Jet-Tech 737E User Manual

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JET TECH TECHNICAL MANUAL
737E VER1.02
2015/12
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Contacts
Technical Support 1-888-275-4538
Robert Marsolais Service Manager 225 robert@mvpgroupcorp.com Alan Gallagher Service Consultant 214 alan@mvpgroupcorp.com Jonathan Menard Service Consultant 230 jonathan@mvpgroupcorp.com Richard M. Hiller Special Projects Manager 211 richard@mvpgroupcorp.com
service @mvpgroupcorp.com
Tools
Some of the tools you will need to repair and service the 737e.
Volt Meter Temperature meter Allen Keys (Metric) Phillips screw driver Nut drivers (Metric) Wrenchs (Metric)
(inches)
2
US Metric
(mm)
1/8 3.18
5/32 3.97
4
3/16 4.76
5
13/64 5.16
7/32 5.56
15/64 6.05
6
1/4 6.35
17/64 6.75
7
9/32 7.14
5/16 7.94
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11/32 8.73
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3/8 9.53
10
11
7/16 11.11
15/32 11.91
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1/2 12.7
13
17/32 13.49
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Top of 737e
20732
20067
20173
20104
20713
20714
20715
20716
20718
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Wash Cycles 4m 3m 2m
Cycle Start
Display
Unused
Touch-Pad
Final Rinse Probe
Drain
ON/OFF
temperature probe Wash Tank
Temperature probe rinse booster
Power line L1 Power line L2 Door switch signal Water level signal
Booster Heat
Wash Heat
Incoming Water (chemicals)
Power Line L2
Wash
Drainage
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ELECTRONIC BOARD PROGRAMMING
START
C
B
A
D
MENU ACCESS Level 1
Level 1 access will allow you to change the first 4 settings.
1 TURN THE MACHINE ON AND OFF BY PRESSING BUTTON A. (IF THE MACHINE IS ALREADY ON, TURN IT OFF BY PRESSING BUTTON A) 2 PRESS BUTTON B SEVEN (7) TIMES WITHIN (10) SECONDS FROM TURNING OFF
MACHINE.
3 PRESS AND KEEP PRESSING BUTTON C ONCE QUICKLY. P-00 STOP” WILL BE ON THE DISPLAY.
MODIFY PARAMETERS
1 SELECT A PARAMETER BY SCROLLING THROUGH THE MENU WITH BUTTON B. 2 PRESS BUTTON C TO ENTER INTO THE PARAMETER MODIFICATION. 3 PRESS BUTTON B TO MODIFY THE PARAMETER WITH AVAILABLE OPTIONS
AND BUTTON C TO CONFIRM THE MODIFICATION.
ONCE YOU CONFIRM THE MODIFICATION, YOU RETURN TO POINT 1 WITH THE OPTION TO
SELECT ANOTHER PARAMETER BY SCROLLING THROUGH THE MENU WITH BUTTON B.
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P-00
STOP
P-01 T-BL
P-02 T-VA
P-03
SOFT
Thermostop 0= not active 1=active default:0
Temperature boiler Min 60C 140F Max 95C 200F Default 85C 185F
Temperature Tank Set to 70C 160F Default 60C 140F
Soft start 0= not active 1= active default: 1 ,set to 0
THERMOSTOP
0 = not active 1 = active
DEFAULT 0=NOT ACTIVE
TEMPERATURE BOILER
Min 60°C Max 95°C DEFAULT 85°C
TEMPERATURE TANK
Min 40°C Max 65°C DEFAULT 60°C
SOFT START
0 = not active 1 = active DEFAULT 1=ACTIVE
TYPE MACHINE
Min 1 Max 2
DEFAULT SEE CHART
MODEL MACHINE
Min 1 Max 27 DEFAULT SEE CHART
OFFSET TEMPERATURE BOILER
Min - 20°C Max +20°C DEFAULT 0°C
AVAILABLE PARAMETERS
P04
(DISPLAY)
2 8 4 31 70 + 120 + 180 + 240
MAX DRAIN TANK
Min 1 min Max 20 min DEFAULT 2 min
DON’T MODIFY
P05
(DISPLAY)
MAX LOADING TANK
Min 1 min Max 20 min DEFAULT 10 min
DON’T MODIFY
MODEL
727E / 737E
757E
MAX HEATING TANK
Min 1 min Max 60 min DEFAULT 45 min
DON’T MODIFY
120 + 180 + 240 sec
CYCLE
6
MAX HEATING BOILER
Min 5 min Max 60 min DEFAULT 30 min
DON’T MODIFY
sec
TEMPERATURE UNITS
FAR = FAHRENHEIT CEL = CELSIUS
DEFAULT CEL=CELSIUS
REAL TEMPERATURE
0 = FILTERED 1 = REAL DEFAULT 0 = FILTERED
DON’T MODIFY
OFFSET TEMPERATURE TANK
Min - 20°C Max +20°C DEFAULT 0°C
DON’T MODIFY
DRAIN PUMP
YES
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Level 2
P-04
TIPO
P-05
MODL
P-06
O-BL
P-07
O-VA
TYPE OF MACHINE
SET AT 2
MODEL OF MACHINE
SET AT 8
OFFSET
TEMPERATURE BOILER
! DO NOT CHANGE
SET AT 0
OFFSET
TEMPERATURE TANK
! DO NOT CHANGE
SET AT 0
PP-0
P-01
P-02
P-03
P-08
REAL
P-09
FARH
A-00
N-BL
A-01
N-VA
REAL TEMPERATURE 0= FILTERED 1= ACTUAL DEFAULT=0
TEMPERATURE UNIT 0=CELSIUS 1= FAHRENHEIT SET TO 1
MAX HEATING TIME FOR BOILER MIN 5 MIN MAX 60 MIN DEFAULT 30 MIN
MAX HEATING TIME FOR TANK MIN 1 MIN MAX 60 MIN DEFAULT 45MIN
Level 2 access will allow you to change all 14 settings.
1 TURN THE MACHINE ON AND OFF BY PRESSING BUTTON A. (IF THE MACHINE IS ALREADY ON, TURN IT OFF BY PRESSING BUTTON A) 2 PRESS BUTTON B SEVEN (7) TIMES WITHIN (10) SECONDS FROM TURNING OFF MACHINE. 3 PRESS AND KEEP PRESSING BUTTON C FOR THREE (3) SECONDS UNTIL P-00 STOP IS ON THE DISPLAY.
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A-02
CARL
A-03
VUOT
MAX FILL TIME MIN 1 MIN MAX 20 MIN DEFAULT 10 MIN
MAX DRAIN TIME MIN 1 MIN MAX 20 MIN DEFAULT 2 MIN
ntcb
E-01
Booster temperature probe faulty or not connected properly
ntcu
E-02
Tank temperature probe faulty or not connected properly
FILL
E-03
Water fill not completed within allocated time (10 min)
Obstruction in water line, or faulty solenoid valve.
t bo
E-04
Booster temperature limit setpoint reached (+14C/ 57F)
t UA
E-05
Tank temperature limit setpoint reached (+14C/57F)
drA
E-06
Drain problem; Drainage not completed on maximum set time.
Bad drain pump, obstruction in drain line or pump.
bnot
E-07
Maximum booster heating time reached (15min)
unot
E-08
maximum tank heating time reached (30 min)
SErulCE
E-09
Memory error or electronic board damaged
Error Codes
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-PS­d--1
-PL­d--1
88:88
empty
-r r-
0143
Drain pump test
door closed
d--0 = door open
Wash pump test
door closed
N/A
SALT
OPEN
-rb-
0078
empty
88:88
-rL-
0046
N/A
Booster heater test
temperature in Celsius
Wash Tank Heater test Temperature in Celsius
-EC­d--1
-ER­d--1
-Er­d--1
-Eb­d--1
P-10
door closed
P-13
door closed
P-25
door closed
Solenoid valve
(chemical pumps) test
door closed
Level 3
Level 3 access will allow you test different components.
1 TURN THE MACHINE ON AND OFF BY PRESSING BUTTON A. (IF THE MACHINE IS ALREADY ON, TURN IT OFF BY PRESSING BUTTON A) 2 PRESS BUTTON C SEVEN (7) TIMES WITHIN (10) SECONDS FROM TURNING OFF MACHINE.
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Part Number Description 10342 CONNECTOR DIAMETER 6,5 10349 CONNECTOR 10421 SMALL SQUARE 10422 NUT 10425 NUT 10433 NUT 10435 NUT 10441 SPRING F.BULB PROBE THERMOSTAT 10471 SPRING 10472 SPRING 10479 BUFFER 10493 PIVOT 10502 ADJUSTABLE FOOT 10534 TUBE 10552 PLATE 10556 FAIR LEAD 10598 SQUARE 10609 SPACER 11351 BUSH 11510 TUBE 11543 CONNECTOR 11586 TUBE POMPE VIDANGE 1000-1201 11994 ROD FILTER 11998 NUT 12007 SUPPORT 12008 SUPPORT 12017 PIVOT 12019 PLATE 12020 NUT 12021 CONNECTOR 12022 LID WITH FILTER 12024 CONNECTOR 12025 TUBE 12027 CONNECTOR 12028 NUT 12030 TUBE 12035 TUBE 12037 TUBE 12038 FILTER 12039 FILTER 12048 PIVOT 12049 DOOR HOOK 12050 DOOR CATCH 12051 BUSH 12052 SPRING 12053 PLATE 12054 DOOR CATCH BODY 12055 SCREW 12060 ANTI-VIBRATION 12074 HUB 12076 MANIFOLD 12128 FILTER 12129 DISK 12760 TRANSPARENT FILM 110X150 12957 FILM 737 E JET-TECH 15006 PIVOT
15030 KIT SUPERIOR SUPPORT ARM 15031 KIT INFERIOR SUPPORT ARM 15061 CONNECTOR 15086 GAS SPRING 15088 WASH/RINSE ARM 50-1200 15089 WASH/RINSE ARM 15093 ANTI REFLUX DEVICE X-33 15103 CONNECTOR PROBE TEMPERAT.NSF 15105 PLUG DOOR MICROSWITCH 16029 TUBE F.PRES.SWITCH CF 50 2001 16039 BUFFER FOR FLASK EPDM 16045 TUBE 3/4-3/4 TRAY 600X400 16048 MANOMETER 16053 RUBBER-CARRIER 1/4 GAS 16057 BOYLER 737 BULKHEAD NSF 16073 PLUG NYLON TFT 26X1,5 16074 NUT NYLON 3/4 BLACK RO/3-4 N 16345 SQUARE F.PRESSURE SWITCH 2001 16366 FLASK DET.PUMP DS 400 16666 AIR TRAP STAINLESS STEEL 16679 RUBBER-CARRIER PG13 1/2-18/1" 16754 PIVOT FOR GAS SPRING 16890 SQUARE MAGNET.SWITCH AT 50 16905 RIGHT BASKET GUIDE AT 50 16906 LEFT BASKET GUIDE AT 50 16913 DOOR AT 50 16914 BASEMENT AT 50 16915 RIGHT GUIDE AT 50 16916 LEFT GUIDE AT 50 16919 REAR PANEL AT 50 16920 TOP AT 50 16930 FLASK FOR VALVE NSF 17004 PANEL TS 58 OMEGA ELECTRONICS 17024 TANK AT 50 17025 RIGHT LAT.PANEL AT 50 17026 LEFT LAT.PANEL AT 50 17027 PANEL JET-TECH 737 NSF 17056 FLASK MANOMETER 737 NSF 20017 FIXING CABLE ST 16 20050 FAIR LEAD WITH DIAPHRAGM DG 29 20067 RELAY 12A 230V 20079 BOYLER HEATING ELEM.230V 4000W 20088 TANK HEATING ELEM.230V 2800W 20104 CONTACTOR 220/230V 50/60HZ 20132 TERMINAL 20133 PLATE 249-116 20134 TERMINAL 281-313 20135 STAPLE 20173 CAPACITOR 16 20192 PRESSURE SWITCH 20332 SPIRAL 20336 CLIP 20337 CLIP NYLON 20532 TERMINAL BLOCK CF 50 400V 20552 CONNECTOR AUT.D.DOS.(5X7) 20569 SOLENOID VALVE 1A 240V 60HZ UL 20582 TERMINAL FV110
PARTS LIST
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20589 FILTER FOR AUT.DET.DOSER 5X7 20692 MAGNETIC SWITCH E5121VDA0196 20693 MAGNET M302NCBCNC42 20707 SUPPORT FOR ELECTRONIC CARD 20713 ELECTRONIC CARD POWER 20714 ELECTR.CARD CONTROL AND VIEW 20715 PROBE TEMPERATURE 2 MT ELECTR. 20716 CONNECT.CABLE EL.CARD 7+7 40CM 20718 MYLARD PROTECTION THICKN.0,10 20728 AUTOMATIC DET.DOSER GN202 NSF 20729 AUTOMATIC DET.DOSER GN82B NSF 20732 SAFETY THERMOSTAT 124° WYF 2MT 20741 PROBE NTC 1/4 2MT CONNECTOR 20769 NUT SEKO F.6MM 0000061001 20779 SHRINK TUBING D.6,4 20780 FILTER UL 21616 U BOLT AUT.PERIST.DOSER JET-T. 21700 LOOM 737 E NSF 30049 DISH BASKET 50X50 30105 UNIVERSAL BASKET 50X50 40226 MOTOR PUMP 40293 DRAIN PUMP 60HZ 60003 GASKET 60004 WASHER TEFLON 15X10X3 60007 WASHER TEFLON 15X10X9 60009 GASKET 52X42X6 60010 O RING 60012 GASKET 60050 O RING 60074 O RING 60075 O RING 60076 O RING 60081 CLIP 60082 CLIP 60083 CLIP 60084 CLIP 60089 CLIP 60093 CLAMP 60102 SCREW 60103 SCREW 60109 SCREW 60124 SCREW 3MAX30 60130 SCREW 60131 SCREW 5MAX10 60132 SCREW 60135 SCREW 60137 SCREW 60145 SCREW 6MA X 8 60163 SCREW 60166 SCREW 60177 SCREW 4MAX10 60179 SCREW 60187 SCREW 4MAX10 60191 SCREW 6MAX12 60194 SCREW 4MAX30
60200 NUT 60201 NUT 60202 NUT 60208 NUT 60210 NUT 8MA 60212 NUT 60215 NUT 60221 NUT DIN 6923 5MA 60222 NUT DIN 6923 5MA INOX 60231 WASHER 60234 WASHER 60242 WASHER 60244 WASHER 60250 RING 60410 PLASTIC NUT M3 60420 SPACER NYLON 7X4X6 60540 HOSE POLYAMIDE 5X7 MM 60552 RED HOSE 5X7 X-32/X-33 60553 BLUE HOSE 5X7 X-32/X-33 60556 TUBE FOR DRAIN PUMP 60565 HOSE 60596 BAG 60626 PANEL 60655 PACKAGE F 18/737 JET-TECH 60657 PEDESTAL F 18/737 JET-TECH 60659 EXPANTED 85X10X10X3 60675 EXPANTED 87X42X3 K20
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MANUFACTURERS LIMITED WARRANTY
Jet Tech Systems Corporation (Jet Tech) hereby warrants all new warewashers bearing the name JET TECH and installed within the continental United States of America or Canada to be free from defects in material or workmanship, under normal and regular usage and operation, for a period of one (1) year following the date of original installation, (unless specified otherwise) but in no event can exceed eighteen (18) months from the date of shipment from the factory.
If a defect in material(s) or workmanship is detected; or found to exist within the stated period above, Jet Tech, at its sole discretion, shall either repair or replace any original equipment manufacturers part which has proven to fail within the machine; providing that the equipment has not been altered or tampered with in any manner, has been installed correctly as per the owners manual, and maintained and operated in complete accordance with this manual.
The labor cost to repair or replace any part proven to be defective, as per above clause(s), shall be covered by Jet Tech Systems, within the continental United States of America or Canada; provided that: prior authorization for this labor was approved by Jet-Tech Systems, the service work was performed by an authorized Jet Tech service agency; and that this agency installed an original and genuine Jet Tech part in the machine. Any repair work performed by a non-authorized service depot remains the sole responsibility of the user, and Jet Tech Systems will not be held responsible. The installation of any generic part will not be valid; and therefore voids this warranty. All authorized labor coverage shall be limited to regular hourly rates only. Any supplemental hourly rates or charges, such as weekends or emergency premiums remain the responsibility of the user.
Jet Tech Systems Corp. (Jet Tech) hereby states that: warranty travel time shall be limited to, and without exception, a round-trip total of two (2) hours OR mileage up to a maximum of one hundred (100) miles round-trip. Any charges exceeding those stated herein must have prior authorization by the factory.
Exceptions to above warranty are: (A) Damages resulting from shipping, handling or abuse. (B) Incorrect installation and/or connections. (C) Adjustments or calibration of any parts. (D) Faults due to lack of regular maintenance or cleaning of any internal part(s). (E) Replacement of any wearable items such as: glasswasher curtains, or peristaltic squeeze tubing or gaskets. (F) Excessive lime, mineral, alkali or hard water conditions and (G) Poor results due to: use of an incorrect type of detergent (for non-commercial type applications), and excessive or inadequate water temperature(s) or pressure conditions.
JET TECH SYSTEMS CORPORATION STATES THAT THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, THAT ARE NOT SET FORTH HEREIN, JET TECH SYSTEMS CORPORATION SHALL ASSUME NO OTHER RESPONSIBILITY, EITHER DIRECT OR NON-DIRECT, OR BE LIABLE FOR ANY OTHER OR ADDITIONAL LOSS OR DAMAGE WHETHER BEING DIRECT OR CONSEQUENTIAL, AS A RESULT OF ITS EQUIPMENT.
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SERVICE CALL REGULATIONS
JET TECH ware washers are warranted as specified in the MANUFACTURERS LIMITED WARRANTY.
Upon receiving the demand for repairs on a unit, we will create a work order or Warranty Authorization which will have all the pertinent information. We will send this form to you as a purchase order for service. We ask that you respect the times allocated on the form. Should more time is required to complete a service call, call us and ask for more time. Without proper authorization, your claim for payment will be delayed.
We will pay for:
1. Labor to replace a defective part, as per the attached Allocated Times Schedule.
2. Travel time, as specified in the MANUFACTURERS LIMITED WARRANTY.
3. JET TECH original replacement parts supplied from service company inventory
We will NOT pay for:  Unauthorized labor charges.  Unauthorized travel charges.  Waiting time. Call for an appointment, if required.  More than one man on a service call.  Travel time exceeding the MANUFACTURERS LIMITED WARRANTY.  More than one service call for the same problem.  Adjustment or calibrations, as specified in the MANUFACTURERS LIMITED WARRANTY.  Replacement of small items (pilot light, screens, jets).  Cleaning or regular maintenance.  Overtime or weekends charges (time and a half, or more)  Problems due to improper installation.  Problems due inadequate or improper use of the equipment.  Problems due to improper water supply temperature or inadequate/excessive water pressure.  Problems due to inadequate/excessive electric supply.  Disconnecting of hard plumbing or removal of counter tops, etc.
We are here to help you with diagnostic or service problems. Call us toll free at 1-888-275-4538, extension 611 for assistance. After office hours assistance is also available by dialing the extension 411 or *411. Our email is service@mvpgroupcorp.com. All paperwork related to warranty work can be sent by email to warranty@mvpgroupcorp.com . Other contact information is available at www.mvpgroupcorp.com .
Our standard procedure is to invoice all parts shipped at $0 for WARRANTY REPAIRS regardless what the amount shows on the work order. All defective parts should be kept for 90 days. After this period, the parts can be discarded.
YOUR INVOICE MUST INCLUDE THE FOLLOWING INFORMATION:
1. Warranty Repair Authorization Number.
2. Model and serial numbers.
3. Problem reported.
4. Detailed description all charges including dates, hours worked and work done.
5. Reason for part failure.
6. Indicate the general state of the equipment, cleanliness and if abuse is apparent.
We expect that your work is warranted by your company for at least 90 days.
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COVER PAGE
2 CONTACT
3 TOP OF DISHWASHER
4 ELECTRONICS
5 PROGRAMMING 6 PROGRAMMING (CONT) 7 PROGRAMMING (CONT) 8 PROGRAMMING (CONT)
8 ERROR CODES
9 LEVEL 3, TESTING
10 EXPLODED VIEW 11 EXPLODED VIEW (CONT) 12 EXPLODED VIEW (CONT) 13 EXPLODED VIEW (CONT)
14 PARTS LIST
15 PARTS LIST (CONT)
16 WARRANTY
17 WARRANTY REGULATION
18 LAST PAGE
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