Jindara Riverina SRS3 Insert Installation Instructions Manual

Operation & Installation Instructions
Riverina SRS3 Insert
Please keep these instructions for future reference.Rev A 231312
Riverina SRS3 Insert 12
A.F. Gason Pty Ltd reserves the right to modify or alter specications, material etc. in the intrest of product improvement
WARRANTY
Insucient length of ue (Flue to be 4500mm minimum underneath the base of heater to underside of cowl)
Increase height of ue
Flue downdraught
Consult dealer or increase height of ue.
Creosote buildup in ue
Remove cowl and clean ue as per cleaning instructions. Check moisture content of wood.
Excessive a
sh build up
Some woods will give large amounts of ash despite how you run the heater. Others will give you very little. Use the wood which is most convenient for you as long as it is dry. After a period of time you will get to know when to empty your unit. Bark will give you excessive ash. Try not to burn it. If you are burning wood that gives you charcoal, you may nd that after running the heater say for 8 hours at maximum burn rate, the charcoal builds up excessively. Overnight burn will reduce this charcoal back to a ne ash. If you are not ready to shut down for overnight burn when you next fuel the stove, load the stove with only one piece of wood and lay it across the rebox on top of the charcoal. Open the air control wide open and you will nd the charcoal will burn down with the one piece of wood. Repeat the process until the ash level is signicantly reduced.
Troubleshooting
(Continued)
1. Subject to clauses 2 & 3 of this Warranty, A.F. Gason Pty Ltd ACN 004 667 556 (Gason warrants the follow components of its heaters against defects in workmanship
and/or materials for the following periods from the date of purchase:
a) the
rebox for ten years;
b) the paint
nish for a period of twelve months if the Purchaser has followed the instructions provided by Gason in the Operation and Installation Instructions manual; and
c) all other components for twelve months execpt the glass,
re brick lining or ba e plate if, in the opinion of Gason, these items have been damaged by impact.
2. This extended warranty does not apply; a) if the heater is purchased from a person who has not been authorised by Gason to sell its products; b) if, in the opinion of Gason, the heater or any other component has been subject to abuse, misuse, alteration, modi
cation or has not been installed, operated or maintained in
accordance with the instructions provided by Gason; or,
c) to owners other then the original Pu rchaser.
3. If you believe that the heater y ou purchased contains a manufacturing defect and you wish to make a claim under this Warranty, please contact an authorised Gason service centre to arrange for an assessment.
4. If, aft er assessing
the heater, Gason determines that the heater contains a manufacturing fault, Gason may at its discretio
n: a) replace the heater; b) repair or replace speci
c components of the heater; or
c) provide a full refund.
5. Parts replaced under warranty are warranted for the balance of their original warranty period.
6. If, at the discretion of Gason, the heater or any part needs to be replaced, serviced or repaired at an authorised Gason service centre, then the person claiming under this
Warranty must pay all costs associated with:
a) returning the heater;
and
b) the delivery or collection of any new or repaired heater.
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or r
eplaced if the goods fail to be of acceptable quality
and the failure does not amount to a major failure. Any bene
ts you receive under these warranties are in addition to other rights and remedies that you may have as a consumer under a law in relation to the heater to which
these warranties relate.
These warranties are given by: A.F. Gason Pty. Ltd. Blake Street Ararat VIC 3377 Please contact us
if you have any queries on: Phone: 03 53522151 or email us via the “Contact Us” section of our website: www.g
ason.com.au
Riverina SRS3 Insert 2
RiverinaSRS3 Insert 11
Troubleshooting
(Continued)
Read and follow these instructions carefully before installing and u
sing this appliance
S
AVE THESE INSTRUCTIONS
WARNING
!
WARNING
!
Safety Warnings
A ue re with resulting damage may occur if the appliance is not installed, operated and maintained as per this booklet.
Never place combustible materials such as wood, paper or furniture near the appliance.
This appliance is designed to burn dry wood. Do not burn rubbish, driftwood, flammable liquids or any substance containing salts or corrosives.
This appliance must not be installed and operated in an area where kerosene, petrol, paint thinner or other ammable
liquid is used or stored.
The ue system must be inspected and cleaned annually or sooner if required. Failure to do so could result in an excessive buildup of creosote which may result in a ue re which may damage the ue or cause damage to your home.
The surface of the appliance becomes hot during operation. Do not touch the surface of this appliance. Keep children away from this applianc
e during operation. Do not allow anyone to operate this appliance who is not familiar with this instruction booklet.
WARNING
!
Paint curing and care
Your heater is coated with the best available heat resistant paint. Even though t
he paint has been baked after application, it may require further temperature
c
uring. It may, if you overre the heater on its rst re, discolour. For your rst
t
wo or three rings, never exceed medium air setting and always have the fan
o
n when above low burn. Do not wipe the heater while the paint is curing. After
t
he paint has cured the only maintenance required to maintain the heaters nish
i
s to wipe it with a soft cloth. Do not use any commercial cleaners or solvents on
t
he paint nish.
W
e are proud of the presentation of our products. If at any time you need to
f
reshen up the paint, your local dealer has touchup paint available for purchase.
Y
ou may even change the colour of your heater if you wish.
If you have any enquiries, please contact the dealer from whom you purchased your heater:
P
LEASE COMPLETE:
D
ealer Name
D
ealer Address
Phone:
P
lease attach your original purchase dockets to this booklet for future reference.
Troubleshooting
• Noisy Fan
Turn the power o and remove the three pin plug from the power point. Remove the four screws that hold the front fan access panel. Remove the panel. Disconnect the wiring loom via the plastic joiner. Unscrew the nut which holds the fan in position and remove the fan. Clean any dust with a dry paint brush and vacuum the fan blades. Clean around the motor. After completion place two or three drops of sewing machine oil on the shafts at the bearings. Replace the fan in reverse to the removal.
• Fan not working
Check the power connection with another appliance. If the power point is O.K. assume the Fan or the Switch is defective. Isolate the power as above. Check that the terminals on the loom and the switch are rmly connected. If the fan then fails to function, remove the fan and switch by rstly removing the knob o the fan switch by pulling it away from the heater. Undo the holding nut and pull the switch out. Disconnect the wiring from the power lead and remove the
fan and switch. Convey the same to the authorised Eureka Dealer from whom you purchased your unit for service.
Replace in the reverse order.
• Air Control Jamming
Lift up and remove top plate. Remove air control knob by turning anti-clockwise. Lift air control panel out of the way. There are three bolts holding the air slide in place. Undo them and remove the air slide. Wipe any ash or dust that may have accumulated on the back of the air slide or on the face of the heater. If any burrs have developed on the back of the air slide or on the face of the heater, rub them o with ne wet and dry sand paper till you have a smooth surface and edges. Replace the air slide and make sure the washers and spacers are on the bolts when you screw the bolts back into the face of the hea
ter. Do not apply any type of lubricant to the air slide whatsoever as this will attract dust and make the
slide stick.
• No Overnight Burn
Remove the air slide as per air control jamming and check that the air slide is hard against the face of the heater. If it is loose, tighten up the bolts holding the air slide to the face of the heater. Do not overtighten. Check that the door rope has an even indentation from the sealing strip, which is on the face of the rebox. If it is uneven and it appears as though air could leak through the seal, adjust the thickness of the door rope to suit. Stretch the rope to make it thinner where the indentation is the heaviest and bunch up the excess where the indentation is smaller. Check the four bolts that hold the glass retainer in position. If loose tighten. Do not overtighten. The door may become loose through the door seal shrinking. To tighten the door, open the door and look at the inside of the
door shaft. Unscrew Allen key screw in door handle shaft. Rotate door handle shaft anti-clockwise when facing heater (1 turn = 1 millimetre). Close door and lock. Open door and check door for even indentation from sealing strip. Repeat process if required. Replace Allen key screw (check to ensure that roll pin is central in shaft.) When closing the door you should now feel rm resistance when the latch comes into contact with the catch.
WARNING
!
Overring
NEVER OPERATE THE HEATER WITH THE DOOR LOOSE AND DO NOT AIR TIGHT OVERFIRING COULD RESULT IN DETRIMENTAL WEAR AND TEAR ON THE FIREBOX.
Riverina SRS3 Insert 10
Riverina SRS3 Insert 3
Troubleshooting Installation
(Continued)
WARNING
!
Installation
THE INSTALLATION OF THIS APPLIANCE MUST BE CARRIED OUT AS PER THIS MANUAL AND THE FLUE MANUFACTURERS SPECIFICATIONS.
WE RECOMMEND THAT YOU USE A QUALIFIED INSTALLER TO CARRY OUT THE INSTALLATION.
If you have any other enquiries, please contact the dealer from whom you purchased your heater. THIS APPLIANCE WEIGHS IN EXCESS OF 120 KILOGRAMS. EXTREME CARE SHOULD BE TAKEN WHEN HANDLING THE APPLIANCE.
This heater is to be installed into a masonry replace or a Jindara ZCV Clearance cabinet.
Section showing Installation
Figure 1. Masonry Installation
WARNING
!
Brick Removal
IF BRICKS REQUIRE REMOVAL WHEN PREPARING THE FIREPLACE, ENSURE THAT YOU DO NOT EXPOSE COMBUSTIBLE MATERIALS BEHIND THE BRICKWORK OR WEAKEN THE INTEGRAL STRUCTURE OF THE CHIMNEY.
All dimensions used in this document are in millimeters and are minimum u
nless otherwise stated. Under no circumstances can these dimensions be
r
educed.
A
F Gason Pty Ltd accepts no liability whatsoever for any interpretation of
A
S/NZS 2918:2001
I
nstallation Permit
D
epending on your local authority requirements, a permit may be required for
t
he installation of your heater. It is your responsibility to arrange the same.
I
nstallation into existing or masonry replace
T
he Jindara Riverina Insert can be installed into a masonry replace with a ue
s
ystem that is in accordance with the relevant sections of AS/NZS 2198:2001. No
c
ombustible or heat sensitive material may be placed closer than 1040mm from
t
he top of the hearth/base of appliance and 50mm either side of the appliance’s
f
ascia.
M
inimum hearth depth of 530mm from the front of the fascia panel must be
a
chieved. If it is desired to reduce the hearth depth to the minimum allowable
3
00mm in front of appliance fascia, the appliance must be raised to a new
h
eight - refer elevated installation instructions on page 7.
F
or detailed mantle clearance dimensions, refer Figure 4.
Cleaning your ue
Carefully remove bae plate and put it to one side. Close the heater door. Obtain a 150mm ue brush from your local Jindara Dealer and proceed up onto your roof. Remove the cowl. Slowly push the ue brush down the chimney until it stops. Pull the brush back out and repeat the process. Each time you do this you will notice that the brush will go further down the chimney till it reaches the bottom. The soot and creosote will fall down the chimney and into the rebox. Clean residue from rebox. Replace the bae plate. Make sure you do the job well. The cleaner the ue the less chance there will be
of the creosote sticking again. After you have replaced the cowl, inspect the roof ashing for any damage that may have been incurred whilst you were cleaning the ue. Reseal the seal on the roof with roof and gutter silicone if required.
The fan
It is recommended to run the fan while the heater is operating above low burn on low speed. For extended periods when the heater is running above medium re, high or boost is recommended. Boost is recommended for short bursts where a quick temperature rise is desired in conjunction with a high re setting. The fan should be cleaned on a regular basis. (Refer Troubleshooting for fan removal and cleaning.)
WARNING
!
Operation of the fan
If rebox failure is reported and it is found that the rebox has been abused through improper use of the fan, Jindara reserve the right to disallow any warranty claims in relation to rebox failure.
WARNING
!
The Door
Leaving Door Open
As stated previously in relation to leaving door open 25mm to encourage the re to pick up at a faster rate. Your heater has been tested to ensure that no structural damage can take place if the door is inadvertently left open. However your paint nish can be damaged if the door is left open for a long period with a full rebox of fuel with the fan o. Closely supervise your heater while the door is left open.
Closing the Door
Always ensure that before you close your door there is no wood protruding beyond the front of the rebox opening. Do not use the door glass as a ’battering ram’ to push the wood back into the rebox. Damage to the glass by such impact is not covered by your warranty.
Overnight burn
Approximately 30 minutes before turning the heater down to overnight burn it is recommended to load the heater with fuel for the overnight burn. Leave the air control in the medium to high position. Let the heater run
for about thirty minutes. This will reduce the moisture content in the fuel before shut down. (This will help reduce the creosote formation in the rebox and ue.) Set the air control to the setting you have found best for your requirements. Turn the fan o and retire. The aim when overnight burning is to have only a few hot embers left in the bottom of the rebox in the morning. Not huge lumps of wood.
Riverina SRS3 Insert 4
Riverina SRS3 Insert 9
Installation Operating your Jindara(Continued)
40
690
660
810
836
550
763
20
Zero Clearance Box
20
12mm Cement Sheet Min.
Triple skin Flue
VentVent
Villaboard can overlap clearance gap between ZCB and frameing, and run over the front of the ZCB. Do not silicon or adhear villaboard to ZCB as heat expantion of ZCB will cause cracking.
A min. 140mm gap
between ue outer casing and timber stud
Figure 2. ZCB Installation detail
Clearance to combustibles & Gason Zero Clearance Box (ZCB) installation
T
he Jindara Riverina Insert conforms to AS/NZS 2198:2001 Appendix B, when the appliance is placed in relation to
c
ombustible surfaces, as per test report number HCMG/13/030.
T
he Gason Zero Clearance Box is an approved cabinet that allows certain Jindara & Eureka Insert woodheaters, in
c
onjunction with a triple skin ue system to be installed within a non-masonry replace in accordance with
A
S/NZS 2918:2001.
WARNING
!
DO NOT ATTEMPT TO OPERATE THIS APPLIANCE WITHOUT READING AND UNDERSTANDING THESE OPERATING INSTRUCTIONS THOROUGHLY. FAILURE TO OPERATE THIS APPLIANCE PROPERLY MAY CAUSE UNDUE DAMAGE TO THE APPLIANCE OR RESULT IN A FLUE FIRE.
Read these instructions
Starting your re
Place a relighter or paper in the bottom of the rebox and place a large amount of small kindling on top. Ignite the paper or the relighter. Set the air control to high and leave the main door open approximately 25mm. When the kindling is burning, place about four pieces of small wood on top of the burning kindling. Once the wood is alight, close the main door. After approximately 20 minutes, turn the air control down to medium and, turn the fan on to low speed.
On the initial re up you may detect smoke coming from the paint nish and from any oils that may be on the steel on the outside of the rebox. This is normal. It is suggested to well ventilate your home on the initial re up. Please refer to our section ‘Paint curing and cure’.
The glass door
Always operate your heater with the door closed and locked. The only time you can leave the door open is on initial lighting, or when reloading
the heater.
Care of your glass
If you are burning good dry wood, you will have very little discolouration of your glass in normal burning cycle. If you aim for an eight to ten hour overnight burn, you should not get much discolouration. You can control this by adjusting the air control, moving from the left and slowly creeping the control to the right. After a number of days you will nd the right position to suit your requirements and the fuel that you are using.
Cleaning the glass
Generally the only time you will possibly need to clean your glass is after a long overnight burn. If you nd that you have a wet sticky black lm on your glass (creosote), it is better to burn the heater as normal for one load of wood. When the wood has burnt down to a hot bed of embers, open the door and leave it wide open until the glass cools suciently t
o be wiped with a damp cloth. This should clean all the white smoky lm o the glass. Creosote on the glass is normally a sign that you have tried to get too long an overnight burn or you have burnt excessively wet or green wood.If the lm on the glass won’t come o with a wet cloth, you can use wet ash from the ash bed as a cleaner or commercial products such as Crystal Clear, Johnson Foam Clean or Windex.
Normal Operations
When you get up in the morning, open up the air control of the heater to high position to start the embers glowing. Place three or four pieces of wood on top of the embers and leave the door open 25mm. Once the fuel starts to ame close the door. As the heater starts to heat up turn the fan on to low, (approx 20 minutes) and begin reducing the air control towards a lower setting.
You will nd with the
fan on low you will only need to run the heater between low and medium to maintain the temperature you desire in your home. To obtain the maximum heat dissipation from the heater it is necessary to run the fan at any time the heater is running above the low position.
For best results it is best to burn 235mm long wood and load your wood straight into the rebox front to rear. This will give optimum eciency and recoverable heat, and minimise creosote formation and smoke emissions.
Riverina SRS3 Insert 8
Riverina SRS3 Insert 5
Operating your Eureka
Installation (Continued)Installation (Continued)
Fitting the Bae Plate
1. Feed bae plate through the door opening with front edge folded up all the way to the rear of the heater.
2. Lift front over Pin A and slide towards front of heater.
3. Lift rear so bae plate is horizontal and move towards back of heater.
4. Lower over Pin B.
5. Bae plate must be sitting on Pins A & B.
Bae Plate
Final inspection prior to use
Ensure the bae is rmly located.
Ensure rebrick liners – sides and back are positioned correctly.
Check fan cord has not been damaged during transit.
Plug in fan cord and ensure cord does not touch stove surface.
Check all door seals are tting correctly.
“C” angle iron bracket
re bricks
bevelled edge
Take the rebricks out of the heater. They are to be placed so that they stand on end against the rear and two side walls of the rebox. You will notice that the bricks have a bevel on one end. Inside the rebox there is a “C” shaped angle iron rebrick retaining bracket. This is designed to sit over the bricks and hold them in place. This should be placed in the rebox so that you see a at face of the angle iron on both sides of the rebox and at the rear of the rebox. Holding the “C” frame up to the top of the rebox, insert a whole rebrick, standing it vertically with the bevel edge pointing down and facing inwards toward the left hand side of the rebox. Lower the left hand side of the “C” frame onto the rebrick.
Repeat with a whole rebrick on the right hand side. Place rebricks (3 whole rebricks) using the same method against the back wall of the rebox. Now place one extra whole rebrick on either side of the rebox to complete the installation of the rebricks. (i.e. two each side and remainder on the back wall.) Push each brick and “C” frame rmly against the wall of the rebox and you are ready to light your re.
Placement of rebricks in rebox
• Select the position that you wish to install your ZCB, carefully allowing for ue clearances of 305mm in the roof cavity (the outer ue being 255mm requires a 25mm clearance on either side to combustibles, making overall clearance of 305mm).
• Place hearth (cement bre sheet) under the position desired for the zero box. Place the zero box into position.
• Fit ue upstands to zero box.
• Fit ue to the upstands and terminate at the required height above the roof line.
• Fit
300mm x 100mm vermin proof vent directly behind where the zero box will be located, as near as practicable to the oor. This vent will allow air access to the zero box either from another room or external air. Note: If installed on a timber oor, an additional two vents are required. i.e. either through the oor, one each side of the ZCB, or alternatively, through the side wall(s) if applicable.
• Build your frame around the ZCB maintaining the clearances listed above.
• Cover the front with a 4mm cement sheet or non-combustible material for the rst 300mm above the appliance.
• Insert your chosen appliance in the zero box and t the active ue and cowl.
• Install the mantel if required. Note: If mantel is made out of combustible material the following dimensions must be adhered to.
ZCB installation notes
Non-combustible hearth
Minimum 4mm thick cement sheet, villaboard or non-combustible material on front face of farming.
Figure 3. ZCB Installation Step 1.
Vent may be located in the wall or on the oor.
Tripleskin Flue
Riverina SRS3 Insert 6
Riverina SRS3 Insert 7
Installation (Continued) Installation (Continued)
Vent
Breast plate no thicker than 30mm
C (appliance to mantel upright)
Hearth Depth
D (max)
B
A
Step 2
Figure 4. ZCB Installation Step 2
Plaster, timber, MDF etc. combustible material can be used on sides of framing
Elevated installation
I
n some instances it may be desirable or required that the Jindara Riverina Insert woodheater be installed onto a
s
tep of an existing replace or mid-wall inside a Gason ZCB. In either of these situations, a step or structure must
b
e constructed of non-combustible material and withstand the combined weight of the appliance and ZCB.
T
he following table represents the relationship between the height at which the appliance can be raised, and
m
inimum required hearth depth from the front of the appliances fascia panel, to front of hearth.
i
.e. if the appliance is raised by 120mm above hearth/existing oor, the hearth can reduce from 530mm to 375mm
i
n front of the appliances fascia.
Minimum Appliance
Hearth Depth raised by
X Y
890mm
Table 1. Appliance height
vs hearth requirements
X
Y
When appliance is raised 155mm or more above oor level, a 300mm non-combustible hearth or oor protector is a
lways required as per AS/NZS 2018:2001.
I
f the appliance is installed onto an existing step/replace which projects in front of the appliance’s fascia less than
r
equired (corresponding height of step/replace to oor), an additional hearth or oor protector will be required
t
o extend to the minimum required hearth depth required for the step height.
i
.e. An appliance is installed onto an existing step/replace 105mm above a wooden oor. The existing
s
tep/replace projects 250mm in-front of the appliance’s fascia. Using Table 1, the closest minimum height related
t
o 105mm is 103mm and its reective hearth requirement of 400mm. For this installation to conform with AS/NZS
2
918:2001, 150mm of villaboard (or similar non-combustible material) must extend in-front of step/replace of
minimum
width 890mm and thickness 12mm.
530
525 500 475 450 425 400 375 350 325 300 300
0
5 30 50 70 87
103 118 132 144 155
≥155
530
Minimum hearth sizes
A B C D
1100 1040 50 250
Mantel Clearances
890 1120 12
Depth Width Depth Overall Thickness
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