Jet Tools 719T WMH User Manual

Operating Instructions and Parts Manual

Tilting Table Hollow Chisel Mortiser

Model: 719T
WMH TOOL GROUP
2420 Vantage Drive Elgin, Illinois 60123 Part No. M-2474002 Ph.: 800-274-6848 Revision A 03/04 www.wmhtoolgroup.com Copyright © WMH Tool Group
This manual has been prepared for the owner and operators of a POWERMATIC 719T Tilting Table Hollow Chisel Mortiser. Its purpose, aside from machine operation, is to promote safety using accepted operating and maintenance procedures. To obtain maximum life and efficiency from your mortiser and to aid in using it safely, please read this manual thoroughly and follow the instructions carefully.

Warranty and Service

WMH Tool Group warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Repair Stations located throughout the United States can provide quick service or information.
In most cases, a WMH Tool Group Repair Station can assist in authorizing repair work, obtaining parts, or perform routine or major maintenance repair on your POWERMATIC product.
For the name of an Authorized Repair Station in your area, please call 1-800-274-6848, or visit our web site at www.wmhtoolgroup.com
More Information
Remember, WMH Tool Group is consistently adding new products to the line. For complete, up-to-date product information, check with your local WMH Tool Group distributor, or visit our web site at www.wmhtoolgroup.com
WMH Tool Group Warranty
WMH Tool Group makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer/purchaser of our products that each product be free from defects in materials and workmanship as follows: 1 YEAR LIMITED WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE. This Warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, repair or alterations outside our facilities, or to a lack of maintenance.
WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE, BEGINNING FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. IN NO EVENT SHALL WMH TOOL GROUP BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
To take advantage of this warranty, the product or part must be returned for examination, postage prepaid, to an Authorized Repair Station designated by our office. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will either repair or replace the product at our discretion, or refund the purchase price if we cannot readily and quickly provide a repair or replacement. We will return the repaired product or replacement at WMH Tool Group’s expense, but if it is determined there is no defect, or that the defect resulted from causes not within the scope of WMH Tool Group’s warranty, then the user must bear the cost of storing and returning the product. This warranty gives you specific legal rights; you may also have other rights, which vary from state to state.
WMH Tool Group sells through distributors only. Members of the WMH Tool Group reserve the right to effect at any time, without prior notice, alterations to parts, fittings and accessory equipment, which they may deem necessary for any reason whatsoever.

Table of Contents

Warranty and Service.................................................................................................................................... 2
Table of Contents.......................................................................................................................................... 3
Warnings ....................................................................................................................................................... 4
Introduction ...................................................................................................................................................6
Specifications ................................................................................................................................................ 6
Unpacking .....................................................................................................................................................7
Contents of the Mortiser Carton ................................................................................................................ 7
Contents of the Stand Carton....................................................................................................................7
Assembly....................................................................................................................................................... 8
Securing Machine to Stand .......................................................................................................................8
Wooden Table ........................................................................................................................................... 8
Operating Handle ......................................................................................................................................8
Installing Chisel and Bit ............................................................................................................................. 9
Work Stop..................................................................................................................................................9
Electrical...................................................................................................................................................... 10
Power Connection ................................................................................................................................... 10
Grounding Instructions ............................................................................................................................10
Operating Controls ...................................................................................................................................... 10
Start/Stop Switch ..................................................................................................................................... 10
Adjustments ................................................................................................................................................11
90° Chisel to Worktable Calibration.........................................................................................................11
Chuck Extension Adaptor........................................................................................................................ 11
Depth Stop Rod Adjustment.................................................................................................................... 12
Table Position.......................................................................................................................................... 12
Forward/Backward Table Movement ................................................................................................... 12
Lateral Table Movement ...................................................................................................................... 12
Table Tilt Control.................................................................................................................................. 12
Chisel Parallel to Workpiece ...................................................................................................................13
Operation.....................................................................................................................................................13
Maintenance................................................................................................................................................ 14
General.................................................................................................................................................... 14
Sharpening Chisel and Bit....................................................................................................................... 14
Bit ......................................................................................................................................................... 14
Chisel ................................................................................................................................................... 14
Lubrication................................................................................................................................................... 15
Parts ............................................................................................................................................................ 15
Replacement Parts .................................................................................................................................. 15
719T Mortiser Parts List .......................................................................................................................... 16
719T Mortiser Assembly.......................................................................................................................... 18
719T Mortiser Stand Parts List................................................................................................................19
719T Mortiser Stand Assembly ............................................................................................................... 19
Optional Accessories............................................................................................................................... 20

Warnings

1. Read and understand the entire owners manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This mortiser is designed and intended for use by properly trained and experienced personnel only. If
you are not familiar with the proper and safe operation of a mortiser, do not use until proper training and knowledge have been obtained.
5. Do not use this mortiser for other than its intended use. If used for other purposes, WMH Tool Group
disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
6. Always wear approved safety glasses/face shields while using this mortiser. Everyday eyeglasses
only have impact resistant lenses; they are not safety glasses.
7. Before operating this mortiser, remove tie, rings, watches and other jewelry, and roll sleeves up past
the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead based paint.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
12. Make certain the machine is properly grounded.
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
16. Make sure the mortiser is firmly secured to the floor before use.
17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
18. Provide for adequate space surrounding work area and non-glare, overhead lighting.
19. Keep the floor around the machine clean and free of scrap material, oil and grease.
20. Keep visitors a safe distance from the work area. Keep children away.
blahblahblah
21. Make your workshop child proof with padlocks, master switches or by removing starter keys.
22. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
23. Maintain a balanced stance at all times so that you do not fall or lean against the chisel and drill bits
or other moving parts. Do not overreach or use excessive force to perform any machine operation.
24. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for
which it was not designed. The right tool will do the job better and safer.
25. Use recommended accessories; improper accessories may be hazardous.
26. Maintain tools with care. Keep chisel and drill bits sharp and clean for the best and safest
performance. Follow instructions for lubricating and changing accessories.
27. Make sure the work piece is securely attached or clamped to the table. Never use your hand to hold
the work piece.
28. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do
not use your hands.
29. Do not stand on the machine. Serious injury could occur if the machine tips over.
30. Never leave the machine running unattended. Turn the power off and do not leave the machine until it
comes to a complete stop.
31. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
- - SAVE THESE INSTRUCTIONS - -

Introduction

This manual is provided by POWERMATIC covering the safe operation and maintenance procedures for a Model 719T Tilting Table Hollow Chisel Mortiser. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if used in accordance to instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or WMH Tool Group. WMH Tool Group can also be reached at our web site: www.wmhtoolgroup.com.

Specifications

Model No................................................................................................................................................. 719T
Stock No..........................................................................................................................................1791264K
Stock No – Mortiser only ................................................................................................................. 2474002T
Stock No – Stand only.....................................................................................................................6294235T
Motor ............................................................................................... 1 HP, 1 PH, 115V/230V, Prewired 115V
Spindle speed ................................................................................................................................1725 RPM
Table tilt ............................................................................................................................................ 0° to 35°
Chisel capacity ................................................................................................................................... 1/4" - 1"
Chisel shank diameters ........................................................................................................ 5/8", 3/4", 1-1/8"
Maximum chisel stroke.........................................................................................................................10-3/4"
Maximum head stroke..................................................................................................................................6"
Chisel center to fence distance .................................................................................................................... 4"
Chuck capacity.......................................................................................................................................... 1/2"
Bushing size.......................................................................................................................... 5/8", 3/4", 1-1/8"
Longitudinal table travel .......................................................................................................................15-1/2"
Cross table travel ......................................................................................................................................... 4"
Table size..................................................................................................................................... 7" x 20-1/4"
Fence size.............................................................................................................................. 4-1/2" x 20-1/4"
Base size...........................................................................................................................................14" x 16"
Overall height on base ...............................................................................................................................60"
Overall dimensions........................................................................................... 21-1/4" L x 21-5/8" W x 74" H
Weight - Mortiser......................................................................... Net weight 230 lbs., Gross weight 242 lbs.
Weight - Stand .................................................................................Net weight 46 lbs., Gross weight 50 lbs.
The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, WHM Tool Group reserves the right to change specifications at any time and without prior notice, without incurring obligations.
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