Jet Tools DC-650TS User Manual

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OWNER'S MANUAL

DC-650TS Dust Collector

JET EQUIPMENT & TOOLS, INC. P.O. BOX 1349 Phone:253-351-6000

A WMH Company Auburn, WA 98071-1349 Fax: 1-800-274-6840

www.jettools.com e-mail jet@jettools.com M-708630 08/01

This manual has been prepared for the owner and operators of the JET DC-650TS. Its purpose, aside from machine operation, is to promote safety through the use of accepted correct operating and maintenance procedures. Completely read the safety and maintenance instructions before operating or servicing the machine. To obtain maximum life and efficiency from your Dust Collector, and to aid in using the machine safely, read this manual thoroughly and follow instructions carefully.

Warranty & Service

The JET Group warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Repair Stations located throughout the United States can give you quick service.

In most cases, any one of these JET Group Repair Stations can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your JET, Performax or Powermatic tools.

For the name of an Authorized Repair Station in your area, please call 1-800-274-6848.

More Information

Remember, the JET Group is consistently adding new products to the line. For complete, up-to-date product information, check with your local JET Group distributor.

JET Group Warranty

The JET Group (including Performax and Powermatic brands) makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer/purchaser of our products that each product be free from defects in materials and workmanship as follow: 1 YEAR LIMITED WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE. This Warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, repair or alterations outside our facilities, or to a lack of maintenance.

THE JET GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE, FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTIBILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. THE JET GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

To take advantage of this warranty, the product or part must be returned for examination, postage prepaid, to an Authorized Repair Station designated by our office. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will either repair or replace the product, or refund the purchase price if we cannot readily and quickly provide a repair or replacement, if you are willing to accept a refund. We will return repaired product or replacement at JET’S expense, but if it is determined there is no defect, or that the defect resulted from causes not within the scope of JET’S warranty, then the user must bear the cost of storing and returning the product. This warranty gives you specific legal rights; you may also have other rights which vary from state to state.

The JET Group sells through distributors only. Members of the JET Group reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.



WARNING

1. Read and understand the entire contents of this manual before attempting assembly or

operation. Do not use this machine until proper training and knowledge has been obtained.

2. Do not leave Dust Collector when plugged in. Unplug from outlet when not in use and before servicing.

3. Do not use outdoors or on wet surfaces.

4. Do not allow to be used as a toy. Close attention is necessary when used near children.

5. Use only as described in this manual. Use only manufacturer’s recommended attachments.

6. Do not use with damaged cord or plug. If Dust Collector is not working as it should, has been dropped, damaged, left outdoor, or dropped in water, return it to a service center.

7. Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not run Dust Collector over cord. Keep cord away from heated surfaces.

8. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

9. Do not handle plug or Dust Collector with wet hands.

10. Do not put any objects into the openings. Do not use with any opening blocked; keep free of dust, lint, hair, and anything that may reduce air flow.

11. Keep hair, loose clothing, fingers, and all parts of body away from opening and moving parts.

12. Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

13. Do not use without dust bag and/or filters in place.

14. Turn off all controls before unplugging.

15. Use extra care when cleaning on stairs.

16. Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.

17. Do not operate without hose connected to the hose inlet. Hazardous moving parts inside. Unplug before removing hose inlet or impeller guard.

18. Some dust created by power sanding, sawing, grinding, drilling andother constructionactivities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead based paint

• Crystalline silicafrom bricks and cement and other masonry products, and

• Arsenic and chromium from chemically-treated lumber.

19. Your risk from those exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specifically designed to filter out microscopic particles

20. Do not operate tool while under the influence of drugs, alcohol or any medication.

21. Make sure the extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersize cord will cause a drop in the line voltage resulting in loss of power and overheating. The table below shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller gauge number, the heavier the cord.

22. Static electricity will build up in the filter during operation. The filter ground must be attached to the machine ground, and to the filter.

Cord Length Cord Gauge

25’ 16 AWG 50’ 16 AWG 100’ 14 AWG 150’ 12 AWG

SAVE THESE INSTRUCTIONS

Grounding Instructions

Caution: This tool must be grounded while in use to protect the operator from electric shock.

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor, with insulation having an outer surface that is green with or without yellow stripes, is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Use only three wire extension cords that have three-prong grounding plugs and three-pole receptacles that accept the tool’s plug.

Repair or replace a damaged or worn cord immediately.

115 Volt Operation

As received from the factory, your dust collector is ready to run at 115 volt operation. This dust collector, when wired for 115 volt, is intended for use on a circuit that has an outlet and a plug that looks like the one illustrated in (A). A temporary adapter, which looks like the adapter as illustrated in (B), may be used to connect this plug to a two-pole receptacle, as shown in (B) if a properly grounded outlet is not available. The temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician. This adapter is not applicable in Canada. The green colored rigid ear, lug, or tab, extending from the adapter, must be connected to a permanent ground such as a properly grounded outlet box, as shown in (B).

230 Volt Operation

If 230V, single phase operation is desired, the following instructions must be followed:

1. Disconnect the machine from the power source.

2. This dust collector is supplied with four motor leads that are connected for 115V operation, as shown

in Figure A. Reconnect these four motor leads for 230V operation, as shown in Figure B.

3. The 115V attachment plug (A), supplied with the dust collector, must be replaced with a UL/CSA

listed plug suitable for 230V operation (D). Contact your local Authorized JET Service Center or qualified electrician for proper procedures to install the plug. The dust collector must comply with all local and national codes after the 230 volt plug is installed.

4. The dust collector with a 230 volt plug should only be connected to an outlet having the same

configuration (D). No adapter is available or should be used with the 230 volt plug.

Important: In all cases (115 or 230 volts), make certain the receptacle in question is properly grounded. If you are not sure, have a registered electrician check the receptacle.

Specifications: DC-650TS

Stock Number................................................................................................................................708630

Blower Wheel Diameter........................................................................................................................11”

Sound Rating at 3 feet................................................................................................................. 60-70 db

HoseDiameter........................................................................................................................................4”

Air Flow (CFM)....................................................................................................................................650

Velocity at 4” (FPM)..........................................................................................................................7,445

Static Pressure (i nch of water)............................................................................................................7.80

Overall Dimensions...................................................................................................26-3/16" dia. x 28" H

Motor (TEFC) ..........................................................................................................1 HP, 1Ph 115V/230V

Net Weight (approx.) .......................................................................................................................53 lbs.

Table of Contents Page

Warranty .................................................................................................................................................2

Warnings ....................................................................................................................... ..........................3

Grounding Instructions.............................................................................................................................4

115 Volt Operation...................................................................................................................................4

230 Volt Operation...................................................................................................................................5

Specifications..........................................................................................................................................6

Table of Contents....................................................................................................................................6

Unpacking DC-650TS.............................................................................................................................. 7

Contents of Shipping Carton....................................................................................................................7

Tools Required for Assembly...................................................................................................................7

Assembly.................................................................................................................................................8

Electrical Connections .............................................................................................................................9

Turning the Machine On & Off.................................................................................................................9

Maintenance....................................................................................................................................... 9-10

Parts Breakdown and Parts List........................................................................................................11-12

Wiring Diagram .....................................................................................................................................13

The specifications in this manual are given as general information and are not binding. JET Equipment & Tools reserves the right to effect, at any time and without prior notice, changes or alterations to parts, fittings, and accessory equipment deemed necessary for any reason whatsoever.



WARNING

Read and understand the entire contents of

this manual before attempting assembly or

operation of the dust collector!

Failure to comply may cause serious injury!

Unpacking

1. Finish removing all contents from the

shipping carton.

2. Report any damage to your distributor.

3. Do not discard any shipping material until

after the dust collector has been assembled and is running properly.

Contents of the Shipping Carton

1. Plastic Cover/Motor/Fan Assembly

1. Hose

1. Owner's Manual

1. Warranty Card

1. Filter

1. Hose Clamp

1. Plastic impeller guard

1. Metal Deflector

1. Elbow

1. Harware Package

material, fittings, construction and grounding. Stock # JW1050V

Tools Required for Assembly

2. 10mm Wrenches or sockets

1. #2 Cross Point Screw Driver

The JET DC-650TS does not come with a collector can. You can use the JET two stage dust collector on a variety of round, metal and plastic collector cans. The outer diameter of the trash can should be approximately 20-1/4” – 241/4” to fit properly.

Use the proper type hose (C, Fig. 5) to connect the dust collector to the machine being operated. Dryer vent hose is not acceptable for this purpose. Contact your nearest JET distributor for the full line of JET Dust Collector Hoses and Accessories. Customize your installation and obtain maximum performance with JET's dust hoods, hoses, clamps, fittings, and blast gates.

Order the Dust Collection Basics Video which covers topics such as system design, duct

Assembly



WARNING

The dust collector must be disconnected

from the power source during assembly.

Failure to comply may result in serious

injury!

1. Attach the deflector (A, Fig. 1) to the plastic

cover using two hex cap screws, four flat washers and two hex nuts (B, Fig. 1). Tighten the hardware.

2. Attach the impeller guard (C, Fig. 1) to the

plastic cover with three flat washers and three hex nuts (D, Fig. 1). Tighten the hardware



WARNING

To reduce the risk of injury from moving

parts, always keep impeller guard in place.

Failure to comply may result in serious

injury!

3. Slide the elbow (A, Fig. 2) over the impeller

housing exhaust, and tighten in place with one hex cap screw, one flat washer and one hex nut (B, Fig. 2).

4. Connect the filter (A, Fig. 3) to the elbow

and turn counter-clockwise so that it locks in place.



WARNING

Static electricity will build up in the filter

during operation. The filter ground must be

attached to the machine ground, and to the

filter. Failure to comply may result in

fire/loss of property, or personal injury!

5. Attach the grounding clip (A, Fig. 6) to the

metal part of the filter. This will prevent static electricity from building up in the filter.

Electrical Connections



WARNING

All electrical connections must be done by

a qualified electrician. All adjustments or

repairs must be done with the dust

collector disconnected from the power

source, unplugged. Failure to comply may

result in serious injury!

The DC-650TS dust collector is rated 115V/230V, Prewired 115V.

If you want to run the DC-650TS on 230V refer to the wiring diagram found on the inside of the switch box cover (A, Fig. 4).

Before hooking up to the power source, make sure that the switch is in the off position.

Turning the Machine On & Off

Note: Before hooking up to the power source,

make sure that the switch is in the off position.

1. The dust collector can be turned on by

flipping the switch (B, Fig. 4) into the on position.

2. There is a removable key in the tip of the

switch that can be removed in the off position. When the key has been removed the dust collector cannot be used.

Maintenance



WARNING

Never perform maintenance on this machine before turning switch off and removing plug

from power source, unplug.

Failure to comply may cause serious injury!

Motor

Make frequent inspections of the motor cover (C, Fig. 4) and blow out (with low pressure air hose) or vacuum any accumulation of foreign material in order to maintain normal motor ventilation.

Cleaning the Filter



CAUTION

Wearing a particle mask/respirator for

protection against fine dust particles during

cleaning is highly recommended.

Clean both the filter and collector can frequently to keep the collector's performance at its optimum. To clean:

1. Disconnect the machine from the power

source.

2. Take off the grounding clip and remove the

filter (A, Fig. 5) by turning clockwise.

3. Empty the contents into an appropriate

container.

4. The filter can be cleaned with a low

pressure air hose. Blow from the outside of the filter to clean the dust particles. For best results check and empty the filter frequently. Some applications will fill up the filter quicker than others.

Order the Dust Collection Basics Video which covers topics such as system design, duct material, fittings, construction and grounding. Stock # JW1050V



WARNING

Static electricity will build up in the filter

during operation. The filter ground must be

attached to the machine ground, and to the

filter. Failure to comply may result in

fire/loss of property, or personal injury!

5. Install the filter and reattach the grounding

clip.

Emptying the Collector Can

1. Disconnect the machine from the power

source, unplug.

2. Lift the dust collector off the collector can

(B,Fig.5).

3. Dispose of the contents in the collector can.

Parts Breakdown

Parts List for the DC-650TS

Index Part No. No. Description Size Qty.

1.......... 331019AW...................Impeller Housing (upper) ....................... ...............................................1

2.......... 331019BW...................Impeller Housing (lower)........................ ...............................................1

3.......... MH331001 ................... Motor.....................................................115V/230V, 1HP, 1Ph .............1

............ DC1100-50W ............... Motor Fan Cover (not shown)................ ...............................................1

............ MF411012.................... Motor Fan (not shown)........................... ...............................................1

............ CA003030....................Running Capacitor (not shown)..............30MFD, 300V..........................1

............ CA020010....................Starting Capacitor (not shown)............... 200MFD, 125V........................1

............ DC650TS-CS ............... Centrifugal Switch (not shown)............... ...............................................1

4.......... 994532......................... Switch.................................................... ...............................................1

5.......... 999910......................... Power Cord............................................ ...............................................1

6.......... 423023......................... Motor Packing....................................... ...............................................1

7.......... 331020......................... Impeller.................................................11”..........................................1

8.......... 998621......................... Strain Relief........................................... ...............................................1

9.......... KS050525 .................... Key........................................................5x5x25....................................1

10........331001.........................Cover .................................................... ...............................................1

11........HS430018.................... Hose......................................................4”x6’........................................1

12........331004.........................6” Plastic Impeller Guard....................... ...............................................1

13........331016.........................Gasket................................................... ...............................................1

14........331023.........................Gasket................................................... ...............................................1

15........423968.........................Ring Clamp ...........................................4”............................................1

16........331021.........................Deflector................................................ ...............................................1

17........331018.........................Elbow.................................................... ...............................................1

18........331022.........................Filter...................................................... ...............................................1

19........331027.........................Gasket................................................... ...............................................1

20........SG060500.................... Hex Head Bolt W/Flange.......................M6x25.....................................5

21........TS-1482021.................Hex Head Bolt * .................................... M6x12................................(2) 6

22........TS-1482041.................Hex Head Bolt * .................................... M6x20................................(1) 1

23........WF061310 ................... Flat W asher * .......................................M6x13................................ (8) 8

24........WF164030 ................... Flat W asher...........................................M16x40...................................1

25........TS-1551041.................Spring Washer.......................................M6 ..........................................4

26........TS-1540041.................Nut * .....................................................M6 .....................................(6) 6

27........TS-0561072.................Nut ........................................................5/8”-18UNF.............................1

28........TS-1540041.................Nut ........................................................M6 ........................................14

29........SG069300.................... Hex Head Bolt W/Flange.......................M6x12.....................................9

30........WF061620 ................... Flat W asher...........................................M6x16 .....................................4

31........331033.........................Grounding Clip ...................................... ...............................................1

............ DC650TS-NP ............... Name Plate (not shown) ........................ ...............................................1

............ DC650TS-WL .............. Warning Label (not shown).................... ...............................................1

............ DC650TS-HP ............... Hardware Package (not shown)............. ...............................................1

* indicates included in Hardware Package (#) indicates quantity included in Hardware Package

Wiring Diagram

Jet Tools DC-650TS User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual