Jiffy 4G Operating Manual

Model #___________________
OPERATING MANUAL/PARTS GUIDE
Thank You for purchasing a Jiffy Ice Dril l. When properly m aintained and serviced, we are confident your drill will provi de you with many years of trustworthy performance. This manual contains operating and safety instructions for the Jiffy Series Power Ice Drill. To recei ve the greatest possible performance and satisfaction from your Jiffy Power Ice Drill, and to reduce the risk of injury, it is important that you read and understand the assembly, operati ng, maintenance, and safety instructions before using your Jiffy Power Ice Drill. Contact Feldmann Engineering if you do not understand any of the instructions in this manual.
As with any power tool, safet y precautions must be observed with the Jiffy Power Ice Drill to reduce the risk of personal injury. Careless or improper use m ay cause serious injury and/or damage to your Jiffy Power Ice Drill.
INDEX PAGE
General Information …………………….. 1 Warranty………………………………….. 1 Important Safety Precautions ……………. 2 Pre-Use Procedure ……………………... 2 Assembly of Drill…………………………. 3 Oil & Fuel Recommendations…………… 3 Fueling…………………………………….. 3 Check Before Starting Your Drill……….. 3 Starting Instructions……………………… 4 Operating/Stopping Instructions………… 4 Maintenance and Adjustments…………. 4 Service & Repair Information…………… 4 Diagram of Main Parts, Parts List……… 5
MANUFACTURER’S One Year Limited Warr an ty
(30 days for Commercial and/or Rental Use)
FOR WARRANTY SERVICE – DO NOT RETURN YOUR DRILL TO THE RET AILER YOU PURCH ASED IT FROM. CALL TH E JIFFY® CUSTOM ER SERVICE NUMBER AT 800-344-0712, MONDAY – FRIDAY FROM 7:00 A.M. T O 4:30 P. M . CST , FOR A RETURN AUTHORIZATION NUMBER AND INSTRUCTIONS.
Feldmann Engineering & Manufacturing Co., Inc. warrants t he Jiffy Power Ice Drill to be made of fi rst quality mat erials and workm anship and will, at its option, repair or re place any drill part thereof found to be defective in such materials and workmanship if returned to the factory, prepaid within one year from the date of purchase by the original purchaser. To obtain warranty service or replacement
instructions, you must have prior approval before shipping package. Call our customer service department at 800-344-0712 Monday – Friday from 7:00 a.m. to 4:30 p.m. for a return authorization number. Inbound and outbound transportation
charges are paid by the purchaser. Feldmann Engineering assumes no responsibility for damage caused by misuse, careless handling, or where repairs were made or attempted by an unauthorized person. For replacement parts, call 800-344-0712, Monday – Friday from 7:00 a.m. to 4:30 p.m. CST, or go online to www.jiffyonice.com.
Your Jiffy 4G Drill uses a gasoline-fueled 4-stroke engine: OIL MUST BE ADDED to engine before ice drill is used for the
first time and must be checked and changed regularly after that (see page 3).
Your Jiffy 4G Ice Drill must be transported, stored or placed on the ice with engine spark-plug facing upward or with powerhead in upright (operating) position. Failure to do so may result in oil leakage, excessive exhaust smoke or engine damage.
Manufactured by: FELDMANN ENGINEERING & MANUFACTURING CO., INC. 520 Forest Avenue Sheboygan Falls WI 53085-2513 Phone: 800-344-0712 Monday – Friday from 7:00 a.m. to 4:30 p.m. CST FAX: 920-467-6169
e-mail: Other products: TurfVent™ Lawn Aeration Eqt, BADGER™ Earth Augers
admin@jiffyonice.com website: www.jiffyonice.com
Purchased at________________ Date Purchased______________ Serial #____________________ Drill Size__________________
Register online at www.jiffyonice.com
Form WM4360 (08/12)
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IMPORTANT SAFETY PRECAUTIONS
Please read this manual carefully. Operate your equipment according to the safety instructions and recommendations found throughout this manual. Anyone who uses this equipm ent must read and fully understand the instructions and be familiar with its operation.
To receive the greatest possible performance and s atisfaction from your Jiffy Power Ice Drill, and to reduce the risk of injury, it is important that you read and understand the assembly, operating, maintenance, and safety instruct ions before using your Jiffy Power Ice Drill. Contact Feldmann Engineering if you do not understand any of the instructions in this manual.
Your Jiffy Power Ice Drill is designed and manufactured to provide safe and dependable operation, provided it is operated in accordance with the following safety precautions.
Preventing accidents is the responsibi lity of every power equipment operator. The safety precautions identified i n this manual must be fully understood and followed by every operat or of this Jiffy Power Ice Drill. Review the safety precautions frequently and never take chances.
Take the time to become f amiliar with your Jiffy Power Ice Drill and its components, then operate it in a safe manner. Study the appropriate sections of this manual for the description of the controls and function of your Jiffy Power Ice Drill. Teach the safety precautions to all persons who use your Jiffy Power Ice Drill.
Avoid mishandling and abuse of your Jiffy Power Ice Drill.
Handle it with care, as any rough treatment can cause damage to your Jiffy Power Ice Drill or it can cause a malfunction.
Should the engine stop while drilling, do not at tempt to res tart it
while the drill bit is in the hole.
Never attempt to adjust or repair your Jif fy Power Ice Drill while
the engine is running. Avoid possible i njury from moving parts by first stopping the engine.
+ Never modify your Jiffy Power Ice Drill in any way. Only Jiffy
ice drills and accessories supplied by Feldmann Engineering or expressly approved by Feldmann Engineering for use with your Jiffy Power Ice Drill are authorized for connection and use. The use of non-Jiffy or unauthorized components may cause damage or injury.
Check the tightness of screws, nuts, and bolts at regular intervals and re-tighten if necessary.
Do not wear loose clothing while operating your Ji ffy Power Ice
Drill and keep all clothes and parts of the body (hands, feet, etc.) clear of the rotating ice drill assembly to avoid being drawn into the boring drill.
By wearing cleated or spiked shoes, or ice creepers when using your
Jiffy Power Ice Drill, you will f ind it easier t o cont rol the rot ati onal torque as you drill holes in the ice.
Do not allow children to operate your Jiffy Power Ice Drill at any t ime.
Do not allow adults to operate your Jiffy Power Ice Drill without proper operational instructions, including all safety precautions.
Do not lend or rent your Jiffy Power Ice Drill without providing the
owner’s manual. Be sure that anyone who uses your Jiffy Power Ice Drill understands the information contained in this manual.
Give your complete and undivided attention to the proper operation of
your Jiffy Power Ice Drill. To operate it properly, you must be in good physical condition and mental health and not under t he influence of any substance (alcohol, drugs, etc.) which might im pair vision, dexterity, or judgment.
+ Using your Jiffy Power Ice Drill may be strenuous. If you have any
condition that may be aggravated by strenuous activit y, check with your doctor before operating your Jiffy Power Ice Drill.
+ Do not operate your Jiffy Power Ice Drill when you are tired. Fatigue
may result in loss of control.
+ Do not carry your Jiffy Power Ice Drill or leave it unattended while the
engine is running. Only run your Jiffy 4G Ice Drill in well-ventilated areas.
Jiffy 4G Ice Drill must be transported, stored or placed on the ice
with spark plug facing upward or with powerhead in upright (operating) position. Failure to do so may result in oil leakage, excessive exhaust smoke or engine damage. Always allow engine to cool before storing.
+ When transporting your Jiffy Power Ice Drill in a vehicle, properl y secure
it to prevent turnover, which may cause oil leakage or engine damage.
+ Gasoline is flammable and caution must be used when handling or
storing it.
+ Do not fill the fuel tank while your Jiffy Power Ice Drill is running, if the
engine is hot, or when your Jiffy Power Ice Drill is in an enclosed area.
Always fill the fuel tank outdoors.
Only use your Jiffy 4G Ice Drill for its intended purpose.
PRE-USE PROCEDURE Before using your Jiffy Power Ice Drill to drill holes in ice, follow this procedure to prepare for proper and correct use.
Find, read, and understand the Jiffy operating/parts manual.
Assemble the components of your Jiffy Power Ice Drill as indicat ed in
the Assembly of Drill section of this manual.
Re-read and follow the Starting Instructions section of this manual.
If the engine does not run satisfactorily, or if you feel it needs an
adjustment of some kind, contact Feldmann Engineering for the proper repair information. Do not attempt to adjust the engine operation yourself. Only an authorized service person may make adjustments to your Jiffy Power Ice Drill’s engine without inval idating the unit warranty.
DO NOT RETURN your Jiffy Power Ice Drill TO THE RETAILER THAT SOLD IT TO YOU. THEY ARE NOT AUTHORIZED TO PROVIDE REPAIRS OR WARRANTY REPLACEMENT. If you have any questions concerning s ervice, contact Feldmann Engineering as indicated in the Service & Repair Information section of this manual.
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ASSEMBLY AND DISASSEMBLY OF DRILL AND POWERHEAD
Jiffy E-Z Connect™ Collar
Connect drill assembly to powerhead by sliding E-Z Connect™ Collar down and pulling clevis pin out. Then sli de drill assembly onto output shaft. Reinsert clevis pin through drill assembly and output shaft, then slide E-Z Connect™ Col lar up and twist collar slightly to lock pin in place.
Note: Do not remove clevis pin from collar tether.
ENGINE OIL RECOMMENDATION
1. Your Jiffy 4G Ice Drill is powered by a 4-st roke engine. You m ust add six ounces of Jiffy 4-Cycle 0W40 S ynthetic Oil (Part No.
4288) before starting the engine.
2. Change engine oil at the end of each ice fishing season.
3. Before adding oil to the engine, attach ice drill auger. Place the powerhead in the upright (operating) position. See Photo Above.
4. Turn oil-fill cap counter-clockwise and remove cap from oil-fill opening. Note the small oil level indicator on the cap.
5. Slowly pour oil into the engine. Make sure you pour all six ounc es of oil into the engine.
6. Replace oil fill cap and turn clockwise until it is fastened securely.
7. Check oil level prior to each fishing trip. Add oil as needed. Never exceed recommended oil level. Over-filling can result in oil leakage or engine damage.
8. When changing oil, remove oil-fill plug from engine and turn unit over so oil can be poured into a proper oil disposal container. After engine oil has been drained, repeat steps 3 – 6 above.
FUELING
1. Gasoline vapor pressure may build up inside of the fuel tank of the engine depending on weather conditions, the venting system of the tank, and the fuel used. To reduce the risk of injury from escaping gas fumes and vapor, remove the fuel cap on your drill slowly to release pressure build-up.
+ NEVER FILL FUEL TANK INDOORS, W HILE ENGINE IS RUNNING,
OR WHILE ENGIN E IS HOT.
+ NEVER FILL FUEL TANK COMPLETE LY. FILL TANK TO ½ INCH
BELOW BOTTOM OF FILLER NECK TO PROVIDE SPACE FOR FUEL EXPANSION. WIPE ANY FUEL SPILLAGE FROM ENGINE AND EQUIPMENT BEFORE STARTING ENGINE.
CHECK THE FOLLOWING BEFORE STARTING YOUR DRILL
1. Be sure spark plug wire is ATTACHED to spark plug.
2. Be sure ignition switch is in the RUN (ON) Position.
3. Inspect the machine for proper condition and operation, paying special attention to the throttle control assem bly, RUN/STOP (ON/OFF) switch, and drilling assembly.
+ TO REDUCE THE RISK OF INJURY FROM THE TURNING DRILL
ASSEMBLY OR FROM REACTIVE FORCES, THE THROTTLE ASSEMBLY AND RELATED MECHANISM MUST MOVE FREELY AND RETURN IMMEDIATELY TO THE IDLE POSITION WHEN RELEASED.
+ NEVER OPERATE YOUR DRILL IF IT HAS BEEN DAMAGED,
IMPROPERLY ADJUSTED OR NOT COMPLETELY AND SECURELY ASSEMBLED.
+ NEVER RUN ENGINE IN POORLY VENTILATED AREAS. ENGINE
EXHAUST CONTAINS CARBON MONOXIDE, AN ODORLESS AND DEADLY GAS.
+ TO REDUCE THE RISK OF INJURY FROM REACTIVE FORCES,
THE OPERATOR MUST HAVE A FIRM GRIP ON THE MACHINE AND A GOOD FOOTHOLD BEFORE STARTING THE DRI LL AND OPENING TH E THROTTLE.
+ KEEP HANDS, FEET, HAIR AND LOOSE CLOTHING AWAY
FROM ANY MOVING PARTS ON ENGINE AND EQUIPMENT.
+ WARNING – TEMPERATURE OF MUFFLER AND NEARBY
AREAS MAY EXCEED 150° F (65° C) AVOID THESE AREAS TO AVOID BURNS OR OTHER INJURY.
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STARTING-OPERATION-STOPPING INSTRUCTIONS
COLD STARTING PROCEDURE: Starting engine for the fi rst time or after engine has cooled off or after running out of fuel.
1. Press primer bulb until gas (return) line is free of bubbles.
2. Check to make sure the rocker switch is in the RUN (ON) position
3. Move choke lever to FULL CHOKE or (I\I) position. (operator’s left)
4. Depress throttle control with left hand and grasp the start er handle in your right hand.
5. Slowly pull starter handle until you feel resistance from engine, then pull vigorously with short quick pull,
ONCE.
6. Move choke lever to HALF CHOKE and pull starter handle to start.
7. If engine doesn’t start after 5-6 pulls, press the primer bulb 5-10 times and repeat with steps 5-6.
8. After engine starts running, move choke lever to OFF position until engine runs smoothly. Leave in half choke
position in extremely cold weather.
9. To stop engine, push rocker switch to OFF or (O) position.
SPECIAL NOTE: If the engine does not start due to extremely cold temperatures, move unit to warm environment, remove spark plug and wipe off excess fuel, replace spark plug and repeat steps 1 thru 8.
Please view starting video on Jiffy website
www.jiffyonice.com USING YOUR JIFFY 4G ICE DRILL NOTE: To minimize water splash, back-off throttl e when the
drill breaks thru ice, then raise drill slowly.
NOTE: The clutch slips when the drill is overloaded, when this
happens, raise complete unit slightly to ease load.
NOTE: Remove blade protector from drill assembly prior to
drilling. Reinstall when drilling is complete.
NOTE: If drilling additional holes, carry unit in upright position by handles only, to next location and proceed
with normal starting and operating instructions.
1. When all holes have been drilled, and engine is stopped, l ay
unit down, resting on wing handle with engine spark-plug facing upward. Disconnect drill assembly from powerhead by sliding E-Z Connect™ Collar down and pulling clevis pin from drill assembly. Do not remove pin from collar tether. Slip drill assembly off of engine output shaft, then re-insert clevis into drill assembly and slide E-Z Connect™ Collar up t o cover clevis pin.
2. Reattach blade protector to drill assembly to prevent damage to
the blade teeth and point.
TRANSPORTING AND STORAGE
1. Disconnect spark plug wire from spark plug and keep it away
from spark plug.
2. Make sure all fuel is drained from fuel tank, and fuel cap is
screwed on tight.
3. Always transport and store powerhead in an upright position
and make sure powerhead and drill assembly are properly anchored to prevent damage.
4. Never store powerhead with fuel in tank indoors or in enclosed,
poorly ventilated enclosures where fuel fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer, etc.
5. Always transport and store powerhead with powerhe ad in
an upright (operating) position or engin e spark-plug facing upward. Make sure powerhead and drill assembly are properly anchored to prevent damage.
MAINTENANCE AND ADJUSTMENTS
Check SPARK PLUG, periodically.
1. Before removing plug, wipe dirt and debris from spark plug base.
2. Remove and inspect spark plug for carbon build up.
3. Replace spark plug if electrodes are pitted, burned, or porcelai n is cracked. For replacement use: Autolite® 4194 spark-plug or equivalent. Failure to use proper s park-plug may result in engine damage.
4. Check spark-plug gap with wire feeler gauge and set gap at .025”.
5. Install spark plug in engine and tighten securely.
Check THROTTLE CONTROL AND CABLE periodically for proper operation. If needed, use silicon spray to lubricate throttle cable. DO NOT use WD-40 because it will freeze.
AIR FILTER – The engine has an air cleaner which helps prevent premature engine wear and failure. Never filter properly installed. Clean or replace air filter as needed.
REPLACEMENT TEETH – Improper cutting may be due to dul l or dam aged drill teeth or drill point. Maint ain sharp blade teeth and point. Preserve the original factory cutting angles when s harpening your drill. File blade teeth and use a disk sander to sharpen the point. Only genuine are to be used.
SERVICE & REPAIR INFORMATION BLADE TEETH REPLACEMENT INSTRUCTIONS – When replacing blade
teeth, the beveled edge of teeth and the head of the capscrews should face the ice. The stamped part number on the teeth should face away from the ice, as shown in the diagram. Use two 7/16” wrenches to remove the capscrews. When attaching blades, finger tighten all fasteners, then fully tighten with wrenches.
CAUTION – THE BLADE TEETH ARE SHARP AND SHOULD BE HANDLED CAREFULLY TO AVOID FLESH CUTS OR INJURY.
ENGINE SPEED – NEVER TAMPER WITH ENGINE SPEED CONTROL SYSTEM, OVERSPEEDING THE ENGINE CAN BE DANGEROUS AND MAY CAUSE PERSONAL INJURY OR DAMGE TO UNIT. TAMPERING WITH ENGINE SPEED CONTROL SYSTEM WILL VOID ENGINE WARRANTY.
For engine adjustments, repairs or warranty service not covered in this manual, visit our web site at Jiffy service dealers or call our customer service number at 800-344-0712 Monday – Friday from 7:00 a.m. to 4:30 p.m. CST. When requesting warranty service, Jiffy® ice drill proof of purchase (sales receipt ) establishes the date of sale and the start of the warranty period.
run an engine without a com plete, clean air
Jiffy® blade teeth
www.jiffyonice.com, visit one of our authorized
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