Jettech Metal Products F18, F18-DP User Manual

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INDEX
PAGE 3 OVER VIEW OF TOP CONTROL PANEL PAGE 4 DOOR SWITCH 20548 PAGE 5 POWER SWITCH 20044, 20500 PAGE 6 PRESSOSTAT 20058 PAGE 7 WATER LEVEL SYSTEM PAGE 8 SOLENOID VALVE 20569 PAGE 9 THERMOSTAT, RINSE 20596 PAGE 10 THERMOSTAT, WASH 20570 PAGE 11 CONTACTOR RELAY 20104 PAGE 12 START SWITCH 20519 PAGE 13 START RELAY 20067 PAGE 14 TIMER 20518 PAGE 15 TIMER SEQUENCE PAGE 16 ELECTRICAL DIAGRAM PAGE 17 OVERVIEW OF THE BASE PAGE 18 WASH SYSTEM/PLUMBING PAGE 19 WASH SYSTEM (cont.) PAGE 20 WASH PUMP 20240 PAGE 21 DRAIN PUMP 40229 PAGE 22 HEATER ELEMENTS 20080, 20088 PAGE 23 FILL CYCLE AND HEAT CYCLE PAGE 24 HEAT CYCLE (cont.) PAGE 25 WASH CYCLE PAGE 26 WASH CYCLE (cont.) PAGE 27 DRAIN CYCLE PAGE 28-31 CHEMICAL PUMP ADJUSTMENT PAGE 32 ELECTRICAL SCHEMATIC
2
20532 Terminal block
1 888 275 4538 - 611
F-18
514 737 9701 - 611 FAX 514 737 2792
Electrical component location - Top view
20570 Wash thermostat
20596 Rinse Thermostat
20104 Contactor relay
20067 Start relay
20567 Capacitor
20044 Power switch (F-18)
20010 Lens 20042 Light
20548 Door switch
20108 Thermometer
Front of dishwasher
20519 Start cycle switch
20058 Pressostat
20518 Timer
20010 Lens 20042 Light
3
POWER SWITCH
1 888 275 4538 - 611 514 737 9701 - 611 FAX 514 737 2792
Power Button
Dark Blue
Brown wire
TL- Power Switch
PS- Pressure Switch
SW2- Drain Switch
CR1 + CR2 - Micro Relay Switches M1 + M2 + M3: Timer Cam Switches TC- Start Switch MP - Door Switch TB - Thermostat TV - Thermostat CCB - Booster Contactor Contacts ELB - Solenoid Coil
20500 F-18 DP
Light Blue wire
Gray wire
PD - Soap Pump BR - Micro Relay coil BCB - Booster Contactor coil RV - Wash Tank Heater Element RB - Booster Tank Heater Element DP - Drain Pump MT - Timer Motor MPL - Wash Pump Motor LL - Indicator Light - Power LC - Indicator Light - Wash Cycle LP - Indicator Light - Temperature Ready CA - Capacitor - wash pump
20044 F-18
Drain Pump By-pass switch
Brown wire
Pink Wire
Red wire
Power Switch Location
4
PRESSOSTAT 20058
1 888 275 4538 - 611 514 737 9701 - 611 FAX 514 737 2792
TL- Power Switch
PS- Pressure Switch
SW2- Drain Switch CR1 + CR2 - Micro Relay Switches M1 + M2 + M3: Timer Cam Switches TC- Start Switch MP - Door Switch TB - Thermostat TV - Thermostat CCB - Booster Contactor Contacts ELB - Solenoid Coil
PD - Soap Pump BR - Micro Relay coil BCB - Booster Contactor coil RV - Wash Tank Heater Element RB - Booster Tank Heater Element DP - Drain Pump MT - Timer Motor MPL - Wash Pump Motor LL - Indicator Light - Power LC - Indicator Light - Wash Cycle LP - Indicator Light - Temperature Ready CA - Capacitor - wash pump
Back of dishwasher
Pressostat Location
5
Water Level System
The dishwasher water level is control by a pressure switch or pressostat. A cup (grey plastic cylinder, #10528) located at the back of the unit will keep an air pocket which will be pressurized as the water level increases. The air pressure (approximately 2 inch water column) activates a switch through a rubber tube that connects from the air trap to the pressostat.
During the fill cycle, the water solenoid gets its signal from the pressostat. When the pressostat is satisfied, it cuts the signal to the solenoid valve and sends power to the thermostats and the timer
When trouble shooting this system, all components must be considered. Beginning with the pressostat which is adjustable. Making sure the connection to the tube is air tight. The tube may have an invisible crack which allows air to escape. The air trap may be broken or the threads may have a crack also.
1 888 275 4538 - 611 514 737 9701 - 611
To water solenoid valve (red wire)
Adjustment (min-max)
Adjustment water level Clock-wise for higher level
To heaters and timer (white wire)
from power switch (grey wire)
6
Fill System & Rinse System
The dishwasher fill and rinse systems is practically the same system as they both used the same circuit. The only difference is what is sending the signal to the water solenoid valve.
During the fill cycle, the water solenoid gets its signal from the pressostat. When the pressostat is satisfied, it cuts the signal to the solenoid valve and sends power to the thermostats and the timer.
During the Rinse cycle, the water solenoid valve is getting its signal from the timer. When the time has completed the rinse cycle than the solenoid is de-energized.
Because the detergent pump and the drain pump (if so equipped) are connected in parallel with the water solenoid valve, they will all work at the same time. Why are they connected this way? Simple, the detergent pump is connected this to inject detergent whenever new water comes into the dishwasher. The detergent does not mix with the rinse system so it does not contaminate the rinsing process with detergent.
The drain pump will work whenever the water solenoid opens and this is to avoid overflow problem should the pressostat becomes defective and the unit get stuck in a fill cycle. Here it si important to keep in mind that this scenario will only work if the dynamic (flow) water pressure does not exceed 25 PSI and the unit is capable of totally draining within 1 minute. If any of those two factors exceeds the limits then you can have an overflow situation.
The water solenoid valve will send water through the booster first and then water will travel to the spray-arms as shown in the diagram below. The solenoid valve will fail under specific condition. High pressure(>2.0 bar: >30 PSI) , high temperature(>60C:>140F), debris in water, continuous work.
7
THERMOSTAT 20596
Green paint
1 888 275 4538 - 611 514 737 9701 - 611 FAX 514 737 2792
TL- Power Switch PS- Pressure Switch SW2- Drain Switch CR1 + CR2 - Micro Relay Switches M1 + M2 + M3: Timer Cam Switches TC- Start Switch MP - Door Switch
TB - Thermostat
TV - Thermostat CCB - Booster Contactor Contacts ELB - Solenoid Coil
PD - Soap Pump BR - Micro Relay coil BCB - Booster Contactor coil RV - Wash Tank Heater Element RB - Booster Tank Heater Element DP - Drain Pump MT - Timer Motor MPL - Wash Pump Motor LL - Indicator Light - Power LC - Indicator Light - Wash Cycle LP - Indicator Light - Temperature Ready CA - Capacitor - wash pump
190F +/- 2190F +/- 2
From pressostat (white)
1
G
8
2
1
C
Nc
3
No
3
To Wash thermostat (blue)
2
To contactor (red)
THERMOSTAT 20570
Orange paint
1 888 275 4538 - 611 514 737 9701 - 611 FAX 514 737 2792
TL- Power Switch PS- Pressure Switch SW2- Drain Switch CR1 + CR2 - Micro Relay Switches M1 + M2 + M3: Timer Cam Switches TC- Start Switch MP - Door Switch TB - Thermostat
TV - Thermostat
CCB - Booster Contactor Contacts ELB - Solenoid Coil
PD - Soap Pump BR - Micro Relay coil BCB - Booster Contactor coil RV - Wash Tank Heater Element RB - Booster Tank Heater Element DP - Drain Pump MT - Timer Motor MPL - Wash Pump Motor LL - Indicator Light - Power LC - Indicator Light - Wash Cycle LP - Indicator Light - Temperature Ready CA - Capacitor - wash pump
160F +/- 2160F +/- 2
2
From rinse thermostat (blue)
1
3
2
G
9
1
C
Nc
3
No
To ready light (small black)
To wash heater element (Large black)
CONTACTOR RELAY 20104
1 888 275 4538 - 611 514 737 9701 - 611 FAX 514 737 2792
TL- Power Switch PS- Pressure Switch SW2- Drain Switch CR1 + CR2 - Micro Relay Switches M1 + M2 + M3: Timer Cam Switches TC- Start Switch MP - Door Switch TB - Thermostat TV - Thermostat
CCB - Booster Contactor Contacts
ELB - Solenoid Coil
PD - Soap Pump BR - Micro Relay coil BCB - Booster Contactor coil RV - Wash Tank Heater Element RB - Booster Tank Heater Element DP - Drain Pump MT - Timer Motor MPL - Wash Pump Motor LL - Indicator Light - Power LC - Indicator Light - Wash Cycle LP - Indicator Light - Temperature Ready CA - Capacitor - wash pump
10
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