Jet Tools JJP-10BTOS User Manual

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Operating Instructions and Parts Manual

JJP-10 BTO S 10" Joint er- P laner

WALTER MEIER (Manuf acturing) Inc.

427 New Sanford Road LaVergne, Tennessee 37086 Part No. M- 707410

W arranty and Service

Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authori ze warranty repair, assist you in obtaining parts, or perfor m routine

maintenance and major repair on your JET 1-800-274-6848.

MORE INFORMATION

Walter Meier is consistently adding new products to the line. For complete, up-to-date product infor mation, check with your local Walter Meier distributor, or visit waltermeier.com.

WARRANTY

JET products carry a limited warranty which varies in duration based upon the product (MW stands for Metalworking, WW stands for Woodworking).

WHAT IS COVERED?

This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.

WHO IS COVERED?

This warranty covers only the initial purchaser of the product.

WHAT IS THE PERIOD OF COVERAGE?

The general JET warranty lasts for the time period specified in the product literature of each product.

WHAT IS NOT COVERED?

Three Year, Five Year and Lifetime Warranties do not cover products used for industrial or educational purposes. Products with Three Year, Five Year or Lifetime Warranties that are used for industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.

HOW TO GET SERVICE

The product or part must be returned for e xamination, postage prepaid, to a location designated by us. For the na me of the location nearest you, please call 1-800-274-6848.

You must provide proof of initial purchase date and an explanation of the complaint must acco mpany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.

HOW STATE LAW APPLIES

This warranty gives you specific legal rights; you may also have other rights which vary from state to state.

LIMITATIONS ON THIS WARRANTY

WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERT Y, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general infor mation and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may dee m necessary for any reason whatsoever. JET products are not sold in Canada by Walter Meier.

tools. For the name of an Authorized Service Center in your area call

branded

Warranty and Service................................................................................................................................2

Table of Contents .....................................................................................................................................3

Warnings..................................................................................................................................................4

Fea ture s ..................................................................................................................................................7

Spe cifi cation s ...........................................................................................................................................7

Optional Accessories ................................................................................................................................7

Shipping Contents ....................................................................................................................................8

Ass embly ............................................................................................................................................... 10

Jointer Setup .......................................................................................................................................... 12

Planer Setup .......................................................................................................................................... 12

Operating Controls.................................................................................................................................. 13

Adju s tmen ts ........................................................................................................................................... 15

Basic Operations .................................................................................................................................... 18

Mai nten ance .......................................................................................................................................... 22

Lu bri cati on ............................................................................................................................................. 22

Troubleshooting ...................................................................................................................................... 23

Parts ...................................................................................................................................................... 26

Electrical Connect io n .............................................................................................................................. 39

The specifications in this manual are given as general information and are not binding. Walter Meier (Manufacturing), Inc. reserves the right to effect, at any time and without prior notice, changes or alterations to parts, fitt ings, and accessory equipme nt deemed necessary f or any reason whats oever .

Warnings

1. Read and understand t he entire owner's ma nual before at t empting assemb ly or oper ation.

2. Read and understand the war nings post ed on the machine and in this manual. Fa ilure t o comply with all of these warnings may cause serio us injury.

3. Replace the warning labels if they become obscured or removed.

4. This Woodworking Jointer-planer is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a woodw or king jointer or planer, do not use until proper tr aining and knowledge have been obtained.

5. Do not use this for other than its intended use. I f used for other purposes, Walter M eier disclaims any real or implied warr anty and holds itself harmless f r om any injury that may result from that use.

6. Always wear approved safety glasses/face shields while using this woodworking jointer-planer. Everyday eyeglasses o nly have impact r esist ant lenses; t hey are not safet y glasses.

7. Before operat ing this woodw orking joi nter-pla ner, r emove tie, ri ngs, wat ches and other jewelry, and roll sleeves up past the elbows. Remove all loose clot hing and confine long hair. Non-slip footwear or anti-skid floor str ips are r ecommended. Do not w ear gloves.

8. Wear ear pr otect or s (plugs or muffs) duri ng exte nded periods of oper at io n.

9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals k nown to cause cancer, birt h defects or ot her reproductive harm. Some e xamples of these chemicals are:

• Lead from lead based paint.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium fr om chemically treated lumber.

Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.

10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

11. Make cer t ain the switch is in the OFF position before connecti ng the machine t o t he power s ource.

12. Make cer t ain the machine is properly grounded.

13. Make all machine adjustme nts or maintenance with the machine unplugged from the power source.

14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the mac hine before tur ning it on.

15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme cautio n and replace t he guards immed iately.

16. Make sure the woodw or king jointer- planer is firmly secured to t he floor or benc h before use.

17. Check damaged parts. Before further use of the machine, a guard or ot her part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignme nt of moving part s, binding of moving part s, break age of part s, mounting and any other condit ions t hat may affect its oper ation. A guard or other part that is damaged s hould be properly repaired or r eplaced.

18. Provide for adequate space surrounding work area and non-glare, overhead lighti ng.

19. Keep the floor around t he machine clean and free of sc r ap material, oil and grease.

20. Keep visitors a saf e dist ance from the wor k ar ea. Keep children away.

21. Make your workshop child proof with padlocks, master switches or by removing start er keys.

22. Give your work undivided att ention. Looking aro und, carrying on a conversat ion and “horse-play” are careless acts that can result i n serious injury.

23. Maintain a balanced stance at all t imes so that you do not fall or lean against the cutterhead or other moving parts. Do not overreac h or use excessive for c e t o perfor m any machine operation.

24. Use the right tool at t he correc t speed and feed rate. Do not force a tool or at t achment to do a jo b f or which it was not designed. The r ight t o ol will do t he job b e tter a nd sa fer.

25. Use recommended accessor ies; improper acc essor ies may be hazardous.

26. Maintain too ls with care. Keep knives sharp and clean for t he best a nd safest performance. Follow instructions for lubricat ing and changi ng accessori es.

27. Turn off t he mac hine bef or e cleaning. Us e a br ush or co mpress ed air t o r emo ve c hips or debr is — do not use your hand s.

28. Do not stand on the machine. Serio us injury co uld occur if the machine tips over.

29. Never lea ve the machine r unni ng unattended. Turn the power off and do not leave the machine until it comes to a complete stop.

30. Befor e turni ng on machine, remove all extra equipme nt such as keys , wrenches, scrap, stock, and cleaning rags aw ay from the machine.

31. Always use a hold-dow n or p ush block when s urfacing stock less t han 12" inches lo ng, or 3 i nches wide, or 3 inc hes thick.

32. Do not perform joi nting oper ations on material shorter than 8", narrow er than 3/4" or less than 1/4" thick.

33. The hands must never be closer t han 3 inches t o the cutter head (see Figure).

34. Never apply pressure to stock directly over the cutterhead. This may res ult in the stock tipp ing into the cutterhead along with the operator's fingers. Position hands away f r om extreme ends of stoc k, and push thro ugh with a s moot h, even motion. Never back workpiece t ow ar d the infeed table.

35. To avoid kickback, the grain must run in the same direction you are cutting. Before attempting to joint, or plane, each work piece must be caref ully examined for stock co ndition and grain orientation.

36. When w or king w ith a swirl grai n wood or burls, making it necessary t o plane against the grai n, use a lesser depth of cut and a slow rate of feed.

37. Move the hands in an alternate motion from back to front as the work continues through the cut. Never pass the hands direct ly over the cutter knife. As one hand approaches the knives remove it f rom the stock in an arc motion and place it back on the stock in a position beyond the cutter knife (Fig. 18).

38. At all times hold the stock f irmly.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or

possible machine damage.

This means that if pr ecautions are not heeded, it may result in serious injury or possibly

even death.

- - SAVE THESE I NSTRUCTI ONS - -

Read and understand the entire contents of this manual before attempting

assembly or operation! Failure to comply may cause serious injury!

Features

Specifications

Model number .................................................................................................................. J JP-10B TOS

Stock number ........................................................................................................................... 707410

Cutterhead speed ................................................................................................................... 9000rpm

Number of knives................................................................................................................................ 2

Cutter knife length...................................................................................................................... 10-1/4"

Cutter knife thickness .................................................................................................................. 0.060"

Dust port diameter ............................................................................................................... 2-1/2" or 4”

Jointer table ....................................................................................................................... 36" x10-1 /4 ”

Max stock removal .......................................................................................................................... 1/8”

Max cutting width ............................................................................................................................. 10"

Fen ce ................................................................................................................................ 4-7/8" x 25”

Fence tilt .............................................................................................................................. 90°- 45° R

Fence positive stop ................................................................................................................ 90° , 45° R

Planer table ................................................................................................................. 10-3/ 4" x 10-1/2"

Planer capacity

Maximum cutting thickness ........................................................................................................ 4-1/2"

Max depth of cut ........................................................................................................................... 5/64”

Min length of work piece.....................................................................................................................6"

Feed rate ................................................................................................................................19. 5 f pm

Motor

Voltage ................................................................................................................... 120V, 60Hz, 13A

Switch ...................................................................................... Toggle switch with overload prot ec t ion

Overall Dimensions (LxWxH) ............................................................................... 37-1/2" x 18-1/2" x 44"

Net weight ................................................................................................................................... 74 lbs

Optional Accessories

Stock No. Description

707411 10" Jointer / Planer Blades 709207 13" Roller Support Stand

Shippi ng Cont ents

Figure 1 – Contents of the Mai n Carton

Unpacking

Remove all contents from the shipping carton. Do not discard the carton or packing material until your Model JJP-10BT Jointer-Planer is assembled a nd is running satisfact or ily.

Compare the conte nts of the cart on against the list of parts in Contents of Shipping Container (below). The letter identification in the list

corresponds to t he items s hown at rig ht. This is your key for identifying the parts used throughout the Assembly section for easy reference.

Remove the prot ective coating t hat is app lied to the table with a house hold grease and spot remover.

Contents of t he M ain Cart on

01 Jointer Fence (A)0 01 Dust Chute (B) 01 Cutter head Guard (C) 02 Long Support Plate( D) 02 Short Support Plate ( E) 01 Jointer-Planer (F) 02 Long Stand Top Support ( G) 02 Short St and Top Support ( H) 01 Planer Outfeed Table E xtension (J) 01 2-1/2" to 4" Hose Adapter (K) 02 Push Block (L) 01 Owner's Ma nual (M) 04 Stand Leg (N)

Tools Included

Figure 2 – Tools Included

01 8/10mm Ope n-e nd Wrench (O) 01 Knife Sett ing Gauge (P) 01 3, 5, 6mm hex wrenches (set of 3) (Q)

Knobs and Handles

01 Lock Knob (R) 01 He i ght Adj ust Handle (S) 01 Lock Handle ( U) 01 Flat Washer (T) 01 Lock Knob (V)

Figure 3 – Knobs and Handl es

Hardware

04 Hex Cap Screw( X)

24 Carriage Bolt (Y)

02 Socket Head Cap Screw ( Z) 03 Sock et Head Cap Screw ( AA) 04 Sock et Head Cap Screw ( BB)

28 Flat Washer (CC) 24 Lock Washer (DD) 28 Hex Nut (EE)

02 Pan Head Machi ne Screw ( FF) 02 Hex Nut (GG) 03 Flat Washer (HH) 04 Flat Washer (JJ ) 04 Lock Washer (KK) 04 Rubber Foot ( LL) 02 Lock Washer (M M )

Figure 4 – Har dware ( actual siz e)

Assembly

For assembly convenience, the item letter designators used t hrougho ut the Assembly section are the same as those used to identify shipping content and hardware components on pages 8–9.

Stan d Assembly

Referring to Figure 5:

1. Select two legs (N),one shor t stand top s upport (H) and one short support plate (E).

2. Attach one end of the stand top support (H) to the top of the first leg with two carriage bolts (Y), flat washers (CC), lock washers (DD) and hex nuts (EE). Attach the other end of the stand top support (H) to the second leg in the same manner. Hand-tighten only at this time.

3. Attach a support plate (E) to each leg (N) in the same manner with two carriage bolts (Y), flat washers (CC), lock washers (DD) and hex nuts (EE). Hand-tighten only at this time.

4. Repeat steps 1–3 using the remaining legs, short stand top support and support plat e.

5. Complete the stand construction by attaching

long stand top supports (G) and long support plates (D) to the leg assemblies co nstructed in

steps 1–4. Hand-tighten all hardware only at t his time.

6. Place a r ubber foot (LL) on a hex cap screw (X), then insert t he threaded end of the screw through the opening on the bottom of the leg.

7. Secure with fla t wa s h er (CC) and hex nut (EE).

8. Attach r ubber feet t o r emai ni ng legs i n t he sa me manner.

9. Place sta nd upright. E nsure that the stand is on a level s urface a nd all f our legs are contact ing the surface.

10. Tighte n all hex nuts w ith t he 10mm wrench (O ) provided.

M ou nting Joi nter-Planer to St and

Referring to Figure 6:

1. Place the Jointer-Planer (F) onto the assembled stand and secure with 4 each socket head cap screws (BB), l ock washers (KK), and fl a t wa s h er s (JJ).

2. Tighten all socket head cap screws (BB) with the 5mm hex wrench (Q) provided.

Figure 5

Figure 6

Joi nter-Planer Assemb ly

Referring to Figure 7:

Fence

1. Attach jointer fence (A) to back of jointer outfeed table (F3) wit h two each socket head cap screws

(Z) and lock washers (MM). Tighten screws with 5mm hex wrench (provided).

Lock Knobs

The JJP-10BT Jointer-Planer comes equipped with two lock knobs to secure the positi on of the joi nter infeed table.

2. Install jointer infeed table lock k nobs (V, R). Note: The shaft length of each lock knob (refer

to Figure 3) are diff er ent. Be sure to install eac h in the correct location.

Exten sion Table

3. Attach the planer o utfeed extensi on table (J) to the main planer table (F4) with three each socket head cap screws (AA) and flat washer s (HH). Tighten screws with 5mm hex wrench.

Exten sion Tabl e A dj ustment

Two setscrews located underneath the extension table (J ) ar e used t o adjust the heig ht positio n of the

outer (protruding) edge, which must be slightly higher than the main planer table (F4) in order to minimize snipe (see Avoidi ng Sni pe on page 21).

4. Using a 4mm hex wrench (provided), turn setscr ews slightly clockwise to raise t he table or counterclockwise to low er t he table.

Lock Handle

Figure 7

Referring to Figure 8: Attach pla ner ta ble lock handle (U) and flat washer (T).

Cutterhead G uar d

5. Install cutterhead guard (C) by securing the bracket (C1) to the side of the jointer infeed table (F5) with two each pan head machine screws (FF) and hex nuts (GG).

Important: It is extremely important that spring action causes the cutterguard ( C) to retrac t against the fence (A), concealing the cutterhead (A1). If spring return tension is not enough, adjust the spring located on the cutterhead pivot shaft acc or di ngly.

Figure 8

Jointer Setup

Disconnect mach ine from power

source before making any adjustments. Failure to comply may cause serious injury.

Referring to Figure 9:

1. Loosen lock handle (U).

2. In st all planer tabl e height adj ustment handle (S) .

3. Turn handle (S) counterclockwise and lower planer table (F1) all the w a y .

4. Remove hex nu t (B1) and flat washer (B2) fro m dust chute (B).

5. Orient the dust chute (B) as shown and install into the infeed opening.

Position the chute (B) such that the two positioning keys and one threaded positioning screw underneat h the c hute mes hes with three

positioning holes o n the table (F1).

6. Raise the table (turn handle S clockwise) until the dust chute (B) is held firmly in place between t he planer inf eed table (F1) and jointer outfeet table (F2). Do not overtighten.

7. Tighten lock handle (U).

Step 8 is optional.

8. Furt her secure the d ust chute by reinstalling the hex nut (B1) and flat washer (B2) from underneath the planer infeed table (F1).

9. Remove handle (S).

Figure 9

Important: Dust chute (B) must be proper ly i nstalled in both Jointer setup and Planer setup. If improper installation fails to activate a micro-switch, the machine will n ot st art.

Planer Setup

If the machine is currently set up for jointer operation, re move the dust chute (B, Fig. 9). Refer to the Join te r Setup sect ion above.

Referring to Figure 10:

1. Swing cutterguard (C) away from fence (A), which will e xpose t he cutte rhead.

Cutterhead knives are dangerously sharp. Use extreme caution when working around them. Failure to comply may cause serious injury .

2. Orient the dust chu te (B) as show n. Install o nto

the jointer outfeed table (F2) and secure by tightening l oc k knobs (B4).

Figure 10

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