Jet Tools JBOS-5 User Manual

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OWNER'S MANUAL

JBOS-5 Benchtop Oscillating Spindle

Sander

JET EQUIPMENT & TOOLS, INC. P.O. BOX 1349 Phone:253-351-6000

AWMH Company Auburn, WA 98071-1349 Fax: 1-800-274-6840 www.jettools.com e-mail jet@jettools.com M-708404 10/00

Important Information

2-YEAR JET offers a two-year limited

LIMITED WARRANTY warranty on this product

REPLACEMENT PARTS

Replacement parts for this tool are available directly from JET Equipment & T ools. To place an order, call 1-800-274-6848. Please have the following information ready:

1. Visa, MasterCard, or Discover Card number

2. Expiration date

3. Part number listed within this manual

4. Shipping address other than a Post Office box.

REPLACEMENT PART WARRANTY

JET Equipment & Tools makes every effort to assure that parts meet high quality and durability standards and warrants to the original retail consumer/purchaser of our parts that each such part(s) to be free from defects in materials and workmanship for a period of thirty (30) days from the date of purchase.

PROOF OF PURCHASE

Please retain your dated sales receipt as proof of purchase to validate the warranty period.

LIMITED TOOL AND EQUIPMENT WARRANTY

JETmakeseveryefforttoassurethatitsproductsmeethighqualityanddurabilitystandardsandwarrants to theoriginal retail consumer/purchaser of our products that each product be free from defects in materials and workmanship as follows: 2 YEAR LIMITED WARRANTY ON THIS JET PRODUCT. Warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, repairs or altera tions outside our facilities or to a lack of maintenance. JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MECHANT ABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIEDWARRANTY LASTS, SO THE ABOVE LIMIT ATION MAYNOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEA TH, INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL, CONTINGENT, SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATI ON OR EXCLUSION MAY NOT APPLY TO YOU. To take advantage of this warranty, the product or part must be returned for examination, postage prepaid , to an authorized service station designated by our Auburn office. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, JET will either repair or replace the product or refund the purchase price, if we cannot readily and quickly provide a repair or replacement, if you are willing to accept such refund. JET will return repaired product or replacement at JET’s expense, but if it is determined there is no defect, or that the defect resulted from causes not within the scope of JET’s warranty, then the user must bear the cost of storing and returning the product. This warranty gives you specific legal rights, and you have other rights, which vary, from state to state.

JET Equipment & Tools •••• P.O. Box 1349, Auburn, WA 98071-1349 •••• (253) 351-6000

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WARNING

1. Read and understand the entire contents of this manual before attempting assembly or

operation. Do not use this tool until proper training and knowledge has been obtained.

2. Keep guards in place and in working order.

3. Keep fingers and hands away from the spindle while in operation. Avoid getting fingers too close to the drum.

4. Remove adjusting keys and wrenches. Form habit of checking to see that keys and adjusting wrenches are removed before operating.

5. Keep work area clean. Cluttered areas and benches invite accidents.

6. Don’t use in dangerousenvironment. Don’t use power tools in damp or wet locations, or expose them to rain.

7. Keep children and visitors away. All children and visitors should be kept a safe distance from work area.

8. Don’t force tool. It will do the job better and be safer at the rate for which it was designed.

9. Use right tool. Don’t force a tool or attachment to do a job for which it was not designed.

10. Wear proper apparel. No loose clothing, gloves, neckties, rings, bracelets, or other jewelry to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

11. Always use safety glasses. Wear safety glasses (must comply with ANSI Z87.1). Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. Also use face or dust mask if cutting operation is dusty.

12. Don’t overreach. Keep proper footing and balance at all times.

13. Turn the machine off and unplug from the power source before changing spindles.

14. Be sure the spindle drum is in good condition with no tears or holes before operating the sander.

15. Disconnect tools before servicing and when changing accessories such as blades, bits, cutters, etc.

16. Avoid accidental starting. Make sure switch is in “OFF” position before plugging in power cord.

17. Never stand on tool. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.

18. Check damaged parts. Before further use of the tool, a guard or other part that isdamaged should be carefully checked to ensure that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

19. Do not operate tool while under the influence of drugs, alcohol or any medication.

20. Shut off power before servicing or adjusting.

21. Never leave the tool running while unattended. Turn power off. Don’t leave until the tool comes to a complete stop.

Table of Contents Page

Warranty..................................................................................................................................................2

Warnings.................................................................................................................................................3

Table of Contents.....................................................................................................................................4

Specifications...........................................................................................................................................4

Unpacking and Clean-Up.........................................................................................................................5

Spindle & Insert Holders........................................................................................................................... 5

Installing Spindles....................................................................................................................................5

Insert Plates ............................................................................................................................................5

Setupfor 90° ...........................................................................................................................................6

Setup for Bevel Sanding..........................................................................................................................6

Dust Collection........................................................................................................................................6

Turning the Sander On & Off....................................................................................................................6

Removing Spindles..................................................................................................................................7

Changing Sanding Sleeves......................................................................................................................7

Replacement Sanding Sleeves................................................................................................................7

PartsBreakdown ..................................................................................................................................8-9

PartsList ..........................................................................................................................................10-12

Specifications

JBOS-5..........................................................................................................................................708404

Table Size (in)....................................................................................................................14-1/2”x14-1/2”

TableTilt (down)................................................................................................................................0-45°

Spindle Speed (rpm) ......................................................................................................................... 1,725

Oscillations (per minute)........................................................................................................................30

Length of Oscillations (in).........................................................................................................................1

Motor (TEFC).................................................................................................................1/2 HP,1Ph,110V

Net Weight (lbs).....................................................................................................................................77

The specifications in this manual are given as general information and are not binding. JET Equipment & Tools reserves the right to effect, at any time and without prior notice, changes or alterations to parts, fittings, and accessory equipment deemed necessary for any reason whatsoever.

Unpacking and Clean-Up

Insert Plates

1. Finish removing all contents from the

shipping container. Do not discard any shipping material until the sander is set up and running properly.

2. Report damage, if any, to your local

distributor and, or shipping company.

3. Clean all rust protected surfaces with a mild

solvent or kerosene. Do not use lacquer thinner, paint thinner, or gasoline. These will damage painted surfaces.

4. To prevent rust, apply a light coatingof sealer

to the table surface.

1. Always use an insert plate.

2. There are 2 oblong, and 2 round insert plates included with the machine. The oblong insert plates are used when the table is tilted for bevel sanding. Eachplate has a notch on the outer edge to ensure that it is inserted properly

Spindle & Insert Holders

1. Attach the spindle holder (A, Fig. 1) and the insert holder (B, Fig. 1) to the cabinet using six hex socket cap screws.

2. Clean the inserts and spindles. Place in the appropriate holder.

Installing Spindles

1. Before inserting the threaded spindle into the spindle housing, make sure the surfaces are clean.

2. Thread the spindle counter-clockwiseinto the spindle housing.

3. Using the provided wrenches, tighten the spindle nut (A, Fig. 2) counter-clockwise while holding the spindle housing flat (B, Fig.

2) with the other wrench.

4. Do not overtighten the spindle as it may be difficult to remove after the sanding operation.

Setup for 90°

1. Loosen both knobs, (A, Fig. 3) and place the table in the 0° position.

2. Place a square (B, Fig. 3) on the table. Rest the long section of the square against the sanding drum. The square should be flat agianst the table and the sanding drum.

3. If the table needs adjustment loosen both knobs and tilt the table so thast the square is flat against the table and sanding drum.

4. Make sure the pointer (C, Fig. 3) reads 0°. If the pointer needs adjusted loosen the screw (D, Fig. 3), and adjust to the correct position.

5. Adjust the 90° stop (E, Fig. 3) with a hex wrench so that it rests against the bottom side of the table.

Setup for Bevel Sanding

1. Loosen both knobs (A, Fig. 4) and adjust the table to the desired angle.

2. Tighten both knobs.

Dust Collection

The dust port (B, Fig. 4) can be hooked directly to a 2” hose for dust collection.

See your local JET distributor for the complete line of dust collectors and the full line of JET Dust Collector Hoses and Accessories. Customize your installation and obtain maximum performance with JET's dust hoods, hoses, clamps, fittings, and blast gates.

Turning the Sander On & Off

Note: Before hooking the sander to the power

source, make sure that the switch is in the off position.

The sander can be turned on by flipping the switch to the on position.

Thereisaremovablekeyinthetipoftheswitch that can be removedin the off position. When the key has been removed the dust collector cannot be used.

Removing Spindles

Using the provided wrenches, loosen the spindle nut (A, Fig. 5) clockwise while holding the spindle housing flat (B, Fig. 5) with the other wrench.

Changing Sanding Sleeves

1/4", 1/2" and 5/8”

1. Loosen the clamp (A, Fig. 6) with a cross point screwdriver.

2. Remove the sanding sleeve from the spindle shaft.

1-1/2” and 2” (optional 3”)

1. Loosen the nut (B, Fig. 6) with the provided wrench.

2. Remove the sanding sleeve from the spindle shaft.

3. Reverse these steps to install the new sanding sleeves.

Replacement Sanding Sleeves

Part # Size Grit

575800 .........................1/4”..................100 Grit

575801 .........................1/4".................. 120 Grit

575806 .........................1/2"....................60 Grit

575807 .........................1/2"....................80 Grit

575808 .........................1/2".................. 100 Grit

575809 .........................1/2”..................120 Grit

575810 .........................5/8”.................... 60 Grit

575811 .........................5/8”.................... 80 Grit

575812 .........................5/8”..................100 Grit

575813 .........................5/8”..................120 Grit

575838 .........................1-1/2”.................60 Grit

575839 .........................1-1/2”.................80 Grit

575840 .........................1-1/2”...............100 Grit

575841 .........................1-1/2”...............150 Grit

575842 .........................2”.......................60 Grit

575843 .........................2”.......................80 Grit

3” Optional Accessories

575846.......3” ......................................... 60 Grit

575847.......3” ......................................... 80 Grit

575848.......3” ....................................... 100 Grit

575849.......3” ....................................... 150 Grit

709539.......3"................................. Table Insert

709534.......3"........................SpindleAssembly

709538.......3".............Rubber Drum and Sleeve

575844 .........................2”.....................100 Grit

575845 .........................2”.....................150 Grit

Table Assembly for the JBOS-5

Base & Motor Assembly for the JBOS-5

Parts List for the JBOS-5

Index Part No. No. Description Size Qty.

1..........6286914W........................ Base.............................................................. .................................1

2..........6286891........................... Top Plate....................................................... .................................1

3..........JBOS5-03........................ On/Off Switch................................................ .................................1

4..........6286915........................... StrainRelief Bushing..................................... .................................1

5..........6286916........................... Power Cord................................................... .................................1

6..........6286485........................... Phillips Pan Head Screw................................M6x22mm.................4

7..........6286918........................... Rubber Feet .................................................. .................................4

8..........6286919........................... Washer.......................................................... 1/4”...........................6

9..........6286486........................... Hex Nut......................................................... M6............................4

10........ 6286921........................... Phillips Pan Head Screw................................3/16”-24x1-3/4”.........2

11........ 6286922........................... Phillips Pan Head Screw................................3/16”-24x3/4”............2

12........ 6286923........................... GearWasher................................................. 3/16”.........................2

13........ 6286924........................... Hex Nut......................................................... 3/16”-24....................4

14........ JBOS5-14........................ Switch Box .................................................... .................................1

15........ 6286912........................... Motor ............................................................. 1/2 HP......................1

16........ 6286926........................... Key................................................................6x6x50......................1

17........ 6286927........................... Flat Head Screw............................................ M4x10...................... 2

18........ 6286928........................... Worm Shaft................................................... .................................1

19........ 6286487........................... Set Screw...................................................... M6x10......................2

20........ 6286930........................... Transmission Rod.......................................... .................................1

21........ 6286931........................... Hex Nut......................................................... M8............................1

22........ 6286932........................... Connecting Rod............................................. .................................2

23........ 6286933........................... Washer.......................................................... 1/4”...........................4

24........ 6286488........................... NylonNut...................................................... M5............................2

25........ BB-6804........................... Ball Bearing................................................... 6804-2RS .................1

26........ 6286470........................... Transmission................................................. .................................1

27........ BB-6006ZZ....................... Ball Bearing................................................... 6006ZZ.....................1

28........ 6286938........................... C-Snap Ring.................................................. R60 ..........................1

29........ 6286939........................... Bushing......................................................... .................................4

30........ 6286481........................... Set Screw...................................................... M5X6........................ 2

31........ 6286482........................... E-Ring........................................................... ETW-4 ......................2

32........ 6286471........................... Connecting Shaft........................................... .................................1

33........ 6286472........................... Bracket.......................................................... .................................1

34........ 6286473........................... Worm ............................................................ .................................1

35........ 6286490........................... Hex Socket Cap Screw..................................M6x15......................4

36........ 6286476........................... Shaft.............................................................. .................................2

37........ 6286480........................... Crank Shaft................................................... .................................2

38........ 6286474........................... Spring Washer...............................................1/4”...........................4

39........ 6286475........................... Key................................................................4x4x15......................1

40........ BB-6001ZZ....................... Ball Bearing................................................... 6001ZZ.....................2

41........ 6286478........................... C-Snap Ring.................................................. S12...........................2

42........ 6286479........................... C-Snap Ring.................................................. R28 ..........................2

43........ 6286483........................... Spring Washer...............................................5/16”.......................11

44........ 6286484........................... FlatWasher................................................... 5/16”.......................11

45........ 6286948........................... Housing......................................................... .................................1

46........ 6286949........................... L-Type Bracket-Right..................................... .................................1

47........ 6286950........................... L-Type Bracket-Left....................................... .................................1

48........ 6286951........................... Screw............................................................ M8x25....................11

49........ 6286952........................... Stop Plate...................................................... .................................1

50........ 6286953........................... Washer.......................................................... 1/4”...........................1

51........ 6286954........................... Hex Cap Bolt................................................. M6x10...................... 1

52........ 6286951........................... Screw............................................................ M8x16......................2

Index Part No. No. Description Size Qty.

53........ JBOS5-53........................ Support Trunnion-Right.................................. ................................. 1

54........ JBOS5-54........................ Support Trunnion-Left.................................... .................................1

55........ JBOS5-55........................ JET LockKnob.............................................. M6x15......................2

56........ JBOS5-56........................ Hex Socket Cap Screw.................................. M5x15 ......................6

57........ 6286492........................... Set Screw...................................................... M6x5........................1

58........ 6286961........................... Pointer........................................................... .................................1

59........ 6286493........................... GearWasher................................................. 1/4”...........................1

60........ 6286963........................... Round Cross Head Screw ............................. M5x10......................4

61........ 6286964........................... Dust Cover.................................................... .................................1

62........ 6286894........................... Main Spindle.................................................. .................................1

63........ 6286967........................... Cover ............................................................ .................................1

64........ 6286494........................... Phillips Pan Head Screw................................M5x6........................ 2

65........ JBOS5-65........................ C-Snap Ring.................................................. S28...........................1

66........ JBOS5-66........................ 5/8” Sanding Spindle ..................................... .................................3

............ JBOS5-71........................ 1/2” Sanding Spindle (not shown) .................. .................................1

............ JBOS5-72........................ 1/4” Sanding Spindle (not shown) .................. .................................1

67........ JBOS5-67........................ Key................................................................ 6x6x50......................2

68........ 6286904........................... 2” P.V.C Bushing........................................... .................................1

............ 6286903........................... 1-1/2” P.V.C Bushing (not shown).................. .................................1

70........ JBOS5-70........................ Scale Label ................................................... .................................1

79........ 6286495........................... Spring Pin...................................................... 3x12.........................1

80........ 6286796........................... 5/8” Clamp..................................................... .................................1

............ 6286795........................... 1/2” Clamp (not shown).................................. .................................1

............ 6286794........................... 1/4” Clamp (not shown).................................. .................................1

82........ 6286973W........................ Table............................................................. .................................1

83........ 6286798........................... 2” Lower Follower Plate................................. .................................2

............ 6286974........................... 1-1/2” Lower Follower Plate (not shown)........ .................................1

85........ 6286799........................... 2” Upper Follower Plate ................................. .................................1

............ 6286976........................... 1-1/2” Upper Follower Plate (not shown) ........ .................................1

86........ 6286977........................... Washer.......................................................... 5/16”.........................3

87........ 6286978........................... Hex Nut......................................................... 5/16”.........................3

88........ 6286979........................... 2” Oblong Table Insert................................... .................................1

89........ 6286980........................... 2” Table Insert............................................... .................................1

............ 6286981........................... 3/4” Oblong Table Insert (not shown)............. .................................1

............ 6286982........................... 3/4” Table Insert (not shown) ......................... .................................1

91........ JBOS5-91........................ Scale Label ................................................... .................................1

92........ JBOS5-92........................ Oil Cap.......................................................... .................................1

93........ JBOS5-93........................ JET Label...................................................... .................................1

94........ JBOS5-94........................ Warning Label ............................................... .................................1

95........ JBOS5-95........................ I.D Label........................................................ .................................1

96........ JBOS5-96........................ Stripe............................................................. .................................1

97........ JBOS5-97........................ Storage Plate for Drums................................ .................................1

98........ JBOS5-98........................ Storage Plate for Table Inserts....................... .................................1

99........ TS-1514011 ..................... Hex Socket Cap Screw.................................. M6x12......................6

............ JBOS5-105...................... SpecialWrench (not shown) .......................... 17mm.......................1

............ JBOS5-106...................... Open End Wrench (not shown)...................... .................................1

............ 709530..............................Hardware Kit (not shown) .............................. ...................................

Individual Replacement Sanding Sleeves

575800 .........................1/4”..................100 Grit

575801 .........................1/4".................. 120 Grit

575806 .........................1/2"....................60 Grit