JINGOA JDZ-1030 Operation Manual

JDZ-1030

JDZ-1030 Single

Single

Single Color

Color

Color Silk-Screen

Silk-Screen

Label

Label Printing

Printing

Printing Machine

Machine

Operation

Operation Manual

Manual

JDZ-1030

JDZ-1030 单色丝网印带机

使用说明书

(Welcome

(Welcome to

to

to purchase

purchase

purchase Jingda

Jingda

Jingda Printing

Printing

Printing Machine

Machine

Machine )

)

Company

Company :Ruian

:Ruian

:Ruian Jingda

Jingda

Jingda Printing

Printing

Printing Machiney

Machiney

Machiney Co.,Ltd

Co.,Ltd

T

el:

el: 0577-65337601

0577-65337601

0577-65337601 65320208

65320208

F

F ax:

ax:

ax: 0577

0577

0577 65337602

65337602

A

A dd:

dd:

dd: Dongcheng

Dongcheng

Dongcheng Industry

Industry

Industry Zone,

Zone,

Zone, Sandu,

Sandu,

Sandu, Tangxia

Tangxia

Town,

Town, Ruian

Ruian

Ruian city

city

city ， China.

China.

W

W ebsite:

ebsite:

ebsite: www.cnjdyj.cn

www.cnjdyj.cn

E

E mail:

mail:

mail: zhong@cnjdyj.cn

zhong@cnjdyj.cn

C ontents

1. Introduction ……………………………………………………… 1

2. Operation segment ……………………………………………… .2

2. 1 Unwind segment ……………………………………………… ..2

2. 2 Printing Part …………………………………………………… .3

2. 3 Drying device ………………………………………………… ...6

2. 4 C onveying belt system ………………………………………… .6

2. 5 Bridge oven and unwinding shaft …………………………… . … 6

2. 6 Feeding ………………………………………………………… .6

3. Cautions and upkeep …………………………………………… ...6

3. 1 Cautions ………………………………………………………… .6

3. 2 Upkeep ………………………………………………………… ...7

4. Connecting chart ………………………………………………… ..8

5. Electricity component table ……………………………… . …… .10

6 . C ircuit diagram …………………………………………………… 10

6 . 1 Gas circuit general list ………………………………………… ..10

6 . 2 C ircuit general chart ……………………………………………… 11

7 . Trouble P henomenon analysis …………………………………… ..13

8. List of spare part ……………………………………………………………… 14

JD Screen Label Printing Machine Series

1

JDZ-1030

JDZ-1030 Single

Single

Single Color

Color

Color Silk-screen

Silk-screen

Silk-screen Label

Label

Label Printing

Printing

Printing Machine

Machine

1.

1. Introduction

Introduction

It adopts separated step and PLC control as one unit with ease of operation and steady running as well as lower trouble . I t adopts printing principle to deal with, roller to roller, separated step to feed- single color printing- ironing drying-sensor fixed position for printing.

I t is widely used in any textile , cloth, paper, non-adhesion, PVC etc. material; the

printing area is larger and dedicate as well as clear without fading.

T his machine is easy to maintain and upkeep, it adopts steel to ensure its precision and prolonging its life of span for parts.Varied assortment of combination and man-machine interface as well as unique structure to make this machine in the leading position.

P lease read the operation manual carefully before operating, it will guide the users how to operate, do not operate the machine when you can not understand the operation completely. M ain technical: Printing S ize: 400X280(LXW ) mm Frame size: 680X400(LXW ) mm Length : 20-400mm It is not allowed to be more than 400(mm) Width : 150(mm) S peed: 30-1200 t/h Doctor blade working length : 450mm H ot wind drying: 500W/220V/ color Draw motor ： 0.4 kw

JD Screen Label Printing Machine Series

2

Doctor blade motor

：

0.55kw

Unwinding motor

：

0.18kw

Suction motor

：

0.37kw

IR drying

：

1.5kw Iron plate power：0.5kw T

otal power: 2KW/220V Conveying belt specifications: 200 (mm) O verall dimensions: 1450* 700* 1500 (L*W*H)MM Machine Weight : Net weight : 500KG Gross weight : 550KG O verall view:

1. Feeding part

2. Unwinding part

3. Electric part

4. Doctor blade

5. Inking blade

6. Left limit position

7. Right limit position

8. Frame clamp

9. Frame

10. Draw part

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11. Sign sensor

12. Conveying belt

13. Drying part

14. Photoelectrical switch Position chart of installation , operation space, operator Operation parts for single color wire net machine

2

2 .

.

. Operation

Operation

Operation segment

segment

2. 1 Unwind segment

It is composed of frame, holding circle pad, guiding roller, as well as front pressure roller to ensure its working evenly and equal distance and moderate fastening, moving from unwinding frame to the belt with glue.

2. 2 Printing Part

I t is composed of some parts with high precision, its parts is composed of inking blade, moveable frame, frame fixed and color running part, wire printing table and electric equipment and circuit part. T he working process of every printing unit is given as following: S tart switch: vacuum table to intake the belt, scratch blade down and inking blade up, blade frame moving to the right to the position and stop, inking blade down and scratch blade up, the vacuum stop, the air blow open, the blade frame moving to the left to the original place and enter the next cycle. T he distance of the blade frame and the speed is controlled by computer. I ts operation interface is give as followed:

 Click button and S how

 Click button and show

JD Screen Label Printing Machine Series

4

Click button and show

 Click button and show

JD Screen Label Printing Machine Series

5

 Click button and show

Jingda Printing Machinery Co., Ltd. A dd: Dongcheng Industry Zone, Sandu, Tangxia Town, Ruian city T

el: 0577-65337601 65320208

JD09070810

Printing Length: ( Means the film length which put in screen frame, if the label length is 80mm, and the

label image make in the film is 4pcs label image , so we can setting as 320mm(80x4pcs) in the printing

length )

Printing Total : ( Auto counting, but can be change as 0 when press the screen setting)

Stop Times: (How many label PCS will be printing ) remark: when we are printing and want to setting

the label pcs , so make sure the printing total number is less than stop times number, or change as 0 in the printing total, for example when the Printing Total is show10pcs, and setting as 5 in the stop

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time, the machine just will be run one cycle only and not continue )

Make sure Printing total ： 0 /1/2/3....(If the count number is 6000 more than Stop time:

2000 /3000/5000 , pres s screen n umber of the printing total in a few seconds ,it will be

change as 0)

Doctor Blade Length : ( during printing area)

Doctor Blade Times: can be 1 or according to you requirement)

Manual

Unwind On

Set T/Min

L eft-move R ight-move C lear blowing ON OFF Front rotation for gluing (when put glue in the conveyor belt, will use that) Back rotation for gluing B lade down B lade up S tart C onveyor belt moving

M anual speed of feeding (set well before out of factory) A utomatic speed of feeding: (during 500-5500) M anual speed of doctor blade (set well before out of factory) A utomatic speed of doctor blade:(during 500-5500) Length of mark: press this key to move the mark B ack N o mark: use this key for twice printing

Sensor indicating Light : for twice printing , the labor material of color is white or light color,

mark working of color is used for labor with black or dark black. P age down Rotation

Doctor Blade Delay

Vacuum Intake Delay

Stop Intake Delay

Puller Mark Delay

Vacuum Blowing Time

( S et well before out of factory)

2. 3 Drying device

It is equipped with ironing plate drying oven, its temperature is not more than 100 ℃ . (This machine has not man-controlled temperature system, do not raise its temperature)

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otherwise it will cause the machine out of shape.

2.4 C onveying belt system

There are two methods to convey the belt, when cleaning or replacing the belt or coating glue, press the button ON, the conveying belt will move successively to the right, press the button OFF, it will stop.

2.5. Bridge oven and unwinding shaft

W hen finishing printing,, through the bridge oven, it is delivered to the last oven to

the unwinding, heat it till the temperature is up to 80

℃

. T he unwinding shaft must be operated till the machine starts. Adjust the tension to control its friction and switch . A fter knowing its basic parts, then we will introduce how to operate and the switch role. C onnect the power, the indicating lights are on. W hen starting the machine, if the air source doesn ’ t work, the machine can not work. F irstly, clean the vacuum room by blowing, then press the button ON for conveying belt. T hen do the coating glue evenly. After coating, press the button OFF, the belt stops moving to the right.

2.6 Feeding P ut the machine into the feeding frame then position it, press the ON switch, press the button OFF switch to make the frame fixed. Adjust the blade position to 1mm front to the design. (Open it on the page of the touch-screen, make it sure then press it). T hen set the length of the scratch blade. A fter that, adjust the pressure and angle for blade as well as position of the inking blade. T he pressure of the blade is adjusted by the cylinder nut. I ts pressure should not be too high. I ts angle scope is from 80*45 degree. When the materials is not blocked the photoelectric switch , photo electric switch should be covered with material or the machine can not be start ed off . there are two photoelectrical switches, may choose not to work and work.

3

．

Cautions

Cautions and

and

and upkeep

upkeep

3.1 Cautions

1. Do not use petrol to clean the belt, all above mentioned happens, we have no

responsibility.

2. PLC dada and program controller set: before out of the factory all the data of converter

and program controller are well set. D o not change it at random. I f due to changing the data by users to cause the parts damaged, we don ’ t guarantee to repair. (Users change the data and program , all the revised data will be recorded) if the users want to change the data, please contact suppliers.

3. Do not use petrol to clean the belt, all above mentioned happens, we have no

responsibility.

4. PLC dada and program controller set: before out of the factory all the data of converter

and program controller are well set. D o not change it at random. I f due to changing the data by users to cause the parts damaged, we don ’ t guarantee to repair. (Users change the data and program , all the revised data will be recorded) if the users want to change the data, please contact suppliers.

Routinely maintain

1. Linear shaft and linear bear shaft: the guide orbit is the key to ensure the frame moving correctly, so check it and add the oil regularly to ensure it lubricated.

2. Worktable: due to the worktable dirty or something oil etc substance, it will affect the

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surface of the worktable level or block the hole of the worktable, it will reduce the ability of vacuum and affect the quality of the product, so rinse the worktable regularly by detergent, make the worktable clean , when cleaning , press the button of blowing to OFF to avoid the dirty things into the hole. U sers can use the hammer to make the hole work well. D o not make the detergent or substance into the interior of the machine through the hole. T hus it will cause the vacuum pump damaged.

3. Head : scratching blade and inking blade is equipped on the head. I f the ink becomes hard, it will damage the wire net, so it should be cleaned regularly. 4 Compressed air circuit: we hope there is a kind of air source; it must be clean and dry as well as steady. C heck the intake two-connecting parts regularly and add 34-40# lubricating oil, 1. Keep this in mind every day after work, short glass should be pour the residual water which is separated. 2. Keep this in mind every day after work, the gas storage barrels should be empty the gas . If we do not operate in accordance with the above two steps ,it will cause a lot of damage for the machine and electromagnetic valve . . T he air pressure must not be less than 0.6 pa, but it can not be more than 0.65 pa.

5. V acuum pump: check the intake filter per week, when rinsing, do not use the detergent water, alcohol, volatilized oil, petrol lamp oil etc. organic solvent . U se the compressed air to rinse. A nd replace the dirty filter in time.

6. E lectric part: keep the button for PLC and every button clean, keep solvent or ink oil out to avoid electric break. P ay attention to the entrance of the electric distributor , do not shield by person to ensure the air to be intake. F asten the screws for every part . (Generally speaking, due to shaking, some screws must be loosening ). W hat’s more, the terminal with blowout fuse may be loose, E nhance its spring by small screw drivers

7. Step motor

Connect electric power/ cutting off should be done by operator himself. A fter cutting off the power, the circuit board still have electricity state for some time, checking should be done after cutting off the power and the indicating light being off. I t’s about 5 minutes to check. D o not check in the insulation state. I t will damage the step motor.

3.2 Upkeep

1. The temperature and the damp is normal or not. W hether something dirty or dust as well as other substance etc.

2. The sound and shaking of the motor can work normally or not, or it is too hot or smell is not normal.

3. The temperature is high or not, its ground is clean or not. T he connection is loose or not as well others are not good.

4. The output current is great different from the normal value, the terminal is burnt or not. 5 Environment of workshop: T he working environment should be kept clean and well ventilated. I f it is possible, install an air conditioner to make the room damp. I t is useful for printing .

4.

4. Connecting

Connecting

Connecting chart

chart

JD Screen Label Printing Machine Series

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JD Screen Label Printing Machine Series

10

JD Screen Label Printing Machine Series

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5.

5. Electricity

Electricity

Electricity component

component

component table

table

NAME

NAME TYPE

TYPE

TYPE BRAND

BRAND

BRAND NUMBER

NUMBER

PLC

PLC DVP12SC11T

Delta

1

PLC

PLC expansion

expansion

expansion DVP16SP11T

Delta

1

touch

touch screen

screen

screen DOP-AS38BSTD

Delta

1

doctor

doctor motor

motor

motor 0.4KW

Outeshi

1

D

D raw

raw

raw motor

motor

motor 0.4KW

Yankong

U

U nwinding

nwinding

nwinding motor

motor

motor 0.18KW

Yankong

Emergency

Emergency Stop

Stop

Stop LAS0-AY-11TS HONGBO 1

button

button LAS0-AY-AY11 HONGBO 2

approach

approach switch

switch

switch TQ5MYL ORMON 2

photoelectric switch D201B MINGWEI 1

Switch

Switch power

power

power supply

supply

supply 4BN-6G ORMON 1

contactor

contactor MY2NJ-24V ORMON 1

Air

Air switch

switch

switch 2P-20A LG 1

auxiliary relay 32A LG 1

40A AOYI 1

potentiometer

potentiometer AOYI 1

voltmeter

voltmeter DVP12SC11T AOYI 1

6.

6. C

C

C ircuit

ircuit

ircuit diagram

diagram

6.1 Gas circuit general list

Model

Model Name

Name

Name Qty.

Qty.

Qty. Brand

Brand

AFR2000

Filter Pressure Reducing Valve

1

1 Airtac

Airtac

4V210-08

Electromagnetic Valve

2

2 Airtac

Airtac

3V210-08NC

3V210-08NC Electromagnetic

Valve

1

1 Airtac

Airtac

ASC-10

ASC-10 One-way

One-way

One-way Throttle

Throttle

Valve

1

1 Airtac

Airtac

3A320-10

Pneumatic Valve

1

1 Airtac

Airtac

KRX3-P-V/VB

KRX3-P-V/VB Vacuum

Vacuum

Vacuum Pump

Pump

Pump 1

1

1 Yunwang

Yunwang

SDAJ40X50-15-B

SDAJ40X50-15-B Cylinder

Cylinder

Cylinder 1

1

1 Airtac

Airtac

6.2 C ircuit general chart

JD Screen Label Printing Machine Series

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7. Trouble Phenomenon Analysis

Phenomenon

Phenomenon Cause

Cause

Cause Solution

Solution

Screen warning: Printing head

arrives at the approaching

switch of the right limit!

Please reset!!

1 ． T he length of blade is set

too long.

2 ． Approaching switch is

faulty.

1 ． R eset.

2 ． Adjust if the front burn-out

mask is touched, replace

the approaching switch.

Screening warning: Please

check the approaching switch

of the left limit!

Please reset!!

1 ． Approaching switch is

faulty.

2 ． Mechanical block

1 ． Adjust if the front

burn-out mask is touched,

replace the approaching

switch.

2 ． Check if there is trouble

JD Screen Label Printing Machine Series

13

in the machine or the

gearbox

Screen warning: Material

photo is not encountered! O r

overpass!

Please check

1 ． Material photo is not

encountered.

2 ． Material photo is

damaged.

1 ． Adjust the position of

material photo.

2 ． Replace the switch of

material switch.

Machine operates once and

stops.

1 ． Material photo is not

encountered.

2 ． Couple mark opens.

1 ． A djust the position of

material photo; replace

the material photo.

2. Change the couple mark in

the first color text into no

mark.

Machine stops randomly. 1 ． Servo failure.

2 ． E lectric failure.

1 ． Check if the servo of every

color has warning; adjust

servo according to the servo

instruction.

2. Check if the 24V output of

the switch power in each

color circuit board is

normal, if PLC operates

normally. Check if the 24V

output of the switch power

in each color circuit board

is normal, if PLC operates

normally.

W hen the machine is switched

on, the screen displays

connection.

1 ． Circuit failure.

2 ． Electric failure.

1 ． PLC communication is

not normal, replace 485

communication line,

replace PLC.

2 ． Check if the 24V output

of the switch power in

each color circuit board is

normal, if PLC operates

normally.

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8. List of spare parts

No.

No. Spare

Spare

Spare Parts

Parts

Parts Name

Name

Name Qty.

Qty.

Qty. PS

PS

1

1 toolbox

toolbox

toolbox 1

1

2

2 ruler

ruler

ruler of

of

of 500mm

500mm

500mm 1

1

3

3 Cross-screwdriver,6mm in diameter, 100mm long 1

1

4

4 Straight

Straight

Straight screwdriver,6mm

screwdriver,6mm

screwdriver,6mm in

in

in diameter,

diameter,

diameter, 100mm

100mm

long

1

5

5 Adjustable Wrench of 8 inches 1

1

6

6 Snap-off

Snap-off

Snap-off Knife

Knife

Knife 1

1

7

7 Inner Hex Wrench 1

1

8

8 High-pressure

High-pressure

High-pressure Oil

Oil

Oil Gun

Gun

Gun 1

1

9

9 Ink

Ink

Ink Blade/Doctor

Blade/Doctor

Blade/Doctor Blade

Blade

Blade 2

2

10

10 Base

Base

Base Plate

Plate

Plate 1

1

1 Used

Used

Used for

for

cutting

cutting tape

tape

11

11 PVC

PVC

PVC Conveyor

Conveyor

Conveyor Belt

Belt

Belt 2

2

2 1.7m

1.7m

12

12 Screen

Screen

Screen Frame

Frame

Frame 4

4

13

13 Photoelectric

Photoelectric

Photoelectric Switch

Switch

Switch 1

1

14

14 Vacuum

Vacuum

Vacuum Pump

Pump

Pump 1

1

15

15 Glue

Glue

Glue for

for

for conveyor

conveyor

conveyor belt

belt

belt 1

1

1 M

M

M aterials

aterials

fixing

1

1 6

6

6 Operation

Operation

Operation Instruction

Instruction

Instruction of

of

of Jingda

Jingda

Jingda Circuit

Circuit

Circuit Diagram

Diagram

Diagram 1

1

JINGOA JDZ-1030 Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual