Jet Tools HBVS-7MW User Manual
)
'~~'.::.:~
.JET
EQUIPMENT& TOOLS
OPERATOR'S MANUAL
HVBS-7MW Bandsaw
..,~,:;;;:r
.:::::""...
..,.,~..",..
~
A~ ..~
.
.
.
'''",
""'
~
'~
"'''C''''
~ "''''01'
.
", ....
''
,,
..
".~.
JET EQUIPMENT&TOOLS,INC.
A WMH -Walter Meier Holding Company
PH BOX1349
Auburn,WA 98071-1349
253-351-6000
Fax253-939-8001
No, M-414459 3/2001
ImportantInformation
1-YEAR
LIMITED WARRANTY
JET offers a one-year limited
warranty on this product
REPLACEMENT PARTS
Replacementparts for this tool are availabledirectly form JET Equipment& Tools.
To placean order, call 1-800-274-6848. Pleasehave the followinginformationready:
1. Visa, MasterCard, or DiscoverCard number
2. Expirationdate
3. Part number listed within this manual
4. Shipping address other than a Post Office box.
REPLACEMENT PART WARRANTY
JET Equipment & Tools makes every effort to assure that parts meet high quality and durability standards
and warrants to the original retail consumer/purchaser of our parts that each such part(s) to be free from
defects in materialsand workmanship for a periodof thirty (30) days from the date of purchase.
PROOF OF PURCHASE
Pleaseretain your dated sales receiptas proofof purchaseto validatethe warranty period.
LIMITED TOOL AND EQUIPMENT WARRANTY
JET makes every effort to assure that its products meet high quality and durability standards and warrants to the original
retail consumer/purchaser of our products that each product be free from defects in materials and workmanship as
follows: 1 YEAR LIMITED WARRANTY ON THIS JET PRODUCT. Warranty does not apply to defects due directly or
indirectly to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities or to a lack of
maintenance. JET LIMITS ALL IMPLIEDWARRANTIESTO THE PERIODSPECIFIEDABOVE FROM THE DATE THE
PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR
MECHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW
LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN
NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONSOR PROPERY OR FOR INCIDENTAL, CONTINGENT,
SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO
NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE
ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. To take advantage of this warranty, the product or
part must be returned for examination, postage prepaid, to an authorized service station designated by our Auburn
office. Proof of purchase date and an explanation of the complaint must accompanythe merchandise. If our inspection
discloses a defect, JET will either repair or replace the product or refund the purchase price, if we cannot readily and
quickly provide a repair or replacement, if you are willing to accept such refund. JET will return repaired product or
replacement at JET's expense, but if it is determined there is no defect, or that the defect resulted from causes not
within the scope of JET's warranty, then the usermust bear the cost of storing and returning the product. This warranty
gives you specific legal rights, and you have other rights,which vary, from state to state.
JET Equipment & Tools. P.O. Box 1349,Auburn, WA 98071-1349 . (253) 351-6000
~ WARNING
Read and understand the entire instruction manual before operating machine.
This machine is designed and intended for use by properly trained and experienced personnel
only. If you are not familiar with the proper safe use of bandsaws, do not use this machine
until proper training and knowledge has been obtained.
"Warning: For your own safety read instruction manual beforeoperation saw"
(a)
(b}
(c)
(d)
(e)
1.
Keepguards in placeand in working order.
2.
Remove adjusting keys and wrenches. Form habit of checking to see that keys and adjusting
wrenches are removedfrom tool beforeturning it on.
3.
Keepwork areaclean. Cluttered areas and benches invite accidents.
4.
Don't use in dangerous environment. Don't use power tools in damp or wet locations, or
expose them to rain. Keepwork areawell lighted.
5.
Keepchildren away. All visitors should be kept safe distance from work area.
6.
Makeworkshop kid proofwith padlocks, master switches, or by removing starter keys.
7.
Don't force tool it will do the job better and safer at the ratefor which it was designed.
8.
Use right tool don't force tool or attachmentto do ajob for which itwas not designed.
9.
Use proper extension cord. Made sure yourextension cord is ingood condition.When using an
extension cords, be sure to use one heavy enough to carry the current your productwill draw.
An undersized cord will cause a drop in voltage resulting in loss of power and overheating.
Table shows the correct size to use depending on cord length and nameplateampere rating. If
in double, usethe next heaviergage. The smaller the gage number, the heavierthe cord.
10.
Wear proper apparel do not wear loose clothing, gloves, neckties, rings, bracelets, or other
jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear
protective hair covering to contain long hair.
11.
Always use safety glasses. Also use face or dust mask if cutting operation is dusty. Everyday
eyeglassesonly have impact resistant lenses,they are NOT safety glasses.
12.
Secure work. Use clamp or a vise to hold work when practical. It is safer than usingyour hand
and it frees both hands to operate tool.
13.
Don't overreach. Keep properfooting and balanceat alltimes.
14.
Maintain tools with care. Keep tools sharp and clean for best and safest performance. Follow
instructionsfor lubricatingand changing accessories.
15.
Disconnect tools before servicing; when changing accessories, such as blades, bits, cutters
and the like.
16.
Reducethe riseof unintentionalstarting. Make sure switch is inoff positionbeforeplugging in.
17.
Use recommended accessories. Consult the owner's manual for recommended accessories.
The useof improperaccessories may cause risk of injuryto person.
18.
Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some
examples of thesechemicals are:
Wear eye protection.
Do not remove jammed cut off pieces until blade has stopped.
Maintain proper adjustment of blade tension, blade guides, and trust bearing.
Adjust upper guide to just clear workpiece.
Hold workpiece firmly against table.
. Lead from lead based paint
. crystalline silica from bricks and cement and other masonry products, and
. arsenic and chromium from chemically-treatedlumber.
19.
Never stand on tool serious injury could occur if the tool is tipped or if the cutting tool is
unintentionallycontacted.
20.
Check damaged parts. Before further use the tool, a guard or other part that is damaged
should be carefully checked to determine that it will operate properlyand perform its intended
function - check for alignment of moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that may affect its operation. A guard or other part that is
damagedshouldbeproperlyrep~iredorreplaced.
1
21. Direction of feed work into a blade or cutter against the direction of rotation of rotation of the
bladeor cutter only.
22. Never leave tool running unattended. Turn power off. Don't leave tool until it comes to a
complete stop.
Table
Minimum gage for cord
AmpereRating
Volts
120V
240V
25ft. 50ft.
50ft.
Totallengthof cordin feet
100ft. 150ft.
100ft.
200ft. 300ft.
Not
More More
Than Than
0
6 18
6 10
10 12
12
16 14 12
18
16
AWG
16
16
16
16
14 12
14 12
NotRecommended
Onlytheapplicableparts0 theTableneedto be included,Forinstance,a
120-voltproductneednotincludethe240-voltheading
14
2
Gro~nding Instructions
Caution: This tool must be grounded while in use to protect the operator from electric shock.
In the eventof a malfunctionor breakdown,grounding provides a path of leastresistancefor electric
current to reduce the risk of electric shock. This tool is equippedwith an electric cord having an
equipment-groundingconductor anda grounding plug. The plugmust beplugged into a matching
outlet that is properly installed and grounded in accordancewith all localcodesand ordinances.
Do not modifythe plug provided. If itwill notfit the outlet,have the properoutlet installed bya qualified
electrician.
Improperconnection of the equipment-groundingconductor can resultin a risk of electric shock. The
conductor, with insulationhavingan outersurface that isgreen with or without yellow stripes, is the
equipment-groundingconductor. If repair or replacement of the electric cord or plug is necessary, do
not connectthe equipment-groundingconductorto a live terminal.
Check with a qualified electricianor service personnelif the grounding instructionsare not completely
understood,or if indoubt asto whether the tool is properlygrounded. Useonlythree wire extension
cords that have three-prong grounding plugsandthree-pole receptaclesthat accept the tool's plug.
Repairor replacea damaged or worn cord immediately.
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in sketch A.
The tool has a grounding that looks like the plug illustrated in sketch A. A temporary adapter, which
looks like the adapter illustrated in sketches Band C, may be used to connect this plug to a 2-pole
receptacle as show in sketch B if a properly until a properly grounded outlet can be installed by a
qualified electrician. (This adapter is not permitted in Canada) The green-colored rigid ear, lug, the like,
extending from the adapter must be connected to a permanent ground such as a properly grounded
outlet box.
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in sketch D.
The tool has a grounding that looks like the plug illustrated in sketch D. Make sure the tool is
connected to an outlet having tf;le same configuration as the plug. No adapter is available or should be
used with this tool. If the tool must be reconnected for use on a different type of electric circuit, the
reconnection should be made by qualified service personnel; and after reconnection, the tool should
comply with all local codes and ordinances.
Grounding methods
(Q)
~
GROUNDINQ
PIN
.
(Q)
(A)
ADAPTER
METAL SCRE\.!
COVER or GROUNDED
OUTLET BOX
~
~ GROUNDING
~ M(ANS
'''~~
~p~N~
~
<D)
3
The conversion from 115Vto 230Voperation must be done by a qualified electrican.
1
B1ue
1t5VOft
3 2 4
Bn1wn YeliCIN White
UNI!
~E
Chart 1
1
Blue:
UJE
230Vote
234
Yellow 8rownWbite
U
UtE:
Chart 2
4
it WARNING
.
Read and understand the entire
instruction manual before attempting
assembly or operation.
.
This bandsaw is designed and intended
for use by properly trained and
experienced personnel only. If you are
not familiar with the proper and safe
operation of a bandsaw, do not use until
proper training and knowledge nave
been obtained.
.
Make certain the machine is properly
grounded.
.
Before operating the machine, removetie,
rings, watches, otherjewelry, and roll up
sleeves abovethe elbows. Remove all
loose clothing and confine long hair. Do
not wear gloves.
.
Keepvisitors a safe distance from the work
area.
.
Use recommendedaccessories; improper
accessories may be hazardous.
.
Makea habitof checking to see that keys
and adjustingwrenches are removed
beforeturning onthe machine.
.
Always keep hands and fingers away from
the bladewhen the machine is running.
.
Never hold the materialwith the saw in the
horizontalposition. Always use the vise
and clamp it securely.
.
Readand understandwarnings posted on
the machine.
.
Keepthe floor around the machineclean
and free of scrap material, oil and grease.
.
Keep machine guards in placeat all times
when the machine is in use. If removedfor
maintenance purposes, use extreme
caution and replace the guards
immediately.
.
Do not over reach. Maintaina balanced
stance at all times sothat you do notfall or
lean against bladesor other movingparts.
.
Make all machine adjustmentsor
maintenance with the machine unplugged
from the power source.
.
Use.the right tool. Don't force a tool or
attachment to do a job which it was not
designed for.
.
Replace warning labels ifthey become
obscured or removed.
.
Make certain the motor switch is in the off
position before connecting the machineto
the power supply.
.
Give your work undivided attention.
Lookingaround, carrying on a
conversation,and "horse-play" are careless
acts that can resultin seriousinjury.
.
Keepthe belt guard and wheel covers in
placeand in working order.
.
Always provideadequate support for long
and heavy material.
.
Usea sharp bladeand keepmachine clean
for best and safest performance.
.
Failureto comply with all of these warnings
may cause serious injury.
.
WARNING: Some dust created by power
sanding, sawing, grinding, drilling and other
construction activities contains chemicals
known to cause cancer, birth defects or other
reproductive harm.
Some examples of these chemicals are:
. Leadfrom lead based paint
. crystalline silica from bricks and cement
and other masonry products, and
. arsenic and chromium from chemically-
treated lumber.
.
Your risk from those exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area,
and work with approved safety equipment,
such as those dust masks that are specifically
designed to filter out microscopic particles
Specifications
Stock Number 414459
Capacity:
Round 7"
Rectangle 7" X12"
Throat Depth '.'"'''''''''''''''''''''''''' 7"
Vertical Worktable 9-3/8"x 10"
Vise Tilts 45°
Blade Speed 86, 132,178,260 SFPM
Motor UL Listed 3/4 HP, 1 Ph, 115/230V
Floor Space Required 49-1/2" x 17-1/32"
NetWeight (approx.) 318 Lbs.
ShippingWeight (approx.) 345 Lbs.
Table of Contents
Warning 1
Specifications 2
Table of Contents 2
Shipping Container Contents 3
Tools Requiredfor Assembly 3
Unpacking and Clean-Up ... ... ... ............... """""""""'" ..3
Assembly ... ... ... ............... 3
Vertical Cutting PlateAssembly 4
Coolant Tank Preparation 4
Electrical Connections ...5
Hydraulic Feed Selector Operation 6
Priorto Operation ...6
Changing.Blade Speed 6
Adjusting BladeGuides.. ...... ... ...... ... ... ... ... 7
Vise Adjustment 7
Adjusting Blade Tension 8
Changing Blades 9
Adjusting Blade Square to Table 10
Adjusting Blade Square to Vise ..." 10
Adjusting Blade Tracking... 11
HVBS-7MW
Prewired 115V
AdjustingBladeGuideBearings , 12
Adjusting Bow Weight 12
Adjusting Automatic Shut-Off 13
Lubrication 13
Maintenance .14
Chip Cleaning Brush 14
Parts Breakdowns 15-16
Parts List .. .. 17-19
Electrical Schematic .20
The specifications inthis manualare given asgeneral informationandare not binding. JET Equipment
and Tools reserves the right to effect, at anytime and without priornotice, changes or alterations to parts,
fittings, and accessory equipmentdeemed necessaryfor any reasonwhatsoever.
2
Shipping Container Contents
1 Saw
2 Wheel Axle
4 Wheel
4 SplitPin
1 Material Stop Bar
1 Material Stop
1 Belt Cover
1 Vertical Cutting Plate
Tools Required for Assembly
#2 Cross Point Screwdriver
Pliers
Unpacking and Clean-Up
1. Finish uncrating the saw. Inspectit for shipping
damage. If any damage has occurred, contact
your distributor.
2. Unbolt the saw from the skid and placeit on a
level surface.
3. Clean rust protected surfaces with kerosene,
diesel oil, or a mildsolvent. Do not use cellulose
based solvents such as paintthinner or lacquer
thinner. These will damage paintedsurfaces.
Assembly
1. Place blocking under the ends ofthe saw base
to allowwheel installation. Caution: Makesure
saw is steady while temporarily supported.
2. Slide wheel axles through the holesin the base.
3. Slide the wheels onto the axles andfasten with
pins. Bend the pins to hold in place.
4. Slide the materialstop bar (A, Fig. 1) into the
base and secure by tightening bolt (B, Fig. 1).
Slide the material stop (C, Fig. 1)onto the bar
and tighten bolt (D, Fig. 1).
5. Slide the belt cover over the pulley assemblies
and fasten with screws andwashers (A, Fig. 2).
6. Close beltcover and secure with lock knob (8,
Fig. 2).
Fig.1
Fig.2
3
Loading...