Jet Tech X-35C Installation Manual

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Page 1

DISHWASHER MANUAL

INS TALL ATION, OPER ATION, AND MAINTENANCE

MODEL

For operator. Do not discard.

DECEMBER

2005

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Congratulations on the purchase of your new Jet-TechX-35C

dishwasher.

Jet-Tech dishwashers have been used dependably for many years. This manual has been written to helpYOU, the operator,perform your job more efficiently, because your job is one of the “most important” in this restaurant. WHY? One reason is that your product, the dishes and glasses, are the first thing that the customer sees when he sits down. Clean, sparkling dishes and silverware leave a favorable impression on the customer when heobserves the table setting. Customers mean profitand profit means jobs yes, your job,thecook,thewaiters,andthe manager you area part ofateam. The Jet-Tech dishwasher is a tool which you can use to make your job easier and which will helpyoudelivercleandishes.

Should you or the individual installing this unit have any questions or comments, please don't hesitate to contact our Customer Service Department(888-275-4538x:611).

Thank you for your support.

JET-TECH SYSTEMS

5659 ROYALMOUNT Montreal, Quebec H4P 2P9 Tel.: 888-275-4538 (888-ASK-4-JET); 514-737-9701 Fax: 514-737-2792 e-mail: service@jet-tech.com

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Conten ts

INTRO PAGE PAGE 3 CONNECTING YOUR NEW X-35C PAGE 5-6 TIMER ADJUSTMENT PAGE 7-8 STARTING INSTRUCTIONS PAGE 9 OPERATING INSTRUCTIONS PAGE 10-11 CLEANING PAGE 12-13 TROUBLESHOOTING PAGE 14-15 CONTACT INFORMATION PAGE 15 PARTS LIST PAGE 16-17

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CONNECTING YOUR NEW X-35C

This dishwasher must be installed on a level, rigid, nonflammable surface. To ensure that the machine is level, install the feet (shipped in the wash tank of the machine) and adjust them accordingly. Be sure to provide adequate space for the water, drain and electrical connections.

ELECTRICAL

A 115 volt, 60 Hz, Single Phase circuit is required for this unit. This unit will draw 13 amperes on a 115 volt circuit.

The top cover must be removed for the electrical hook-up. The electrical connection will be made directly on the power switch. Replace the top cover once the connection is completed.

WATER SUPPLY

The water connection can be made directly on the shut-off valve on top of the unit. It will require a 1/2 NPT male fitting. The flowing water pressure cannot be less than 18 psi or exceed 35 psi. If the water pressure exceeds the prescribed amount, you will get premature failure and thus may void the warranty. The timer will need to adjusted to compensate for the water pressure. Incoming water temperature must be 140º F +/- 5º( 60º C). Make sure that the water is free from calcium and hard water deposits. For these situations, a water softener system is highly recommended. Build-up of calcium and lime deposits in the washer may occur and servicing will be required on a more frequent basis which will not be covered by the warranty.

120

volts

DRAIN

This dishwasher has a gravity drain. A 2" OD connection should be made under the dishwasher. Please consult your local codes for this type of installation. It is important not to reduce the size of the pipe.

IMPORTANT NOTE Reasonable access to and around the machine for service must be provided.

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Disconnecting of hard plumbing or removal of counter tops or cabinets, etc., for servicing is not covered by warranty.

CHEMICAL INSTALLATION

All the chemical pumps, located on the control box at the top, are activated by a

timer. Priming switch above will help draw the product in each corresponding lines. The BLEU tubing is for the rinse-aid, or drying agent. The RED tubing is for the detergent, and the CLEAR tubing is for the sanitizing solution.

Detergent: High sequestrant alkaline solution 200 ppm Sanitizer: Chlorine solution (min. 120F, 49C) min: 50 ppm (as NaOCl) Iodine Solution (min. 75F, 24C) min: 12.5 ppmmax: 25 ppm Quaternary ammonium solution (min. 75F, 24C)min: 150 ppm - max:400 ppm

Rinse-Aid:

Low foam rinse-aid, surfactant isopropanol 50 ppm

See local health code for appropriate quantities and usage. Contact your chemical representatives for calibration and supply.

WARNING

Whenever manipulating chemicals, use appropriate protection (eyes and hands) as these chemicals are corrosive.

Dertegent RedTube

Sanitizer Clear tube

riming

Switches

Rinse-Aid BlueTube

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ADJUSTING THE TIMER

The timer is the brain of the dishwasher. It controls all the major components, allowing them to perform their necessary function at given times during the length of the wash cycle. The timer is located at the top, in the control box, on the right. To get access to the timer, you will need to unscrew to top cover, and remove it. Make sure the power is off at the breaker before removing the top cover.

The timer is installed on a hinged plate, allowing it to be move up for better access. A small red, curved key can be found attached to the timer. Insert the key as shown in the picture, and engage the tooth in the groove of the wheel. Hold it down and turn the dial in the direction of the arrow. It is very important to turn the dial in the direction of the arrow. If you try to turn it the other way, you will feel some resistence, and if you force it will break the internal mechanism.

The numbers on the dial are degrees (0-360). Using the plastic arrow on the dial, advance the wheel to the desired place.

KEY

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Factory setting. DRAIN 180-200 FILL 190-250 DET 10-20 SANI 220-222 RINSE 220-222

KEY

REFERENCE TABLE Degrees = Seconds 0 = 0 45 = 11 90 = 22 135 = 34 180 = 45 225 = 56 270 = 67 315 = 79 360 = 90

PLASTIC ARRO

DIA

WHEELS

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DISHWASHER OPERATION

STARTING INSTRUCTIONS

1) Start-upofthe Jet-TechDishwasher

a) Lift doors about two inches from the bottom.

b) Turn power ON. The switch is located at the back of the control panel. c) Drain water if it is cold by pushing the drain button on the control panel until all

the water is out of the machine. d) Open doors fully to inspect interior. e) Check and clean the drain screen f) Replace it properly into the sump housing g) Check wash arm spray tips. If they're clogged, clean with a toothpick and

rinse at the sink h) Check that chemical lines run to chemical containers: i) Red detergent line

ii) Blue rinse additive line

iii) Clear/white sanitizer line

i) Replace wash arms.. j) Close doors to about two inches from the bottom. k) Press the fill switch, and fill for about 20 seconds. l) Check the water temperature (it should be approximately 140 degrees F or 60

degrees C). m) Open doors fully, and insert the tray of dishes into the machine and close the

doors. i) Start the machine by closing the door completely.

After the machine stops, the cycle light will switch off, raise the doors, remove the tray, and allow dishes to dry before stacking.

The Jet-Tech Dish machine will complete the wash and rinse cycle and automatically feedtheproper amountofchemicals,andturnitself off.

PRIMING

SWIT

CHES

CYCLE

LIGHT

WASH COUNTER

CHEMICAL PUMPS

THERMOMETER

FILL/DRAIN

DIAL

SWIT

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OPERA

TING INSTRUCTIONS

Dishes are cost over $5.00. preparing

. necessaryto hand, the the

dishwashing operation.The scrappingistokeep going scrappingisdonebyhandorwitharubber spatula.The scrappingofdishes machineisideal for soil

not operatio n.It time

will operationifthe used, this

method

not available

provided

hand

expensive. An average

verycareful

and

handling dishes

Scrappin g.Scrapping operations are

remove,mechanically or by

remaining

into

the

dishwashing

use of a

removedbythe hand

also

requiredinthe

plusabetter job

. W

ater scrappingisa must,

, a

for youtodoathorough job

scrapping

food

from

excessive garbage from

machine. Hand

pre-rinse

before

removing

saves

water scrapping

rubber spatula or

the

dishes

labor

can

they

full

plate

when

dishes

purpose of

hose

small particles

scrapping

because

scrapping

method

assured

can

prior

for

wet

into

the

less

using

butifit

glove can

. R dishesinthe most Everysur by scrubbing actioninthe time being sprayed by dishes will will BeaPRO doitright

acking Dishes.P

rack

important jobs

face

of a

the machine

won't not require

cleaned

save

sorting

before

the

soiled dish

sprays

detergent

you

time.

during

and

washingasecond

the

roperly

washingisone

operator

to provide

the wash cycle and

first

placing

must

sufficient

that

the

solution.P

Many

time.

of the

the

of the

per

form.

reached

dish

iling

dishes

time.

sure

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rack

all

the

sized plates.If

properly,itwill

Noteinthe

are

rackedwith sprays food face

and faced waster the inaproperly rack.Allowtoairdry.Glass washingisver importan t.A impressio n ser placedinthe compartment. into speed chemical the

from the top contact of the

acking

other

downsoas

andsothat

internal sur

ved

his

the

rinse

the

proper glass

easier

illustration

overlapping

spray

sur

faces

dishes).

Glasses. Glasses, cups, bowls

deep

glassofwater.They should

drying

representative

dishes

nottocarryout

the

faces

. R

sized

compartmentalized

customer may

of an

establishment

racks

water

upside downineach

The

rinse

to prevent

process. (Note:Y

rack

you

sort

and

save

you

that

the

and

that

arm

will

strikethe

of the

must

sprays

ack glasses

for

dishes (the

rack

wash

can

work

and cups

gain

his

when he

additiveisinjected

spotting

can

help you

your

glasses

rack

time.

plates

the

glass

first

and

our

select

acking Flatware.Flatware

may

washedinmany recommended soakedinadeep usingapre-soak adheringofsoilonflatware tarnishin g.A useful for egg,syrup.Itisrecommended minutes possible.After pre-soaking placedina wash to prevent them from“nesting”which provides maximum exposure to the wash process.

the removal of

that

pan,

detergent.

pre-soak

allotted for pre-soaking,if

basketwith

ways.It

all

flatware generally

and reduce

detergentisespecially

protein

, the

pre-

a bus pan,

This

will

prevent

oil

such as

that

flatware

handles down

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Stacking storage of sanitizedisveryimportan t.A per

fectly contaminated from the A

void Minimize handling food procedure). than12inches; destroy plates

washed

storing

contact

the

and Storage.

dishes that are being

but at

dishes

sur

faces

not stack plates

their

porcelain

riskofbeing

handling after washing

where

the

combined

dishes

(towel

sur

face

they

The

stacking

washed and

dish

may

soiled

with

the hand on the

dryingisan

and

dishes higher

weight

on the bottom

can

and

incorrect

D. times of the dishwashing inspection

the material on the pre-rinse drain materialispresent determine

upper and not uniform spray pressures soiled dishes

nozzles removed loosen arm can water flowing toothpick or small

Cleaning

drain

clogged

screen and

from the screen.

tabletojar

hose

stopper sets to

Cleaning

thereisany question

being clearoffood

and cleaned.To remove

nut

into

the hug and obser

. Clogged

the Jet-T

day should

machine.Follow

procedures

Cleaning

. Check the seat

. R

thatitis

the Wash Arms

lower spray

with

food

and

pull

checkedfor

food

makesurenoforeign

e-install drain

the

arm

jets

wire

ech

Dishwashe r.Certain

reser

ved

the

cleaning

listed

thoroughly

proper position

can

and the

below.

the

Drain

not

loose.

arms to

scraps.

will

outofspray

Use

casting

insure

Otherwise,full

not

as to the

scraps,

lockedjets

ving that

cleared

entire

Screen R

clean

bang the screen

the faucet

screen and

- Inspect

delivered

to clean the

and

emove

all

foreign

where the

the

that they are

to the

spray

they should

the arm,

base.The by

all

with

arm can

arm

running jets

and

are

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flushed out by R

emember

cleaning

After cleaned, insertedinthe thumb screws.Too-

spray

. Empty the ScrapTray. R scrap Change the an

. Check machine and watch detergent rinse into insure the cycle. R blue sanitizer cycle

base

tray

hour,if

additive deliverytubes where

the

open

that

tube

. Check temperatureatthe end of the

for

removing the end

to replace the end

the arm.

the arm has

re-install

drawer

tray

it's

the chemicals

emember:

rinse

140 degreesF(60

and check

bearing support

and

after

verybusy.

Operatio n

sump on the machine. Watch to

additive;and

been

tight

screws can

thoroughly

each

mealorelse

. Operate the

are delivered

red

degrees C).

tube detergent;

plugs

plugs after

thoroughly

that

arm

. Hand

emove

sanitizer

clear/white

break

rinse

they

tighten

the

out

is fully

off

once

, and

extend

during

tube

. Cleanup. check the chemical Also inspect items period

H. R should during his regular call.Do

the

that

night

. You

emember:

be saved

trash bin

Wipe

down the machine and

levelinthe

the machine

cause

are

now

for pickup by

trouble

ready

The

chemical

IMPORTANT

Always chlorineinthe water tank

drain

the dishwasher at

after awhile

will

container s

for

leaks

duringarush

to wash

containers

the

not throw

night

damage

or other

dishes

ser

viceman

them

. The

the

wash

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TROUBLE SHOOTING THE JET-TECH DISHWASHER

. W

. Out of Chemicals

. Dishes/Glasses

on't

Start

1. Check the master

2. Check

Only

1. Check blue Note restaurant

1. Before machine. Check to dishwasher F.If

temperatureisokay

2. Check from Jet-T final wash arm

circuit

after checking

back

-up

product

that

check before

labeltoblue

sometime

manager.

you

call

must

your

water

ech

calls

tips.If

breaker which ser

are

have

for

you

they are clear,callus, the Jet-T

switch

supply

extra

Not Clean

the Jet-T

softener

hot/soft

on the

steps 1 and 2,

of chemicals. tube, and

productisleftinthe storage areaatthe

ech

ser

sure that you

hot water delivered

, then

call

proceed for

saltorobvious

water,If

the Jet-T

backofcontrol

vices the

clear/white

vice people,

ech

dishwashe r.Makesureitis

call

the Jet-T

REMEMBER:Redproduct

have

at least

from the

to step 2.

the

water

ser

vice people. 3. Check the screen and

panel to

ech

product

clear

120 degreesFwater.The

primaryheaterat120 140 degrees

malfunctio n

softener appearsokay,

ech

ser

makesure thatitis

“on”.

ser

vice people.

labeltored

labeltoclear/white

direction

your

temperature gauge on the

. Y

our ser

vice people.

vice agreement

of the

thereisone

“on”.

tube,

tube.

Jet-T

ech

D. Machine W

1. Check

. W

If itisrunning

call

us!

. W

1. Check the ser

vice people.

. W

Someone Check it

willbeinside

the Jet-T

under

ater Running

Call your

ater

won't

ater

Coming Out of the Door

inside

ech

people.

on't

Hold W

the

on the

from the scrap accumulator

plumber the

Drain

drain

Lift

didn't

the scrap accumulator

the scrap

ater

drain ball

from the Machine

sump

the

drain ball

replace the end

tray

foraknife

Floor

drainisclogged.

for

obvious

manuall y

to the machine.

(going

, spoon,

clogging.If it

, the

all

plugs

on the wash armordidn't tight

drawer.If

fork,or foreign materia l

(The

trayatbase

appears

water should

over)

the end

plug

Simply

replaceit.

of the

clear,call

drainin6

came

off

, then

dishwasher) don't

the Jet-T

seconds

during

If itislost,call

remove

ech

or less

en them. 2.

operation

Page 15

H. Machine W

1. You can locatedatthe

. Machine W

on't Shut

turn

off the machineinan emergencybyturning

back

on'tFill

1. Check valveatthe top, ser

vice people.

Spray

Arms W

1. Check the bags,orfiber

on't Spin

bearings for obstruction s.They are

from

Off

of the

napkins

control

box.

makesure

or straw

handleisturned

wrappers.

off the master

on.

If itis,

easily

cloggedbygrit,string

switch

callusthe Jet-T

from tea

ech

Dishes

Makesure water

2. Determine rinse

Makesure thatnoother

Are Coming Out Soapy

that

temperatureisabove

120 degreesF;

machineisdraining properlysothat

source of detergentisfinding

no soapy

IMPORTANT NOTES

ocate

and

clearly identify

fuse box

Only qualified and/or licensed technicians can repair this piece of equipment. panels removed

or breaker

will

expose

before removing the panels. The water

wires

switches.

and

the water

live curren t

shut

. The

-off valve

breaker

that supplies

switch shouldbeswitched offorfuses

supply

must alsobeturned off.

the dishwasher and the

CONTACT INFORMATION

MODEL

Phone:

1-888-275-4538 514-737-9701

Fax:

514-737-2792

SERIAL DATE INSTALLED

SERVICE

hot water disperses

water carries

its'

way

into

the

rinsecycle.

Removing

X-35C

:________________

:___/___/___

suds.

into

the

CHEMICALS

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Part# Description PRICE

07-2703 door guide 07-9004 thermometer w/capillary 19-5043 1/2" vacuum breaker 44-0110 peristaltic pump cover 44-0141 clear squeeze tube (10" ea.req'd) 44-0150 pump shaft seal 44-0220 FEET red detergent line 44-0230 FEET blue rinse line 44-0240 FEET #3 clear vinyl line 44-0256 thumbscrew 44-0258 thumbscrew adaptor 44-0264 spray arm bearing 44-0266 23" spray arm 44-0290 mounting cast iron - PUMP 44-0300 pump cover sm cast iron 44-0310 impeller open l cast iron 44-0330 3x17"bucket probe (pvc 1/4")per ft 44-0350 12"X1 1/2" clear sump hose 44-0360 O-ring for pump 44-0370 3/16 barb fitting 44-0400 1 h.p. motor 44-0441 rocker switch 44-0461 3/8" Cycle light-estimate 44-0470 insta start relay 44-0480 insta start socket 44-0491 90 second timer 44-0500 mercury relay 44-0510 drain solenoid 44-0520 peristaltic pump 48 rpm motor 44-0560 110 ac counter 44-0570 hose clamp 44-0571 1/2" PVC 90º CONNECTOR 44-0572 1/2" PVC STR. CONNECTOR 44-0573 FEET 1/2" nonmetallic conduit 44-0581 door switch magnet 44-0590 cube relay timer 44-0620 3/8" brass plugs 44-0630 30 amp switch 44-0640 bulkhead fitting 44-1110 1/2" close nipple brass 44-1130 1/2" street 90 deg brass 44-1180 1/2" water solenoid 44-1220 1-1/4" male adapter 44-1660 momentary toggle switch

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44-1670 rubber boot 44-1720 fill/drain label 44-1820 ball valve 1/2" FIP 44-1830 1/2" brass 90º elbow 44-1880 teflon tape 44-1891 3/8" romex connector 44-1900 4" cable ties 44-2020 TR-1 open rack (12.41 cdn) 44-2030 TR-3 plate rack (12.41 cdn) 44-4020 Panduit DNF14-187-M terminal 44-6010 bolts- pump cover to mounting 44-6010 bolts- mounting to motor 44-6030 screw- s/s pump cover

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