Jet Tools J-7020, J-7040 User Manual

Operating Instructions and Parts Manual

10-Inch x 16-Inch Horizontal Band Saw

Models: J-7020, J-7040

Model J-7020 shown

WHM TOOL GROUP, Inc.

427 New Sanford Road
LaVergne, Tennessee 30786 Part No. M-414472
Ph.: 800-274-6848 Revision A2 04/09
www.wmhtoolgroup.com Copyright © 2009 WMH Tool Group, Inc.

Warranty and Service

YEAR

DAY

WARRANTY

90

WARRANTY

YEAR

WARRANTY

LIFETIME

WARRANTY

LIFE

YEAR

WARRANTY

YEAR

WARRANTY

WMH Tool Group, Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized
Service Centers located throughout the United States can give you quick service. In most cases, any of these WMH Tool
Group Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance
and major repair on your JET® tools. For the name of an Authorized Service Center in your area call 1-800-274-6848.

MORE INFORMATION

WMH Tool Group is consistently adding new products to the line. For complete, up-to-date product information, check
with your local WMH Tool Group distributor, or visit jettools.com.

WARRANTY

JET products carry a limited warranty which varies in duration based upon the product (MW stands for Metalworking,
WW stands for Woodworking).

Beam Clamps
Chain Hoist­ Manual
Lever Hoists

WARRANTY

Pullers-JCH Models
Scissor Lift Tables
Screw Jacks
Trolleys-Geared
Trolleys-Plain
Winches-Manual
WW Air Filtration
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5

WARRANTY

YEAR

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LIFE

LIFETIME

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Striking Tools
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Clamps

90

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Machine Accessories
Mobile Bases
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Specialty Items
Vise Accessories

1

WARRANTY

YEAR

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Air Tools-Light
Industrial
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WARRANTY

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Metal forming
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2

WARRANTY

YEAR

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3

YEAR

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Warranty reverts to 1 Year Warranty if woodworking (WW) products listed above are used for industrial or
educational purposes.

WHAT IS COVERED?

This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools,
abrasives and other consumables are excluded from warranty coverage.

WHO IS COVERED?

This warranty covers only the initial purchaser of the product.

WHAT IS THE PERIOD OF COVERAGE?

The general JET warranty lasts for the time period specified in the product literature of each product.

WHAT IS NOT COVERED?

Three Year, Five Year and Lifetime Warranties do not cover products used for industrial or educational purposes.
Products with Three Year, Five Year or Lifetime Warranties that are used for industrial or education purposes revert to a
One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or
accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.

HOW TO GET SERVICE

The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name
of the location nearest you, please call 1-800-274-6848.

You must provide proof of initial purchase date and an explanation of the complaint must accompany the
merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at
our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is
no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your
direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible
for the shipping and handling costs of the return.

HOW STATE LAW APPLIES

This warranty gives you specific legal rights; you may also have other rights which vary from state to state.

LIMITATIONS ON THIS WARRANTY

WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH
PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE
EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE
ABOVE LIMITATION MAY NOT APPLY TO YOU.

WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR
FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL
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WMH Tool Group sells through distributors only. The specifications in WMH catalogs are given as general information
and are not binding. Members of WMH Tool Group reserve the right to effect at any time, without prior notice, those
alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET®
branded products are not sold in Canada by WMH Tool Group.

WARRANTY

Table of Contents

General Specifications........................................................................................................................................ 4

Specifications..................................................................................................................................................... 4

Machinery General Safety Warnings .................................................................................................................. 5

Operating Precautions ........................................................................................................................................ 5

Safety Instructions on Sawing Systems ............................................................................................................. 6

General Electrical Cautions ................................................................................................................................ 6

Introduction ...................................................................................................................................................... 7

Operating Instructions ..................................................................................................................................... 7

Controls ............................................................................................................................................................. 7

Setting Blade Speed........................................................................................................................................... 7

Raising/Lowering the Saw Head ......................................................................................................................... 8

Controlling the Cut: Hydraulic Feed Control ....................................................................................................... 8

Evaluating Cutting Efficiency .............................................................................................................................. 8

Blade Selection .................................................................................................................................................. 8

Blade Break-in Procedures ................................................................................................................................. 9

Work Setup ...................................................................................................................................................... 9

Securing the Workpiece for Square Cuts ............................................................................................................ 9

Adjusting the Vise for Angle Cuts ....................................................................................................................... 9

Installation and Adjustment of Work Stop ......................................................................................................... 10

Starting the Saw ............................................................................................................................................... 10

Coolant Flow .................................................................................................................................................... 11

Coolant Mixture and Quantity ........................................................................................................................... 11

Adjustments .................................................................................................................................................... 11

Blade Tracking Adjustment ............................................................................................................................... 11

Factory or Field Procedure ............................................................................................................................... 11

Blade Guide Bearing Adjustment ...................................................................................................................... 12

Test Cutting to Verify Adjustment Accuracy ...................................................................................................... 13

Adjustment of the Limit Switch ......................................................................................................................... 13

Maintenance .................................................................................................................................................. 13

Cleaning ........................................................................................................................................................... 13

Lubrication ....................................................................................................................................................... 13

Changing Blades .............................................................................................................................................. 14

Changing the Drive Belt .................................................................................................................................... 14

Replacing the Drive Motor ................................................................................................................................14

Adjusting the Counterbalance Spring ................................................................................................................ 14

Replacing the Drive Wheel ............................................................................................................................... 15

Replacing Idler Wheel or Idler Bearing .............................................................................................................. 15

Adjusting the Blade Guides .............................................................................................................................. 15

Replacement of Carbide Blade Guide ............................................................................................................... 15

Replacement of Guide Bearings ....................................................................................................................... 16

Replacement of Blade Edge Bearings .............................................................................................................. 16

Replacement of the Wire Brush ........................................................................................................................ 16

Machine Setup ............................................................................................................................................... 16

Uncrating and Spotting ..................................................................................................................................... 16

Electrical .......................................................................................................................................................... 17

Wiring Diagrams .............................................................................................................................................. 17

Troubleshooting ............................................................................................................................................. 19

Troubleshooting ................................................................................................................................................ 19

Replacement Parts ........................................................................................................................................ 20

Replacement Parts .......................................................................................................................................... 20

Parts List - Base .............................................................................................................................................. 22

Parts List - Head .............................................................................................................................................. 26

3

General Specifications

Model Stock Number

J-7020 414472
J-7040 414478

The JET Models J-7020/J-7040 Horizontal Cut-Off
Bandsaws are ruggedly built, precision machines de­signed for either wet or dry applications. The 2 HP
motor along with the worm gear reduction drive train in

an oil bath, transmits smooth and positivepower to the
blade. This drive system coupled with the recirculating
coolant system keeps the blade running cool and true,
which results in longer blade life.

Specifications

Capacity 10" Round

10" x 10" Square
9" x 16" Rectangle

Speeds 100 to 350 feet per minute - variable speed

4

Motor Model J-7020 1.5 H.P., 1 phase, 110/220V

Model J-7040 - 2 H.P., 3 phase, 220/440V

Blade Size 1" x .035" x 135"

Blade Guides Adjustable 6 point contact combination bearing and carbide

Blade Wheels 14" diameter, cast iron

Dimensions Length: 79" / Width: 31" / Height: 41"

Shipping Weight Approximately 725 pounds

Vise Rapid acting, 3 jaw design

Coolant System Recirculating system standard with each machine complete with 1 GPM pump, 8

gallon reservoir, and coolant applied through the blade guides.

- Misuse of this machine can cause serious injury.

- For safety, machine must be set up, used and
serviced properly.

- Read, understand and follow instructions in the
Operating Instructions and Parts Manual which
was shipped with your machine.

When Setting up Machine:

- Always avoid using machine in damp or poorly
lighted work areas.

- Always be sure the machine support is se-

curely anchored to the floor or the work bench.

When Using Machine:

- Always wear safety glasses with side shields

(See ANSI Z87.1)

- Never wear loose clothing or jewelry.

- Never overreach - you may slip and fall.

When Servicing Machine:

- Always disconnect the machine from its electri-

cal supply while servicing.

- Always follow instructions in Operating Instruc­ tions and Parts Manual when changing acces­ sory tools or parts.

- Never modify the machine without consulting
JET Corporation.

You - the Stationary Power Tool User - Hold
the Key to Safety.

Read and follow these simple rules for best results
and full benefits from your machine. Used properly,
JET ’s machinery is among the best in design and
safety. However, any machine used improperly can
be rendered inefficient and unsafe. It is absolutely
mandatory that those who use our products be
properly trained in how to use them correctly. They
should read and understand the Operating Instruc­tions and Parts Manual as well as all labels affixed to
the machine. Failure in following all of these warn­ings can cause serious injuries.

Machinery General Safety Warnings

1. Always wear protective eye wear when
operating machinery. Eye wear shall be impact
resistant, protective safety glasses with side shields
which comply with ANSI Z87.1 specifications. Use
of eye wear which does not comply with ANSI
Z87.1specifications could result in severe injury
from breakage of eye protection.

2. Wear proper apparel. No loose clothing or jewelry
which can get caught in moving parts. Rubber soled
footwear is recommended for best footing.

3. Do not overreach. Failure to maintain proper work­ing position can cause you to fall into the machine
or cause your clothing to get caught pullingyou
into the machine.

4. Keep guards in place and in proper working order.
Do not operate the machine with guards removed.

5. Avoid dangerous working environments. Do not use
stationary machine tools in wet or damp locations.
Keep work areas clean and well lit.

6. Avoid accidental starts by being sure the start
switch is OFF before plugging in the machine.

7. Never leave the machine running while unattended.
Machine shall be shut off whenever it is not in op­eration.

8. Disconnect electrical power before servicing.
Whenever changing accessories or general main­tenance is done on the machine, electrical power
to the machine must be disconnected before work

is done.

9. Maintain all machine tools with care. Follow all
maintenance instructions for lubricating and the
changing of accessories. No attempt shall be made
to modify or have makeshift repairs done to the
machine. This not only voids the warranty but also
renders the machine unsafe.

10. Machinery must be anchored to the floor.

11. Secure work. Use clamps or a vise to hold work,
when practical. It is safer than using your hands
and it frees both hands to operate the machine.

12. Never brush away chips while the machine is in
operation.

13. Keep work area clean. Cluttered areas invite ac­cidents.

14. Remove adjusting keys and wrenches before turn­ing machine on.

15. Use the right tool. Don’t force a tool or attach­ment to do a job it was not designed for.

16. Use only recommended accessories and follow
manufacturers instructions pertaining to them.

17. Keep hands in sight and clear of all moving parts
and cutting surfaces.

18. All visitors should be kept at a safe distance from
the work area. Make workshop completely safe by
using padlocks, master switches, or by removing
starter keys.

19.Know the tool you are using - its application, limi­tations and potential hazards.

5

General Electrical Cautions

This saw should be grounded in accordance with
the National Electrical Code and local codes and
ordinances. This work should be done by a qualified
electrician. The saw should be grounded to protect
the user from electrical shock.

Conductor Length AWG (American Wire Gauge) Number

240 Volt Lines 120 Volt Lines
0 - 50 Feet No. 14 No. 14
50 - 100 Feet No. 14 No. 12
Over 100 Feet No. 12 No. 8

Wire Sizes
Caution: For circuits which are far away from the

electrical service box, the wire size must be increased
in order to deliver ample voltage to the motor. To mini­mize power losses and to prevent motor overheating
and burnout, the use of wire sizes for branch circuits
or electrical extension cords according to the following
table is recommended.

Safety Instructions on Sawing Systems

1. Always wear leather gloves when handling saw
blade. The operator shall not wear gloves when
operating the machine.

2. All doors shall be closed, all panels replaced, and
other safety guards in place prior to the machine
being started or operated.

3. Be sure that the blade is not in contact with the
workpiece when the motor is started. The motor
shall be started and you should allow the saw to
come up to full speed before bringing the saw blade
into contact with the workpiece.

4. Keep hands away from the blade area. See Fig-

ure A.

5. Remove any cut off piece carefully while keeping
your hands free of the blade area.

6. Saw must be stopped and electrical supply must
be cut off before any blade replacement or adjust­ment of blade support mechanism is done, or be­fore any attempt is made to change the drive belts

6

or before any periodic service or maintenance is
performed on the saw.

7. Remove all loose items and unnecessary workpieces
from the area before starting machine.

8. Bring adjustable saw guides and guards as close
as possible to the workpiece.

9. Always wear protective eye wear when operating,
servicing, or adjusting machinery. Eyewear shall
be impact resistant, protective safety glasses with
side shields complying with ANSI Z87.1 specifica­tions. Use of eye wear which does not comply
with ANSI Z87.1 specifications could result in se­vere injury from breakage of eye protection. See

Figure B.

10. Nonslip footwear and safety shoes are recom­mended. See Figure C.

11. Wear ear protectors (plugs or muffs) during e x ­tended periods of operation. See Figure D.

12. The workpiece, or part being sawed, must be
securely clamped before the saw blade enters
the workpiece.

13. Remove cut off pieces carefully, keeping hands
away from saw blade.

14. Saw must be stopped and electrical supply dis­connected before reaching into cutting area.

15. Avoid contact with coolant, especially guarding
your eyes.

A

B

C

D

Introduction

This manual includes the operating and maintenance
instructions for the JET 10-inch by 16-inch Cut Off Band
Saw, Models J-7020/J-7040. This manual also includes
parts listings and illustrations of replaceable parts.

Operating Instructions

Controls

The operating controls for the saw are provided in a
control panel on the left side of the machine. The con­trol panel is mounted on a pivoting tube. The pivoting
tube allows the operator to position the control panel in
a convenient location.

Power-on
Light

Motor
Pushbutton

Emergency
Reset
Button

Saw Head
Pushbutton

Figure 1: Control panel

Setting Blade Speed

1. The blade speed is controlled by an adjustment
mechanism on the right end of the saw. Speed
increases when the adjustment knob is turned
counterclockwise. Speed decreases when the

knob is turned clockwise.

2. A placard on the drive belt guard provides recom
mended speeds for various materials.

3. A speed indicator is provided on the barrel of the
adjustment mechanism. The indicator provides
speed indications in feet per minute and meters
per minute. (The meters per minute values are
shown in parenthesis on the indicator.)

4. The feed rates on the placard are expressed in
meters per minute. The feed rate graduations
available on the indicator may not match the
recommended feed rate. An approximate speed
may therefore be required. For example, to set a
speed rate of 25 meters per minute, the indicator
would be set about midway between 21 meters­per-minute and the 30 meters-per-minute gradu­ations.

WARNING: TO CHANGE SPEED, THE SAW
MOTOR MUST BE OPERATING.

5. Turn the speed adjustment knob to the desired
rate setting as determined by the material being
cut.

1. A power-on light is provided on the left side of the
control panel. The power-on light indicates when
power is connected to the machine.

2. A n emergency stop button is provided on the
control panel. The emergency stop button pro­vides a means to rapidly cut off electrical
power.

3. The saw motor pushbutton switch starts the saw
motor and the E-stop button stops the saw motor.

4. A green pushbutton switch is provided to the right
of the emergency stop pushbutton. The pushbutton
opens an electro-magnetic valve in the hydraulic
cylinder circuit. Opening the valves allows the saw
head to move downward and put the saw blade in
contact with the workpiece.

5. A red release button on the electro-magnetic
valve provides a means to lower the saw head
when power to the machine has been discon­nected (see figure 4).

6. The rate at which the saw head moves downward
is controlled by a hydraulic feed rate control
located on the top, rear of the saw head (see
figure 3).

7. A coolant pump switch is provided on the electri­cal equipment box on the back of the machine

(see figure 2).

Coolant
Pump
Switch

Figure 2: Coolant pump switch

7

Raising/Lowering the Saw
Head

1. Lift the saw head using the handle on the far left side
of the saw head.

2. To lower the saw head, press the green pushbutton
on the right side of the control panel.

3. To adjust the feed rate, adjust the feed rate control
valve knob on the top of the saw head (see figure

3).

4. To lower the saw head with power off, pull and turn

Red
Release
Button

the red knob (manual override) on the electro-mag­netic valve (see figure 4).

Electro­Magnetic
Valve

Controlling the Cut:
Hydraulic Feed Control

Figure 4: Lowering head with power off

The weight of the saw arm provides all the force
needed to move the saw blade through the workpiece.
In fact, if the full weight of the arm is allowed to make
the cut, rapid blade wear and poor cutting accuracy
will result. A hydraulic feed control is provided that
gives the operator a means to control the speed and
efficiency of cutting.

The hydraulic cylinder is attached between the saw
base and the saw head. The hydraulic cylinder resists
movement of the saw head in the downward direction.
However, the hydraulic cylinder offers no resistance
when the saw head is raised upward.

The amount of downward force can be controlled by
using the feed rate control valve. When the valve is
opened slightly, the saw head will move downward. The
further the valve is opened, the faster the saw head will
move downward.

The feed control is adjusted by the operator until the
saw is operating efficiently. This is usually determined
by observing the chip formation. (See Evaluating Blade

8

Efficiency for more information on cutting efficiency.)

Control Box

Saw Head
Lift Handle

Blade Tensioning
Hand Wheel

Vise Clamping
Hand Wheel

Blade

Blade Guide
Supports

Drive Motor

Saw Head
Feed Rate
Control

Speed
Control

Belt
Cover

Saw
Head

Figure 3: Controls

Evaluating Cutting Efficiency

Is the blade cutting efficiently? The best way to de­termine this is to observe the chips formed by the cut­ting blade.

If the chip formation is powdery, then the feed rate
is much too light, or the blade is dull.

If the chips formed are curled, but colored — that
is, either blue or straw-colored from heat generated
during the cut — then the feed rate is too high.

If the chips are slightly curled and are not colored
by heat — the blade is sufficiently sharp and is cutting
at its most efficient rate.

Blade Selection

The cut-off saw is provided with a saw blade that is
adequate for a variety of cut-off jobs on a variety of
common materials. A 4/6 vari tooth bi-metal blade
(5674011) and a 6/10 vari tooth bi-metal blade
(5674021) are available from JET .

See Setting Blade Speed for the speeds recom­mended for various materials. These selections, while
appropriate for many shop cutting needs, do not en­compass the wide variety of blades of special configu­ration (tooth pitch and set) and special alloys for cut­ting unusual or exotic materials.

A coarse blade could be used for a solid steel bar
but a finer tooth blade would be used on a thin-wall
tube. In general, the blade choice is determined by
the thickness of the material; the thinner the material,
the finer the tooth pitch.

A minimum of three teeth should be on the work
piece at all times for proper cutting. The blade and
workpiece can be damaged if the teeth are so far apart
that they straddle the workpiece.

For very high production on cutting of special mate­rials, or to cut hard-to-cut materials such as stainless
steel, tool steel, or titanium, you can ask your industrial
distributor for more specific blade recommendations.
Also, the supplier who provides the workpiece material
should be prepared to provide you with very specific
instructions regarding the best blade (and coolant or
cutting fluid, if needed) for the material and shape sup­plied.

Blade Break-in Procedures

New blades are very sharp and, therefore, have a
tooth geometry which is easily damaged if a careful
break-in procedure is not followed. Consult the blade
manufacturer’s literature for break-in of specific blades
on specific materials. However, the following proce­dure will be adequate for break-in of JET -supplied blades
on lower alloy ferrous materials.

1. Clamp a round section workpiece in the vise. The

workpiece should be 2 inches or larger in diameter.

2. Set the saw on low speed. Start the cut with a very

light feed rate.

3. When the saw has completed 1/3 of the cut, in-

crease the feed rate slightly and allow the saw to
complete the cut.

4. Keep the same hydraulic cylinder setting and begin

a second cut on the same or similar workpiece.

5. When the blade has completed about 1/3 of the cut,

increase the feed rate. Watch the chip formation
until cutting is at its most efficient rate and allow the
saw to complete the cut (see Evaluating Blade Effi­ciency). The blade is now considered ready for
regular service.

Work Setup

Securing the Workpiece for
Square Cuts

1. Raise the saw head (refer to Figure 5).

2. Slide the left vise jaw far enough to the left to allow
the workpiece to be placed in the vise.

3. Place the workpiece on the work table. If the
workpiece is long, provide support at the other end.
It may also be necessary to provide additional down­ward clamping to hold the workpiece securely on
the work table.

4. Turn clamping hand wheel clockwise to clamp the
workpiece in position against the fixed (right) vise
jaw.

5. After completing the cut, turn the clamping hand
wheel counterclockwise and slide the left jaw away
from the workpiece.

Clamping
Hand
Wheel

Left Vise Jaw

Work Table

Figure 5: Securing workpiece

Adjusting the Vise for Angle
Cuts

1. Referring to Figure 6, loosen the angle locking screw
and the pivot screw on the left vise jaw.

2. Turn the locking handle on the round, angle-setting
block counterclockwise to unlock the block. Slide
the block until the pointer on the block is aligned
with desired angle (see figure 7). Tighten the lock­ing handle to set the angle.

3. Set the workpiece in the vise. Put the front end of
the workpiece against the corner of the right vise
jaw. Put the rear end of the workpiece against the
angle-setting block.

4. Turn clamping hand wheel clockwise until the left
vise jaw is parallel with the workpiece. Tighten the
pivot screw and angle locking screw on the left vise
jaw. Clamp the workpiece in position.

5. After completing the cut, turn the clamping hand
wheel counterclockwise and slide the left jaw away
from the workpiece.

Saw Head

9

Angle
Setting
Block

Left
Vise
Jaw

Angle
Locking
Screw

Set Workpiece
Against Corner
of Right
Vise Jaw

Pivot
Screw

Figure 6: Adjusting vise

Angle Block
Locking Handle

Angle
Pointer

Figure 7: Angle setting block

Installation and Adjustment of
Work Stop

Figure 5: Securing workpiecThe work stop is used
to set up the saw for making multiple cuts of the same
length (see figure 8). Install and adjust the work stop
as follows:

Stop Post

Locking Lever

"Wing" Screw

place it against the work piece.

Starting the Saw

WARNING: NEVER OPERATE THE SAW WITHOUT
BLADE COVERS IN PLACE AND SECURED.

CAUTION: MAKE SURE THE BLADE IS NOT IN CON­TACT WITH THE WORKPIECE WHEN THE MOTOR
IS STARTED. DO NOT DROP THE SAW HEAD ON
THE WORKPIECE OR FORCE THE SAW BLADE
THROUGH THE WORKPIECE.

1. Raise the saw head. With the saw motor off, pull
the red release button on the electro-magnetic valve
and check the rate at which the saw head lowers.

2. Raise the saw head. Push in red release button.

3. Clamp the workpiece in the vise. (See figure 9 for
examples of workpieces in the vise.)

4. Be sure the blade is not in contact with the workpiece
when the motor is started.

5. Start the motor and allow the saw to come up to
speed.

6. Slowly set the saw down onto the workpiece. Adjust
cutting speed with feed rate control valve.

7. DO NOT DROP THE SAW HEAD OR FORCE THE
CUT. Let the weight of the saw head provide the
cutting force.

8. The saw will automatically shut off at the end of the
cut.

Rounds

10

Stop L-Bracket

Knob

Stop Rod

Figure 8: Work stop

1. Insert the end of the stop rod in the hole in the front
right side of the work table.

2. Tighten the “wing” screw to secure the rod in place.

3. Install the stop post in the channel on the back of
the stop L-bracket. Install the locking lever in the
threaded hole in the stop post. Snug-up the lock­ing lever.

4. Install the locking knob in the hole in the side of the
stop L-bracket.

5. Slide the assembled stop L-bracket onto the stop
rod. Position the stop post against the work piece
and tighten the knob in the stop L-bracket. The
stop post can be moved left or right as required to

Flats/strips

Channels

Squares/rectangles

Hexagonals

Knock off

ff

sharp edge
here with

f

file

I-Beams

Angles

Knock off

sharp edge

f

here with
file

f

Te e s

Figure 9: Placing workpieces in the vise