OWNER’S MANUAL
500W Monoblock Subwoofer Amplier
Thank you for purchasing a JL Audio amplifier for
your automotive sound system.
Your amplifier has been designed and manufactured to exacting
standards in order to ensure years of musical enjoyment in your vehicle.
For maximum performance, we highly recommend that you have
your new amplifier installed by an authorized JL Audio dealer. Your
authorized dealer has the training, expertise and installation equipment
to ensure optimum performance from this product. Should you
decide to install the amplifier yourself, please take the time
to read this manual thoroughly to familiarize yourself
with its installation requirements and setup procedures.
If you have any questions regarding the instructions in this
manual or any aspect of your amplifier’s operation, please contact your
authorized JL Audio dealer for assistance. If you need further assistance,
please call the JL Audio Technical Support Department
at (954) 443–1100 during business hours.
PROTECT YOUR HEARING!
INPUT SECTION
We value you as a long-term customer. For
that reason, we urge you to practice restraint in
the operation of this product so as not to damage
your hearing and that of others in your vehicle.
Studies have shown that continuous exposure to
high sound pressure levels can lead to permanent
(irreparable) hearing loss. This and all other
high-power amplif iers are capable of producing
such high sound pressure levels when connected
to a speaker system. Please limit your continuous
exposure to high volume levels.
While driving, operate your audio system in
a manner that still allows you to hear necessar y
noises to operate your vehicle safely (horns,
sirens, etc.).
SERIAL NUMBER
In the event that your amplif ier requires
service or is ever stolen, you will need to have
a record of the product’s serial number. Please
take the time to enter that number in the space
provided below. The serial number can be found
on the bottom panel of the amplifier and on the
amplifier packaging.
Serial Number:
INSTALLATION APPLICATIONS
This amplifier is designed for operation in
vehicles with 12 volt, negative-ground electrical
systems. Use of this product in vehicles with
positive ground and/or voltages other than 12V
may result in damage to the product and will void
th e w arra nty.
This product is not certified or approved for
use in aircraft.
Do not attempt to “ bridge” the outputs of this
amplifier with the outputs of a second amplifier,
including an identical one.
WHAT’S INCLUDED
(1) RD500/1 amplifier
(1) Control panel cover (removable)
(1) Round logo badge
(1) 2.5 mm hex wrench
(1) User manual
Monoblock Subwoofer Amplifier
+12 VDC Ground
2 | JL Audio - RD500/1 Owner’s Manual
Remote
Input
Voltage
(pg. 7)
+8
+5
0
Bass Boost (dB)
+12
+10
Turn-On
Mode
(pg. 6)
Bass Boost
(pg. 8)
Status
LED
(pg. 10)
CH. 1
(L)
(L)
CH. 2
(R)
(R)
PRE-OUTS
Input Sensitivity
Control
Frequency
Selector
(pg. 8)
Turn On Mode
|
Oset
Input Voltage
|
High
Low
|
Signal
(pg. 7)
Input Sensitivity
LP Filter Freq. (Hz)
Low-Pass Filter
Rem.
MONO SUBWOOFER OUPUT
Clipping
Indicator
(pg. 7)
Clipping
PLANNING YOUR INSTALLATION
Remote Turn-On
Left & Right
+12 V Power
It is important that you take the time to
read this manua l and that you plan out your
installation carefully. The following are some
considerations that you must take into account
when planning your installation.
Cooling Efficiency Considerations:
The outer shell of your JL Audio amplifier
is designed to remove heat from the amplifier
circuitry. For optimum cooling performance,
this outer shell should be exposed to the
largest possible volume of air. Enclosing the
amplifier in a small, poorly ventilated chamber
can lead to excessive heat build-up and degraded
performance. If an installation calls for an
enclosure around the amplifier, we recommend
that this enclosure be ventilated with the aid
of a fan. In normal applications, fan-cooling is
not necessary.
Mounting the amplifier upside down is
strongly discouraged. If mounting the amplifier
under a seat, make sure there is at least 1 inch
(2.5 cm) of space above the amplifier’s outer
shell to permit proper cooling.
Safety Considerations:
Your amplifier needs to be installed in a dry,
well-ventilated environment and in a manner
which does not interfere with your vehicle’s safety
equipment (air bags, seat belt systems, ABS brake
systems, etc.). You should also take the time to
securely mount the amplifier so that it does not
come loose in the event of a collision or a sudden
jolt to the vehicle.
Stupid Mistakes to Avoid:
• Check before drilling any holes in your vehicle
to make sure that you will not be drilling
through a gas tank, brake line, wiring harness or
other vital vehicle system.
• Do not run system wiring outside or underneath
the vehicle. This is an extremely dangerous
practice which can result in severe damage to
your vehicle and person.
• Protect all system wires from sharp metal edges
and wear by carefully routing them, tying
them down and using grommets and loom
where appropriate.
• Do not mount the amplifier in the engine
compartment, under the vehicle, on the roof or
in any other area that will expose the amplifier
circuitry to the elements.
Connector
(pg. 5)
+12 VDC Ground Remote
Chassis Ground
Connector
(pg. 5)
Connector
(pg. 6)
Left & Right
Input Jacks
INPUT SECTION
(L)
(R)
(pg. 7)
Output Jacks
(pg. 9)
Remote Level
Control
(pg. 8)
(L)
PREOUTS
(R)
Remote
Level
Control
(RBC-1)
Speaker Outputs
(pg. 9)
Mono Subwoofer Output
3
PRODUCT DESCRIPTION
The RD500/1 is a monoblock amplifier
utilizing JL Audio NexD™ high speed switching
technolog y to deliver outstanding fidelity
and efficiency.
The RD500/1 can be operated with a wide
variety of source units and system configurations.
Its frequency response is limited to the
range below 500 Hz. It is not designed for
driving midrange speakers or tweeters. Every
aspect of its operation has been optimized
for low-frequency amplification.
TYPICAL INSTALLATION SEQUENCE
The following represents the sequence
for a typical amplifier installation, using an
aftermarket source unit or OEM Interface
processor (like the FiX™ 82 or FiX™ 86).
Additiona l steps and different procedures may
be required in some applications. If you have any
questions, please contact your authorized
JL Audio dealer for assistance.
1) Disconnect the negative battery post
connection and secure the disconnected cable
to prevent accidental reconnection during
installation. This step is not optional.
2) Run 4 AWG copper power wire from the
battery location to the amplifier mounting
location, taking care to route it in such a way
that it will not be damaged and will not
interfere with vehicle operation. Use 4 AWG
or larger copper power wire and a fused power
distribution block if additional amplifiers are
being installed with the RD500/1.
3) Connect the power wire to the positive battery
post. Fuse the wire with an appropriate fuse
block (and connectors) within 18 inches (45
cm) wire length of the positive battery post.
This fuse is essential to protect the vehicle.
Do not install the fuse until the power wire
has been securely connected to the amplifier.
4) Run signal cables and remote turn-on wire
from the source unit to the final amplifier
mounting location.
5) Run speaker cables from the speaker systems
to the amplifier mounting location.
6) Find a good, solid metal grounding point
close to the amplifier and connect the
negative power wire to it using appropriate
hardware (use of the JL Audio ECS master
ground lug, XB-MGLU is recommended). Use
4 AWG copper wire, no longer than 36 inches
(90 cm) from the amplifier to the ground
connection point. In some vehicles, it may be
necessary to upgrade the battery ground wire.
(See page 5 for important notice).
7) Securely mount the amplifier and remove
the top control panel cover using the
supplied 2.5 mm hex wrench.
8) Connect the positive and negative
power wires to the amplifier. A fuse
near the amplifier is not necessary if
the RD500/1 is the only device being
run from the fused main power wire.
If the fused main power wire is shared
by the RD500/1 and other amplifiers
or devices, fuse each amplifier/device
within 12 inches (30 cm) of wire length,
via a fused distribution block or multiple
individual fuse blocks/on-board fuses.
9) Connect the remote turn-on wire to the
amplifier or configure the “Turn-On Mode”
switch for automatic turn-on.
10) Connect the input cables to the amplifier.
11) Connect the spea ker cables to the amplifier.
12) Carefully review the amplifier’s control
settings to make sure that they are set
according to the needs of the system.
13) Install the power wire fuse (50A for a single
RD500/1) and reconnect the negative battery
post terminal. Install the fuse (50A) near the
amplifier (if applicable).
14) Turn on the source unit at a low level to
double-check that the amplifier is configured
correctly. Resist the temptation to crank it up
until you have verif ied the control settings.
15) Make necessary adjustments to the
input sensitivity controls to obtain the
right overall output and the desired
balance in the system. See Appendix
A (page 12) for the recommended
input sensitivity setting method.
16) Replace the top control panel cover using the
supplied 2.5 mm hex wrench.
17) Enjoy the fruits of your labor with your
favorite music.
4 | JL Audio - RD500/1 Owner’s Manual
POWER CONNECTIONS
Remote
Level
Control
(RBC-1)
Mono Subwoofer Output
(L)
(R)
PREOUTS
Before installing the amplifier, disconnect the
negative (ground) wire from the vehicle’s battery.
This will prevent accidental damage to the system,
the vehicle and your body during installation.
INPUT SECTION
(L)
+12 VDC Ground Remote
(R)
The RD500/1’s “+12 V DC” and “Ground ”
connections are designed to accept 4 AWG
copper power wire. 4 AWG is the minimum
copper wire size for this amplifier.
If you are installing the RD500/1 with other
amplifiers and wish to use a single main power
wire, use 2 AWG or 1/0 AWG main power wire
(depending on the overall current demands of all
the amplifiers in the system). This 2 AWG or
1/0 AWG copper power wire should terminate
into a fused distribution block mounted as
close to the amplifiers as possible (within 12
inches / 30 cm of wire length). The fused output
of the distribution block will connect to the
RD500/1 with 4 AWG power wire. JL Audio
ECS fused distribution blocks are recommended
(XD-FDBU–2 and XD-FDBU–4).
Note: Smaller AWG numbers mean bigger wire
and vice-versa (1/0 AWG is the largest, 2 AWG is
smaller, then 4 AWG, then 8 AWG, etc.).
To connect the power wires to the amplifier,
first back out the set screw on the top of the
terminal block, using the supplied 2.5 mm hex
wrench. Strip 1/2 inch (12 mm) of insulation from
the end of each wire and insert the bare wire into
the terminal block, seating it f irmly so that no
bare wire is exposed. While holding the wire in
place, tighten the set screw firmly, taking care not
to strip the head of the screw.
The ground connection should be made using
4 AWG copper wire and should be kept as short
as possible, while accessing a solid piece of sheet
metal in the vehicle. The surface of the sheet
metal should be sanded at the contact point to
create a clean, metal-to-metal connection between
the chassis and the termination of the ground
wire. For optimal grounding, we recommend
the use of a JL Audio ECS master ground lug
(XB-MGLU). Alternatively, a sheet metal screw or
bolt can be used with a star washer.
Any wires run through metal barriers (such
as firewalls), must be protected with a high
quality rubber grommet to prevent damage to the
insulation of the wire. Failure to do so may result
in a dangerous short circuit.
Only use oxygen-free copper (OFC) wire or
tinned copper wire for your amplifier’s
Power/Ground connections. Copper-clad
aluminum (CCA) wire is not recommended.
Many vehicles employ small (10 AWG -
6 AWG) wire to ground the battery to the
vehicle chassis and to connect the alternator’s
positive connection to the battery. To prevent
voltage drops, these wires should be upgraded
to 4 AWG when installing amplifier systems
with main fuse ratings above 60A.
FUSE REQUIREMENTS
It is absolutely vital that the main power
wire(s) to the amplifier(s) in the system be
fused within 18 inches (45 cm) of the positive
battery post connection. The fuse value at each
power wire should be high enough for all of the
equipment being run from that power wire. If
only the R D500/1 is being run from that power
wire, use a 50A fuse.
If fusing the amplifier near its power
connections (when more than one amp is being
run from the main power wire), use a 50A fuse
(MAXI™ big plastic-body fuse is recommended).
5
TURNON OPTIONS
Remote
Level
Control
(RBC-1)
Mono Subwoofer Output
(L)
(R)
PREOUTS
The RD500/1 can be switched on and off using
one of three methods, determined by the position
of the amplifier’s “Turn-On Mode” switch. Please
read these options and decide which is best suited
for your specific system.
1) +12V remote turn-on lead
2) DC offset-sensing turn-on circuit
3) Signa l-sensing turn-on circuit
+12V Remote Turn-On: This is the preferred
method for turning the amplif ier on/off. The
amplifier will turn on when +12V is present at
its “Remote” input and turn off when +12V is
switched off. This +12V remote turn-on signal
is typically controlled by a source unit or OEM
interface processor’s remote turn-on wire. The
RD500/1’s “Remote” turn-on connector will
accept 18 AWG – 12 AWG wire. To connect
the remote turn-on wire to the amplifier, first
back out the set screw on the top of the terminal
block, using the supplied 2.5 mm hex wrench.
Strip 1/2 inch (12mm) of wire and insert the
bare wire into the terminal block, seating it
firmly so that no bare wire is exposed. While
holding the wire in the terminal, tighten the
set screw firmly, taking care not to strip the
head of the screw and making sure that the
wire is firmly gripped by the set screw.
INPUT SECTION
(L)
+12 VDC Ground Remote
(R)
without having to locate a remote turn-on lead at
the source unit, which can be very useful when
interfacing the amplifier with OEM (factory)
audio systems that do not use conventional +12V
turn-on leads.
Depending on the characteristics of the audio
signal, one of the following methods may work
better than the other. We recommend trying DC
Offset-Sensing first as it does not require a long
delay to turn the system off after the signal is
shut off.
DC Offset-Sensing: The amplifier will turn on
and off by detecting the presence of a very small
DC signal (offset) that is typical in the audio
output of most OEM (factory) source units and
amplifiers. The amplifier will turn on and off in
reaction to the presence or absence of this DC
Offset. The sensitivity of this circuit is designed
for high-level (speaker level) signals, not for lowlevel (preamp level) signals. The circuit senses
the input signal from CH. 1 (L) only.
Signal-Sensing: The amplif ier will turn on
and off by detecting the presence of a full-range
audio signal. After approximately 30 seconds,
the amplifier will shut off. The sensitivity of this
circuit is designed for high-level (speaker level)
signals, not for low-level (preamp level) signals.
The circuit is tuned to react to signa ls at midrange frequencies. This prevents false switching
from signals created by moving loudspeakers
that are in parallel with the amplifier’s input
signal. The circuit senses the input signal from
CH. 1 (L) only.
If a source unit does not have a dedicated
remote turn-on output, consider one of the
following alternative turn-on options:
These methods are useful when a conventional
+12V remote turn-on signal is not available in a
system. These allow you to operate the amplifier
6 | JL Audio - RD500/1 Owner’s Manual
INPUT SECTION
Remote
Level
Control
(RBC-1)
Mono Subwoofer Output
The RD500/1 employs a differential-balanced
input topology that provides the user with a
high degree of input f lexibility, while retaining
superior noise rejection. This type of circuit
also allows the RD500/1 to accept high-voltage
inputs from factory source unit outputs without
excessive distortion or noise problems.
INPUT SECTION
(L)
(R)
(L)
PREOUTS
(R)
You may run a stereo or a mono signal into
the inputs of the amplifier. The amplifier’s input
section automatically sums stereo signals to mono
for the internal amplifier section. The amplifier
will operate with only one input connection but
will require an increase in input sensitivity to
overcome the loss of signal. If a single mono input
signal is used, you may use a “Y-adaptor” to split
the mono signal into both inputs of the amplifier.
If you are feeding only one input and using either
the DC-Offset or Signal Sensing “Turn-On
Mode”, you must use the left-channel input for
the automatic turn-on to operate.
INPUT VOLTAGE RANGE
A wide range of signa l input voltages
can be accommodated by the R D500/1’s
input section (200mV – 8V). This wide
range is split up into two sub-ranges,
accessible via the “Input Voltage” switch:
“Low”: for preamp level signals
“Hig h”: for speaker level signals
The “Low” position on the “Input Voltage”
switch selects an input sensitivity range
between 200mV and 2V. This means that the
“Input Sensitivity” rotary control will operate
within that voltage window. If you are using
an aftermarket source unit, with conventional
preamp level outputs, this is the position you
should select.
The “High” position on the “Input Voltage”
switch selects an input sensitivity range between
800mV and 8V for all input channels. This is
useful for certain high-output preamp level
signals as well as speaker-level output from source
units and small amplifiers. To use speaker-level
sources, splice the speaker output wires of the
source unit or small amplifier onto a pair of RCA
cables or plugs or use the JL Audio ECS Speaker
Wire to RCA adaptor (XD-CLRAIC2-SW).
Line output converters are usually not needed
with the RD500/1. If you find that the output
cannot be reduced sufficiently with a direct
speaker level signal applied to the amplifier and
the “Input Voltage” switch in its “High” position,
you may use a line output converter or voltage
divider to reduce the signal level.
INPUT SENSITIVITY CONTROLS
The control labeled “Input Sensitivity” and
“Clipping” LED are used to match the source
unit’s output voltage to the input stage of the
RD500/1 for maximum clean output. Rotating the
control clockwise will result in higher sensitivity
(louder for a given input voltage). Rotating the
control counter-clockwise will result in lower
sensitivity (quieter for a given input voltage).
Input Sensitivity
Turn On Mode
|
|
Signal
High
Clipping
LP Filter Freq. (Hz)
+8
+5
0
Bass Boost (dB)
Oset
Rem.
Input Voltage
+10
|
Low
+12
To properly set the amplifier for maximum
clean output, please refer to Appendix A (page
12) in this manual. After using this procedure,
you can then adjust the “Input Sensitivity”
levels downward if this is required to achieve the
desired system balance.
Do not increase any “Input Sensitivity”
setting for any channel(s) of any amplifier in the
system beyond the maximum level established
during the procedure outlined in Appendix
A (page 12). Doing so will result in audible
distortion and possible speaker damage.
7
LOWPASS FILTER CONTROL
Input Sensitivity
Clipping
Turn On Mode
LP Filter Freq. (Hz)
Input Sensitivity
Mono Subwoofer Output
Most speakers are not designed to reproduce
the full range of frequencies audible by the human
ear. For this reason, most speaker systems are
comprised of multiple speakers, each dedicated
to reproducing a specific frequency range. Filters
are used to select which frequency range is sent
to each section of a speaker system. The division
of frequency ranges to different speakers can be
done with passive filters (coils and/or capacitors
between the amplifier outputs and the speakers),
which are acceptable and commonly used
for filtering between mid-range speakers and
tweeters. Filtering between subwoofer systems
and satellite speaker systems is best done with
active f ilters, which cut off frequency content at
the input to the amplifier. Active filters are more
stable than passive filters and do not introduce
extraneous resistance, which can degrade
subwoofer performance.
The active low-pass filter built into the
RD500/1 is designed to attenuate frequencies
above its filter frequency, so that the system’s
subwoofers do not reproduce any audible
midrange content.
This serves to improve tonal balance and
to avoid distortion. Correct use of the f ilter
can substantially improve the fidelity of your
audio system.
|
|
Oset
Low
|
High
Signal
Clipping
LP Filter Freq. (Hz)
LP Filter Operation: The RD 500/1 monoblock
employs a 12 dB per octave low-pass active filter
with fully variable frequency selection between
50 Hz and 500 Hz via the “LP Filter Freq. (Hz)”
control knob (80 Hz is a good starting point for
tuning most systems).
“BASS BOOST” CONTROL
The RD500/1 monoblock includes a single
band, boost-only bass equa lizer controlled
by a rotary knob marked “Bass Boost (dB)”.
This control has a boost range of 0 dB (fullcounterclockwise) to +12 dB (full-clockwise) and
is centered at 45 Hz.
|
|
Signal
Oset
Rem.
+8
+5
0
+12
Bass Boost (dB)
+10
Input Voltage
|
High
Low
REMOTE LEVEL CONTROL OPTIONAL
With the addition of the optional Remote
Level Control (RBC-1), you can control the
subwoofer volume from the front of the vehicle.
Remote
Level
Control
(RBC-1)
The RBC-1 connects to the jack labeled
“Remote Level Control (RBC-1)” on the
Connection Panel of the amplifier using a
standard telephone cable (supplied with the
RBC-1). If desired, multiple RD amplifiers can be
controlled from a single RBC-1 controller using
a single-line, four-wire phone line splitter and
multiple phone cables.
When connected to the amplifier, the RBC-1
operates as follows: At full counter-clockwise
rotation, the audio will mute completely. At full
clockwise rotation the level will be the same as
if the RBC-1 was not connected at all. In other
words, it operates strictly as a level attenuator.
8 | JL Audio - RD500/1 Owner’s Manual
PREOUTS
Remote
Level
Control
(RBC-1)
Mono Subwoofer Output
The RD500/1 incorporates a buffered, passthrough preamp output section, so that additional
amplifiers can be easily added to the system.
The preamp output delivers the same signal
that is connected to the RD500/1’s inputs.
INPUT SECTION
(L)
(R)
(L)
PREOUTS
(R)
Note: The preamp output signal is not affected by
the amplifier’s filter controls. If the input signal is
full-range, the preamp output will be full-range.
SUBWOOFER OUTPUTS
The RD500/1 is designed to deliver power into
subwoofer loads equal to or greater than 2 ohms
of nominal impedance.
The RD500/1’s subwoofer outputs are designed
to accept 16 AWG - 8 AWG wire. To connect the
subwoofer wires to the amplif ier, first back out
the set screws on the top of the terminal block,
using the supplied 2.5 mm hex wrench. Strip 1/2
inch (12 mm) of insulation from the end of each
wire and insert the bare wire into the terminal
block, seating it firmly so that no bare wire is
exposed. While holding the wire in place, tighten
the set screw firmly, taking care not to strip the
head of the screw.
Note: When the “Input Voltage” switch is in its
“Low” position, the level of the “Preouts” signals
matches the input signal levels (unity gain).
When the “Input Level” switch is in the “High”
position, the level of the input signal is attenuated
–12 dB to produce a line level signal at the
“Preouts”. This ensures a proper line level signal
output under both conditions.
If you plan to use the “Preouts” to feed a stereo
amplifier, you must connect a stereo signal to
the input of the amplifier. A mono signal into
the amplifier will result in a mono signal out of
the preamp output.
Mono Subwoofer Output
You will notice that there are two “+” positive
connections and two “–” negative connections.
This is to facilitate multiple subwoofer wiring.
The two positive and two negative
connections are connected in parallel inside
the amplifier. They are not stereo outputs.
Connecting two subwoofers, each to one set of
positive and negative terminals, will result in
a parallel subwoofer connection. When only
connecting one pair of subwoofer wires, it is not
necessary to use both sets of connections.
Subwoofer loads below 2 ohms nominal are not
recommended and may cause the amplifier
to enter a protection mode.
9
STATUS LED / PROTECTION CIRCUITRY
Input Voltage
Low
|
High
Rem.
|
Oset
|
Signal
Clipping
Turn On Mode
Bass Boost (dB)
LP Filter Freq. (Hz)
Input Sensitivity
Monoblock Subwoofer Amplifier
0
+12
+5
+10
+8
There is a bi-color LED light strip on the top
surface of the amplifier to indicate the amplifier’s
operating status. Note: When the amplifier is
powering up, the outputs are muted and the light
strip will turn red for a 3 seconds.
1) Constant Blue: The amplifier is on and
functioning normally, audio output is active.
2) Constant Red: lights to indicate that the
amplifier has exceeded its safe operating
temperature, putting the amplifier into a
self-protection mode, which mutes the power
output of the amplifier. When its temperature
returns to a safe level, the red light will return
to blue and the amplifier will return to normal
operating mode.
4) LEDs off / Amplifier Shuts Off Unexpectedly
The only condition that will shut down an
undamaged RD500/1 completely is if battery
voltage or remote turn-on voltage drops below
10 volts. The LED light strip will turn off when
this occurs. The amplifier will turn back on
when voltage climbs back above 11 volts. If
this is happening in your system, have your
charging system and power wiring inspected.
For more information on troubleshooting this
amplifier, refer to Appendix C (pages 14, 15).
3) Momentary Red: The light strip will turn
red for a ½ second and mute the amplifier’s
output during an over-current condition. It
will then attempt to restart (with a blue light).
If the condition remains, it will return to red
and mute the output again. A continuous
over-current condition is displayed with
alternating red/blue lights. Because the muting
behavior may be very short in duration, it
may manifest itself as an audible, repetitive
ticking or thumping noise in the output.
Over-current conditions can be caused by a
speaker impedance lower than the optimum
load impedance range for the amplifier or a
short-circuit in the speaker wiring. The latter
can result from a short circuit between the
positive and negative speaker wires or between
either speaker wire and the vehicle chassis.
10 | JL Audio - RD500/1 Owner’s Manual
SERVICING YOUR JL AUDIO AMPLIFIER
If your amplifier fails or malfunctions, please
return it to your authorized JL Audio dealer so
that it may be sent in to JL Audio for service.
There are no user serviceable parts or fuses inside
the amplifier. The unique nature of the circuitry
in the JL Audio amplifiers requires specifically
trained service personnel. Do not attempt
to service the amplifier yourself or through
unauthorized repair facilities. This will not only
void the warranty, but may result in the creation
of more problems within the amplifier.
If you have any questions about the installation or
setup of the amplifier that have not been covered
in this manual, please contact your dealer or
technical support.
JL Audio Technical Support:
(954) 443-1100
9:00 AM – 5:30 PM (Eastern Time Zone)
Monday - Friday
11
APPENDIX A:
Input Sensitivity Level Setting
Follow the steps below to adjust the input
sensitivity of each amplifier channel pair, simply
and easily, in just a few minutes to achieve overa ll
system balance.
Necessary Equipment
• CD with a sine-wave test tone recorded at
0 dBfs reference level in the frequency range
to be amplified for that set of channels
(50 Hz for subwoofer channels, 1 kHz for a
midrange application). Do not use attenuated
test tones (-10 dB, -20 dB, etc.).
If your OEM source unit is not equipped with
a CD player, you may transfer the test tone to
a portable media player or thumb drive and
connect to your source unit’s auxiliary input.
Make sure to disable any EQ/DSP modes on
your portable media player during level setting.
The Seven-Step Procedure
1) Disconnect the speaker(s) from the
amplifier’s speaker output connectors.
2) Turn off all processing (bass/treble, loudness,
EQ, etc.) on the source unit, processors (if
used) and amplif ier. Set the fader control to
center position and the subwoofer level control
to 3/4 of maximum (if used to feed
the R D500/1).
3) Set the “Input Voltage” switch to “L ow”. Tu rn
both “Input Sensitivity” control all
the way down.
4) Set the source unit volume to 3/4 of full
volume. This will allow for reasonable gain
overlap with moderate clipping at full volume.
5) Verify that you have disconnected the
speakers before proceeding. Play a track
with an appropriate sine wave (within the
frequency range to be amplified by the
RD500/1) at 3/4 source unit volume.
6) Slowly increase the “Input Sensitivity ”
control until the “Clipping” LED is solidly lit,
indicating ma ximum, unclipped output. If the
“Clipping” LED is solidly lit with the “Input
Sensitivity” control turned all the way down,
set the “Input Volt age ” switch to the “High”
position, then slowly increase the “Input
Sensitivity” control until the “Clipping” LED
is solidly lit.
7) Once you have adjusted each channel section
on the RD500/1 to its maximum, unclipped
output level, reduce the source unit’s volume
to prevent sudden output bursts and reconnect
the speaker(s). Play music and adjust the “Input
Sensitivity” controls downward if the amplifier
requires attenuation to achieve the desired
system balance.
Do not increase any “Input Sensitivity” setting
for any amplifier channel or channel pair in the
system beyond the maximum level established
during this procedure. Doing so will result in
audible distortion and possible speaker damage.
It will be necessary to re-adjust the “Input
Sensitivity” if any equalizer boost is activated
after setting the “Input Sensitivity” with this
procedure. This applies to any EQ boost circuit,
including source unit tone controls or EQ circuits.
EQ cuts will not require re-adjustment.
12 | JL Audio - RD500/1 Owner’s Manual
APPENDIX B:
RD500/1 Specifications
Amplifier Section:
Amplifier Topology: NexD™ High Speed Class D
Power Supply: Unregulated MOSFET switching type
Rated Powe r at 14.4V with l ess than
1% THD+Noise (20Hz - 20 kH z) RMS Method
250W RMS x 1 @ 4 ohms
350W RMS x 1 @ 3 ohms
500W RMS x 1 @ 2 ohms
Rated Power @ 12.5V with less than
1% THD + Noise (20Hz - 20 kHz) RMS Method
225W RMS x 1 @ 4 ohms
300W RMS x 1 @ 3 ohms
400W RMS x 1 @ 2 ohms
Signal to Noise Ratio:
>80 dB referred to rated power
(A-weighted, 20 Hz-20 kHz noise bandwidth)
>60 dB referred to 1W
(A-weighted, 20 Hz-20 kHz noise bandwidth)
Frequency Response: 7 Hz - 500 Hz (+0, -1dB)
Damping Factor:
>1000 @ 4 ohms / 50 Hz
>500 @ 2 ohms / 50 Hz
Input Section:
No. of Inputs: One Stereo Pair
Input Type: Dif ferential-balanced with RCA jack inputs
Input Range: 200mV - 8V RMS
Signal Processing:
Filter Type: Low-Pass, 12 dB/octave Butter worth with
continuously variable cutoff frequency selection
from 50 - 500 Hz.
Bass Boost: Single-band with 45 Hz center frequenc y,
adjustable from 0 to +12 dB.
Remote Level Control: Via optional, wired RBC-1 remote
level controller. Full mute to 0 dB range. (sold separately)
Preamp Output: Buffered pass-through type.
Power Connections:
Recommended Fuse Value: 50A
Minimum Copper Power/Ground Wire : 4 AWG
(Note: Copper Clad Aluminum (CCA) wire is
not recommended.)
Dimensions(LxWxH):
9.78” x 6.96” x 2.13” (248mm x 177mm x 54mm)
Due to ongoing product development, all specifications are subject to
change without notice.
13
APPENDIX C: TROUBLESHOOTING
“How do I properly set the input sensitivity on my amplifier?”
Please refer to Appendix A (page 12) to set the input sensitivity for
maximum, low-distortion output.
“My amplifier doesn’t turn on.”
Check the fuse, not just visually, but with a continuity meter. It is
possible for a fuse to have poor internal connections that
cannot be found by visual inspection. It is best to take the
fuse out of the holder for testing. If no problem is found with
the fuse, inspect the fuse holder.
Check the integrity of the connections made to each of the
“+12V DC”, “Ground”, and “Remote” terminals. Ensure
that no wire insulation is pinched by the terminal set screw
and that each connection is tight.
Check to make sure there is +12V at the “Remote” connection of the
amplifier. In some cases, the turn-on lead from the source unit
is insufficient to turn on multiple devices and the use of a relay
is required. To test for this problem, jump the “+12V DC” wire
to the “Remote” terminal to see if the amplifier turns on.
“I hear a repetitive ticking or popping sound coming out of the speaker(s).”
Check Check the speaker wires for a possible short, either between
the positive and negative leads or between either speaker lead
and the vehicle’s chassis ground. If a short is present, you will
experience distorted and/or attenuated output. The “Status
LED” will turn amber in this situation. It may be helpful to
disconnect the speaker wires from the amplifier and use a
different set of wires connected to a test speaker.
Check the nominal load impedance to verify that of the amplifier is
driving a load equal to or greater than 2 ohms.
“My amplifier’s output fluctuates when I tap on it or hit a bump.”
Check the connections to the amplifier. Make sure that the
insulation for all wires has been stripped back far enough to
allow a good contact area inside the termina l block.
Check the input connectors to ensure that they all are making good
contact with the input jacks on the amplifier.
14 | JL Audio - RD500/1 Owner’s Manual
“My amplifier shuts off once in a while, usually at higher volumes.”
Check Check your voltage source and grounding point. The power
supply of the RD500/1 will operate with charging system
voltages down to 10V. Shutdown problems at higher volume
levels can occur when the charging system voltage (or remote
turn-on voltage) drops below 10V. These dips can be of very
short duration making them extremely diff icult to detect
with a common DC voltmeter. To ensure proper voltage,
inspect all wiring and termination points. It may also be
necessary to upgrade the ground wire connecting the battery
to the vehicle’s chassis and the power wire connecting the
alternator to the battery. Many vehicles employ small (10
AWG - 6 AWG) wire to ground the battery to the vehicle’s
chassis and to connect the alternator to the battery. To
prevent voltage drops, these wires should be upgraded to
4 AWG when installing amplifier systems with main fuse
ratings above 60A. Grounding problems are the leading
cause of misdiagnosed amplif ier “failures.”
“My amplifier turns on, but there is no output.”
Check Check the input signal using an AC voltmeter to measure the
voltage from the source unit while an appropriate test tone is
played through the source unit (disconnect the input cables
from the amplif ier prior to this test). The frequency used
should be in the range that is to be amplified by the amplifier
(example: 50 Hz for a sub bass application or 1 kHz for a full
range / high-pass application). A steady, sufficient voltage
(between 0.2 and 8.0-volts) should be present at the output of
the signal cables.
Check the output of the amplifier. Using the procedure explained in
the previous check item (after plugging the input cables back
into the amplifier) test for output at the speaker outputs of
the amplifier. Unless you enjoy test tones at high levels, it is
a good idea to remove the speaker wires from the amplifier
while doing this. Turn the volume up approximately
half way. 5 volt AC or more should be measured at the
speaker outputs. This output level can vary greatly between
amplifiers but it should not be in the millivolt range with
the source unit at ha lf volume. If you are reading suff icient
voltage, check your speaker connections as explained below.
Check to ensure that the speaker wires are making a good
connection with the metal inside the terminal block. The
speaker wire connectors are designed to accept up to 8 AWG
wire. Make sure to strip the wire to allow for a sufficient
connection with the metal inside the terminal block.
15
INSTALLATION NOTES:
Use this diagram to document your amplifier’s switch and control positions.
16 | JL Audio - RD500/1 Owner’s Manual
Monoblock Subwoofer Amplifier
+12 VDC Ground
Remote
INPUT SECTION
CH. 1
(L)
CH. 2
(R)
(L)
(R)
PRE-OUTS
+8
+5
0
+12
Bass Boost (dB)
Turn On Mode
|
Oset
Rem.
+10
Input Voltage
|
High
Low
MONO SUBWOOFER OUPUT
|
Signal
Input Sensitivity
Clipping
LP Filter Freq. (Hz)
17
NOTES
18 | JL Audio - RD500/1 Owner’s Manual
NOTES
19
LIMITED WARRANT Y AMPLIFIERS USA
JL AUDIO warrants this product to be free of defects in materials and workmanship for a
period of two (2) years. The warranty is extended to three (3) years total if installation is performed by an
authorized JL Audio dealer using a JL Audio Premium Power Connection System for power wiring.
This warranty is not transferrable and applies only to the original purchaser from an authorized
JL AUDIO dealer. Should service be necessary under this warranty for any reason due to manufacturing
defect or malfunction, JL AUDIO will (at its discretion), repair or replace the defective product with new
or remanufactured product at no charge. Damage caused by the following is not covered under warranty:
accident, misuse, abuse, product modification or neglect, failure to follow installation instructions,
unauthorized repair attempts, misrepresentations by the seller. This warranty does not cover incidental
or consequential damages and does not cover the cost of removing or reinstalling the unit(s). Cosmetic
damage due to accident or normal wear and tear is not covered under warranty.
Warranty is void if the product’s serial number has been removed or defaced.
Any applicable implied warranties are limited in duration to the period of the express warranty as
provided herein beginning with the date of the original purchase at retail, and no warranties, whether
express or implied, shall apply to this product thereafter. Some states do not allow limitations on implied
warranties, therefore these exclusions may not apply to you. This warranty gives you specific legal rights,
and you may also have other rights which vary from state to state.
If you need service on your JL AUDIO product:
All warranty returns should be sent to JL AUDIO ’s Amplifier Service Facility freight-prepaid through
an authorized JL AUDIO dealer and must be accompanied by proof of purchase (a copy of the original
sales receipt). Direct returns from consumers or non-authorized dealers will be refused unless specifically
authorized by JL AUDIO with a valid return authorization number.
Warranty expiration on products returned without proof of purchase will be determined from the
manufacturing date code. Coverage may be invalidated as this date is previous to purchase date. Nondefective items received will be returned freight-collect. Customer is responsible for shipping charges and
insurance in sending the product to JL AUDIO. Freight damage on returns is not covered under warranty.
For Service Information in the U.S.A. please call
JL Audio Customer Service: (954) 443-1100
9:00 AM – 5:30 PM (Eastern Time Zone)
JL Audio, Inc
10369 North Commerce Pkwy.
Miramar, FL 33025
(do not send product for repair to this address)
International Warranties:
Products purchased outside the United States of America are covered only
by that country’s distributor and not by JL Audio, Inc.
Printed in China RD500/1 MAN-041416
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