Jiffy Ice Drill 2-Cycle Operating Manual

OPERATING MANUAL/PARTS GUIDE
Thank You for purchasing a Jiffy Ice Drill. When properly maintained and serviced, we are confident your drill will provide you with many years of trustworthy performance. This manual contains operating and safety instructions for the Jiffy Series Power Ice Drill. To receive the greatest possible performance and satisfaction from your Jiffy Power Ice Drill, and to reduce the risk of injury, it is important that you read and understand the assembly, operating, maintenance, and safety instructions before using your Jiffy Power Ice Drill. Contact Feldmann Engineering if you do not understand any of the instructions in this manual.
As with any power tool, safety precautions must be observed with the Jiffy Power Ice Drill to reduce the risk of personal injury. Careless or improper use may cause serious injury and/or damage to your Jiffy Power Ice Drill.
INDEX PAGE
General Information …………………………………. 1 Warranty………………………………….. …………. 1 Important Safety Precautions ………………………. 2 Pre-Use Procedure ……………………... …………. 2 Assembly of Drill…………………………. …………. 3 Oil & Fuel Recommendations………………………. 3 To Mix Oil & Gasoline, Fuel Mix Chart…………….. 3 Fueling………………………………………………... 3 Check Before Starting Your Drill……………………. 3 Operating Instructions………………….……………. 4 Maintenance and Adjustments…………. …………. 4 Service & Repair Information……………………….. 4 Diagram of Parts List………………………………… 6 Emissions Warranty……………………… …………. 7
MANUFACTURER’S Two Year Limited Warranty
(30 days for Commercial and/or Rental Use)
FOR WARRANTY SERVICE – DO NOT RETURN YOUR DRILL TO THE RETAILER YOU PURCHASED IT FROM. CALL THE JIFFY® CUSTOMER SERVICE NUMBER AT 800-344-0712, MONDAY – FRIDAY FROM 7:00 AM TO 4:30 PM CST, FOR A RETURN AUTHORIZATION NUMBER AND INSTRUCTIONS.
Feldmann Engineering & Manufacturing Co., Inc. warrants the Jiffy Power Ice Drill to be made of first quality materials and workmanship and will, at its option, repair or replace any drill part thereof found to be defective in such materials and workmanship if returned to the factory, prepaid within two year from the date of purchase by the original purchaser. To obtain warranty service or replacement
instructions, you must have prior approval before shipping package by calling our customer service depa rtment a t 800-3 44­0712 for a return authorization number. Inbound and outbound
transportation charges are paid by the purchaser. Feldmann Engineering assumes no responsibility for damage caused by misuse, careless handling, or where repairs were made or attempted by an unauthorized person. For replacement parts, go online to www.jiffyonice.com or to an authorized Jiffy Dealer. See Jiffy Dealer listing on the website.
2-CYCLE
THE USE OF A 40-1 GASOLINE TO OIL MIXTURE IS REQUIRED FOR USE IN THIS ENGINE. USE OF ANY OTHER MIXTURE RATIO MAY DAMAGE YOUR ENGINE AND VOID THE WARRANTY. THE USE OF GENUINE JIFFY® OIL IS RECOMMENDED.
Manufactured by:
FELDMANN ENGINEERING & MANUFACTURING CO., INC. 520 Forest Avenue Sheboygan Falls WI 53085
E-mail: admin@jiffyonice.com Website: www.jiffyonice.com
Other products: TurfVent™ Lawn Aeration Equipment – www.turfvent.com
BADGER™ Earth Augers – www.badgeraugers.com
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Model #_________________ Purchased at______________ Date Purchased___________ Serial #__________________ Drill Size________________
Register online at www.jiffyonice.com
Form #WM4055 (07/14)
IMPORTANT SAFETY PRECAUTIONS Please read this manual carefully. Operate your equipment according to the safety instructions and recommendations found throughout this manual. Anyone who uses this equipment must read and fully understand the instructions and be familiar with its operation.
To receive the greatest possible performance and satisfaction from your Jiffy Power Ice Drill, and to reduce the risk of injury, it is important that you read and understand the assembly, operating, maintenance, and safety instructions before using your Jiffy Power Ice Drill. Contact Feldmann Engineering if you do not understand any of the instructions in this manual.
Your Jiffy Power Ice Drill is designed and manufactured to provide safe and dependable operation, provided it is operated in accordance with the following safety precautions.
Preventing accidents is the responsibility of every power equipment operator. The safety precautions identified in this manual must be fully understood and followed by every operator of this Jiffy Power Ice Drill. Review the safety precautions frequently and never take chances.
Take the time to become familiar with your Jiffy Power Ice Drill and it’s components, then operate it in a safe manner. Study the appropriate sections of this manual for the description of the controls and function of your Jiffy Power Ice Drill. Teach the safety precautions to all persons who use your Jiffy Power Ice Drill.
Avoid mishandling and abuse of your Jiffy Power Ice Drill.
Handle it with care, as any rough treatment can cause damage to your Jiffy Power Ice Drill or it can cause a malfunction.
Should the engine stop while drilling, do not attempt to restart it
while the drill bit is in the hole.
Never attempt to adjust or repair your Jiffy Power Ice Drill while
the engine is running. Avoid possible injury from moving parts by first stopping the engine.
+ Never modify your Jiffy Power Ice Drill in any way. Only Jiffy
ice drills and accessories supplied by Feldmann Engineering or expressly approved by Feldmann Engineering for use with your Jiffy Power Ice Drill are authorized for connection and use. The use of non-Jiffy or unauthorized components may cause damage or injury.
+ Check the tightness of screws, nuts, and bolts at regular
intervals and re-tighten if necessary.
Do not wear loose clothing while operating your Jiffy Power Ice Drill and
keep all clothes and parts of the body (hands, feet, etc.) clear of the rotating ice drill assembly to avoid being drawn into the boring drill.
By wearing cleated or spiked shoes, or ice creepers when using your
Jiffy Power Ice Drill, you will find it easier to control the rotational torque as you drill holes in the ice.
Do not allow children to operate your Jiffy Power Ice Drill at any time.
Do not allow adults to operate your Jiffy Power Ice Drill without proper operational instructions, including all safety precautions.
Do not lend or rent your Jiffy Power Ice Drill without providing the
owner’s manual. Be sure that anyone who uses your Jiffy Power Ice Drill understands the information contained in this manual.
Give your complete and undivided attention to the proper operation of
your Jiffy Power Ice Drill. To operate it properly, you must be in good physical condition and mental health and not under the influence of any substance (alcohol, drugs, etc.) which might impair vision, dexterity, or judgment.
+ Using your Jiffy Power Ice Drill may be strenuous. If you have any
condition that may be aggravated by strenuous activity, check with your doctor before operating your Jiffy Power Ice Drill.
+ Do not operate it when you are fatigued. Tiredness may result in loss of
control of your Jiffy Power Ice Drill.
+ Do not carry your Jiffy Power Ice Drill or leave it unattended while the
engine is running.
+ When transporting your Jiffy Power Ice Drill in a vehicle, properly secure
it to prevent turnover, spillage and damage.
+ Gasoline is flammable and caution must be used when handling or
storing it.
+ Do not fill the fuel tank while your Jiffy Power Ice Drill is running, if the
engine is hot, or when your Jiffy Power Ice Drill is in an enclosed area.
+ Always fill the fuel tank outdoors.
PRE-USE PROCEDURE Before using your Jiffy Power Ice Drill to drill holes in ice, follow this procedure to prepare for proper and correct use.
Find, read, and understand the Jiffy operating/parts manual.
Assemble the components of your Jiffy Power Ice Drill as indicated
in the Assembly of Drill section of this manual.
Mix FRESH WINTER BLEND fuel, in a well ventilated outdoor
area as directed in the To Mix Oil and Gasoline, Fuel Mix Chart section of this manual. Put some fuel into the tank, but no more than a quarter of a tankful.
Re-read and follow the Starting Instructions section of this manual.
After allowing the Jiffy Power Ice Drill’s engine to idle for a minute
or so, turn it off as indicated in the Stopping Instructions section of this manual. Drain the remaining gasoline from the fuel tank back into your pre-mix gas can. Re-start your Jiffy Power Ice Drill and allow it to run until the fuel is gone. Your Jiffy Power Ice Drill is now ready for transporting or storage.
If the engine does not run satisfactorily, or if you feel it needs an
adjustment of some kind, contact Feldmann Engineering for the proper repair information. Do not attempt to adjust the engine operation yourself, only an authorized service person may make adjustments to your Jiffy Power Ice Drill’s engine without invalidating the unit warranty.
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DO NOT RETURN your Jiffy Power Ice Drill TO THE
RETAILER THAT SOLD IT TO YOU. THEY MAY NOT BE AUTHORIZED TO PROVIDE REPAIRS OR WARRANTY REPLACEMENT. If you have any questions concerning service, contact Feldmann Engineering as indicated in the Service & Repair Information section of this manual.
ASSEMBLY AND DISASSEMBLY OF DRILL AND POWERHEAD
Jiffy E-Z Connect™ Collar
Connect drill assembly to powerhead by sliding E-Z Connect™ Collar down and pulling clevis pin out. Then slide drill assembly onto output shaft. Reinsert clevis pin through drill assembly and output shaft, then slide E-Z Connect™ Collar up over clevis pin and twist collar slightly to lock pin in place.
Note: Do not remove clevis pin from collar
tether.
OIL & FUEL RECOMMENDATIONS
IMPORTANT NOTE: A 40-1 MIXTURE OF FRESH WINTER BLEND GAS AND HIGH QUALITY 2-CYCLE OIL IS NEEDED TO RUN THIS ENGINE. NEVER RUN ON STRAIGHT GAS, OR ANY MIXTURE OTHER THAT 40-1 AS SERIOUS ENGINE DAMAGE WILL RESULT AND VOID ALL WARRANTY OF YOUR ENGINE.
TO OPERATE YOUR DRILL, YOU WILL NEED THE FOLLOWING:
USE OF JIFFY® SPECIALLY FORMULATED 2-CYCLE OIL IS RECOMMENDED. (DO NOT USE MULTI­VISCOSITY OILS).
CLEAN, FRESH, WINTER BLEND, UNLEADED REGULAR FUEL ONLY. USE OF FUEL WITH THE LOWEST ETHANOL PERCENTAGE IS RECOMMENDED.
FUEL MUST BE FRESH AND CLEAN. NEVER USE FUEL
LEFT OVER FROM LAST SEASON OR STORED FOR LONG PERIODS. DO NOT USE FUEL CONTAINING METHANOL (WOOD ALCOHOL). DO NOT USE
SUMMER BLEND FUEL.
NOTE: THE USE OF ALTERNATIVE FUELS SUCH
AS E85, E20 OR E15 ARE NOT RECOMMENDED FOR USE IN JIFFY ICE DRILLS. ALTERNATIVE FUELS WITH HIGH ALCOHOL CONTENT CAN CAUSE HARD STARTING, POOR PERFORMANCE, AND INTERNAL ENGINE DAMAGE. NEVER MIX OR STORE GASOLINE/OIL MIXTURE INDOORS OR IN ENCLOSED, POORLY VENTILATED ENCLOSURES, WHERE FUEL FUMES MAY REACH AN OPEN FLAME, SPARK OR PILOT LIGHT AS ON A FURNACE, WATER HEATER, CLOTHES DRYER, ETC.
DAMAGE AND/OR PERFORMANCE
PROBLEMS THAT WILL OCCUR FROM USE OF FUELS, OTHER THAN THOSE LISTED IN THE MANUAL WILL NOT BE CONSIDERED WARRANTY.
TO MIX OIL AND GASOLINE
1. Mix a FRESH WINTER BLEND gasoline and JIFFY® 2-Cycle Engine
Oil, Part #4024, in an approved, clean, safety-type container. Inferior quality gasoline or oil may damage the engine, sealing rings, fuel lines or fuel tank.
2. Add recommended oil to gasoline per FUEL MIX CHART. DO NOT MIX DIRECTLY IN ENGINE FUEL TANK. Pour oil into container first then add gasoline.
3. Securely screw cap on container and shake vigorously. Once mixed, oil and gasoline should not separate.
FUEL MIX CHART MIXTURE 40:1 U.S. METRIC
Gas Oil To Be Added Petrol Oil To Be Added 1 Gal. 3.2 oz. 4 Liters 100 ml
FUELING
1. Gasoline vapor pressure may build up inside gas tank of a two cycle engine depending on weather conditions, venting system of the tank, and the fuel used. To reduce the risk of injury from escaping gas fumes and vapor, remove the gas cap on your drill slowly to release pressure build-up.
2. Fill fuel tank with fuel mixture specified in the preceding “Oil and Fuel Recommendations”.
+ NEVER FILL FUEL TANK INDOORS, WHILE ENGINE IS RUNNING,
OR WHILE ENGINE IS HOT.
+ NEVER FILL FUEL TANK COMPLETELY. FILL TANK TO ½ INCH
BELOW BOTTOM OF FILLER NECK TO PROVIDE SPACE FOR FUEL EXPANSION. WIPE ANY FUEL SPILLAGE FROM ENGINE AND EQUIPMENT BEFORE STARTING ENGINE.
CHECK THE FOLLOWING BEFORE STARTING YOUR DRILL
1. Be sure spark plug wire is ATTACHED to spark plug.
2. Be sure ignition switch is in the ON Position.
3. Inspect the machine for proper condition and operation, paying special attention to the throttle control assembly, on/off switch, and drilling assembly.
+ TO REDUCE THE RISK OF INJURY FROM THE TURNING D RILL
ASSEMBLY OR FROM REACTIVE FORCES, THE THROTTLE ASSEMBLY AND RELATED MECHANISM MUST MOVE FREELY AND RETURN IMMEDIATELY TO THE IDLE POSITION WHEN RELEASED.
+ NEVER OPERATE YOUR DRILL IF IT HAS BEEN DAMAGED,
IMPROPERLY ADJUSTED OR NOT COMPLETELY AND SECURELY ASSEMBLED.
+ NEVER RUN ENGINE INDOORS OR IN ENCLOSED, POORLY
VENTILATED AREAS. ENGINE EXHAUST CONTAINS CARBON MONOXIDE, AN ODORLESS AND DEADLY GAS.
+ TO REDUCE THE RISK OF INJURY FROM REACTIVE FORCES,
THE OPERATOR MUST HAVE A FIRM GRIP ON THE MACHINE AND A GOOD FOOTHOLD BEFORE STARTING THE DRILL AND OPENING THE THROTTLE.
+ KEEP HANDS, FEET, HAIR AND LOOSE CLOTHING AWAY
FROM ANY MOVING PARTS ON ENGINE AND EQUIPMENT.
+ WARNING – TEMPERATURE OF MUFFLER AND NEARBY
AREAS MAY EXCEED 150° F (65° C) AVOID THESE AREAS TO AVOID BURNS OR OTHER INJURY.
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OPERATING INSTRUCTIONS
COLD STARTING PROCEDURE: Starting engine for the first time or after engine has cooled off or after running out of fuel.
Mix one gallon of fresh Winter Blend regular gasoline with one container of Jiffy 2-cycle oil. Use this fuel blend to fill tank to ¾ full.
1. Press primer bulb until gas (return) line is free of bubbles.
(10-15 Primes or more)
2. Check to make sure the rocker switch is in the RUN (ON) position
3. Move choke lever to FULL CHOKE or (I\I) position. (operator’s left)
4. Depress throttle control with left hand and grasp the starter handle in your right hand.
5. Slowly pull starter handle until you feel resistance from engine, then pull vigorously with short quick pulls.
6. Without releasing the starter handle or the throttle control, let handle return to original position and repeat step 5.
7. If engine doesn’t start after 5-6 pulls, press the primer bulb 5-10 times and repeat with steps 5-6.
8. After engine starts running, move choke lever to HALF
CHOKE position until engine runs smoothly. Leave in half choke position in extremely cold weather.
9. Move choke lever to RUN or (III) position as the engine warms up. (Operator’s right)
10 To stop engine, push rocker switch to OFF or (O) position.
SPECIAL NOTE: If the engine does not start due to extremely cold temperatures, move unit to warm environment, remove spark plug and wipe off excess fuel, replace spark plug and repeat steps 1 thru 9.
Please view starting video on Jiffy website
www.jiffyonice.com
NOTE: To minimize water splash, back-off throttle when the
drill breaks thru ice, then raise drill slowly.
NOTE: The clutch slips when the drill is o verloaded, w hen th is
happens, raise complete unit slightly to ease load.
NOTE: Remove blade protector from drill assembly prior to
drilling. Reinstall when drilling is complete.
NOTE: If drilling additional holes, carry unit in upright position by handles only, to next location and proceed
with normal starting and operating instructions.
12. When all holes have been drilled, lay unit down, resting on wing handles. Disconnect drill assembly from powerhead by sliding E-Z Connect™ Collar down and pulling clevis pin from drill assembly. Do not remove pin from collar tether. Slip drill assembly off of engine output shaft, then re-insert clevis into drill assembly and slide E-Z Connect™ Collar up to cover clevis pin.
13. Position powerhead with the filler neck of the fuel tank in the upper-most position to prevent fuel spillage.
14. Reattach blade protector to drill assembly to prevent damage to the blade teeth and point.
TRANSPORTING AND STORAGE
1. Disconnect spark plug wire from spark plug and keep it away from spark plug.
2. Make sure all fuel is drained from fuel tank, and fuel cap is screwed on tight.
3. Always transport and store powerhead in an upright position and make sure powerhead and drill assembly are properly anchored to prevent damage.
4. Never store powerhead with fuel in tank indoors or in enclosed, poorly ventilated enclosures where fuel fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer, etc.
MAINTENANCE AND ADJUSTMENTS
Check SPARK PLUG, periodically.
1. Before removing plug, wipe dirt and debris from spark plug base.
2. Remove and inspect spark plug for carbon build up.
3. Replace spark plug if electrodes are pitted, burned, or porcelain is cracked. For replacement use: Jiffy® Spark Plug #4002, AutoLite® 2976, Torch L8RTC, or equivalent.
4. Check electrode gap with wire feeler gauge and set gap at .024 if necessary.
5. Install spark plug in engine and tighten securely. Reattach spark plug wire to spark plug.
Check THROTTLE CONTROL AND CABLE periodically for proper operation. Periodically, use silicon spray to lubricate throttle cable. DO NOT use WD-40 because it will freeze.
AIR FILTER - The engine has an air cleaner which helps prevent premature engine wear and failure. Never run an engine without a complete, clean air filter properly installed. Service or replace air filter every 3 months or after 20 hours of operation. Clean filter daily in extreme dusty conditions.
Servicing Foam Filter:
1. Remove filter cover.
2. Wash in warm water with mild soap until dirt and debris are removed. Press filter when washing - do not twist.
3. Rinse thoroughly until water is clear.
4. Wrap in a clean cloth and press, do not twist, until completely dry.
5. Saturate with clean engine oil and press, do not twist, to distribute oil.
6. Remove excess oil.
7. Attach filter and cover to the engine.
REPLACEMENT BLADE - Improper or difficult cutting may be due to dull or damaged drill teeth or drill point. Maintain sharp blade teeth and point. Preserve the original factory cutting angles when sharpening your drill. File blade teeth and use a disk sander to sharpen the point. Only genuine Jiffy® blade teeth are to be used.
SERVICE & REPAIR INFORMATION BLADE TEETH REPLACEMENT INSTRUCTIONS – When replacing blade
teeth, the beveled edge of teeth and the head of the capscrews should face the ice. The stamped part number on the teeth should face away from the ice, as shown in the diagram. Use two 7/16” wrenches to remove the capscrews. When attaching blades, finger tighten all fasteners, then full tighten with wrenches.
CAUTION – THE BLADE TEETH ARE SHARP AND SHOULD BE HANDLED CAREFULLY TO AVOID FLESH CUTS OR INJURY.
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ENGINE SPEED – NEVER TAMPER WITH ENGINE GOVERNOR, OVERSPEEDING THE ENGINE CAN BE DANGEROUS AND MAY CAUSE PERSONAL INJURY OR DAMGE TO UNIT.
TAMPERING WITH ENGINE GOVERNOR WILL VOID ENGINE WARRANTY.
IF ENGINE IS NOT TO BE USED FOR 30 DAYS OR MORE, PREPARE AS FOLLOWS:
FUEL SYSTEM – To avoid stale fuel and carburetor problems, treat fuel with fuel stabilizer.
1. Add fuel stabilizer according to manufacture’s instructions.
2. Run engine at least 10 minutes after adding stabilizer to allow it to reach the carburetor.
For engine adjustments, repairs or warranty service not covered in this manual, visit our web site at www.jiffyonice.com or call 800-344-
0712. When requesting warranty service, Jiffy® ice drill proof of purchase establishes the date of sale and the start of the warranty period.
IMPORTANT NOTE: TRANSPORTING YOUR JIFFY ICE DRILL
When transporting your Jiffy Ice Drill on an ATV or snowmobile, it is extremely important to follow these instructions and use caution to avoid damage to the power head (engine and transmission) or related equipment:
There are many after-market ice drill carrier mounting systems to choose from. Make sure the carrier system you purchase or use has the proper support for the power head. Many systems are designed to only support and mount to the lower drill assembly. This leaves the power head unsupported. This situation will result in major damage to the engine and transmission. Take the necessary steps insure proper support of the power head as noted above. If the power head is not properly supported during transportation, this will void the limited warranty and all repairs or replacement cost s will be the responsibility of the owner. Purchase the correct carrier mounting system and exercise extreme caution when transporting the auger.
NOTE: To further protect your power head when transporting, make sure the power head is covered to minimize any snow or ice build-up or accumulation on any of the functional engine parts, such as the carburetor, throttle, or throttle cable assemblies. Jiffy has an accessory power head cover (Jiffy #4022) to protect the power head from these types of conditions and can be purchased at most retail locations.
Blade Warranty
Instructions:
1. Please send the following information: Name, Address, City, State/Province, Zip/Postal Code, Country, Telephone Number, Email Address, Date of Purchase Jiffy® Serial Number
2. Send sales receipt, UPC label ( No Photocopies), three Stealth
STX™ Blades or the Ripper™ blade and $14.95 in US dollars for return Shipping and Handling to:
Feldmann Engineering & Mfg. Co. Inc. 520 Forest Avenue Sheboygan Falls, WI 53085 USA
Jiffy® Blade Warranty –
One Time Sharpening or Replacement
Expires Two Years after Date of Purchase
Please Allow 3 Weeks for Delivery!
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