Jet Tools DC-1100CK, DC-1100BK, DC-1100MK User Manual
Operating Instructions and Parts Manual
Dust Co llector
Models: DC-1100BK,-1100CK,-1100MK
DC-1100BK DC-1100CK
WALTER MEIER (Manuf acturing) Inc.
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M- 708636
Ph.: 800-274-6848 Revision E 03/2011
www.walt er meier.c om Copyright © 2011 Walt er Meier (M anufacturi ng) Inc.
W arranty and Service
Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our
Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these
Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine
®
maintenance and major repair on your JET
1-800-274-6848.
MORE INFORMATION
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your
local Walter Meier distributor, or visit waltermeier.com.
WARRANTY
JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW =
Woodworking).
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools,
abrasives and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general JET warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
Five Year Warranties do not cover woodworking (WW) products used for co mmercial, industrial or educational purposes.
Woodworking products with Five Year Warranties that are used for commercial, industrial or education purposes revert to a
One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or
accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the
location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the co mplaint must accompany the merchandise. If
our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will
return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the
defect resulted from causes not within the scope of our w arranty in which case we will, at your direction, dispose of or
return the product. In the event you choose to have the product returned, you will be responsible for the shipping and
handling costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO T HE PERIOD OF THE LIMITED
WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR
MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG
THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information
and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations
to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
products are not sold in Canada by Walter Meier.
tools. For the name of an Authorized Service Center in your area call
®
branded
2
Table of Contents
Warranty and Service .................................................................................................................................2
Table of Contents ......................................................................................................................................3
Warnings ...................................................................................................................................................4
In trodu c tion ...............................................................................................................................................5
Spe ci fic ati ons ............................................................................................................................................6
Unpacking .................................................................................................................................................7
Shipping Content .......................................................................................................................................7
Base Unit ...............................................................................................................................................7
Canister Filter Kit ....................................................................................................................................8
30-Micron Bag Filter Kit...........................................................................................................................8
5-Micron Bag Filter Kit ............................................................................................................................8
Base Unit Assembly ...................................................................................................................................9
Base ......................................................................................................................................................9
Motor and Fan Assembly ........................................................................................................................9
Connector Housing .................................................................................................................................9
Hose.................................................................................................................................................... 10
Filter Bag Kit Assembly ............................................................................................................................ 11
Filter Bag Installation ............................................................................................................................ 11
Collector Bag Installation (30 Micron Kit) ................................................................................................ 11
Collector Bag Installation (5 Micron Kit) .................................................................................................. 11
Canister Kit Assembly .............................................................................................................................. 12
Canister Filter ....................................................................................................................................... 12
Collector Bag ....................................................................................................................................... 12
Electrical Connect io ns .............................................................................................................................. 13
Turning the Machine O n & Off .................................................................................................................. 13
All Models ............................................................................................................................................ 13
Remote Contr ol ( Optional Accessory ) .................................................................................................... 1 3
Dust Co lle c tor RF Remote Po wer Co ntrol (Optional) .................................................................................. 13
Turning the DC-RC On & Off ................................................................................................................. 13
Changing Operating Frequency ............................................................................................................. 14
Installing the DC-RC Remote Power Control (Optional Accessor y)........................................................... 14
Maintenance............................................................................................................................................ 15
Cleaning the Filter Bag – DC-1100BK and DC-1100MK .......................................................................... 15
Removing the Collector Bag–DC-1100BK .............................................................................................. 15
Cleaning the Filter – DC-1100CK ........................................................................................................... 15
Removing the Collector Bag–DC-1100CK and DC-1100M K .................................................................... 15
Motor ................................................................................................................................................... 15
Connecting the Dust Collector to a Machine ........................................................................................... 15
Grounding the Dust Collection System ................................................................................................... 15
Parts Breakdown – DC-1100 D ust Collectors ......................................................................................... 16
Parts List – DC-1100 Dust Collectors ..................................................................................................... 17
Canister Filter Assembly ....................................................................................................................... 18
30-Micron Filter Bag Assembly .............................................................................................................. 19
5-Micron Filter Bag Assembly ................................................................................................................ 20
Wiring Diagram – DC-1100 Dust Collector s ............................................................................................ 21
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Warnings
1. Read and understand t he entire owner's ma nual before at t empting assemb ly or oper ation.
2. Read and understand the war ni ngs posted on the machine and in this manual. Failure t o comp ly w ith all of
these warnings may cause serio us injury.
3. Replace the warning labels if they become obscured or removed.
4. This dust collector is designed and intended for use by properly trai ned and experienced personnel o nly. If
you are not familiar wit h the proper and safe operatio n of a dust c ollector, do not use until proper training
and knowledge have been obtained.
5. Do not use this dust collector for other than its intended use. If used for other purposes, Walter Meier
(Manufacturing) I nc., disclaims a ny real or implied war ranty a nd holds itself harmless from a ny injury t hat
may result from that use.
6. Always wear approved safety glasses/face shields while using this dust collector. Everyday eyeglasses
only have impact r esistant lenses; t hey are not safety glasses.
7. Before operating this dust collector, remove tie, rings, watches and other jewelry, and roll sleeves up past
the elbows. Remove all loose clot hing a nd confine long hair. Non-slip foot wear or anti-skid floor strips are
recommended. Do not wear gloves.
8. Wear ear pr otect or s (plugs or muff s) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other constr uction activities contain
chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
• Lead from lead based paint.
• Crystalline silica from bricks, cement and ot her masonry products.
• Arsenic and chromium fr om chemically treated lumber.
Your risk of expos ure var ies, depe nding on how often you do t his type of wor k. To reduce your exposure
to these che micals, wor k in a well-ventilated area and work with approved safety equipme nt, such as face
or dust masks that are specifically desig ned t o f ilter out microscopic particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medicat io n.
11. Make cer t ain the switch is in the OFF position before co nnecti ng the machine to the power supply.
12. Make cer t ain the machine is properly grounded.
13. Make all machine adjustme nts or maintenance with the machine unplugged from the power source.
14. Remove adjusti ng keys and wr enches. Form a habit of checking to see that keys and adjusting wrenches
are removed from the machine before t ur ning it on.
15. Keep safet y guards i n place at all times when the machine is in use. If r emoved for maintena nce purposes,
use extreme caution and replace the guards im mediately.
16. Check damaged parts. Before f urt her use of t he machi ne, a g uard or ot her part t hat is da maged s hould be
carefully checked to determine that it will operate properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts, breakage of parts, mounti ng and any other conditions
that may affect its operation. A guard or other part that is damaged should be properly repaired or
replaced.
17. Provide for adequate space surrounding work area and non-glare, overhead lighti ng.
18. Keep the floor around t he machine clean and free of sc r ap material, oil and grease.
19. Keep visitors a saf e dist ance from the wor k ar ea. Keep children away.
4
20. Make your workshop child proof with padlocks, master switches or by removing star t er keys.
21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
22. Do not use the d ust c ollector for anything except w ood dust. Mat erials such as liq uids, m etal shavings,
metal dust, screws , glass, plastic or rock c an cause sparks and/or damage when coming into contact with
any part of the dust collector.
23. Use recommended accessor ies; improper acc essor ies may be ha zardo us.
24. Maintain tools with care. Follow instructions for lubricating and c hangi ng accessories.
25. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do not
use your h and s.
26. Do not stand on the machine. Serio us injury co uld occur if the machine tips over.
27. Never leave the machine running unattended. Turn the power off and do not leave the machine until it
comes to a complete stop.
28. Remove loose items a nd unnecessary w or k pieces f r om the area befor e starting the machine.
29. Never place ha nds near the inlet of the machine.
30. Always make cert ain mac hine is off and unplugged whe n making any connectio ns to t he inlet.
Familiarize yours elf with the f ollow ing saf et y not ices used in t his manual:
This means that if precautions are not heeded, it may result i n minor injury and/or possible
machine damage.
This means that if precautions are not heeded, it may result i n serio us injury or possibly e ven
death.
- - SAVE THESE I NSTRUCTI ONS - -
Introduction
This manual is provided by Walter M eier (Manufact uring) Inc., coveri ng the safe operat ion and mainte nance
procedures for model DC-1100 Series Dust Collectors . This manual contai ns i nstr uctio ns on inst allatio n, saf et y
precautions, ge neral operating proced ures, maintenance instr uctions and parts br eakdown. This machine has
been designed and constructed to provide years of trouble free operation if used in accordance with
instructions set f orth in this manual. If there are any questions or comments, please contact either your local
supplier or Walter M eier . Walter Meier can also be reached at our website: w ww.w alt er meier.com.
5
Specifications
DC-1100BK (Base Mac hine w ith 30 Micron Filter Bag Kit) ..............................................................708636K
DC-1100MK (Base Machi ne with 5 Micron Filter Bag Kit) ............................................................. 708636MK
DC-1100CK (Base Mac hi ne with Canister Filter Kit) .................................................................... 708636CK
Base Machine (All Models)
Model .....................................................................................................................................DC-1100
Stock Number ........................................................................................................................... 708636
Impeller Diameter ............................................................................................................................. 11
Sound Rating at 3 foot distance ................................................................................................ 70-80 db
1-Hose Connection Diameter (in.)........................................................................................................ 6
2-Hose Connection Diameter (in.)........................................................................................................ 4
Air Flow (CFM) .............................................................................................................................1,100
Velocity at 4” (FPM) ......................................................................................................................8,464
Static Pressure (inch of water)........................................................................................................ 10.5
Overall Dimensions, approx. (with filter kit installed) (in.) ............................................... 37L x 28W x 79H
Motor ................................................... TEFC, 1-1/2 HP, 1PH, 115/230V, Prewired 115V, 11/5. 5 A, 60Hz
Net Weight, approximate (lbs) ......................................................................................................... 103
30 Micron Filter Bag Kit
Stock Number ......................................................................................................................... 708636F
Filter Bag Efficiency .......................................................................................96% of 30 micron particles
Filter Bag Length, i nstalled (in.) ......................................................................................................... 32
Filter and Collector Bag Diameter (in.) ............................................................................................... 2 0
Collector Bag Capacity ( cu. f t .) ......................................................................................................... 5.3
Collector Bag Length (in.) ................................................................................................................. 29
5 Micron Filter Bag Kit
Stock Number ...................................................................................................................... 708636MF
Filter Bag Efficiency .....................................98% of 5 micron particles; 92% of 3 micron; 74% of 1 micron
Filter Bag Length, i nstalled (in.) ......................................................................................................... 32
Filter and Collector Bag Diameter (in.) ............................................................................................... 2 0
Collector Bag Capacity ( cu. f t .) ......................................................................................................... 5.3
Collector Bag Length, installed (in.) ................................................................................................... 29
Canister Filter Kit
Stock Number .........................................................................................................................708639B
Canister Length (in.) ......................................................................................................................... 25
Canister Efficiency................................................... 86% of 1 micron particles; 98% of 2 micron particles
Collector Bag Diameter (in.) .............................................................................................................. 20
Collector Bag Capacity ( cu. f t .) ......................................................................................................... 5.3
Collector Bag Length, installed (in.) ................................................................................................... 29
IR Re mo te Control Unit (Optional Accessory)
Stock Number (main unit and remote co ntrol sw it ch) (115V only)............................................... 708636C
Stock Number (Remote Control Switch o nly) ............................................................................. 708636T
The above specifications were current at the time this manual was published, but because of our policy of
continuous im provement, Walter Mei er (M anufacturing) Inc., reserves the right to change specifications at any
time and without prior noti ce, without incur r i ng obli gations .
Read and understand the ent ire cont ent s of t his manual bef ore at t emptin g set - up or
operation! Failur e t o comply may cause seri ous in jury.
6
Unpacking
Shippi ng Cont ent
The table below lists the shipping cartons that are
included with the models of the DC-1100 Dust
Collector.
1. Locate your particular model and verify that you
have received all of the correct cartons.
2. C heck co nte nts of each carto n against the ship-
ping content listings on this and the following
page.
3. Report any damage to your distributor.
4. Do not discard any shipping material until after
the dust collector has been assembled and is
running properly.
Base Unit
DC-1100BK
DC-1100CK
DC-1100MK
(SN 708636)
x x
x
x
(SN 708636F)
30M Filter Bag Kit
(SN 708636MF)
5M Filter Bag Kit
x
x
(SN 708639B)
Canister Filter Kit
Table – DC-1100 Dust Collector car tons
Base Uni t
(SN 708636)
1 – Housing (A)
2 – Hose Clamps (B)
1 – Hose (C)
1 – Impeller (Motor/Fan Assembly) ( D)
1 – Inlet Port (E)
1 – Impeller Cover (F)
3 – Support Legs (G)
1 – Base (H)
4 – Casters (J)
1 – Cone (K)
1 – Support Bracket (L)
1 – Owner's Manual (not shown)
1 – Warranty Card ( not shown)
1 – Hardware Bag, Base Unit (SN DC1100-HP)
Hardware Ba g for Base Unit
(SN DC1100-HP)
16 – M8 x 16 Hex Cap Screws ( K)
22 – M8 Flat Washers (L)
08 – M6 x 12 Pan Head Flange Screw s ( M )
06 – M8 Hex Nuts (N)
Base Un it Hardwa r e
Base Machine Shi pping Contents
7
Cani st er Filter Kit
(SN 708639B)
1 – Handle (O)
1 – Canister Filter ( P)
1 – Snap Ring (Q)
5 – Collector Bags (R)
1 – Canister Filter Hardw ar e Bag ( SN DC1100-CHP)
Co nta ins:
(2) M10 Hex Nuts (S)
(2) M10 Flat Washers (T)
(1) M10 Lock Washer (U)
(4) Knobs (V)
30-Micron Bag Filter Kit
(SN 708636F)
1 – Upper Bag Ha nger (Y)
1 – Hanger Bracket (Z)
1 – Collector Bag (X)
1 – Filter Bag (W)
1 – Retainer Strap (AA)
Fil ter Bag Kit Contents
Canister Filter Kit Contents
Canister Filter Hardware
(SN DC1100-CHP)
5-Micron Bag Filter Kit
(SN 708636MF)
1 – Upper Bag Ha nger (BB)
1 – Hanger Bracket (CC)
1 – Filter Bag (DD)
5 – Collector Bags (EE)
1 – Retainer Strap (FF)
1 – Snap Ring (GG)
Canister Filter Hardware
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