JL Audio HD750/1 Owners Manual

OWNER’S MANUAL
Monoblock Full-Range Amplifier
Thank you for purchasing a JL Audio amplifier for
your automotive sound system.
Your amplifier has been designed and manufactured to exacting
standards in order to ensure years of musical enjoyment in your vehicle.
For maximum performance, we highly recommend that you have
your new amplifier installed by an authorized JL Audio dealer. Your
to ensure optimum performance from this product. Should you
decide to install the amplifier yourself, please take the time
to read this manual thoroughly so as to familiarize yourself
with its installation requirements and setup procedures.
If you have any questions regarding the instructions in this
manual or any aspect of your amplifier’s operation, please contact your
authorized JL Audio dealer for assistance. If you need further assistance,
please call the JL Audio Technical Support Department
at (954) 443-1100 during business hours.
PROTECT YOUR HEARING!
Input Sensitivity
Control (pg. 10)
Output Polarity
Selection
(pg. 11)
Infrasonic Filter
Selector
(pg. 11)
Input Voltage
Selection
(pg. 9)
Speaker Outputs
(pgs. 13-14)
We value you as a long-term customer. For that reason, we urge you to practice restraint in the operation of this product so as not to damage your hearing and that of others in your vehicle. Studies have shown that continuous exposure to high sound pressure levels can lead to permanent (irreparable) hearing loss. This and all other high-power amplifiers are capable of producing such high sound pressure levels when connected to a speaker system. Please limit your continuous exposure to high volume levels.
While driving, operate your audio system in a manner that still allows you to hear necessary noises to operate your vehicle safely (horns, sirens, etc.).
SERIAL NUMBER
In the event that your amplifier requires service or is ever stolen, you will need to have a record of the product’s serial number. Please take the time to enter that number in the space provided below. The serial number can be found on the bottom panel of the amplifier and on the amplifier packaging.
Serial Number:
INSTALLATION APPLICATIONS
This amplifier is designed for operation in vehicles with 12V, negative-ground electrical systems. Use of this product in vehicles with positive ground and/or voltages other than 12V may result in damage to the product and will void th e w arra nty.
This product is not certified or approved for use in aircraft.
Do not attempt to “ bridge” the outputs of this amplifier with the outputs of a second amplifier, including an identical one.
PLANNING YOUR INSTALLATION
It is important that you take the time to read this manual and that you plan out your installation carefully. The following are some considerations that you must take into account when planning your installation.
(pg. 10)
Filter Slope
Selection
(pg. 11)
Power Status
Indicator
(pgs. 14-15)
Filter Mode
Selection
Filter Frequency
Selector
(pg. 11)
2 | JL Audio - HD750/1 Owner’s Manual
Chassis Ground
Connector
(pgs. 6-7)
+12 V Power
Connector
(pgs. 6-7)
+12 VDC Ground Remote
+12 VDC Ground Remote
Remote Turn-On
Connector
(pgs. 6-7)
Left & Right Input Jacks
L
Inputs
R
(pg. 9)
Left & Right Preamp
Output Jacks
(pg. 12)
Remote Level Control Knob
L
Preouts
R
Jack for
(pg. 13)
Remote
Level
Control
Cooling Efficiency Considerations:
Your JL Audio amplifier employs an advanced type of heat management, called RealSink ™. This feature takes advantage of convection and radiation effects to remove heat from the amplifier circuitry. For optimum cooling performance, the vertical heat sinks located at the sides of the amplifier should be exposed to as large a volume of air as possible. Enclosing the amplifier in a small, poorly ventilated chamber can lead to excessive heat build-up and degraded performance. If an installation calls for an enclosure around the amplifier, we recommend that this enclosure be ventilated with the aid of a fan. In normal applications, fan-cooling is not necessary.
If mounting the amplifier under a seat, make sure there is at least 1 inch (2.5 cm) of space above the amplifier’s outer shell to permit proper cooling.
Input Sensitivity
Control (pg. 10)
Input Voltage
Selection
(pg. 9)
Output Polarity
Selection
(pg. 11)
Infrasonic Filter
Selector
(pg. 11)
Safety Considerations:
Your amplifier needs to be installed in a dry, well-ventilated environment and in a manner which does not interfere with your vehicle’s safety equipment (air bags, seat belt systems, ABS brake systems, etc.). You should also take the time to securely mount the amplifier using appropriate hardware so that it does not come loose in the event of a collision or a sudden jolt to the vehicle.
Stupid Mistakes to Avoid:
Check before drilling any holes in your vehicle
to make sure that you will not be drilling through a gas tank, brake line, wiring harness or other vital vehicle system.
• Do not run system wiring outside or underneath
the vehicle. This is an extremely dangerous practice which can result in severe damage to your vehicle and person.
• Protect all system wires from sharp metal
edges and wear by carefully routing them, tying them down and using grommets and loom where appropriate.
• Do not mount the amplifier in the engine
compartment, under the vehicle, on the roof or in any other area that will expose the amplifier circuitry to the elements.
Speaker Outputs
(pgs. 13-14)
3
PRODUCT DESCRIPTION
The JL Audio HD750/1 is a very powerful and compact monoblock (single channel), full-range amplif ier utilizing patented Single Cycle Control™ Class D technology. This groundbreaking technology delivers reference­grade sonic performance while requiring far less current from the vehicle’s electrical system than a conventional amplif ier.
Unlike most monoblock amplifiers, the HD750/1 is a full-range design, so it can be used as a subwoofer amplifier or as a very powerful full-range or satellite amplifier, using a second 750/1 to form a stereo pair.
JL Audio’s exclusive R.I.P.S. power supply design optimizes the output the amplifier for any impedance between 1.5 and 4 ohms, allowing you to get full use of the HD750/1’s performance capabilities with a wide range of speaker systems.
The tightly regulated power supply design also means that the HD750/1’s clean power output capability remains stable over a wide range of vehicle voltages, resulting in enhanced f idelity.
A flexible input and crossover section permits operation with a wide variety of source units and system configurations. The HD750/1’s preamp output can send pass-through signals from the inputs to feed additional amplifier(s).
4 | JL Audio - HD750/1 Owner’s Manual
TYPICAL INSTALLATION SEQUENCE
The following represents the sequence for a typical amplifier installation, using an aftermarket source unit or OEM Interface processor (like the CleanSweep® CL441dsp). Additiona l steps and different procedures may be required in some applications. If you have any questions, please contact your authorized JL Audio dealer for assistance.
1) Disconnect the negative battery post
connection and secure the disconnected cable to prevent accidental re-connection during installation. This step is not optional!
2) Run power wire from the battery location to
the amplifier mounting location, taking care to route it in such a way that it will not be damaged and will not interfere with vehicle operation. 4 AWG is recommended for wire runs greater than 72 inches (180 cm) in length. Use of 8 AWG power wire is acceptable for shorter runs, such as from a power distribution block to the amplifier or from a trunk-mounted battery. Use a 2 AWG or 1/0 AWG main power wire with a fused power distribution block when additional amplifiers are being installed with the HD750/1 and powered from the same main power wire.
3) Connect power wire to the positive battery
post. Fuse the wire with an appropriate fuse block (and connectors) within 18 inches (45 cm) wire length of the positive battery post. This fuse is essential to protect the vehicle. Do not install the fuse until the power wire has been connected to the amplifier.
4) Run signal cables (RCA cables) and remote
turn-on wire from the source unit or interface processor to the amplifier mounting location.
5) Run speaker wire from the speaker systems to
the amplifier mounting location.
6) Find a good, solid, bare metal grounding
point close to the amplifier and connect the negative power wire to it using appropriate hardware. Use minimum 8 AWG power wire, no longer than 36 inches (90 cm) or 4 AWG wire up to 60 inches (150 cm) long from the amplifier to the ground connection point. In some vehicles, it may be necessary to upgrade the battery’s ground wire as well. (See pages 6, 7 for important notice).
7) Securely mount the amplifier using appropriate hardware. (See page 8 for detailed mounting instructions).
8) Connect the remote turn-on wire and the positive and negative power wires to the amplifier’s power connector plug. Then insert the power connector plug into the amplifier’s power connector receptacle, pushing firmly.
9) Connect the RCA input cables to the amplifier.
10) Connect the speaker wires to the speaker connector plug and insert the plug firmly into the speaker connector receptacle.
11) Carefully review the amplifier’s control
settings to make sure that they are set according to the needs of the system.
12) Install power wire fuse (60A for a
single HD750/1) and reconnect the negative battery post terminal.
13) Turn on the source unit at a low level
to double-check that the amplifier is configured correctly. Resist the temptation to crank it up until you have verified the control settings.
14) Make necessary adjustments to the input
sensitivity controls to obtain the right overall output and the desired balance in the system. See Appendix C (pages 18, 19) for the recommended input sensitivity setting method.
15) Enjoy the fruits of your labor with your
favorite music.
5
POWER AND TURNON CONNECTIONS
Remote
Level
Control
Inputs
L
R
L
R
Preouts
Before installing the amplifier, disconnect the negative (ground) wire from the vehicle’s battery. This will prevent accidental damage to the system, the vehicle and your body during installation.
+12 VDC Ground Remote
+12 VDC Ground Remote
+12V Battery Connection
You will need to connect a power wire to the vehicle’s positive battery terminal, using an appropriate power ring or specialized battery terminal connector, such as the JL Audio XB-BTU or XD-BTS. This connection must be tight and corrosion-free to ensure proper connectivity. This wire MUST be fused appropriately for safety. Any power wires run through metal barriers (such as firewalls), must be protected with a high quality insulating grommet to prevent damage to the insulation of the wire. Failure to do so may result in a dangerous short circuit.
Power Wire Requirements
The HD750/1’s “+12 VDC” and “Ground” connections are designed to accept 4 AWG power wire. 4 AWG pure copper wire is recommended for any power wire run longer than 72 inches (180 cm). For runs shorter than 72 inches, 8 AWG pure copper power wire is acceptable.
If you are installing the HD750/1 with other amplifiers and wish to use a single main power wire, use 2 AWG or 1/0 AWG pure copper wire as a main power wire. This 2 AWG or 1/0 AWG power wire should terminate into a fused distribution block mounted as close to the amplifiers as possible and should connect to the HD750/1 with 4 AWG or 8 AWG pure copper power wire.
Please note that lower AWG numbers mean bigger wire and vice-versa (1/0 AWG is the largest, 2 AWG is smaller, then 4 AWG, then 8 AWG, etc.).
6 | JL Audio - HD750/1 Owner’s Manual
We do not recommend the use of “copper­clad aluminum wire” or “CCA” wire because this wire is significantly less conductive than pure copper wire. Only use pure copper power wire, such as JL Audio’s Premium Power Wire. Tinned copper wire (silver color) is acceptable as the tin-plating is only a very minor component of the wire.
Fuse Requirements
The installation of a fuse on the main power wire, within 18 wire inches (45 cm) of the positive battery terminal is vital to protect the wire and the vehicle from fire in the event of a collision or short-circuit. The fuse value at each power wire should be just high enough for all of the equipment being run from that power wire. Do not use a fuse with a value that far exceeds the total fuse rating of the electronics connected to the wire.
If only the HD750/1 is being run from that power wire, we recommend a 60A fuse be used. AGU (big glass fuse). AFS (small blade fuse) or MaxiFuse™ (big plastic­body fuse) types are recommended.
If other amplifiers are also being powered from a main power wire and exceed 80 amps in total fuse rating, we recommend the use of an ANL (large-blade) fuse and holder at the batter y plus a fused distribution block near the amplifiers. Each amplifier must be fused independently at the outputs of the fused power distribution block. We recommend appropriately rated Ma xiFuse™ fuses and a JL Audio fused distribution block.
Please consult with your JL Audio dealer to make sure that the wire, fuse holder and fuse ratings are appropriate for your system’s needs. The safety of your installation depends on appropriate power connections and fuse protection.
Ground Connection
The chassis ground connection must be made using 4 AWG or 8 AWG pure copper wire and should be kept as short as possible, while accessing a solid piece of sheet metal in the vehicle. The surface of the sheet metal should be sanded at the contact point to create a clean, metal-to-metal connection between the chassis and the termination of the ground wire with a brass or copper power ring. For optimal grounding, we recommend the use of a JL Audio ECS master ground lug (XB-MGLU). Alternatively, a sheet metal screw or bolt can be used with a star washer.
Many vehicles employ small (10 AWG - 6 AWG) wire to ground the battery to the vehicle chassis and to connect the alternator’s positive connection to the battery. To prevent voltage drops, these wires should be upgraded to 4 AWG pure copper wire when installing amplifier systems with main fuse ratings above 60A.
Turn-On Wire
The HD750/1 uses a conventiona l +12V remote turn-on wire, Remote turn-on output. The amplifier will turn on when +12V is present at its “Remote” input and turn off when +12V is switched off. If a source unit does not have a dedicated remote turn-on output, the amplif ier’s turn-on lead can be connected to +12V via a switch that derives power from an ignition-
switched circuit.
The HD750/1’s “Remote” turn-on connector
is designed to accept 18 AWG – 12 AWG wire. 18 AWG is more than adequate for this purpose. To connect the remote turn-on wire to the amplifier, first back out the set screw on the bottom of the Power Connector Plug, using the supplied 2.5 mm hex wrench. Strip 1/2 inch (12mm) of wire and insert the bare wire into the receptacle, seating it firmly so that no bare wire is exposed. When using smaller wire, it may be necessary to strip 1 inch of insulation from the wire and fold the bare wire in half prior to insertion. While holding the wire in the terminal, tighten the set screw firmly using the supplied
2.5 mm hex wrench, taking care not to strip the head of the screw and making sure that the wire is firmly gripped by the set screw.
Amplifier Power Connector Plug
To connect the power wires and the remote turn-on wire to the amplifier, unplug the power connector plug from the amplifier chassis (pull back firmly) and back out the set screws on the connector plug, using the supplied 4 mm hex wrench for the “+12 VDC ” and “Ground” connections and the supplied 2.5 mm hex wrench for the “Remote” connection. Strip 3/8 inch (10 mm) of insulation from the end of each wire and insert the bare wire into the receptacle on power connector plug, seating it firmly so that no bare wire is exposed. While holding each wire in place, tighten each set screw firmly, taking care not to strip the head of the screw.
Never make power connections with a “live” wire. Always disconnect the negative battery post before making any connections or adjustments to a 12V power connection!
7
AMPLIFIER MOUNTING OPTIONS
The HD750/1 has two mounting options to
ease in installation.
Standard Mounting
The standard method of mounting requires removal of the four corner caps with the 3/16-inch hex wrench included with your amplifier. Using appropriate mounting screws (not included), secure the amplifier in all four corners and replace the corner caps.
Lateral Mounting Feet
or other vital vehicle system.
CONTROL PANEL SECURITY COVER
The HD750/1 features a Control Panel Security Cover. When installed, the cover ensures that your amplifier settings are not accidentally changed while creating a clean aesthetic for the amplifier and your installation. The control panel security cover is pre-installed at the factory and must be temporarily removed for access to the controls described throughout this manual.
The security cover is secured by a single 2.5 mm hex-head screw at the far right of the panel. Loosen the hex-head screw to release the security cover (it is not necessary to completely remove the screw). To re-install the securit y cover once all adjustments have been made, insert the tongue on the cover’s left edge into the groove where the left­side heatsink meets the control panel, hinge the panel closed and secure the screw using the supplied 2.5 mm hex wrench. Do not overtighten the screw.
Lateral Mounting Feet are also included with your HD750/1 to provide an alternative mounting option. Each mounting foot should be attached to the bottom of the amplifier by screwing the provided bolt into the bottom of the amplifier and up into the corner cap with the supplied 1/8-inch hex wrench. Next, using appropriate mounting screws (not included), secure the amplifier by its four Lateral Mounting Feet.
Check before drilling any holes in your vehicle to make sure that you will not be drilling through a gas tank, brake line, wiring harness
8 | JL Audio - HD750/1 Owner’s Manual
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