Jet Tools JBTS-10MJS User Manual

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Operating Instructions and Parts Manual
10" Job Site Table Saw
Benchtop Series – Model No. JBTS-10MJS
R
CUS
174315
WALTER MEIER (Manufacturing) Inc.

Warranty and Service

Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, o ne of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine
®
maintenance and major repair on your JET
6848.
MORE INFORMATION
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit waltermeier.com.
WARRANTY
JET products carry a limited warranty which varies in duration based upon the product (MW stands for Metalworking, WW stands for Woodworking).
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general JET warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
Three Year, Five Year and Lifetime Warranties do not cover products used for industrial or educational purposes. Products with Three Year, Five Year or Lifetime Warranties that are used for industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for e xamination, postage prepaid, to a location designated by us. For the na me of the location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WALTER MEIER SHALL IN NO E VENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general infor mation and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET sold in Canada by Walter Meier.
tools. For the name of an Authorized Service Center in your area call 1-800-274-
®
branded products are not
2

Table of Contents

Warranty and Service................................................................................................................................2
Table of Contents .....................................................................................................................................3
Warnings..................................................................................................................................................4
Table Saw Safety .....................................................................................................................................6
Spe cifi cation s ...........................................................................................................................................7
Definitions and Terminology ......................................................................................................................7
El ectric al ..................................................................................................................................................8
Grounding Instructions ...........................................................................................................................8
115 Volt Operat ion Only .........................................................................................................................8
Extension Cords ....................................................................................................................................8
Fea tures ..................................................................................................................................................9
Shipping Contents .................................................................................................................................. 10
Ass embly ............................................................................................................................................... 12
Stand.................................................................................................................................................. 12
Attaching Saw to Stand ........................................................................................................................ 12
Mounting the Saw to Work Surface ....................................................................................................... 13
Rear Table Extension .......................................................................................................................... 13
Handwheel Handle .............................................................................................................................. 14
Installing the Blade .............................................................................................................................. 14
Removing the Blade ............................................................................................................................ 14
Blade Guard Assembly ........................................................................................................................ 15
Installing the Pus h-stick Storage........................................................................................................... 16
Storage............................................................................................................................................... 16
Adju s tmen ts ........................................................................................................................................... 17
Setting up the Stand ............................................................................................................................ 17
Folding the Stand ................................................................................................................................ 17
Adjusting t he Table Insert .................................................................................................................... 17
Aligning the Blade Guard Splitter .......................................................................................................... 18
90° and 45° Positive Stop Adjustment ................................................................................................... 19
Blade Tilt Pointer ................................................................................................................................. 19
Blade Parallel to the Miter Slot ............................................................................................................. 20
Adjusting t he Miter Gauge .................................................................................................................... 21
Rip Fence Adjustment ......................................................................................................................... 21
Rip Fence Indicator ............................................................................................................................. 22
Table Exte nsio n Sca le Pointer.............................................................................................................. 22
Rear Table Extension Adjustment......................................................................................................... 22
Adjusting t he Locking Lever ................................................................................................................. 22
Additional Blade Adjustments ............................................................................................................... 20
Operation ............................................................................................................................................... 23
Basic Saw Operations ......................................................................................................................... 23
Cutting Operatio ns .............................................................................................................................. 24
Mai ntenance .......................................................................................................................................... 28
Push Stick Construction .......................................................................................................................... 29
Troubleshooting ...................................................................................................................................... 30
Parts ...................................................................................................................................................... 31
Ordering Replacement Parts ................................................................................................................ 31
Table Saw........................................................................................................................................... 31
Mobile Sta nd ....................................................................................................................................... 38
Wiring Diagram....................................................................................................................................... 40
The specifications in this manual are given as general information and are not binding. Walter Meier (Manufacturing) Inc. reserves the right to effect, at any time and w ithout prior notice, chang es or alterations to parts, fitt ings, and accessory equipme nt deemed necessary f or any reason whats oever .
3

Warnings

1. Read and understand t he entire owners' ma nual before at t empting assemb ly or oper ation.
2. Read and understand the war nings post ed on the machine and in this manual. Fa ilure t o comply with all of these warnings may cause serio us injury.
3. Replace the warning labels if they become obscured or removed.
4. This saw is designed and intended for use by properly t r ai ned and experienced personnel only. If you are not familiar w it h t he proper and safe operation of a table saw, do not use until proper tr aining and knowledge have bee n obtai ned.
5. Do not use this saw for other than its intended use. If used for other purposes, Walter Meier (Manufacturing) Inc., disclaims any real or implied w arranty and holds itself harmless f rom any injury that may result from that use.
6. Always wear approved safety glasses/f ace shields while using this table saw . Everyday eyeglasses only have impact resistant lenses; they are not saf et y glasses.
7. Bef ore operat ing this saw, remove tie, rings, w atches and other jewelry, and roll slee ves up past the elbows. Remove all loos e clothing and confine long hair. Non-slip footwear or anti-skid floor st r ips ar e recommended. Do not wear gloves.
8. Wear ear pr otect or s (plugs or muf f s ) during exte nded periods of oper at ion.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals k nown to cause cancer, birt h defects or ot her reproductive harm. Some e xamples of these chemicals are:
Lead from lead based paint.
Crystalline silica from bricks, cement and other masonr y pr oducts.
Arsenic and chromium fr om chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any m edication.
11. Make cer t ain the switch is in the OFF position before co nnecti ng the machine to the power supply.
12. Make cer t ain the machine is properly grounded.
13. Make all machine adjustme nts or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the mac hine before tur ning it on.
15. Keep safety guards in place at all times when the machine is in us e. If removed for maintena nce purposes, use extreme cautio n and replace t he guards immed iately.
16. Make sure this machine is firmly secured to t he floor or bench before use.
17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignme nt of moving part s, binding of moving part s, break age of part s, mounting and any other condit ions t hat may affect its oper ation. A guard or other part that is damaged s hould be properly repaired or r eplaced.
18. Provide for adequate space surrounding work area and non-glare, overhead lighti ng.
19. Keep the floor around t he machine clean and free of sc r ap material, oil and grease.
4
20. Don't use i n dangero us e nvironment. Don't use power t ools i n damp or w et locations, or expose t hem to rain. Keep work ar ea well lighted.
21. Keep visitors a saf e dist ance from the wor k ar ea. Keep children away.
22. Make your workshop child proof with padlocks, master switches or by removing st ar t er keys.
23. Give your work undivided att ention. Looking aro und, carrying on a conversatio n and “horse-play” ar e careless acts that can result in serious injury.
24. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other moving parts. Do not overreac h or use excessive for c e t o perfor m any machine operation.
25. Use the right tool at t he correc t speed and feed rate. Do not force a tool or at t achment to do a jo b f or which it was not designed. The r ight t o ol will do t he job b e tter a nd sa fer.
26. Use recommended accessor ies; improper acc essor ies may be hazardous.
27. Maintain tools wit h care. Keep saw blades sharp and clean for the best and safest performance. Follow instructions f or lubricating and c hangi ng accessories.
28. Disconnect tools bef or e ser vicing and w hen changing access or ies such as blades.
29. Make sure the work piece is securely attached or clamped t o t he table.
30. Turn off t he mac hine bef or e cleaning. Use a brush or co mpres sed air t o r emove chips or debris — do not use your hand s.
31. Do not stand on the machine. Serio us injury co uld occur if the machine tips over.
32. Never lea ve the machine r unni ng unattended. Turn the power off and do not leave the machine until it comes to a complete st op.
33. Remove loose items a nd unnecessary w or k pieces f r om the area befor e starting the machine.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if pr ecautions are not heeded, it may result in serious injury or possibly
even death.
5

Table Saw Safety

1. Always use a saw blade g uard, splitt er and anti-kickb ack pawls for every t hrough–sawing operatio n. Through–sawing operations are those in which the blade cuts completely through the workpiece when ripping or crosscutting. Always be sure the blade guard is tightened securely.
2. Always hold work firmly against the miter gauge or rip fence.
3. Always use a p ush stick (pr ovided with t his saw), especially w hen ripping narrow stock. Refer to the ripping i nstructions in t his Operator’s M anual w here the push st ick is cover ed in det ail. A patt ern for making your own push stick is included o n page 29.
4. Never perfor m any operatio n by freehand, w hich means using only your hands to support or guide the workpiece. Alway s use either the fence or the miter gauge to position and guide the work .
Warning: Freehand cutting is the major cause of kickback and finger/hand amputations. Never use the miter gauge and fence simultaneously.
5. Never stand or have any part of y our body in line wit h the path of the saw blade. Keep your hands out of the saw blade path.
6. Never reach behind or over the cutting tool for any reason.
7. Remove the rip fence when crosscutt i ng.
8. Do not use a molding head with this saw.
9. Feed work into the blade against t he directio n of rotation o nly.
10. Never use the rip fence as a cut-off gauge when crosscutting.
11. Never att empt to f ree a stalled saw blade w ithout first turning t he saw OFF. Tur n power switc h OFF immediately to pr event motor damage.
12. Provide adeq uate support to the r ear and the sides of the saw table for long or wide work pieces.
13. Avoid kickbacks (w or k t hrown back t owards you) by keep i ng t he blade sharp, the rip fence par al lel to the saw blade and by keeping the splitter, anti-kickback pawls and guards in place, aligned and functioning. Do not rel ease w or k bef or e passing it completely bey ond the saw bla de. Do not rip work that is twist ed, warped or does not have a str aig ht edge to guide it along the fence. Do not attempt t o reverse out of a cut with the blade running.
14. Avoid awkwar d operatio ns and hand positio ns where a s udde n slip could c ause your hand to move into the saw blade.
15. Never use solve nts to clean plastic par ts. Solvents could possib ly dissol ve or otherwise da mage the material. Only a soft damp cloth should be used to clean plastic parts.
16. Mount your table saw on a bench or st and before per f or ming any cut ting operations.
17. Never cut metals or materials that may make hazardous dust.
18. Always use i n a well- ventilat ed ar ea. Remove sawdust fr equently. Clean out sawdust from the interior of the saw to prevent a potential fire hazard. Att ach a vacuum to t he dust port f or additional sawdust removal.
19. Never leave t he saw running unattended. Do not leave t he saw until t he blade comes to a co mplete stop.
20. For pr oper oper at ion follow the ins t ructions in this Operat or ’s M anual.
Note: O n machi nes with no st and or if a st and is not being used, a hole approxi mately 11 i n. square must be cut under the saw to allow sa wdust to f all throug h. Fail ure to cut this hole will ca us e sa wd ust t o build up in t he motor area, r esulting in a fire hazard and potential motor damage.
6

Specifications

Stock Number .......................................................................................................................... 707000
Motor ................................................................................................. 120VAC, 1P H, 60 Hz, 15A, 4.4HP
Blade Speed - no load (RPM) ........................................................................................................ 4000
Saw Blade Diameter (in.)................................................................................................................... 10
Arbor Diameter (in.) ......................................................................................................................... 5/8
Blade Tilt (deg. ) ...........................................................................................................................45 left
Rip Capacity (in.) .............................................................................................................................. 25
Maximum Cutting Depth at 90º (in.)................................................................................................ 3-1/8
Maximum Cutting Depth at 45° (in.) ............................................................................................... 2-1/2
Dado Capacity (in.) ................................................................................................................. 13/16 x 6
Table Heig ht, with Stand (in.)............................................................................................................. 35
Main Table Size (in.) .......................................................................................................... 24 W x 21 D
Table Size with Side a nd Rear Exte nsio n Wings (in.) ..................................................... 30-1/4 W x 21 D
Table Size with Both Wings Fully Exte nded (i n.) ....................................................... 42-3/8 W x 35-3/4 D
Dust Port Diameter (in.)................................................................................................................. 2-1/2
Gross Weight (lbs.) ......................................................................................................................... 105
Net Weight (lbs.) ............................................................................................................................... 91

Definitions and Terminology

Arbor: Metal shaft that connects the drive
mechanism to the blade. Bevel Edge Cut: Tilt of the saw arbor and blade
between 0° and 45° to perform an angled cutting operation.
Blade Guard: Mechanis m mo unte d ove r the s aw blade to prevent accidental contact with the cutting edge.
Crosscut: Sawing operation in which the miter gauge is used to cut across the grain of the workpiece.
Dado Blade: Bl ade(s) used for cutti ng grooves and rabbets.
Dado Cut: Flat bottomed groove in the face of the workpiece made with a dado blade.
Feathe rboard: Device used to keep a board against the rip fence or table that allows the operator to keep hands away from the saw blade.
Kerf: The resulting cut or gap made by a saw blade.
Kickback: An event in which the workpiece is lifted up and thrown back toward an operator, caused when a work piece binds on the saw blade or between the saw blade and ri p fence (or ot her fix ed object). To minimize or prevent injury from kickbacks, see the Operating Instruction s section.
Miter Gauge: A component that controls the workpiece movement while performing a crosscut of variou s angles.
Non-Through Cut: A sawing operation that requires the lowering of the splitter and removal of
the blade guard and kick-back pawls, resulting in a cut that does not protrude through the top of the workpiece (includes Dado and rabbet cuts).
The blade guard and kick-back pawls must be re­ins talle d and spl it te r r aised af te r p e r f ormi ng a non­through cut to avoid accidental contact with the saw blade during oper ation.
Parallel: Position of the rip fence equal in distance at every poi nt to th e side face of t he saw blade.
Perpendicular: 90° (right angle) intersection or po sitio n of the vertic al and ho rizon tal pl anes s uch as the position of the saw blade (vertical) to the table sur face (horizontal).
Push Board/Push Stick: An instrument used to safely push the workpiece through the cutting operation.
Rabbet: A cutting operation that creates an L-shaped channel al o ng the edge o f t he board.
Rip Cut: A cut made along the grain of the workpiece.
Splitter: Metal plate to which the blade guard is attached that maintains the kerf opening in the workpiece when perfor m ing a cuttin g operation.
Standard Kerf: 1/8" gap made with a standard blade.
Straightedge: A tool us e d to c hec k that a s urf ac e is flat or parallel.
Through Sawing: A sawing operation in which the workpiece thickness is completely sawn through. Proper blade height usuall y allows a 1/8" of the top of th e blade to extend above the wood stock.
7

Electrical

Grounding Instructions
In the event of a malfunction or breakdown, grounding pro vides a path of least r esist ance for electric current to reduce the risk of electric shock. This tool is eq uipped w ith an electric cor d having an equipment-grounding conductor and a grounding plug.
The plug must be plugged into a matching outlet that is properly installed and grounded in accordance wit h all local codes and ordi nances.
Do not modify the plug pro vided – if it will not f it the outlet, ha ve the proper outlet installed by a qualified ele c trician.
Improper connection of the equipment­grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment­grounding conduc tor. If r epair or replaceme nt of the electric cord or plug is necessary, do not connect t he equipment-gr ounding conductor t o a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly gr ounded.
Use only 3-wire extension cords that have 3­prong grounding plugs and 3-pole receptacles that accept t he tool’s plug.
Repair or replace damaged or worn cord immediately.
Figure A
Extension Cords
Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current yo ur mac hine will draw . An undersized cord will cause a drop in the line voltage resulting in power loss and overheating. The table below shows the correct size to use depending on the cord length and nameplate ampere rati ng. If in doubt, use the next heavier gauge. Remember, the smaller the gauge number, the heavier the cord.
Cord Length AWG 00 – 25ft 016 225 – 50ft 014
Important: Make certain the receptacle in question is properly grounded. If you are not sure, have a registered electrician check the receptacle.
115 Volt Operation Only
Referring to Figure A: As received f rom the factor y, your table saw is
ready to run at 115-volt operation. This table saw, w hen wired for 115 volt, is inte nded for use on a circuit that has an outlet and a plug that looks like t he one ill ustrated i n (A). A tempor ary adapter, which looks like the adapter show n in (B), may be used to connect this pl ug t o a two­pole receptacle if a properly grounded outlet is not available. The temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician. This adapter is not applicab le in Canada. The green colored rigid ear , lug, or t ab, extending from t he adapter, must be connected to a permanent ground such as a properly grounded outlet bo x.
8

Features

Figure 1 – Features
9

Shipping Contents

Unpacking
1. Remove the contents from the shipping container.
2. Compare the contents of the shipping container and hardware bags with the lists found below. Make cert ain that all items are accounted f or bef or e discar di ng any packing material. Report any shortages or damage to your JET dist r ibutor.
Contents of the Shipping Container
(These items s hown in Figur e 3)
A Blade Guard (1) B Kickbac k Pawl (1) C Riving Knife (1) D Table Saw (1) E Pedal (1) F Miter Gauge (1) G St and Assemb ly (1) H Rear Table Exte nsion (1) J Rear Table Extension Tube (2) K Push Stick (1) L Rip Fence (1) M Roller Wheel (2)
-- Hardware Bags
see contents on next page
-- Owner’s Manual (1)
-- Warranty Registration Card
Tools Supplied for Assembly
(These items s hown in Figur e 2)
N Blade Wrench O 4mm Hex Wrench P 5mm Hex Wrench
Figure 2 – Supplied Tools
Tools not included
00Adjustable Wr ench 006mm Hex Wrench 00Crosspoint Screw dr iver 00Comb inatio n Wrench
Figure 3 – Contents of Shipping Container
10
Hardware
The followi ng items are shown in Figure 4. Q Screw (2)
R Collar (4) S Shaft Sleeve (2) T Nut (2) U Screw (1) V Nut (1) W Screw (4) X Plastic Flat Washer ( 4) Y Screw (2)
Figure 4 – Har dware
aZ oStand Pad (1)
AA oSplitter/ Riving Knif e Loc k Knob (1) BB oFlat Washer (1) CC oSplitter / Ri ving K nife Plate (1) DD oHa ndwheel Handle (1) EE oPush Stick Storage Clip (1) FF oPlastic Stop (4) GG oScrew (1) HH oRear Extens io n Pad (1)
Read and understand all assembly instructions before attempting assembly! Failure to
comply may cause serious injury!
11

Assembly

Note: The letter designators used in the assembly
section are the same as those used in the shipping contents a nd hardwar e section (page 10-11) for the purpose of simplifying part ide ntificat io n.

Stand

Stand may pop up unexpectedly without weight of saw on stand. In order to avoid injury, verify that the lock hook (G1, Fig.
7) located at the front of the stand is locked onto the stop screw before mounting the table saw.
Stand Pad and Pedal
Referring to figure 5:
1. Thread the sta nd pad (Z) throug h the wing nu t
(Z1) to the bottom of the left rear leg. Adjustment is described in Setting up the Stand
on page 17.
2. Attach the pedal (E) to the left front leg using
the screw (U) and hex nut (V). Secure with 10mm socket and crosspoi nt screwdriver.
Wheel
Referring to Figure 6:
3. Attach two collars (R1, R2) to each roll er wheel
(M).
Figure 5
Figure 6
4. Attach one roller wheel assembly to the right
front leg using the bolt (Q), the shaf t sl eeve (S), and the hex nut (T) as show n.
Note: Verify that the side of the wheel that has more ribs is facing toward the inside of the stand.
5. Attach the other roller wheel to the right rear
leg using the same manner.
6. Tighten screw (Q) and hex nut (T) with two
17mm wrenches. Note: Do not o vertighten, bec ause doing so will
not allow the wheels to turn.

Attaching Saw to Stand

Referring to Figure 7:
Do not cut the bands and release the stand hook (G1) until the table saw is properly attached to the stand.
1. Place table saw (D) on the top of stand (G)
aligning t he holes in the base w ith the holes in the stand.
Figure 7
2. Insert four hex bolts (W) through the pl astic f l at washers (X) and holes in base and stand.
3. Tig hte n all four bolts (W) with a 13 mm socket, but do not overtighten.
Note: To set up the stand or fold dow n t he stand, see Setting Up The Stand and F olding The Stand on page 17.
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