JKS OGS159 User Manual

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Product: Adjustable Track Bar
Part Number: JKSOGS159
Applications: Wrangler JK, 2007+ (rear)
INSTALLATION
INSTRUCTIONS
517-278-1226 • [email protected] • www.jksmfg.com
491 W. Gareld Avenue, Coldwater, MI 49036
Welcome
CONGRATULATIONS on purchasing a new Adjust­able Trackbar from JKS Manufacturing. We are com­mitted to providing you with the best products avail-
able and your satisfaction is our rst priority.
PLEASE READ these Installation Instructions careful­ly, and save them for future reference, as they contain important installation and maintenance information.
Important
CHECK TORQUE SPECIFICATIONS regularly.
Left Hand Drive Vehicle Only
Tools Required
 Hydraulic Floor Jack & Jack Stands
 Metric/Standard Socket Wrench Set
 Torque Wrench
 JKS1696 or equivalent jam nut wrench
 Tape Measure
 Heavy Duty Ratchet Strap *
 Anti-Seize Lubricant
 Factory Service Manual (recommended)
* Asterisk denotes tools that are not required for some applica-
tions. Thoroughly read instructions rst to determine which tools will be required for your application.
RECOMMENDED TOOL
Compact Jam Nut Wrench
JKS Part # 1696
JKS OGS159JKS Adjustable Track Bar Installation
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Parts
Description QTY
A
Male Threaded (Chassis) End 1
B
Female Threaded (Axle) End 1
C
1” NF Jam Nut 1
D
Rubber Bushing 2
Installation
 1. REMOVE REAR TRACK BAR
 Raise and support the vehicle chassis with jack
stands positioned in front of the rear lower suspen­sion arm brackets.
 Raise and support the rear axle housing with
a hydraulic jack to relieve any tension from the mounting bolts.
 Remove the rear track bar mounting hardware
from the axle and chassis brackets per the fac­tory service manual instructions for your vehicle. Retain original hardware.
 Remove original track bar from vehicle.
Note: On RHD vehicles the pre-installed sticker is upside down. A new one is provided to place over the
existing sticker.
 Loosely install the original mounting hardware.
 3. CENTER REAR AXLE HOUSING
 Remove jack stands and lower vehicle to ground.
HI NT: Vehicle must be at normal ride height, on level ground, with the suspension supporting the full vehicle weight.
 Determine if the axle housing is centered by
measuring the distance between the tire and chassis, using the exact same points on each side of the vehicle to ensure accuracy. HI N T: For
example, measure from the edge of a tire tread lug to the outboard side of the chassis, then repeat the
measurement on the other side of vehicle using exact same points.
 2. MOUNT ADJUSTABLE TRACKBAR TO
AXLE BRACKET
 Apply anti-seize lubricant to bolt threads of original
track bar mounting hardware.
 Insert Axle End (B) of the adjustable trackbar into
the axle bracket with the differential clearance bend towards the rear
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JKS OGS159
 If the two measurements are equal, the axle is
centered. If the measurements vary, divide the dif­ference in half to determine the amount of adjust­ment required. HI N T: If the axle housing is not
centered, the chassis can be laterally shifted using either of the following methods.
JKS Adjustable Track Bar Installation
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Ratchet Strap (preferred)
 Attach a heavy duty ratchet strap to the chassis on
one side of the vehicle, and to the axle housing on the other side.
 Tighten the strap in small increments to pull the
chassis in alignment with the axle.
 Take measurements after each adjustment until
centered.
Pushing Vehicle Body
Although this method will laterally shift the chassis relative to axle housing, it does not enable the posi­tion to be easily stabilized while measurements are
taken.
 With the vehicle safely on the ground, have a
partner gently push on the vehicle body above the rear wheels.
 Take measurements while your partner maintains
pressure on the vehicle body.
 4. SET ADJUSTABLE TRACKBAR
LENGTH AND MOUNT TO CHASSIS
 5. POST-INSTALLATION
 Take measurements again to ensure axle housing
is perfectly centered and make any nal adjust­ments if necessary.
IMPORTANT: The rear axle housing must be in perfect lateral alignment with vehicle chassis be­fore you proceed with installation.
 Once all adjustments are complete, fully tighten
the Jam Nut (C) to prevent Adjustable Trackbar length from changing. HINT: It may be easier to tighten Jam Nut with the Adjustable Trackbar re­moved from vehicle.
 Using a torque wrench, tighten mounting hardware
at both ends of track bar to 125 ft-lbs.
Maintenance
Check torque specications regularly.
Regular cleaning with pressurized water is recom­mended to maximize reliability.
 With the axle housing centered beneath the chas-
sis, adjust the length of Adjustable Trackbar by rotating the Chassis End (A) until steel sleeve in Rubber Bushing (D) aligns with the mounting holes on the chassis bracket.
 Apply anti-seize lubricant to original mounting bolt
threads and adjustment threads of trackbar. HI N T:
Bend in chassis (gold) end of trackbar must point down to prevent interference from occurring when
suspension articulates. This is the same for RHD and LHD vehicles.
©2014 JKS Manufacturing, Inc & Aftermarketing, LLC Revision Date 03/13/2014
 Mount Chassis End (A) of adjustable trackbar to
the chassis bracket by loosely installing the origi­nal mounting hardware.
JKS OGS159JKS Adjustable Track Bar Installation
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