Deluxe model shown (with caster s and i nfeed/outf eed tables)
WARRANTY AND SERVICE
WMH Tool Group, Inc., warrants every product it sells. If one of our tools needs service or repair, one of our
Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of
these WMH Tool Group Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or
perform routine maintenance and major repair on your JET
your area call 1-800-274-6848.
MORE INFORMATION
WMH Tool Group is consistently adding new products to the line. For complete, up-to-date product information, check
with your local WMH Tool Group distributor, or visit jettools.com.
WARRANTY
JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW =
Woodworking).
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools,
abrasives and other consumables are excluded from warranty coverage.
WHO IS C OVERE D?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general JET warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational
purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education
purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse,
abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name
of the location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the
merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price,
at our option. We will return the repaired product or replacement at our expense unless it is determined by us that
there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will,
at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be
responsible for the shipping and handling costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR
EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND
FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED
WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY,
OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE
OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMI TATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
WMH Tool Group sells through distributors only. The specifications in WMH catalogs are given as ge neral information
and are not binding. Members of WMH Tool Group reserve the right to effect at any tim e, without prior notice, those
alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
® branded products are not sold in Canada by WMH Tool Group.
JET
® t ools. For the name of an Authorized Service Center in
2
Table of Contents
Table of Contents....................................................................................................................................3
1. Read and understand thi s ent ire manual before attempting assembly or operation.
2. Read and understand the warnings po sted on the m achine and i n thi s manual. Failur e to comply wit h
all of these warnings m ay cause seriou s i njury.
3. Replace the warning labels if they become obscured or removed.
4. This sander is designed and int ended for use by proper ly t rained and experi enced personnel onl y. If
you are not f amiliar wit h the proper and safe operati on of asander, do not use unt il proper training
and knowledge have been obtained.
5. Do not use thissander for other than i ts intended u se. If used f or other pur poses, WM H Tool Group
disclaim s any real or i mplied warrant y and h olds itsel f harml ess from any injury t hat may r esult f rom
that use.
6. Always wear appr oved safety glasses/face shields while usi ng thissander. Everyday ey eglasses only
have impact resistant lenses; they are not safet y gl asses.
7. Before operati ng thissander, rem ove tie, ri ngs, watches and other j ewelry, and r oll sleeves up past
the elbows. Rem ove all l oose clothing and confine long hair. Non-slip footwear or anti-skid floor strips
are recommended. Do not wear gloves.
8. Wear ear protector s (plugs or muffs) during extended peri ods of oper ation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemi cals known to cause cancer , bir th defects or other r eproductiv e harm . Some examples
of these chemic als are:
• Lead from lead based paint.
• Crystalli ne sil ic a from bricks, cement and other masonry pr oducts.
• Arsenic and chromium from chemically treated lumber .
Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
10. Do not oper ate this machine while tir ed or under t he influenc e of drugs, alcohol or any medic ation.
11. Mak e c er tain the switch is in the OFF position before connecting the machine to the power supply.
12. Mak e c ertain the machine is properl y grounded.
13. Mak e all machine adjustments or maintenance with the machine unplugged f r om the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately.
16. Make sure thesander is firmly secured to the stand or work tabl e before use.
17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving part s, binding of moving parts, br eakage of parts, mounting
and any other condi ti ons that m ay affect its operati on. A guard or ot her part that i s damaged shoul d
be properly repaired or replaced.
18. Pr ov ide for adequate space surroundi ng work area and non-glare, ov er head lighting.
19. Keep the floor around the machi ne cl ean and free of scrap material, oil and grease.
20. Keep v isitors a safe distance from the work area. Keep children away.
4
blahblahblah
21. Mak e y our workshop child proof wit h padloc ks, master switches or by removing starter keys.
22. Giv e your work undivi ded attention. Looking ar ound, carryi ng on a conversation and “ horse-play” ar e
careless acts that can r esul t in serious injury.
23. M aintain a balanc ed stance at all t imes so that you d o not fall or lean against movi ng parts. Do not
overreach or use exc essive force to perform any machine operation.
24. S tand to one side of the conv eyor and m ake sure no one else is standing i n line with t he convey or
while feeding i nto the machine. Should a part sli p while being fed, it may exit t he machine at a high
rate of speed and can cause injuries to anyone standing dir ec tly in front of the infeed.
25. Use the right tool at the corr ect speed and f eed rat e. Do not forc e a tool or att achment to do a job for
which it was not designed. T he ri ght tool will do the job better and saf er.
26. Use recommended accessories; improper accessories m ay be hazardous.
27. Maintain tools with care. Keep abrasives clean for the best and safest performance. Follow
instructions for lubricating the machine and changing accessories.
28. Always feed stock against the rotation of the drum.
29. Keep your hands clear when feeding parts onto the conveyor. The part will be forced down as it
begins to feed, causi ng a pinc hing ac tion bet ween the part and the c onv eyor bed. Nev er reach i nto a
running mac hine. Turn off sander and disconn ect f rom power befor e att empting to ret riev e parts fr om
beneath the drum.
30. Turn of f the m achine and discon nect f rom power bef ore cleani ng. Use a bru sh or com pressed air to
remove chips or debris — do not use your hands.
31. Do not stand on the machine. Serious injur y c ould oc c ur if the mac hine tips over.
32. Never leave the machine r unning unattended. Turn t he power off and do not leave the machine until it
comes to a complete stop.
33. Remove loose items and unnecessary work pi ec es from the area before starting the machine.
Familiariz e y our self with the following safety noti c es used in this manual:
This means that if precautions are not heeded, it may result in mi nor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.
- - SAVE THESE INSTRUCTIONS - -
5
Introduction
This manual is provided by W MH Tool Group cov ering the safe oper ation and mai ntenance procedure s
for a JET Model 22-44 Pro Drum Sander. This manual contains instructions on installation, safety
precautions, gener al oper ati ng procedur es, mai ntenance i nstructi ons and parts breakdo wn. Thi s mac hine
has been designed and con structed t o provide year s of troubl e free operation if used in accordance wi th
instructi ons set forth i n this manual . If there are any questions or comm ents, please contact either your
local supplier or WMH Tool Group. WMH Tool Group can also be reached at our web site:
www.wmhtoolgroup.com.
Specifications
Model Number............................................................................................................................22-44 Pro
Conveyor Motor...................................................................... 43 in.-lbs. Torque, 1/30 HP Direct Drive DC
Conveyor Variable Feed Rate (FPM) ..............................................................................................0 to 10
Motor........................................................................................................TEFC, 1-3/4HP, 1Ph, 110V only
Net Weigh t (lb s.)..................................................................................................................................350
The above specifications were current at the time this manual was publi shed, but because of our policy of
continuous im provement, WMH Tool Group reserv es the right to change specif ications at any tim e and
without pri or notic e, without incurring obligations.
6
Features and Terminology
The illustrat ion below shows the major components and f eatures of the 22-44 Pro Sander. These are
referenced throughout the manual and will help t o familiar iz e y ou with the operation and functions of the
machine.
Figure 1
7
Unpacking
Open shipping cont ainer and check f or shipping
damage. Report any damage immediately to
your distributor and shipping agent. Do not
discard any shipping material until the Drum
Sander is assembled and running properly.
Compare the cont ent s of y our cont ainer wit h the
following parts list to make sure all parts are
intact. Mi ssing parts, if any, should be reported
to your distributor. Read the instruction manual
thoroughly for assembly, maintenance and
safety instructions.
Contents of the Shipping Container
1 Drum Sander with stand – A
1 Conveyor Bed Assembl y – B
2 Assembly Fixtur es – C
1 Handwheel – D
1 Handwheel Knob – E
4 Legs – F
4 Leg Glides – G
8 Hex Head Bolts, 3/8”x1- 1/2” – H
4 Hex Head Bolts, 3/8”x1” – J
12 Flanged Lock Nuts, 3/8” – K
20 Flat Washers, 3/8” – L
8 Hex Nuts, 3/8” – M
2 Drum Alignment Templates – N
2 Open-end Wrenches, 9/16”-1/2” – O
2 Hex Wrenches, 4mm and 1/8” – P
1 TufTool – R
1 Owner's Manual (not shown)
1 Warranty Car d (not shown)
Figure 2
Read and understand the entire contents of this manual before attempting set-up
or operation! Failure t o co mpl y may cause seri ou s injury.
8
Assembly
Tools required for assembly:
Hoist, forklift, or one or more assistants
Wrenches – 9/32”, 1/2” , 9/16”
Hex wrenches – 4mm, 1/8”
Install Stand Legs
The sander is heavy; use
caution when lift in g.
1. Raise the sander from the floor using a
forklift, hoist or an assistant. (Place hoist
straps through the c ar r iage arm or below the
table mounting brackets. If using a forklift,
fork below the tabl e m ount ing br acket s. See
Figure 1, page 7.)
2. Position the assembly fixtures below the
columns so that the wider part of the
plywood faces outward (Figure 3). Lower
the sander columns into the assembly
fixtures.
3. Mount the four legs to the columns, using
3/8x1-1/2 hex head bolts, 3/8 flat washers
and 3/8 flanged lock nuts, using a 9/16”
wrench. See Figure 3. Tighten the flanged
lock nuts securely, making sure the legs
remain in cont act with the plywood.
4. Lift the sander and remove the assembly
fixtures.
5. With the sander raised, install the four leg
glides, (or optional casters, not provided).
See Figure 4. If using the casters, fir st lock
the caster by pressing the large tab, in or der
to remove the hex nut and flat washer.
Figure 3
Figure 4
Table Support Screws
The set screws on the table support s (Figure 5)
have been tightened at the factory to eliminate
free-play between the table supports and the
columns during shipment. All four set screws
must be loosened and re-adjusted before
operating either the height adjustment
mechanism or the conveyor drive. Proceed
as follows:
Failure to follow the below
procedure may resul t in misalignment of th e
drum and/or conveyor bed, or may damage
the miter gears.
1. Loosen each hex nut with an open-end
wrench, then loosen the set screw with a
hex wrench.
Figure 5
9
2. Re-tighten the set screw with your fingers
o
until it only li ghtly touches the column tube.
3. Hol d the set screw in positi on with the hex
wrench, and re-ti ghten the hex nut.
Install Handwheel
Mount the handwheel to the top of the height
adjustment screw (Figure 6). Align one of the set
screws with the flat on the height adjustment
screw, and tighten both set screws.
Install the knob to the threaded hole in the
handwheel, and ti ghten the hex nut agai nst the
handwheel.
Install Conveyor Table
1. Lower the table mounting brackets by
rotating the handwheel.
2. Remove conveyor table from packaging,
and place it on the m ount i ng bracket s of the
stand. The gear motor should be on the
right, or inboard side of the sander as
shown in Figure 7.
3. Secure the conveyor bed with four 3/8”x1”
hex head bolts, 3/8” flat washers and 3/8”
flanged lock nuts.
4. Plug the motor cord into the control box
receptacle (Fi gur e 8) .
IMPORTANT: The conveyor belt has been
overtight ened for shipping purpose s. It must be
tensioned proper ly befor e operating the sander!
See page 19.
Infeed and Outfeed Tables ( Optional
Accessory)
See Figure 9.
1. Remove the lower hex cap screw (A) and
square nut (B) from the rail on the infeed
side of the sander.
Figure 6
Figure 7
2. Slide a left hand mounting bracket (C) into
the end of the rail.
3. Align holes and re-i nstall the hex cap screw
(A) and square nut (B). Install a 3/8”x 1” hex
head bolt (D), 5/16” flat washer (E) and
flanged lock nut (F).
4. Ti ghten the hex cap screw (A) fi rst to align
the bracket, then ti ghten the fl anged hex nut
(F) on the 3/8” screw.
5. Instal l a right hand mounting bracket (G) in
the same manner. NOTE: You will have to
pen the control box to remove the screw
from the rail – remov e the front l ower screw
and base panel (# 16 on page 38) of the
control box.
Figure 8
Figure 9
10
6. Position the table (H, Figure 9) over the
brackets, and install four 1/4”x3/4” square
neck bolts (J) , 1/4” flat washers (K), and 1/ 4”
hex nuts (L). Do not fully tighten yet.
7. The tabl e should be posi tioned ev en with or
slightly bel ow the conveyor belt surface. T o
check position, place a level or str aight edge
near the left side of the conveyor and
extending out over the table, as shown in
Figure 10. Raise t he conveyor table until the
drum holds the straight edge in pl ace, and
adjust the infeed table unt il it i s ev en with or
slightly below the conveyor belt surface.
8. Place the straight edge near the the right
side of the conveyor table and repeat.
Tighten all hex nuts on the infeed table.
9. Mount the outfeed table in the same manner
as described above. (Removal of existing
screws on the rails will not be necessary for
the outfeed side. )
Figure 10
Leveling the Sander
Proper leveling is important for getting the
maximum performance from your sander.
Before making fine adjustments, place the unit
where it will be used in the shop. Then adjust
the four leg glides (see Figure 4) using a
carpenter’s lev el placed on t he conveyor bed i n
both X- and Y-ax i s positi ons. Make sure t he hex
nuts on the leg glides are tightened securely
against the sander legs.
If you are using the optional casters, level the
sander after positioning the machine where it
will be used most often. Place washers on the
casters as needed to shim up the legs. Mar k the
position of the legs on the f loor with tape so the
sander can be returned to the same position.
Dust Collection
Dust collection is mandatory for a safe work
environment and extended abrasive life. The
sander is equipped wit h a 4” dust collecti on port
at the back of the dust c ov er. It is designed t o be
used with standard 4” dust collection hose
connected to a hi gh volume dust c ollec tor wit h a
minimum capaci ty of 600 CF M.
Using a shop v acuum is not recomm ended for
this machi ne, but if used it should be a 16 gallon
or larger canister type shop vacuum. This
requires conv erting t he dust port down to 2-1/ 2”.
An adapter is av ailable from your dealer (stoc k
no. 80-2910) for converting to the 2-1/2” hose.
Do not reduce hose si ze smaller than 2- 1/2”. For
best results, follow recommendations of the dust
collector manufacturer.
11
Installing Abrasives
An 80-grit abrasive strip is already installed on
the drum of your sander. Page 28 offers
information on the types of abrasive and their
recommended uses.
Proper attachment of the abrasive strip to the
drum is critical to achieving top performance
from your drum sander. Abrasive strips do not
have to be pre-m easured. The end of t he roll is
first taper ed and attached to the left (out board)
side of the drum. Then the strip is wrapped
around the drum, and the second taper i s made
for attachm ent to the right (inboard) side of the
drum.
NOTE: When using JET Ready-To-Wrap
abrasives, not all of the steps below are
necessary. You can use the original abrasive
strip mounted to the drum as a template for
cutting your own stri ps.
1. Mark and cut a t aper at one end of the roll
as shown in Figure 11. Because the t apered
end should use al l of the l eft (outboar d) slot
width, its end must be trimmed back three
inches as shown.
TM
Figure 11
Figure 12
2. Squeeze the fastener lever (Figure 12) on
the outboard end of drum, and insert the
tapered end of the abrasive so that i t uses
most of the width of the slot. Release the
fastener l ever to securely hol d the strip end
to the fastener.
3. Begin wrapping the strip around the drum.
The tapered edge of the strip end should
follow the edge of the dr um.
4. Continue to wrap the abrasive in a spiral
fashion by rotati ng the drum with one hand
and guiding the strip with the other (Figure
13). Successiv e windings of the strip should
be flush with previ ous windings without any overlap.
5. Mark the trailing end of the strip where it
crosses the ri ght (inboard) end of the drum
(Figure 14).
6. Remove the abrasive strip from the drum,
and cut a taper as was done with the
starting edge (see Figure 11). Note: The
taper on the rem aining roll can be used as
the taper for the starting edge of the next
strip to be cut.
Figure 13
7. Rewrap the drum beginning at the left, as
described in steps 2-4 .
Figure 14
12
8. You can use your f i ngers to work the i nfeed
take-up fastener, but it will be more
convenient to use the TUFTool supplied
with your sander. Hol d the T UFT ool with t he
red end pointi ng away from y ou (Figure 15)
and insert its hook into the outside hole of
the fastener lever (see Figure 17).
9. Lift the lever with the TUFTool, pulling the
lever up until it touches the inside of the
drum.
10. Turn the TUFTool counterclockwise and
lower it ont o the abrasiv e strip, making sure
it is holding t he paper tight (Figure 16).
11. Insert the t apered end of the abrasiv e strip
into the slot and fastener. It may be
necessary to trim the tapered end of the
abrasive strip so that it does not “bottom
out” against the i nsi de of the drum.
IMPORTANT: Leav e a gap – at least 1/ 8” –
between the tapered strip and the closed
end of the slot (Figure 16) to allow strip to
be pulled into the fastener as needed. If
necessary, trim the outside edge of the
abrasive strip.
Figure 15
12. Hold the abrasive in place with your left
hand, lift up the TUFTool and turn it
clockwise while maintaining upward
pressure. Slowly move the TUFTool away
from you slightl y, then down, while easing it
out of the hole. This rel eases the lever i n its
proper positi on (Figure 17).
All abrasive strips will stretch in use and may
stretch enough to allow the take-up lever to
reach its lowest position so that it can not
maintain tension on the strip. If this occurs,
follow the abov e procedures to re-set the takeup lever.
Always remove TUFTool from machine before
operating.
Figure 16
Figure 17
13
Grounding Instructions
Electrical connections must
be made by a qualified electrician in
compliance with all relevant codes. This
machine must be properly grounded to help
prevent electrical shock and possible fatal
injury.
In the event of a malfunction or breakdown,
grounding provi des a path of least r esistance f or
electric current to reduce the risk of electric
shock. This tool is equipped with an electric cord
having an equipment-grounding conductor and a
grounding plug. The plug must be insert ed into a
matching outlet that is properly installed and
grounded in accordanc e wit h al l loc al codes and
ordinances.
Do not modify the plug provided. If it will not fi t
the outlet, hav e the proper outlet installed by a
qualified elec trician.
Improper connection of the equipmentgrounding conductor can result in a risk of
electric shock. The conductor, with insulation
having an outer surface that is green with or
without yellow stripes, is the equipmentgrounding conductor . If repai r or replac ement of
the electric cord or plug is necessary, do not
connect the equi pment-grounding conduc tor to a
live terminal.
Check with a qualified electrician or service
personnel if the grounding instructions are not
completely understood, or if in doubt as to
whether the tool i s properly grounded. Us e only
three wire extensi on c or ds that have three-prong
grounding plugs and three- pole recept acles that
accept the tool’s plug.
Repair or replace a damaged or worn cord
immediately.
As received from t he factory, your drum sander
is intended for use on a 20 am p, 110V dedicated
circuit, whic h has an outlet and a plug that l ook
like the ones illustr ated in Fi gure 18. The sander
cannot be rewired to voltages other t han fact or y
settings.
A temporary adapter, which looks like the
adapter ill ustrated in Figure 19, m ay be used to
connect this plug to a two-pole receptacle, as
shown in Figure 19, if a properly gr ounded outlet
is not available. The temporary adapter should
only be used until a properly grounded outlet
can be installed by a qualified electrician. This adapter is not applicable in Canada. The
green colored rigid ear, lug, or tab, extending
from the adapter, must be connected to a
permanent ground s uch as a pr operl y grounded
outlet box, as shown in Fi gur e 19.
Figure 18
Figure 19
14
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