Jet-Line Power Scooter Operation Manual

OPERATION MANUAL
JET-LINE „POWER SCOOTER“
Article-No.: 2900
185,5 x 69,5 x 112 cm
Installation-videos and further instructions
for all of our products are to be found here
www.jet-line-e-trade.de
User-name: jet-line Password: user2011
For more products that might be of interest
please click on the following link
https://jet-line-motors.de
Product-Code: 2900
Product-Measures: 185,5 x 69,5 x 112 cm
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TABLE OF CONTENTS
1. SCOPE OF DELIVERY Page 2
2. IMPORTANT NOTES Page 3
3. SAFETY INSTRUCTIONS Page 4-6
4. START-UP Page 7-9
Overview main parts Page 7 Key operation and ignition Page 9
5. CHARGING/BATTERY Page 9-12
Lithium batteries charging instructions Page 11 Battery recycling Page 11
6. DRIGING Page 12-13 Tacho- / Display Page 13
7. MAINTENANCE AND CARE Page 14-16
Brake maintenance Page 14 Tire repair Page 15 Cleaning Page 15-16
8. TREOUBLESHOOTING Page 17
9. CIRCUIT DIAGRAM Page 18
10. WARRANTY Page 18
1. SCOPE OF DELIVERY
The following parts belong to the scope of delivery:
1 x JET-LINE POWER SCOOTER 1 x Operation manual 1 x Charger 2 x Rearview mirror 2 x Battery lock key
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2. IMPORTANT NOTES
Please make a note of the vehicle codes of your scooter, chassis number, engine number, number plates and store them with the spare key in a safe place, separate
from your vehicle.
The plate with the serial-number is to be found on the right side of your scooter right under the entrance flaps in the middle
Your insurance conditions cannot be held responsible for accidents
affecting the use of your JET-LINE POWER SCOOTER.
To determine whether or not your insurance covers the scooter, please
clarify the details directly with your insurance company (or its agents).
This operation manual is valid for the model JET-LINE POWER SCOOTER
Serial number:  Vehicle originally registered on: .. Order number: _______________________________________________
_____________________________ _____________________________ Date Sellers stamp + signature
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3. SAFETY INSTRUCTIONS
For questions regarding driving license, admission, tax and insurance obligations, please always observe the statutory regulations of the
country in which you put the scooter into operation.
For questions regarding helmet duty, the obligation to carry vehicle
documents, safety vest, first-aid kit and warning triangle, please always
observe the legal regulations (including approval regulations) of the
country that you travel by scooter.
Improper use of the vehicle will void the warranty. The scooter is designed for use by driver and passenger for road traffic. The permissible maximum speed of 25 km/h respectively 45 km/h must not be
exceeded.
Any intervention to increase the power/speed, as well as „Tuning“ of motor or
controllers is unlawful and endangers your own safety. In addition, the operational safety and the life of your vehicle will be reduced and will avoid insurance
coverage, the EC Certificate of Conformity (COC) and the warranty.
Any modification of number plate carrier, lights, audible indicators and of the rear-
view mirror are not permitted due to legal regulations and lead to the void of
warranty and insurance coverage.
The modification of the VIN number is subject to criminal and administrative law
and the owner is held liable.
This manual describes the functions, operation, maintenance and care of your new vehicle. Please read carefully and follow the instructions to give
your JET-LINE POWER SCOOTER a long life and ensure a safe journey.
Fully charge the battery before driving for the first time Make sure your vehicle is street legal Wear a helmet Always wear suitable (protective) clothing while driving Use the vehicle properly Maintenance the battery Regularly check all screws and nuts To avoid electrical short circuits, do not clean the scooter with a water hose Minors without adult supervision should not use this product Do not use the scooter when it is wet and slippery Use only high quality spare parts recommended by the manufacturer. Never use the scooter under the influence of alcohol Do not use for stunts! Failure to do so will void the warranty!!! People with visual impairment, balance, coordination, reflex, muscle or bone
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discomfort should not use this product
Persons who cannot take responsibility for their own actions should not use this
product!
When using the vehicle, the driver assumes all liability and risks associated with
the use
To avoid damage to the engine and footboard, avoid overcharging! Avoid unintentional driving by switching off the scooter when not in use Do not store batteries near fire or heat To avoid battery damage, do not use a faulty charger Do not touch the engine or the wheels while driving The braking system should slow down or stop the scooter - practice this to safely
control and brake the vehicle or stop it
Service the scooter according to the instructions in this manual Check the scooter before every ride. Worn out defective parts must be replaced
immediately
The minimum age to use the vehicle is 16 years Your JET-LINE POWER SCOOTER complies with the European Motor Vehicle
Safety Act 2002/24 / EC. (GENERAL SAFETY GUIDELINES AND
LIMITATIONS)
It is the responsibility of the owner to read the entire contents of this manual
carefully and all laws which are valid for the operation of electric motorcycles in your region. If you have any questions, please contact your local vehicle
department.
These electric motorcycles are not classified as motor vehicles, but different states
have different laws to drive them on the roads.
We have worked hard to provide you with a quality product that is well designed
and error-free. That is our responsibility.
The owner also has his role to play. With proper care and maintenance and
attention to motorcycle safety rules, our JET-LINE POWER SCOOTER will give you years of enjoyment.
Please read the instructions carefully before use. Do not drive the JET-LINE
POWER SCOOTER until you have read and understood the operating instructions. It contains important information for your safety. If you have any questions about the operation of this scooter, please contact your authorized dealer. This is of very
high importance for your personal safety
Follow the safety guidelines in this manual to ensure your maximum safety. If you
pass your JET-LINE POWER SCOOTER on to someone else, please make sure it is safe also for this person.
When used, the charge should not exceed the maximum capacity, and be sure to
increase the braking distance during rainy or snowy days.
The scooter can be used in rain and snow, but it can not be submerged in water. This will cause short circuits and electrical equipment damage if water enters the
rear electronic hub.
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The metal contact on the battery box is positive and electronegative, so it may not
be touched with wet hands nor get in contact with any metal, as otherwise this will
cause a short circuit
Please do not disassemble and repair the replacement parts by yourself. If
necessary, contact your local dealer or service station.
The JET-LINE POWER SCOOTER must not be driven by persons weighing more
than 200 kg.
Failure to follow the safety instructions may result in electric shock, fire and/or serious injury and consequences. The warranty period for the purchased electric
scooter is 24 months after the first commissioning.
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4. COMMISSIONING
Overview Main Parts:
You receive your JET-LINE POWER SCOOTER already 95% pre-assembled – the
only thing you have to mount are the mirrors (simple rotary thread secured with
locknuts).
The JET-LINE POWER SCOOTER uses a throttle grip (on the right side of the
handle) to control the speed. Turn the throttle grip toward the seat to increase the
speed. If you turn the grip over, the speed slows down.
The higher the speed and the higher the weight, the lower is the maximum range of the electric scooter. The main fuse under the seat protects the entire system from overloading by excessive current flow. 60V DC to 12 DC voltage converters convert
the operating voltage to 12V. All lights and lamps use 12V voltage.
The alarm system (if present) is operated with 60V and is triggered by vibrations.
Although the alarm system consumes very little power, we recommend turning the
safety rocker switch OFF when the vehicle is not going to be used for a long time.
Battery compartment under the running board
Main switch in the seat part
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Key operation and ignition
ON / OFF / LOCK switch:
1. Electric scooter is active (ON). Only switch on the scooter when you are ready to drive. Turn it back OFF when you are not driving and remove the key
2. Electric scooter is OFF. When not in use, switch the scooter OFF to save battery capacity
3. Turn the key to this position to lock the handlebar
4. Handlebar is blocked - remove the key
Turn on the engine
• Check if the throttle grip is in the zero position
• Insert the ignition key
• Open the steering lock
• Turn the key
• Note the battery indicator
Hit
• Side and center stand must be folded up when
starting
• As soon as the vehicle starts, put your feet on the
running board
Stopping/Parking
• Stop the vehicle
• Turn the ignition key to
• Put the vehicle on the side- or main stand when OFF
• Engage the steering lock
• Remove the ignition key
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5. CHARGING / BATTERY
BEFORE OPERATING YOUR JET-LINE POWER SCOOTER FOR THE FIRST TIME, FULLY CHARGE THE SCOOTERS BATTERY.
Charge the JET-LINE POWER SCOOTER after each use. When the battery is properly charged, the life of the battery is extended. Do not use the JET-LINE POWER SCOOTER while the power indicator on the instrument panel is low in energy. If the JET-LINE POWER SCOOTER is used too long, the life-span of the battery will be reduced. The JET-LINE POWER SCOOTER uses a 60V (Volt) battery. To charge the battery, connect the 3-pin connector to the
charging socket directly under the front seat. The battery must be charged while
installed in the JET-LINE POWER SCOOTER. If you notice something unusual
about the battery, like for example, a cracked or leaking battery compartment, a battery that becomes hot during use or charge, a battery case that is „bloated“ or has other battery problems, contact your local dealer. The battery is sealed and can NOT be serviced by the user. Do not attempt to repair, remove, adjust, or otherwise alter any internal or electrical components, controls, or wiring without first consulting a
service representative.
The battery can be removed, so the battery can also be charged in the apartment/house. Please open the seat and press the button in the front area of the
seat compartment. Then the battery compartment opens under the board. Disconnect the two connectors. Attention: Please also pay attention to the direction of rotation (arrows) when disconnecting the plug. Now you can remove the battery. The battery
weight is 10.5 kg.
CAUTION: TO AVOID DAMAGE TO THE BATTERY, ONLY USE
THE CHARGER, WHICH IS PROVIDED BY THE DEALER!
Be sure to use only 110-230V AC with the JET-LINE POWER SCOOTER charger. Also, make sure that the plug is plugged into a three-pin, grounded outlet. Plug the POWER INPUT CABLE into the JET-LINE POWER SCOOTER charging socket under the front of the seat (image 1). Connect the battery charger (image 2) to a 110-230V AC power source.
The charge lamp lights up and confirms that the charger is plugged into the electrical outlet. If the light on the charger does not work, check all connections. If it still does
not light up after verifying all connections, fuses, and functioning of your power­plug, unplug the charger and consult your local dealer.
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The maintenance and care of the batteries is a crucial criterion for the life of your batteries. Incorrect maintenance, care and charging behavior can reduce
this, even lead to irreparable damage and premature failure of the batteries.
Charging instructions for lithium batteries
Lithium batteries should never be deeply discharged, as this causes irreparable damage to the lithium cells. All lithium batteries should (if possible) always be stored at medium charge. If a battery is not needed for a long time, please do not fully charge it before storing, as this puts the lithium cells in unnecessary „trouble“ which
may -in the long term- lead to a shortened lifespan. If you have the choice when using
the battery, we recommend to generally not charge it to the maximum, but always in the medium voltage range. Of course, the battery can be fully charged, for example, to drive long distances – but from the technical side it is best for a lithium battery not to do so when not necessary to get the maximum performance and lifespan out of the
battery.
The lifespan of lithium batteries is stated in charging cycles. It is not correct to believe that you „waste“ charging cycles by recharging the lithium battery more
often, when not fully „drained“! The specified lifespan-calculation in charging cycles always concerns so-called “full cycles”. If you discharge your battery by 50% and
then fully recharge it you need ½ charging cycle. This means that you can charge
twice (by 50%) to spend 1 full cycle.
We recommend recharging a lithium battery with 25% residual charge up to about
75% charge state. Of course, the battery can be fully charged for long distance rides.
During the wintertime or long storage of vehicles with lithium batteries, it is
absolutely necessary to recharge them at least once a month to about 60%. For lithium batteries, use only chargers recommended by the manufacturer. “Quick-
Charging” with too high current may cause irreparable damage the lithium cells and
in the worst case even set it on fire.
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Battery Recycling
When properly maintained and used (in accordance with the guidelines for loading and storage), the battery used in this product will have a normal life. If the battery can
not be recharged or charged properly, it should be removed from the JET-LINE POWER SCOOTER and disposed at a recycling facility.
Federal laws prohibit the disposal of batteries in normal household waste.
Please contact your local waste or recycling authority for details on how to correctly
recycle batteries in your local area
6. DRIVING
1. After the cable with the negative pole has been screwed to the battery (separate sheet supplied) – one time installation. Turn on the main switch by opening the seat
with the key and sliding the black rubber cover aside to flip the switch (image 1)
2. Turn the key to the „ON“ position. If a „P“ appears on the tacho, please press the
P-switch on the left side of the handle once (image 2). Slowly turn the throttle lever toward the seat to close accelerate or press the left brake.
3. To prevent losing control of the vehicle, slowly turn the throttle until the speed
increases.
4. Do not turn the throttle lever when your are not in the position to drive.
5. To stop, release the throttle and simultaneously apply the front and rear brakes. You
can delay by lightly pressing the brakes to start the regeneration mode.
6. To move, release the brakes and slowly turn the throttle.
7. If you want to turn, move the turn signal switch to the left or right, and do not
forget to push it back to the middle position to turn it off.
8. The brushless motor produces a minimum level of electromagnetic noise when the
throttle is turned. That is normal.
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To picture 3 page 45:
The TORQUE / GEARBUTTON is located next to the throttle. Driving on an even road will give you maximum torque/gearshift range when driving with low torque (Economy / Gear1). If you drive on small hills, you reach a maximum speed, than
switch to a higher torque by setting to 2nd speed level.
If you are driving up steep hills, you should drive at the 2nd speed level to allow the
torque for maximum power.
The range and speed of your scooter highly depend on various aspects like individual driving style and road conditions. A constant speed and fewer stops ensure a longer
range. Other factors include tire-pressure, driver-weight, vehicle-condition and battery-charge. Drivers must be careful when driving on bad roads. Always check the battery indicator while driving and make sure the battery is not over-charged too often.
Brakes:
A motorized two-wheeler has a brake force distribution of 80% on the front wheel axle and 20% on the front wheel rear axle.
Speedometer / Display
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7. MAINTENANCE & CARE
Technological breakthroughs have made the components more complex than ever,
and the pace of innovation is increasing.
This ongoing revolution makes it impossible for this manual to contain all the
information needed to properly repair and/or maintain your JET-LINE POWER
SCOOTER. To minimize the risk of accidents and possible injuries, regular
maintenance is extremely important.
For more detailed maintenance instructions or to order spare parts, please contact
your Scooter Dealer. Bike repair-services with facilities in your area can also assist you with certain non-electrical repairs or settings that you are not qualified to execute or for which you do not have the required special tools.
The fact that these scooters have no combustion engine, no transmission, no belts, no chains, no clutch, no spark plugs, no carburetor, no petrol and no lubricants means that they basically do not require maintenance. The unique design of the direct drive system and the use of a regenerative brushless motor brake system limit the friction of your scooter to only the two bearings of the front axle and the two bearings in the
engine
Maintenance of brakes:
Tighten the nuts on the threaded end of the cable to adjust them. If the brake power
decreases, check the brake pads. If necessary, clean with sandpaper. If the brake pads are worn, replace them. Check both axle nuts regularly. Make sure you tighten the nuts.
• Check the brake fluid level using the sight glass in the brake fluid reservoir on the
handlebar:
Place the vehicle on an even surface on the main stand and swing the handlebar on
the Middle position.
• If the sight glass is completely empty, the brake fluid level is below the minimum. •
In this case, contact a specialist workshop as soon as possible.
• Check the brake disc for scoring and damage.
• Observe the recommended maintenance intervals so that the brake disc and linings
are replaced when the limit is reached. Check the brake line and the brake cylinder for leaks
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Tire repair:
Your JET-LINE POWER SCOOTER comes with tubeless tires.
For tubeless tires, we recommend taking a tire repair kit with you to use when the size of the tire puncture allows it. If this is not enough, contact a professional tire repair
shop.
WARNING! Do not drive or push your JET-LINE POWER SCOOTER with a flat tire. This will cause the tire beads to come off the rim and possibly bend the rim.
Carefully inspect the inside and outside of the tire for the cause of the puncture and
remove any residue or damaging material from the inside or outside of the tire.
WARNING! IF THE TIRES ARE DEFECTIVE, YOU MUST REPLACE THEM TO
AVOID ACCIDENTS THAT CAN CAUSE SERIOUS INJURY, OR DEATH. Spare parts can be purchased from your local scooter dealer.
Cleaning: Please never wash with a water hose!
In order to reliably prevent rust, it is advisable to thoroughly clean and dry the vehicle after driving in the rain. Use of rust preventive care products is strongly recommended.
• Use suitable cleaning and care products and a soft sponge.
• Never use solvents.
• Never direct a water jet to any of the following components:
Headlight, switch on the handlebar, brake lever, ignition lock, bearing hubs of the front wheel and the engine, battery, charger
• After washing, rinse with clean water to remove any cleaning residue.
• Dry with a leather cloth.
DANGER:
When outside temperatures are around the freezing point, please always make sure
that all rope and brake cables are in perfect working order.
AFTER CLEANING
Carry out some braking operations with extreme caution in a traffic-proof place. Water on the braking surfaces reduces braking power in the short term. Please keep your JET-LINE POWER SCOOTER away from sun and rain. Regularly check the screws and small parts on your scooter.
Do not use alcohol, gasoline, acetone or other chemical solvents to clean the scooter as it could corrode otherwise. Pay attention to regular maintenance and inspection of
the individual parts.
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MAINTENANCE SCHEDULE
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8. TROUBLESHOOTING
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9. CIRCUIT DIAGRAM
10. WARRANTY
We thank you for choosing the JET-LINE POWER SCOOTER. You have a legal warranty on your scooter from the date of purchase. Please note that there is no warranty if:
1. the warranty period has expired.
2. you have no invoice and your order has not been recorded in the system.
3. the JET-LINE POWER SCOOTER was not used properly.
4. technical changes have been made to the JET-LINE POWER SCOOTER.
5 the JET-LINE POWER SCOOTER was stored improperly.
6. the JET-LINE POWER SCOOTER was damaged by an accident.
7. a non-original charger was used.
8. the JET-LINE POWER SCOOTER has been damaged by water contact.
9. the JET-LINE POWER SCOOTER was used in extreme temperatures.
10. no original replacement and / or accessories were installed
The warranty does not cover wearing parts such as tires and brake pads.
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Installation-videos and further instructions
for all of our products are to be found here
www.jet-line-e-trade.de
User-name: jet-line • Password: user2011
For more products that might be of interest
please click on the following link
https://jet-line-motors.de
KBW Trading GmbH
Gewerbering 2
88518 Herbertingen
Deutschland
Tel: 07586-921160
Fax: 07586-9211616
E-Mail: info@jet-line.de
www.jet-line-e-trade.de
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