course Reversing Assembly Exploded View

VEGA-RC Course Reversing Assembly Exploded View

Page 76

7-20

Section 7 VEGA-RC™BankNote Recycler Exploded Views and Parts Lists

VEGA-RC Course Reversing Assembly Parts List

Table 7-10 VEGA-RC Course Reversing Assembly Parts List

Ref N

. EDP No. JAC No.

901 144761 200-200787R ENCODER 1

902 144775 900-200403R COURSE RVERSING GUIDE 1

903 144753 900-200404R RUBBER PULLEY 2

904 144612 200-200788R SET PIN 8 3

905 145993 300-200159R INTERRUPT BOARD 1

906 144416 300-200160R SENSOR BOARD 1

907 144752 900-200405R DRIVE ROLLER 1

908 144733 200-200789R DRIVE SHAFT 1

909 144584 200-200774R BEARING 2

910 104081 186-266000R

1 091516 200-100984R Φ3 E-Ring 6

2.6x6 Phillips, Binding Self Tightening 3M (Black

Description Qty. Remark

)

Encoder Board

Position Detection Board

Page 77

7-21

Exploded Views and Parts Lists VEGA-RC™BankNote Recycler Section 7

Figure 7-1 1 VEGA-RC FB Lower Shaft Assembly Exploded View

VEGA-RC FB Lower Shaft Assembly Exploded View

Page 78

7-22

Section 7 VEGA-RC™BankNote Recycler Exploded Views and Parts Lists

VEGA-RC FB Lower Shaft Assembly Parts List

Table 7-11 VEGA-RC FB Lower Shaft Assembly Parts List

Ref N

. EDP No. JAC No.

1001 144743 200-200773R SET PIN 15 2 1002 144770 200-200780R CLIP 2 1003 144773 200-200783R BOBBIN CAP 4 1004 144751 900-200390R FELT 4 1005 144772 900-200391R BOBBIN CORE 4 1006 144769 900-200392R FILM BOBBIN 2 1007 144793 900-200393R LIMIT KS 2 1008 144788 900-200394R LIMIT CS 1 1009 144736 200-200784R FB SHAFT 1 1010 144839 900-200396R FILM BELT 2 2

Description Qty. Remark

Page 79

8-1

VEGA-RC™

8 INDEX

BankNote Recycler

Section 8

Banknote Jam

cleaning a

…

2-7

BankNote Recycler

general information describing a

…

1-1

Cash Box

…

1-2

Cautions

inventry stocks enduring high temperature, high himidity or dust

…

1-2

Cleaning

Sensor

locations for

Sensors

procedures for

…

2-8

…

2-8

Contact Information

Address and Telephone Numbers for

…

1-8

CPU Board

Removal of

Replacement of

…

4-1

DIP Switches

Setting/Configuring of

…

2-1

Disassembly/Reassembly

instructions for

…

4-1

Displays and Functions

LED & 7-Segment

indicating definitions of/for

…

2-3

Error Codes

table listings of

…

A-1

Exploded Views

illustrations of

…

7-1

Faults

table listings of

…

A-1

Flowcharts

operational

…

2-10

Navigation

within manual procedure for

Outside Dimension

view of

…

1-7

Performance Test Mode

…

6-2

Pin Assignments

interface connector

locations and signal identiites of

Precautionary Symbols

types of

…

1-2

Primary Features

…

1-7

Product Parts Lists

tables of

…

7-1

Safety

pictographs indicating

…

Schematic

circuit/signal flow

diagrams of

…

2-9

Special Notes

italic text highlights

…

Specifications

electrical environmental model number structural texhnical

…

1-7

…

1-7

1-6

1-2

Steps

sequential numbering of

System Configuration

…

1-5

Tool Requirements

workbench & field

…

6-1

1-1

…

1-1

…

1-1

…

2-2

Installation

steps for performing an

…

2-1

VEGA-RC Unit

photo of a

…

1-1

1-2

A-3

…

5-1

JCM Contact Information

Address and Telephone Numbers for

Machine Lock-up Error Codes

table listings of

…

A-3

…

A-4

Warning

liquid damage solvent use

…

Warning Codes

table listings of

…

1-2

…

Wireing Diagram

system & individual primary part

Page 80

8-2

Section 8 VEGA-RC™BankNote Recycler Index

THIS PAGE INTENTIONALLY LEFT BLANK

Page 81

A-1

VEGA-RC™

A TROUBLESHOOTING

BankNote Recycler

Appendix A

This section provides Troubleshooting instructions for the VEGA-RC Banknote Recycler . This section contains the following information:

•

Introduction

•

Troubleshooting Overview

•

Malfunction LED Error Codes

Introduction

Most Banknote Recycler failures are due to minor causes. Before replacing any parts, make sure that all assembly and Circuit Board Connectors are  properly fitted and the harness is properly  connected.

Poor performance by the VEGA-RC Banknote Recy

cler is often caused when dust or foreign objects adheres to the Sensors or the Transport Belts. Clean the Banknote insertion section first, then observe the operating state of the Recycler in detail when re-initializing power. This observation is important in locating any failure causes and the possible fault location.

Perform all repairs by referring to the Performance Tests Section portion of Section 6, and in the Dis-

Table A-1 Operational Error Codes

Error

Codes

[Restore Error] A Banknote remains in the VEGARC internal Drum when

[Dispense Error] A dispensable Banknote remains

he VEGA-RC internal Drum when po

in t supplied.

[Retrieving Error] A retrievable Banknote remains

he VEGA-RC internal Drum when power is re-

in t supplied

[Performance Inactive] Does not operate, but is receiving commands from a Host appear, but returns a response to a Host command as follows:

• Negative response to a Restore Command

• Dispense and Retrieve Commands occur while unable to perform the requested command.

[Restore Error] a Banknote JAM occurs within the VEG Time out arrival time error between Sensors.

A-R

Causes Solutions

power is re-supplied.

wer is re-

(Display does not

assembly/Reassembly Instructions in Section 4 of the Service Manual.

Troubleshooting Overview

The VEGA-RC allows the operator to perform fault diagnosis by checking various fault Table listings against the symptom, and survey the cause

(s) of any failure occurrences during the 

process. After determining the cause of the failure, e

xecute the Performance Test, and then repair the VEGARC Unit replacing any appropriate parts deemed necessary.

Malfunction LED Error Codes

Table A-1 through Table A-4 lists the various  possible VEGA-RC fault conditions that can occur and the necess

Operation Error Codes

The VEGA-RC’s Seven (7) Segment LED Display shows an Error Code when an error occurs like a Banknote JAM inside the Unit. To clear the causes of the error, press the “ button longer than 3 seconds to return to normal op

eration.

Remove the Banknote that remains in the Drum of the VEGA-RC Unit. (The rema by Host Machine).

Remove the Banknote remaining in the VEGA-RC Unit. (The remaining Banknote is counted as a Host Machine).

Remove the retrievable Banknote out the VEGA-RC Unit. (The remaining Banknote is counted as a

Host Machine). Confirm the DIP Switch settings on the VEGA Unit.

Check that the following assemblies are properly connected and/or harnessed, and all of the Unit’

VEGA Unit & VEGA-RC Interconnect Harness, VEGA-RC CPU Board CN

If the error is not resolved, change the above related component(s). Check there is not a Banknote Jam (See “Clearing a Banknote Jam”

on page 2-7), in path foreign object, in Harness connections within the Unit. Also check that the follow assemblies are properly connected and/or harnessed, and all of the Unit’s Sensors are clean: [Position Detection Sensor 1] Sensor Board CN1, VEGA-RC CPU Board CN4 [Position Detection Senso Board C If the error is not re

3 & VEGA CPU Board CN7

ary actions required to correct them.

” [

Change Display

ining Banknote is NOT counted as a stored Banknote

dispensed Banknote by the

s Sensors are clean:

correct se

r 2] Sensor Board CN1, VEGA-RC CPU

solved, change the above related component(s).

ttings or loose

] Push-

ing

Page 82

A-2

Appendix A VEGA-RC™BankNote Recycler Troubleshooting

NOTE: Dispensing performance from the VEGA-RC will have an abnormal termination when a Banknote remains on the one of t he Sensors (i.e, the Entrance Sensor, the Validation Sensor, t he Escrow Sensor, th e Recycler (RC) Flap Sensor, the Stack Input Sensor, or on the Cash Box Present Sensor) in the VEGA Unit. The Banknote being processed is counted as a dispense completed Banknote.

NOTE: When a command from the Host Machine is being received, or a dispense r equest occurs from pressing the VEGA-RC Pushbutton, or when an Electrical Power failure occurs before the dispensing process begins, the processing Banknote is counted as a dispense completed Banknote.

Table A-1 Operational Error Codes (Continued)

Error

Codes

[Restore Error] Banknote JAM occurs at the VEGA Unit Insertion Slot.

Error caused by inserting a Banknote longer than 200mm.

[Restore Error] VEGA-RC Transport Encoder

Slipped.

[Dispense/Retrieving Error] a Banknote JAM

within the VEGA-RC

occur

Time out arrival time error between Sensors.

[Dispense/Retrieving Error] a Banknote JAM occurs at the VEGA Unit’

Error caused by inserting a Banknote longer than 200mm.

[Dispense/Retrieving Error] VEGA-RC Transport

er Slipp

Encod a JAM)

VEGA-RC Transport Encoder Slippage error

ed by Banknote hitting each other at the exit.

cau

[Dispense/Retrieving Error] a Banknote JAM occurs at t

Error caused by a Banknote that does not arrive at the Recycler's Fl

[Dispense/Retrieving Error] Banknote JAM occurs at Escrow

Error caused by a Banknote that does not arrive at the Escrow Sensor.

he VEGA-R

Sensor

Causes Solutions

Check there is not a Banknote Jam (See “Clearing a Banknote Jam” on page 2-7), or an in path foreign object. Also check that the following assemblies are properly conn all of the Unit’s Sensors are clean:

[Position Detection Sensor 1] Sensor Board CN1, VE Board CN4

[Position Detection Sensor 2] Sensor Board CN1, VE Board CN4 If the error is not resolved, change the above related component(s).

See “Clearing a Banknote Jam” on page 2-7), in path foreign object, incorrect settings or loose Harness connectio check that the following assemblies are properly connected and/or harnessed, and all of the Unit’s Sensors are clean:

Transport Encoder Board CN1, CPU Board CN4 If the error is not resolved, change the above related component(s).

Check there is not a Banknote Jam (See “Clearing a Banknote Jam” on page 2-7), in path foreign object, in Harness connections within the Unit. Also check that the following assemblies are properly connected and/or harnessed, and all of the Unit’s Sensors are clean:

s Insertion Slot.

age (e.g., a Folded Banknote caused

C Flap

ap.

[Position Detection Sensor 1] Sensor Board CN1 Board CN4

[Position Detection Sensor 2] Sensor Board CN1, VE Board CN4

If the error is not resolved, change the above related component(s). Check there is not a Banknote Jam (See “Clearing a Banknote Jam”

on page 2-7), in path foreign object, incorrect se Harness connections within the Unit. Also check that the following assemblies are properly connected and/or harnessed, and all of the Unit’s Sensors are clean:

Transport Encoder Board CN1, CPU Board CN4 If the error is not resolved, change the above related component(s).

Check there is not a Banknote Jam (See “Clearing a Banknote Jam” on page 2-7), or an in path foreign object. Open the VEGA-RC Rear Cover, and remove the last note in the note stack. (See “Clearing a Banknote Jam” on page 2-7) Also check that the following assemblies are properly connected and/or harnessed, and all of the Unit’s Sensors are

VEGA-RC Flap Sensor If the error is not resolved, change the above related component(s).

Check th on page 2-7), or an in path foreign object. Open the VEGA-RC Rear Cover, and remove the last note in the note stack. (See “Clearing a Banknote Jam” on page 2-7) Also check that the following assemblies are properly connected and/or harnessed, and all of the Unit’s Sensors are

VEGA-RC Escrow Sensor If the error is not resolved, change the above related component(s).

clea

ere is not a Banknote Jam (See “Clearing a Banknote Jam”

clea

ected

and/or harnessed, and

ns w

ithin the Unit. Also

correct se

ttings or loose

, VE

ttings or loose

GA-RC CPU GA-RC CPU

Page 83

A-3

Troubleshooting VEGA-RC™BankNote Recycler Appendix A

0.3 Seconds Interval

Warning Codes

When the following errors occur, they can be cleared by pressing the “A” [ longer than three (3) seconds, but further performance will not be guaranteed. For this reason, a CPU Board change is recommended.

Table A-2 Warning Codes

Error

Codes

Program rewriting time is Over Limit. (More 1000 times occurred)

Warning for Over Limit program rewriting because program rewr

EEPROM is malfunction. Warning when an abnormal EEPROM reading process occurs.

Causes Solutions

than

iting is limited to 1000 times.

When program rewriting time occurs over 1000 t will appear for five (5) seconds. This code will be shown every rewriting time thereafter.

Change the CPU Board. When this occurs EEPROM data, such as the number of the accepted Banknotes , errors, the tot the errors, the operation log, dispense times, and the Serial Number will be lost.

Change Display

] Pushbutton

mes, this error code

al nu

mber of

Machine Lock-up Error Codes

When following errors occur, the Unit will stop operating.

Table A-3 Machine Lock-Up Error Codes

Error

Codes

The VEGA-RC Motor is not moving (VEGA-RC abnormality error).

Checking the Motor Encoder while initializing (Brushless F

02 Using a 24V DC Supply for 03 Using a 12V DC Supply for

The Transport Tape is cut or slack.

Checking the Transport Encoder while in

Receive different denomination information

(Money Class) during communication. VEGA Unit Motor Abnormal Error.

Motor encoder signal is not received from the

VEGA Unit when performing Retrieving operation.

07 Abnormal Inhibit information.

Opening the Rear Cover while the Unit is in operat

Opening the Rear Cover when a Store, Dispense or Retrieving operation occurs and firmly closed.

EEPROM writing error.

Failed to write data into EEPROM normally.

7 Segment Display Causes Solutions

G signal).

ion.

Causes Solutions

a 12V DC specificatio a 24V DC specificatio

itializing.

a Store, Dispense or

the Cover is not

Check that the following assemblies are properly connected and/or harnessed, and all of the Unit’ [VEGA-RC Motor] VEGA-RC CPU Board CN5, Motor Harness If the error is not resolved, change the above related component(s).

Check that the working voltage is for the related Circuit Board (e.g.,

andard = V12DC specification or Optional = MDB specification).

Check that the working voltage is for the related Circuit Board (e.g.,

andard = V12DC specification or Optional = MDB specification).

Check that the Transport Tape is not cut or slack. Check that the following assemblies are properly connected all of the Unit’s Sensors are clean:

Transport Encoder Board CN1, CPU Board CN4 If the error is not resolved, change the above related component(s).

Check that the VEGA-RC stacking denomination matches the VEGA Unit’

s command denomination. (Confirm that both Unit DIP Switch

settings agree.) Check that the Transport Tape’s slack/cut out. Check that the

following assemblies are properly connected all of the Unit’s Sensors are clean:

VEGA Unit Feed Motor If the error is not resolved, change the above related component(s).

The VEGA Unit’s denomination setting for VEGA-RC is Inhibited. Check that the VEGA U RC’s denomination settings.

Check and Re-close the Rear Cover. Check that the T ransport Tape’s slack/cut out. C connected and/or harnessed, and all of the Unit’s Sensors are clean: Sensors.

Open/Close Detection Sensor Board, CPU Board CN4 If the error is not resolved, change the above related component(s).

Change the CPU Board.

heck that

s Sensors are clean:

nit’s denomination settings match the VEGA-

the following assemblies are properly

Table A-4 Machine Lock-Up Error Indications

and/or harnessed, and

Turn the VEGA Unit’s power OFF. When turing

Internal RAM error (when VEGA Unit power is supplied)

the power ON again, ensure that located next to the Seven (7) Segment Display are NOT simultaneously blinking Red and Green at a 0.3 seconds interval.

If the error is not resolved by recycling the power,

e the CPU Board.

chang

the LEDs

Page 84

A-4

Appendix A VEGA-RC™BankNote Recycler Troubleshooting

JCM Contact Information

Americas & Oceania

JCM A

MERICAN CORPORATION

Phone: +1-702-651-0000 Fax: +1-702-644-5512 925 Pilot Road, Las Vegas, NV 89119 E-mail: customerservice@jcm-american.com

Europe, Africa, Russia & Middle East

JCM E

UROPE GMB

Phone: +49-211-530-645-60 Fax: +49-211-530-645-85 Muendelheimer Weg 60 40472 Duesseldorf Germany E-mail: support@jcm-germany.com

UK & Ireland

JCM U

NITED KINGDOM LTD

Phone: +44-(0)870-770-2863 Fax: +44 (0) 190-837-7834 Unit B, Third Avenue Denbigh West Business Park Bletchley , Milton Keynes,

Asia

JCM G

OLD

(HK) LTD.

Phone: +852-2429-7187 Fax: +852-2929-7003 Unit 1-7, 3/F., Favor Industrial Centre 2-6 Kin Hong Street, Kwai Chung, N.T. Hong Kong E-mail: cs@jcmgold.com.hk

APAN CASH MACHINE CO

, L

IMITED

(HQ)

Phone: +81-6-6703-8400 Fax: +81-6-6707-0348 2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035

JAPA

E-mail: Shohin@jcm-hq.co.jp

All of these Websites are available via: http:/

/www.jcmglobal.com

Buckinghamshire MK1 1EJ, UK E-mail: info@jcm-uk.com

Page 85

C-1

VEGA-RC™

BankNote Recycler

Appendix C

CGLOSSARY

1 A/D Value – an Analog to Digital Converter Value (normally expressed in a range from 00  to FF Hexadecimal) representing the reading obtained from internal Optical  Sensors in the VEGA-RC during a diagnostic testing mode … See Page 6-6

2 Banknote Jam – on occasion, wrinkled or damaged Banknotes become stuck  within the mechanical area of the recycling Unit. This condition  may occur due to acceptance of a severely degraded Banknote,  or due to a feed error occuring in the Transport path. Banknote  Jams may be cleared by following instructions found in the  Operations and Maintenance Manual … See Page 2-7

3 Cash Box – a container designed to collect and store the Banknotes accepted by the  VEGA-BV. When used in conjunction with a Recycler Unit, selected Banknotes  feed to the Recycler first, and to the Cash Box secondly, once the Recycler  has been filled to capacity … See Page 2-4

4 CPU – an acronym for Central Processing Unit. In most systems the CPU is a multi-pin  semiconductor device mounted on a Printed Circuit Board (PCB). It is used in  conjunction with other interface micro-chips and memory devices, and is responsible  for controlling the overall operation of the equipment into which it is installed  … See Page 4-1

5 DIP Switch – an acronym for Dual Inline Package Switch - it is a mountable two-position  slide switch containing up to 16 individual switches per block assembly located  on a Printed Circuit Board (PCB), which may be set to an 'ON' or 'OFF' position.  DIP Switches are often used in circuits where manual selection of operational  changes, options and features are desired … See Page 2-1

6 Dispense – the Function performed when Pushbutton “B” is depressed during Test T0 and  Test T7 in Section 6… See Page 1-4

7 Drum (Stacker) – the Banknote storage area within the Recycler … See Page 6-3

8 E-Clip – a semicircular clip that resembles a capital letter “E” designed to fit onto a shaft  groove to retain a component, or the shaft itself in place … See Page 4-1

9 EEPROM – an acronym for Electronically Erasable Programmable Read Only Memory.  A form of non-volatile Read Only Memory (ROM), which can be both written  to, and erased, via electronic signals without the need to remove it from its  Circuit Board housing where it is installed. EEPROMS are often used to store 

Page 86

C-2

Appendix C VEGA-RC™BankNote Recycler F

system command instructions and reference data sets that are accessed on a frequent  basis or when the equipment is first powered up … See Page 2-6

10 Encoder Sensor – a small Printed Circuit Board (PCB) located inside the Recycler Unit.  It contains an Optical Sensor used for detecting the rotation of the Trans- port Motor Shaft Encoder. The resulting output signal is sent to the CPU  Board where it is translated to determine the speed of the Transport  Motor … See Page 2-8

11 Escrow Sensor – an Optical Sensor used to detect when a Banknote has reached the  Escrow position in the Transport path. In most Validators, this occurs  immediately after Banknote validation, but before any further tran- saction commands (Banknote stacking, Banknote return) are  processed. The Escrow Sensor is actually located within the VEGA Bank  Note Validator Unit … See Pages 6-3 & 6-4

12 Film Belts – Transparent Plastic (Celluloid) Belts located inside the Recycler Unit which are  used for transporting Banknotes onto, and off of, the VEGA-RCs internal  Drum (Stacker) … See Page 4-4

13 Flap Sensor – an Optical Sensor located on the VEGA Upper CPU Circuit Board Assembly  which detects movement of the Stacker Flap located at the rear of the VEGA- BVs Transport Assembly. The position of the Stacker Flap determines  whether the Banknote currently being validated will be sent to the  VEGA-BV Cash Box or to the VEGA-RC Recycler Drum (Stacker)  … See Page 6-3. Also see Page 2-6 of the VEGA Operation and Maintenance  Service Manual.

14 LED – an acronym for Light Emitting Diode. An LED is a semiconductor device which  when turned on, emits a signal output in the visible light range. Available in a variety  of colors, LEDs are cost effective and are commonly used as indicator lights in a  variety of equipments. LEDs are also available in the invisible light range (i.e., ultra- violet, near-infrared, etc) making them useful in a variety of electronic equipments  and applications, such as Banknote validation circuitry … See Page 2-3

15 Log – an archived record of Banknote transactions that have been processed by the  Validator. Logged Data is stored in memory and is available for viewing upon request.  Information available from Log usually includes the number of Banknotes  accepted or rejected, its denomination, which direction the Banknote was  inserted into the Unit, the number of times a Banknote was rejected, Error  Codes occurring during the validation and/or stacking process, etc … See Page 2-13  & Page 2-16

16 LSB – an acronym for Least Significant Bit. In the computing world, Computer programming  words/instructions are often represented as strings of binary numbers (1's and 0's) with  increasing positional values when read from right to left (i.e.: 10110011). The Least  Significant Bit represents the bit farthest to the right of the word (regardless of the  word size), having the smallest numerical/positional value. The LSB is tested during  the VEGA-RC DIP Switch Tests … See Page 6-3

17 MDB – an acronym for Multi Drop Bus. In the automated vending industry, MDB is a 

Page 87

C-3

Appendix C VEGA-RC™BankNote Recycler O

commonly used serial interface standard / communications data protocol used  for communications between a Vending Machine Controller (VMC) and its  installed peripherals such as Banknote Validators and Coin Changers.  MDB compatibility is a featured option in the VEGA-RC … See Page 1-2

18 Money Class – an alternate term for a Banknotes denomination. The range of  denominations accepted by the VEGA or VEGA-RC is determined by the  current Firmware load installed in memory, and as specified on the  applicable Software Information Sheet. On the Vega-RC the user has the  option to specify which banknote denomination is to be stacked to the  Recycler … See Page 2-6

19 MSB – an acronym for Most Significant Bit. In the computing world, Computer programming  words/instructions are often represented as strings of binary numbers (1's and 0's)  with increasing positional values when read from right to left (i.e.: 10110011).  The Most Significant Bit represents the first bit on the left side of the word  (regardless of the word size), having the largest numerical/positional value.  The MSB is tested during the VEGA-RC DIP Switch Tests … See Page 6-3

20 OPF – an acronym for Open Platform Format, representing an alternate serial interface  standard or communications data protocol for maintaining serial data communication  between electronic payment devices such as BanknoteValidators and Coin Changers.  OPF compatibility is a featured option in the VEGA-RC … See Page 1-2

21 Optical Sensor – a Photo Sensitive Device and LED combination which generates a signal  of varying amplitude in response to changes or blockage of the amount of  light striking the Sensor surface. Optical Sensors are well suited for detect- ing timing and movement events … See Page 2-8

22 Photo-Coupler Isolation – a method of increasing safety to both equipment and personnel  by isolating and routing transmitted data signals via using  a Light Emitting Diode and a Photo-sensitive Transistor Circuit  … See Figure 2-31 on Page 2-10

23 Recycler– another name for the VEGA-RC, an optional add-on device for the VEGA-BV.  The Recycler adds additional capability and functionality to the VEGA-BV Unit  through its ability to stack, store, and recycle Banknotes back to the customer upon demand. This is particularly useful during cash transactions and vending operations … See Page 1-1

24 Restore – the Pushbutton function which allows for filling the VEGA-RC with recyclable  Banknotes by feeding them into the unit via the VEGA banknote entry slot.  When needed, this function is performed automatically under control of the Host  System during normal transaction processing until the Recycler is full and cannot  stack any additional Banknotes. The Restore function may also be performed manually by depressing pushbutton 'C' on the VEGA-RC. This is the primary function performed when Pushbutton 'C' is depressed during Test T0 in Section 6 … See Page 1-4

25 Retrieve – the Pushbutton function which retrieves Banknotes stored in the VEGA-RC  and passes them to the VEGA, where they are then stacked to the VEGA 

Page 88

C-4

S VEGA-RC™BankNote Recycler Appendix C

Cash Box. This allows for emptying the Recycler of stored banknotes while  maintaining system security. The Retrieve function may be performed manually  by depressing pushbutton 'D' on the VEGA-RC. This is the primary function per- formed when Pushbutton “D” is depressed during Test T0 and Test T9a or T9b in  Section 6 … See Page 2-5

26 Sensor – a photo sensitive device and LED combination designed to detect timing and  movement events within a Validation Device. … See Page 1-2

27 The 7-Segment Display – a chip package that displays alphanumeric data from program  control by lighting various combinations of its 7-segments in  a chip package in order to form user-recognized letters and  numbers. In the VEGA-RC Unit it relates to the two (2) Seven- Segment LED Semiconductor Chip Packages located on the  face of the VEGA-RC CPU Board. The display is used to  indicate both operational status as-well-as diagnostic test inform- ation … See Page 6-2

28 USB – an acronym for Universal Serial Bus. The USB protocol is a widely used serial-based  communications data bus which allows a large number of peripheral devices to  communicate with a host controller, and is commonly found on nearly all Personal  Computers built today. The VEGA-BV features a USB interface, allowing the user to  download data files into flash memory quickly and easily from a PC or Handheld PDA  Device … See Table 1-2 on page 1-5 and See Page 1-4 of the VEGA Operation and  Maintenance Service Manual.

29 Validator – a piece of electronic equipment designed to accept and validate the authenticity  of Banknotes used in automated cash transactions and vending operations.  The validation process involves evaluating data received from Magnetic Sensors,  Optical Sensors, or a combination of both. Validation techniques are constantly  being improved in order to thwart the efforts of would-be Counterfeiters. Newer  validation technologies employ the use of CMOS photo-imaging Sensors to  obtain even greater accuracy and security. JCM Global is a World recognized  leader in the field of Banknote Validation. The VEGA-RC Banknote Recycler is  an integral part of the VEGA Banknote Validation system … See Page 1-1

30 VEGA-RC – a 30-note Banknote Recycler Unit option that can be used in conjunction  with the VEGA-BV Unit. The VEGA-RC can be programmed to accept and  recycle any Banknote denomination within a defined set of country  currency value, and is capable of working with payment processing and  vending systems in paying back Banknotes to a customer as a result of  cash transactions initiated by a Host System … See Page 2-1

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VEGA-RC™BankNote Recycler

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VEGA-RC™BankNote Recycler

Support: http://www.jcmglobal.com/en/contact/default.aspx Web-Site: http://www.jcmglobal.com

Issue #4078-SME-01-00