JJAirSystems HV01, HR04, HV04, HR07RS, HV11 Technical Data

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Page 1

Industry’s advantage

with Hydrovane

UK Air Compressor Guide 2019

www.JJAirSystems.co.uk

Page 2

Rotary Vane Air Compressors

The right compressor

for your business

Versatile

Open and enclosed format packages and air end options

• 50 / 60 Hz

• 6 - 10 bar

• 0.1 - 7.5 m

• 4 - 264 cfm

Quiet as standard

With noise levels as low as 62 dB(A) a Hydrovane can be located at the point of use.

Fixed and Regulated speed models

Matching air demand with your business needs.

/min

Reliable by Design

Direct drive

No gears. No belts. hours due to its simple integral design.

High quality air

Clean, dry and pulse free straight from the outlet means less downstream equipment required.

Slow speed

1450 - 1760 rpm speed operation results in low noise, low stresses and long life.

Common replacement parts

Quick, cost-effective servicing, with minimal downtime.

Up to 100,000+ operating

Powerful and Cost Eective

Hydrovane Pro Controller

For total electronic control, greater connectivity and ﬂexibility.

Regulated speed

Proven, simple and long-lasting technology solutions delivering up to 50% energy savings.

Reduced Energy Venting System (REVS)

Reducing o-load power to as low as 20%.

Air Intake modulation control

No wasteful overproduction of air.

Guaranteed

Market leading warranty

Up to 10 years or 48,000 operating hours is now available for total peace of mind on all standard Hydrovane models.

J & J Air Systems Distributor support

J&J Air Systems are one of the largest and most experienced Hydrovane stockists in the UK. Our factory-trained Engineers are Authorised by Hydrovane for the Supply; Installation; Maintenance including 10 Year Advanced Warranty support.

0800 027 8442

Page 3

A range of compressors

From stand-alone...

Open – Fixed Speed

Small and compact, Hydrovane HV01 - HV04 models are ideally suited for light industrial and workshop applications where the compressed air outlet needs to be situated close to the point of use.

Enclosed – Fixed Speed and Regulated Speed (RS)

Taking components that have been developed specifically with energy-saving in mind, Hydrovane’s designers and engineers have developed a rotary vane compressor for the twenty first century, whilst retaining the features which have helped build Hydrovane’s reputation for quality and reliability around the world.

HV01 – HV04 Models HR04 – HR07RS Models

Tripod or Receiver mounted Fully Enclosed

• 50 / 60 Hz

• 1.1 - 4 kW

• 10 bar

• 0.1 - 0.6 m

• 4 - 20 cfm

/min

• 50 / 60 Hz

• 4 - 7.5 kW

• 7 - 10 bar

• 0.6 - 1.3 m

• 20 - 46 cfm

/min

Whilst all Hydrovane rotary vane compressors are designed and built with the highest levels of efficiency in mind, if you’re looking for the ultimate in energysaving technology, we offer our 7.5 to 45 kW machines with a Regulated Speed (RS) option.

HV11 – HV45RS Models

Fully Enclosed

• 50 / 60 Hz

• 11 - 45 kW

• 6 - 10 bar

• 1.3 - 7.5 m

• 46 - 264 cfm

/min

RS machines optimise energy efficiency when operated below full load capacity. This can deliver benefits of up to 50% energy savings compared to the equivalent standard fixed speed model.

Page 4

...to the complete

Complete packages save space. Save time. Make your budget go further

compressed air solution

Hydrovane compressors are available as fully integrated packages. Hypacs are available with membrane or refrigerant dryers and integrated receivers and come as a factory built package or can be supplied as a kit for local assembly.

Integrated packages can be more cost- effective than building a system using separate components.

Hydrovane’s knowledgeable Authorised Distributors can advise you on the best package for your business to make the most of factory space and give you more for your budget.

Hypac Open – Fixed Speed

HV01 – HV04 Models HR04 – HV22RS Models

Receiver Mounted

• Integrated Membrane Dryer

• 50 / 60 Hz

• 4 - 7.5 kW

• 10 bar

• 0.1 - 0.6 m

• 4 - 20 cfm

/min

Hypac Enclosed – Fixed Speed and Regulated Speed (RS)

Fully Enclosed

• Integrated Refrigerant Dryer model

• Integrated Receiver model

• 50 Hz

• 4 - 22 kW

• 7 - 10 bar

• 0.6 - 3.6 m

• 20 - 127 cfm

/min

Make your budget go further

Hydrovane Air Solution packages are the ultimate in convenience.

Fully packaged with integrated receivers, refrigerant dryers and filtration, Hydrovane Air Solution models offer you the best solution for your compressed air requirements.

Air Solution Enclosed – Fixed Speed and Regulated Speed (RS)

HR04 – HV22RS Models

Fully Enclosed. Fully Packaged

• Complete Package

• Integrated Refrigerant Dryer

• Integrated Receiver

• Filter Pack

• 50 Hz

• 4 - 22 kW

• 6 - 10 bar

• 0.6 - 3.6 m

• 20 - 127 cfm

/min

Page 5

At the heart of your compressor’s performance

Hydrovane Pro

puts you in complete control

HR04 - HV45RS Models

Hydrovane Pro Controller Features:

• Real Time Clock

• Timer Control

with simple-to-use, intelligent electronics

All Hydrovane compressors in both Fixed and Regulated Speed in the 4 to 45 kW model range are fitted as standard with the Hydrovane Pro Electronic Controller. This control system ensures reliable operation and protects your investment by continuously monitoring the operational parameters of the compressor.

The Hydrovane Pro also has the capability to have programmable inputs and outputs for increased control of ancillary equipment.

• Second Pressure Setting

• Status Display

• Group Fault Outputs

• Error Logs

• Digital Inputs

• MODBUS RTU

• Sequencer Capability

• Flash Programmable

It is now possible to simply connect a Hydrovane Pro controlled compressor to the range of Sequencer Technologies within the Gardner Denver group allowing flexibility of use and maximising energy reduction.

HV01, HV02 and HV04 Models Standard Starters

A high quality srarter with a robust control circuit, including over-temperature protection.

0800 027 8442

Page 6

Reduce your energy costs

Customise your Hydrovane

How does a Hydrovane compressor save energy?

Regulated Speed (RS)

• RS control ensures optimum load conditions

throughout the compressor’s speed range

Delivering maximum efficiency

Air Intake Modulation

• Air intake modulation at minimum speed deliveries

further energy savings

To match the reducing air demand

Reduced Energy Venting System (REVS)

• In-built Reduced Energy Venting System (REVS)

Improved part-load and off-load performance

SMART SERVO energy reduction system

Reduce the cost of ownership and minimise your energy consumption.

ENERGY

COST

Purchase

Price

Maintenance

and Service

Energy

Cost

10%

82%

Standard Fixed Speed Compressor

to suit your applications

With Hydrovane’s versatile rotary vane compressor technology, we can deliver the widest range of bespoke OEM solutions.

The possibilities are endless when it comes to supplying air for a specific application inside and outside the standard industrial arena. Hydrovane has over 50 years experience in supplying proven solutions to OEMs, either as air ends or complete packages, designed and purpose built. In addition, there are occasions when a customer may require a special build, and this is where Hydrovane can deliver custom solutions.

• Optimised motor, drive and air end

Proven air cooled inverter drive High efficiency across a broad flow range Substantial energy savings delivered.

Please contact your local authorised Hydrovane distributor for an Air System Energy Review and DataLogging.

SAVINGS

Purchase

Price

Maintenance

and Service

21%

12%

62%

Hydrovane Regulated Speed Compressor

Page 7

We’re the professionals

Hydrovane’s distributors will visit your site, free of charge, to assess your individual compressed air requirements in order to deliver the solution that best meets your requirements.

Hydrovane AdvanceTM10

Warranty that delivers complete peace of mind

The Hydrovane Advance 10 extended warranty programme is a unique market leading compressor care package designed to deliver comprehensive warranty cover for up to 10 years or 48,000 operating hours on all Hydrovane compressor airends.

Key benefits

Free

Guaranteed Quality

Accurate Maintenance Budgeting

Maximise Compressor Life

Simple administration

Your local Hydrovane distributor

Sales and Aftermarket Support. Back-up you can trust

Hydrovane service philosophy is one of regular maintenance being the key to long, reliable, trouble-free compressor life. Hydrovane offers extensive aftermarket support through an extensive network of Authorised Distributors who will provide:

FREE energy surveys

To test your compressed air system for possible leaks and other costly inefficiencies

Service Kits – Genuine OEM spare parts

The service kit concept has been developed to make our compressor servicing quick, easy and cost effective. Using the service kits as part of the recommended service schedule will prevent costly breakdowns, ensuring a continuous supply of high quality compressed air.

Lubricants – Approved for vane usage

Even the most reliable compressors in the world require routine lubricant changes to maintain peakperformance. Over many years, Hydrovane has developed a range of high quality lubricants that have been specifically formulated to guarantee optimum compressor performance.

Hydrovane will give you an appropriate

Hydrovane standard warranty:

All Hydrovane compressors are guaranteed for 12 months from the date of installation providing the installation is approved by an authorised Hydrovane distributor and the correct service procedures and genuine service kits, parts and lubricants are used.

NOTE: Terms and conditions apply to all Advance 10 Warranty offers. Please consult your local Authorised Hydrovane Distributor for details.

service schedule

Trained and qualified engineers will take care

of your machines.

Factory-trained service engineers

Hydrovane is committed to providing every Hydrovane compressor owner with fully trained Service Engineers to care for their investment throughout our Global Distribution Network.

Look after your Hydrovane and it will last a lifetime

Page 8

50 / 60 Hz Rotary Vane Air Compressors

Open - Fixed Speed

Maximum FAD

/min (cfm)

0.12 (4.3)

0.14 (4.9) 65

0.12 (4.3)

0.14 (4.9) 65

0.71 (25.1)

1.00 (35.0)

Dimensions (mm)

270 700 470

300 1120 730

570 1332 1068 73

Noise

dB(A)

Motor Power

Model

(kW)

1.1 HV01

1.5 HV01 -

2.2 HV02

1.1 HV01

1.5 HV01 -

2.2 HV02

4.0 HV04RM 400V 3Ph - 200 0.57 (20.1) 455 1410 990 73

HR05PR

5.5

HR07PR

7.5

Voltage/Phase

50Hz 60Hz 10 bar Depth Width Height

240V 1Ph

400V 3Ph

230V 1ph 230V 3ph 460V 3ph

240V 1Ph

400V 3Ph

240V 1Ph

400V 3Ph

230V 1ph 230V 3ph 460V 3ph

240V 1Ph

400V 3Ph

400V

3Ph

Starter

Configuration

Type

Tripod

Mounted

- 0.23 (8.0) 69

DOL

Receiver

- 0.23 (8.0) 69

- SD

Mounted

Receiver Mounted

Receiver Capacity

(litres)

200

Regeneration 50 Hz Enclosed - Fixed and Regulated Speed

Motor Power

(kW)

4.0 HR04E

7.5 HR07E 1.25 (44.1) 1.00 (35.0) 67

7.5 HR07E RS 400V 3Ph V - 0.97 (34.3) 695 630 1078 70 <3

Model

Voltage/Phase

400V 3Ph SD

Starter

Type

Maximum FAD m

7 bar 10 bar

0.68 (24.0) 0.57 (20.1)

/min (cfm)

Dimensions (mm)

Depth Width Height

695 630 1078

Noise

dB(A)

Enclosed - Fixed Speed

Motor

Power

Model

(kW)

11.0 HV11

15.0 HV15 2.21 (78.1) 2.01 (71.0) 1.90 (67.1) 1.65 (58.4)

18.0 HV18 2.88 (101.7) 2.55 (90.1) 2.80 (99.0) 2.44 (86.2)

22.0 HV22 3.60 (127.1) 2.96 (104.5) 3.25 (114.6) 2.83 (100.0) 71

30.0 HV30 5.00 (176.6) 4.31 (152.2) 4.43 (156.5) 3.86 (136.2)

45.0 HV45 7.33 (258.9) 6.54 (231.0) 6.54 (231.0) 5.73 (202.3)

50Hz 60Hz Maximum FAD m

Voltage/

Starter

Voltage/

Phase

400V

3Ph

Type

Phase

460V

3Ph

575V

3Ph

Starter

Type

DOL

50Hz 60Hz

8 bar 10 bar 8 bar 10 bar

1.63 (57.6) 1.41 (49.8) 1.48 (52.4) 1.29 (45.6)

Note: The 50 Hz / 400 Volts / 3 Phase Regulated Speed (RS) models also cover 60 Hz / 460 Volts / 3 Phase

/min (cfm) Dimensions (mm)

Depth Width Height

850 700 1550

1130 900 1640 7337. 0 HV37 5.95 (210.1) 5.07 (179.0) 5.48 (193.7) 4.77 (168.5)

Noise

dB(A)

Enclosed - Regulated Speed (RS)

Motor Power

Model

(kW)

11.0 HV11RS

15.0 HV15RS 2.29(80.8) 2.03 (71.6) 1.72 (60.7)

18.0 HV18RS 2.96 (104.6) 2.75 (96.9) 2.51 (88.5)

22.0 HV22RS 3.53 (124.5) 3.22 (113.8) 3.07 (108.3) 71

30.0 HV30RS

45.0 HV45RS 7.47 (263.7) 6.90 (243.5) 6.51 (230.0)

Voltage/Phase

50Hz 60Hz 6 bar 8 bar 10 bar Depth Width Height

400V

3Ph

460V

3Ph

Starter

Type

1.74 (61.6) 1.56 (55.0) 1.37 (48.5)

5.38 (189.9) 4.87 (171.9) 4.51 (159.3)

Maximum FAD

/min (cfm)

Dimensions (mm)

850 700 1550

1130 900 1640 7337. 0 HV37RS 6.17 (217.8) 5.72 (202.1) 5.27 (186.1)

Noise

dB(A)

Air

Quality

(mg/m

Air

Quality

(mg/m3)

<35.5 HR05E 0.91 (32.1) 0.71 (25.1)

Quality (mg/m3)

Quality

(mg/m

Air

Hypac 50 Hz Enclosed

Motor

)

Power

(kW)

4.0 HR04

5.5 HR05

7.5 HR07 / HR07RS

HV11 / HV11RS

15 HV15 / HV15RS

18 HV18 / HV18RS

22 HV22 / HV22RS

4.0 HR04

5.5 HR05

7.5 HR07 / HR07RS

HV11 / HV11RS

15 HV15 / HV15RS

18 HV18 / HV18RS

22 HV22 / HV22RS

Model

HRER

HRER / RS

HVER / RS 272 1187 1355 1550 <2

HRED

HRED / RS

HVED / RS 825 1215 1550

Configuration

Integrated

Receiver

Integrated

Refrigerant

Dryer

Voltage/

Phase

400V

3Ph

400V

3Ph

SD / V

Starter

Type

Receiver Capacity

(litres)

260 695 1220 1692

Package Dimensions (mm)

Depth Width Height

984 630 1078

Pressure

Dew Point

(°C)

3 <1

Air

Quality

(mg/m

)

Air Solution 50 Hz - The Complete Package

Motor Power

(kW)

1.1 HV01RM

2.2 HV02RM

4.0 HV04RM

4.0 HR04

5.5 HR05

7.5 HR07 / HR07RS

11 HV11 / HV11RS

15 HV15 / HV15RS

18 HV18 / HV18RS

22 HV22 / HV22RS

Model

AERD

AERD / RS

Configuration

Receiver Mounted

+ Membrane Dryer

Integrated

Refrigerant Dryer

& Receiver

Voltage/

Phase

240V

1ph

400V

3Ph

400V

3Ph

Starter

Type

DOL

SD / V

Receiver Capacity

(litres)

Note: The only 60Hz model available is the HV01RM

)

Starter Types:

DOL Direct On Line

SD Star Delta

V Regulated Speed (RS)

Free Air Delivered (FAD) according to BS ISO1217:2009-Annex B, C and E

*Both fixed speed and regulated speed compressors operate between 0°C and 45°C ambient.

Hydrovane compressors are designed for indoor installation under cover only.

Contact your Hydrovane Distributor for applications outside these conditions.

Package Dimensions (mm)

Depth Width Height

75 300 1120 730

200 455 1410 990

260 984 1220 1692 3 <1

272 1187 1355 1550 3 <1

Pressure

Dew Point

(°C)

30* <1

Quality

(mg/m

Air

)

0800 027 8442

Page 9

Global experience ‒

truly local service

Our Sales and Service trade counter in High Wycombe.

With over 200 years of combined engineering excellence, the Hydrovane range, part of the Compair brand offers an extensive range of highly reliable, energy efficient compressors and accessories to suit all applications.

An extensive network of dedicated CompAir Sales companies across all continents provide global expertise with a truly local service, ensuring our advanced technology is backed up with the right support.

As part of the worldwide Gardner Denver operation, CompAir has consistently been at the forefront of compressed air systems development, culminating in the most energy efficient and low environment impact Air Compressors on the market today, helping customers achieve or surpass their sustainability targets.

CompAir and Hydrovane compressed air product range

Advanced Compressor Technology Lubricated

•

Rotery Vane and Rotary Screw

•

Piston

•

Portable

Oil-Free

•

Water Injected Screw

•

Two Stage Screw

•

Piston

•

High Speed Centrifugal - Quantima

•

Rotary Scroll

Fixed and Regulated Speed

Complete Air Treatment Range

• Filteration

• Refrigerant and Desiccant Dryer

• Condensate Management

• Heat of Compression Dryer

• Nitrogen Generator

Modern Control Systems

• CompAir DELCOS Controllers

•

SmartAir Master Sequencer

Value Added Services

• Professional Air Audit

• Performance Reporting

• Leak Detection

Leading Customer Support

• Custom Engineered Solutions

• Genuine CompAir Parts

and Lubricants

2019