Jetter JetWeb JX2-OD8 Operator's Manual

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JetWeb

JX2-OD8

Operator’s Manual

Article # 608 633 22 April 2002 / Printed in Germany

JetWeb

Edition 1.1 Jetter AG reserves the right to make alterations to its products in the interest of

technical progress. These alterations need not be documented in every single case. This manual and the information contained herein have been compiled with due

diligence. However, Jetter AG assumes no liability for printing or other errors or damages arising from such errors.

The brand names and product names used in this manual are trade marks or registered trade marks of the respective title owner.

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JX2-OD8

How to Contact us:

Jetter AG Gräterstraße 2 D-71642 Ludwigsburg Germany

Telephone - Switchboard: ++49 7141/2550-0 Telephone - Sales: ++49 7141/2550-530 Phone - Technical Hotline: ++49 7141/2550-444

Telefax: ++49 7141/2550-425 E-Mail - Sales: sales@jetter.de E-Mail - Technical Hotline: hotline@jetter.de Internet Address: http://www.jetter.de

This Operator’s Manual is an Integral Part of the JetWeb-Module JX2-OD8:

Model: Serial No: Year of Manufacture: Order No:

To be enter ed by the customer:

Inventory No: Place of operation:

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Significance of this Operator’s Manual

This manual is an integral part of the JX2-OD8 module, and

• must be kept in a way that it is always at hand until the JX2-OD8 module will be disposed of;

• if the JX2-OD8 module is sold, alienated or loaned, this manual must be handed over.

In any case you encounter difficulties to clearly understand the manual, please contact the manufacturer. We would appreciate any kind of suggestion and contributions on your part and would ask you to inform or write us. This will help us to produce manuals that are more user-friendly and to address your wishes and requirements.

From this JX2-OD8 module may result unavoidable residual risks to persons and property. For this reason, any person who has to deal with the operation, transport, installation, maintenance and repair of the JX2-OD8 module must have been familiarised with it and must be aware of these dangers. Therefore, this person must carefully read, understand and observe this manual, and especially the safety instructions.

Missing or inadequate knowledge of the manual results in the loss of any claim of liability on part of Jetter AG. Therefore, the operating company is recommended to have the instruction of the persons concerned confirmed in writing.

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JX2-OD8 Table of Contents

Table of Contents

1 Safety Instructions 7

1.1 Ensure Your Own Safety 9

1.2 Instructions on EMI 10

2 Physical Dimensions 11 3 Operating Parameters 13 4 Technical Data 17 5 JX2-OD8 - Digital Output Module 19

5.1 Descript i on of Connections 19

5.2 Description of LEDs 20

6 Access to Variables, Inputs and Outputs 21

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Table of C ontents JetWeb

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JX2-OD8 1 Safety Instructions

Table of Contents The NPID 1 module is in line with the current state of the art. This NPID 1 module complies with the

1 Safety Instructions

The JX2-OD8 module is in line with the current state of the art. The JX2-OD8 module complies with the safety regulations and standards in effect. Special emphasis was given to the safety of the users.

Of course, the following regulations apply to the user:

• relevant accident prevention regulations;

• accepted safety rules;

• EC guidelines and other country-specific regulations.

Usage as Agreed Upon

Usage as agreed upon includes operation in accordance with the operating instructions. The JX2-OD8 module is used to control machinery, such as conveyors, production machines, and handling machines. The supply voltage of the JX2-ID8 module is DC 24 V . This operating voltage is classified as SELV (Safety Extra Low Voltage). The JX2-OD8 module is therefore not subject to the EU Low Voltage Directive.

The JX2-OD8 module may only be operated within the limits of the stated data.

safety regulatio ns and standard s in effect. Special emphasis was given to the safety of the users.

Usage Other Than Agreed Upon

The JX2-OD8 module must not be used in technical systems which to a high degree have to be fail-save, e.g. ropeways and aeroplanes.l If the JX2-OD8 module is to be run under surrounding conditions, which differ from the conditions mentioned in chapter 3: "Operating Parameters, page 13,, the manufacturer is to be contacted beforehand.

Who is Permitted to Operate the JX2-OD8 Module?

Only instructed, trained and authorised persons are permitted to operate the JX2OD8 module. Mounting and backfitting may only be carried out by specially trained personnel, as specific know-how will be required.

Maintaining the JX2-OD8 Module

The JX2-OD8 module is maintenance-free. Therefore, for the operation of the module no inspection or maintenance are required.

Decommissioning and Disposal of the JX2-OD8 Module

Decommissioning and disposal of the JX2-OD8 module are subject to the environmental legislation of the respective country in effect for the operator's premises.

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1 Safety Instructions JetWeb

Descriptions of Symbols

This sign is to indicate a possible impending danger of serious physical damage or death.

Danger

This sign is to indicate a possible impending danger of light physical damage. This sign is also to warn you of material damage.

Caution

Important!

Note!

· / -

This sign is to indicate a possible impending situation which might bring damage to the product or to its surroundings.

You will be informed of various possible applications and will receive further useful suggestions.

Enumerations are marked by full stops, strokes or scores.

Operating instructions are marked by this arrow.

Automatically running processes or results to be achieved are marked by this arrow.

Illustration of PC and user interface keys.

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JX2-OD8 1 Safety Instructions

1.1 Ensure Your Own Safety

Disconnect the JX2-OD8 module from the mains to carry out maintenance work. By doing so, you will prevent accidents resulting from electric voltage and moving parts.

Safety and protective devices, e.g. the barrier and cover of the terminal box must never be shunted or by-passed.

Dismantled protective equipment must be reattached prior to commissioning and checked for proper functioning.

Modifications and Alterations to the Module

For safety reasons, no modifications and changes to the JX2-OD8 module and its functions are permitted. Any modifications to the module not expressly authorised by the manufacturer will result in a loss of any liability claims to Jetter AG.

The original parts are specially designed for the JX2-OD8 module. Parts and equipment of other manufacturers are not tested on our part, and are, therefore, not released by us. The installation of such parts may impair the safety and the proper functioning of the JX2-OD8 module.

For any damages resulting from the use of non original parts and equipment any claims with respect to liability of Jetter AG are excluded.

Malfunctions

Malfunctions or other damages are to be reported to an authorised person immediately.

Safeguard the JX2-OD8 module against misuse or accidental use.

Only qualified experts are allowed to carry out repairs.

Information Signs and Labels

Writings, information signs, and labels always have to be observed and kept readable.

Damaged or unreadable information signs and labels are to be exchanged.

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1 Safety Instructions JetWeb

1.2 Instructions on EMI

The noise immunity of a system corresponds to the weakest component of the system. For this reason, correct wiring and shielding of the cables is important.

Important!

Measures for increasing immunity to interference:

On principle, physical separation should be maintained between signal and voltage lines.

Shield both sides of the cable. The entire shield must be drawn behind the isolation, and then be clamped

under an earthed strain relief with the greatest possible surface area.

When male connectors are used:

Only use metallised connectors, e.g. SUB-D with metallised housing. Please take care of direct connection of the strain relief with the housing here as well (refer to Fig. 1).

Fig. 1: Shielding of SUB-D connectors in conformity with the EMC standards.

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JX2-OD8 2 Physical Dimensions

2 Physical Dimensions

Fig. 2: Front View - JX2-OD8

Fig. 3: Side View - JX2-OD8

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Fig. 4: Top View - JX2-OD8

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JX2-OD8 3 Operating Parameters

3 Operating Parameters

Environmental Operating Parameters

Parameter Value Reference

Operating Temperature Range

Storage Temperature Range

Air Humidity / Humidity Rating

Pollution Degree 2 DIN EN 61131-2 Corrosion Immunity/

Chemical Resistance

Operating Altitude Up to 2000 m above sea level DIN EN 61131-2

0 °C through 50 °C

-25 °C through +70 °C DIN EN 61131-2 DIN EN 60068-2-1 DIN EN 60068-2-2

5 % to 95 % No condensing

No special protection against corrosion. Ambient air must be free from higher concentrations of acids, alcaline solutions, corrosive agents, salts, metal vapours, or other corrosive or electroconductive contaminants.

DIN EN 61131-2

Mechanical Operating Parameters

Parameter Value Reference

Free Falls Withstanding Test

Vibration Resistance

Shock Resistance 15 g occasionally, 11 ms,

Degree of Protection IP20, rear: IP10 DIN EN 60529 Mounting Position Any position, snapped on DIN

Height of fall (units within packing): 1 m

10 Hz - 57 Hz: with an amplitude of 0.0375 mm for continuous operation (peak amplitude of

0.075 mm)

57 Hz -150 Hz: 0.5 g constant acceleration for continuous operation (1 g constant acceleration as peak value), 1 octave per minute, 10 frequency sweeps (sinusoidal), all spatial axes

sinusoidal half-wave, 2 shocks in all three spatial axes

Rail

DIN EN 61131-2 DIN EN 60068-2-32

DIN EN 61131-2 IEC 68-2-6

DIN EN 61131-2 IEC 68-2-27

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Operating Parameters - Electrical Safety

Parameter Value Reference

Class of Protection III DIN EN 61131-2 Dielectric Test

Voltage Overvoltage

JX2-OD8 4 Technical Data

4 Technical Data

Technical Data - JX2-OD8 Module

8 digital outputs DC 24 V, 0.5 A, pnp Power supply of the internal logic

circuit

Connection to the basic unit via system bus

Output terminals Plug-in terminal blocks LEDs, outputs 1 -8 Output is set on DC 24 V; pick-off method:

Enclosure Aluminium, painted Dimensions (H x W x D in mm) 115 x 45 x 69 Weight 350 g Mounting DIN Rail Heat loss of logic circuit 0.3 W Type of outputs Transistor, pnp Rated voltage DC 24 V -15 % .. +20 % Voltage Range DC 20 .. 30 V

• centralised arrangement: via basic unit

• decentralised arrangement: via power supply module JX2-PS1.

Male connector SUB-D, 9 pins

Hardware signal

Load current max. 0.5 A per output Output power of outputs 96 W Electrical Isolation None Protective circuit Short circuit, overvol tag e,

overtemperature Protection against inductive loads yes Principle of Operation Non-latching Signal voltage ON typ. V

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Supply

-1.5 V

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Make sure that digital output modules are disconnected from the supply before inserting or removing them. When removing or inserting the module, the supply lines as well as the signal lines must be de-energised. Otherwise the JX2-OD8 module will be destroyed.

Caution

A digital output may directly (without additional load) be connected to a digital input.

Note!

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JX2-OD8 5 JX2-OD8 - Digital Output Module

5 JX2-OD8 - Digital Output Module

The JX2-OD8 module is for connecting centralised or decentralised equipment, such as actuato rs, valves or contact ors.

5.1 Description of Connections

On the expansion module, 8 terminals have been provided for 24 V output signals. The 0 V signal is to be connected to the 0 V terminal of the electric cabinet.

Terminal Specifications

• 5-pole terminal block COMBICON RM 5.08 (for printed circuit boards)

• Cable cross-sectional area: 0.25 - 2.5 mm

• Torque (for input plug screws): 0.5 .. 0.6 Nm

• The maximum stripping length for input lines is 7 mm

• The accepted VDE guidelines have to be observed

• Flat-bladed screwdriver: 0.6 x 3.5 x 100 mm

Connecting Cable Specifications

• Not required

Cable Shielding

• Not required

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5.2 Description of LEDs JetWeb

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'&9

X31

X32

Fig. 5: Example: Output Wiring of a JX2-OD8 Module

5.2 Description of LEDs

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)250(5

The LEDs show that a 24 V output signal is applied to the corresponding output.

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JX2-OD8

6 Access to Variables, Inputs and

Outputs

The register address is made up of the module number and the respective input number:

Coding of Input Numbers: xyz

Meaning:

Note!

Digital input or output modules are taken into account when assigning module numbers. Intelligent modules, such as SV, SM, PID, etc., located among the digital input and output modules, are not taken into account. Module no. 1 is assigned to the basic control unit. Starting from there, the module numbers are counted left to right.

Example 1:

The table below shows the input/output numbering for a basic controller with two JX2-ID 8 modules and one JX2-OD 8 output module, arranged as follows:

JetControl

Basic

Controller

Module # 1 Module # 2 Module # 3 Module # 4

Inputs and Outputs

101 .. 108

JX2-OD8

Output

Module

Output

201 .. 208

JX2-ID8

Input

Module

Input

301 .. 308

JX2-ID8

Input

Module

Input

401 .. 408

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6 Access to Variables, Inputs and Outputs JetWeb

Example 2:

Basic controller with one intelligent expansion module JX2-SV1, one digital input module JX2-ID8, and one digital output module JX2-OD8.

JetControl

Basic

Controller

Module # 1 Module # 2 Module # 3 Module # 4

Inputs and Outputs

101 .. 108

Note!

From example 2 can be seen that module JX2-SV1 is not taken into account when numbering digital inputs and outputs.

JX2-OD8

Output

Module

Output

201 .. 208

JX2-SV1

Servo

Module

SV-Module

JX2-ID8

Input

Module

! ! !

,QSXW

301 .. 308

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Jetter JetWeb JX2-OD8 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

JX2-OD8 1 Safety Instructions

1.1 Ensure Your Own Safety

Modifications and Alterations to the Module

Malfunctions

Information Signs and Labels

1.2 Instructions on EMI

JX2-OD8 2 Physical Dimensions

JX2-OD8 3 Operating Parameters

JX2-OD8 4 Technical Data

JX2-OD8 5 JX2-OD8 - Digital Output Module

5.1 Description of Connections

5.2 Description of LEDs JetWeb