JetChill Twin Probe User Manual

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US Manual
M3.0
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Complied by
Acoura Ltd
2 Arlington Court
Arlington Business Park
Stevenage
Hertfordshire
SG1 2FS
John Haswell
01438 745771
john.haswell@acoura.com
http://acoura.com/
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1. INTRODUCTION
2. JETCHILL PRODUCT SPECIFICATION
3. DRY ICE/CARBON DIOXIDE CYLINDERS
4. TRAINING
5. USER GUIDE
6. USE BY CHILDREN
7. SERVICING
8. CONTROL OF SUBSTANCES HAZARDOUS TO HEALTH (COSHH)
9. RISK ASSESSMENTS
10. APPROVALS
11. CONTACT DETAILS
CONTENTS
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1.0
INTRODUCTION
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JetChill Ltd supply products which enable entertainment operators to provide their customers with smoking drinks.
Solid carbon dioxide (Dry Ice) is dispensed from a gas cylinder via a filling nozzle into
drinking vessels. Alcoholic/non-alcoholic beverages are then poured into the drinking vessel creating a chemical reaction with the Dry Ice.
JetChill have endeavoured to ensure that their products are safe when used in accordance with the instructions contained in this manual, JetChill have sought independent evaluation on the safety of these products from Trading Standards, a UK Public Analyst and a National Drinks Gas supplier who all confirm that the product when used as intended poses no risks to health or safety.
JetChill Ltd cannot be held responsible for any injuries or claims, both civil and criminal,
caused by the use of the equipment and products contrary to these guidelines.
INTRODUCTION - Disclaimer
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You are now the proud owner of JetChill equipment which will enable you to give your customers a truly exhilarating experience when consuming certain alcoholic drinks.
JetChill drinks use dry ice (solid carbon dioxide gas) to react with room temperature liquids to provide a smoking effect to the drink.
Dry ice is a ‘food safe’ substance but there are health and safety hazards associated with the very low temperature of this product, which means it must be handled with care. Uncontrolled, exposure to dry ice will cause freezer burns to skin. Consumption of dry ice crystals or pellets can cause burns to the oesophagus and stomach.
JetChill provides dispensing equipment certified by CE and NSF. This includes the carbon dioxide cylinder, the ‘JetChill’ dry ice dispenser and the associated, safe drinking vessel into which the dry ice is inserted under pressure. Finally, JetChill also provides the alcoholic beverage which is dispensed into the drinking vessel. This user manual outlines fully how the JetChill equipment is to be used safely.
Once small amounts of dry ice have been dispensed into the JetChill drinks vessel, the alcoholic liquid is added by the server or by the customer. The chemical reaction between the alcoholic beverage and the dry ice is almost instant and will last for several minutes. The drink can be consumed at any point after the liquid has been added, during the chemical reaction and after the subsidence of the chemical reaction.
Whilst small deposits of dry ice can be released into drinks during consumption, the risks to health from these small amounts (a maximum of 0.05g per dispense) are not considered to present a risk to the human health (see scientific data in the appendices). Dry ice is dispensed into the bottom of the drinking vessel where it is kept separate from
the liquid by a perforated ‘separator’. It is this separator that prevents the dry ice from
being consumed by the customer. Where solid dry ice pellets are used, these are also kept in a separate section of the drinking vessel so as to prevent accidental ingestion.
The dry ice is not considered to cause any food safety concerns and will not render the alcoholic drink injurious to health, nor will it render it unfit for consumption. There are safety hazards associated with the handling and use of the JetChill equipment, but no more so those associated with the handling of cellar gases. Safe systems of work are addressed in later sections of this manual.
It is essential that users of the equipment are suitably trained and can demonstrate they
are competent to use the equipment safely. Training information is contained in this
manual. It will be the venue operator/employer’s responsibility to ensure that all staff and any self-employed or contracted personnel engaged to dispense the smoking drinks, are competent to use the equipment.
INTRODUCTION - Congratulations
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INTRODUCTION - Acoura Overview
Acoura Ltd, Environmental Health Consultants with extensive experience in the leisure and hospitality industry, were appointed by the Directors of JetChill to review the health and safety hazards and risks associated with using equipment and solid carbon dioxide powder to produce foaming or smoking drinks for consumption in the leisure and entertainment markets.
The Directors wanted to ensure that the products they were providing to the
entertainment industry were inherently safe and unless operational procedures were abused, would not cause harm to the operators producing the drinks or the customers consuming the drinks.
Outcome of Review
Acoura Ltd, and in particular, Pat Perry, reviewed the procedures for creating the smoking drinks.
The operation of the equipment was demonstrated. The solid carbon dioxide substances were reviewed.
The procedures for mixing the drinks were reviewed.
Technical details e.g. Safety Data Sheets for the solid carbon dioxide were reviewed.
Research was carried out to establish whether solid carbon dioxide when used in the entertainment drinks industry was the cause of numerous accidents. A review of on-site procedures was undertaken by an Enforcement Authority in Newcastle and the officer involved was contacted to establish whether he had any concerns over safety.
A comprehensive Health & Safety Information Folder was developed which JetChill could distribute with its equipment thus providing the operators with information regarding hazards and risks. Risk Assessments were completed which could be made ‘site specific’
by the site operators. Manufacturer’s information was reviewed and included in the
Manual.
Training material was evaluated and further developed so that every operator would have definitive information to understand the hazards and risks and the tools to be able to cascade the training to operators who would fill the drinking vessels with solid carbon dioxide and liquids.
Conclusion
There is always an inherent risk associated with many activities i.e. there is the potential to cause harm and the severity of that harm would be variable. There is an inherent risk
associated with using solid carbon dioxide - it has a temperature below minus 78oC. It
causes severe skin burns on impact. When mixed with liquid, Dry Ice (as solid carbon dioxide is known) will sublime into a gaseous state which creates the ‘smoking’ effect. Carbon dioxide gas is an asphyxiant and in high concentrations it may cause asphyxiation.
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It is unlikely that the volume of gas generated from mixing the JetChill carbon dioxide powder with an alcoholic/non alcoholic beverage will be harmful if inhaled.
The hazards associated with using the JetChill drinks dispensing System are considered to be low provided all operators are trained, the correct equipment is used, including the proprietary drinking vessels provided by JetChill and the correct operating procedures are followed. The hazards of ‘ice’ burns - to skin and or throat (when drinking Dry Ice) is controlled by the fact that the Dry Ice powder cannot be touched by the customer nor inadvertently consumed because they are trapped in the bottom of the drinking vessel.
The Dry Ice powder also sublimates quickly once it comes into contact with a beverage.
The use of carbon dioxide as Dry Ice is not of the same risk as using liquid nitrogen. Liquid nitrogen has been used in the production of ‘entertainment’ drinks and there have been severe consequences for the end users. The use of liquid nitrogen is NOT advocated by JetChill and its products do not contain any element of liquid nitrogen.
Overall Assessment Regarding Health & Safety Law
The use of solid carbon dioxide powder together with small quantities of alcoholic or non­alcoholic drinks, when dispensed the suitable, proprietary, JetChill drinking vessels is deemed to be LOW RISK in respect of harm to the end consumers.
The dispensing of solid carbon dioxide into drinking vessels and the mixing with liquids is considered to be LOW RISK to operators provided they follow the safe operating procedures, Risk Assessments and other instructions provided by JetChill.
The storage of carbon dioxide Cylinders creates risks of gas leakage/explosion should Cylinders be stored inappropriately. Operators are expected to follow the safe operating and storage procedures.
Appropriate steps have been taken to evaluate the risks to operators and end consumers from dispensing and consuming drinks containing solid carbon dioxide and overall the risk
category is:
LOW
Signed:
P.M.R. Perry MCIEH MCIOSH MIIRM Executive Chairman Acoura Ltd Limited Date: 6 June 2013
INTRODUCTION - Acoura Overview
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INTRODUCTION - EU H&S COMPLIANCE
The health and safety legislation enforced in the UK is based on numerous an Directives covering health and safety and product safety and these EU Directives are common across all European Union members.
Each country may interpret the Directive differently, especially in respect of administration, but fundamentally, the basic principles of health and safety remain consistent across all countries.
Risk Assessment is the core standard to ensure that health and safety requirements are met and all users of JetChill equipment will be expected to carry out appropriate risk
assessments.
In addition, training of those using the equipment is vital to ensure safety and all users must instigate suitable training programmes as outlined in this manual. JetChill does not guarantee that every specific health and safety law in every an country will be fully addressed when following the procedures laid down in this manual but they believe that suitable and sufficient health and safety procedures will have been implemented which will protect users and customers alike from unnecessary risks.
The disclaimer which applies to the use of the equipment in the UK therefore applies to the use of the equipment in.
Legal Requirements
In compiling the information in this manual and assessing safe working practices for using the JetChill equipment, JetChill have considered and referenced the following:-
Health and Safety at Work Act 1974
Management of Health and Safety at Work Regulations 1999
Control of Substances Hazardous to Health Regulations 2002
Provision and Use of Work Equipment Regulations 1998
Workplace (Health, Safety and Welfare) Regulations 1992
Pressure Systems Safety Regulations 2000
Personal Protective Equipment at Work Regulations 1998
Manual Handling Operations Regulations 1992
General Product Safety Regulations 2005
Supply of Machinery (Safety) Regulations 2008
In addition, reference has been made to manufacturer’s literature, general safety guides and associated Approved Codes of Practice, an/International Standards.
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2.0
JETCHILL
PRODUCT
SPECIFICATION
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SPECIFICATIONS: Operation: Automatic
Material: Styrene casing, PETG body, Steel/Brass/Aluminium Plastic components
Size: 16” x 8 x 8 Total Weight: 11lb
Probe
Boost Button
5 second charge
Body
Charge Button
10 second charge
Cylinder Hose
Attach with Wrench
Handle
Adjustable for
Cocktail/Shot Glass
Lid
Nipple
Locates inside
Glass safety
chamber
Handle Stand
SYSTEM SPEC - Twin Probe Machine
Lid Stand
Removable
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3. 10” Adjustable Wrench
Screw Hose to Cylinder and Machine
SYSTEM SPEC - Twin Probe Machine
4. 0.16” Allen Key
Change Rubber O Ring on US Hose
5. Rubber O Ring
Replacements for US Hose
6. 1M Velcro Strap
Secure Cylinder
1. USA Gas Hose
USA CGA 320 Canister Connection
2. USA Power Supply
24V
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Body
Durable and scratch resistant
SPECIFICATIONS: Operation: Manual screw cap Material: Food grade polycarbonate (Wonderlite 110) Size: 7.5” x 1.5 x 1.5 Volume: 4oz Total Weight: 2.8oz Warning: Not for use with Dry Ice pellets
Diffuser
Prevents Dry Ice escaping
Safety Chamber
Stores Dry Ice for 20 mins
Drink smokes for 3 mins
Silicone Ring
Prevents
drink leaking
Cap
Simple 90 degree turn
Delivery Pipe Centre Hole
Allows Machine to fill
Chill Chamber with Dry Ice
SYSTEM SPEC - Cocktail Glass
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Body
Durable and scratch resistant
SPECIFICATIONS: Material: Food grade polycarbonate (Wonderlite 110) Size: 3.5” x 1.6 x 1.6 Volume: 2oz Total Weight: 0.70oz
Diffuser
Prevents Dry Ice escaping
Chill Chamber
Stores Dry Ice for 20 mins
Drink smokes for 4 mins
SYSTEM SPEC - Shot Glass
Delivery Pipe Centre Hole
Allows Machine to fill
Chill Chamber with Dry Ice
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The drinking vessels provided by JetChill have been designed to be as indestructible as possible if used in a reasonably everyday way. Extreme force will cause the vessel to break but everyday use and some purposeful abuse e.g. crushing by foot, will not shatter the product.
Because of the robustness of the drinking vessel it is considered unlikely that the customer can come into direct contact with the dry ice and therefore the risk of frostbite
burns is minimal.
The drinking vessel is designed with a Safety Chamber in the Base into which the Dry Ice is automatically injected into.
The Cocktail Glass has a removable cap in the base. This cap contracts when it comes into contact with Dry Ice meaning it cannot be easily opened by customers by hand which prevents direct contact with the dry ice. The cap is also concealed so it is not obvious to customers that it can be unscrewed. The Shot Glass does not have a removable base.
The drinking vessel can be washed in a standard glass washer and should be heat treated
to 80ºC to ensure thorough sterilisation.
Any damaged drinking vessels should be disposed of (local recycling schemes may apply).
The Glasses are made from food grade Polycarbonate.
JETCHILL PRODUCT SPEC - Cocktail/Shot Glass
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3.0
DRY ICE/
CARBON DIOXIDE CYLINDERS
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Portable Trolley
Ensures safe
Transport of Cylinders
SPECIFICATIONS: Operation: Food grade liquid Co2 Cylinder (50 bar) with Eductor/Siphon/Dip Tube Material: Steel Size: 60cm x 15 x 15 Volume: 6L Total Weight: 15kg (full) Options: Cylinder can also be strapped/chained to wall instead of a trolley
Cylinder
Approx 40 charges (80 Glasses)
Cylinder Valve
Turn clockwise
to release Co2
Safety bar/chain
Prevents Cylinder from falling over
White Strip
Denotes liquid
Co2
DRY ICE/CARBON DIOXIDE CYLINDERS - Specification
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SYSTEM SPEC - Cylinder
Food grade liquid Co2 Cylinder (50 bar) with Eductor/Siphon/Dip Tube
JetChill machine connects to Co2 cylinder with a dip tube (denoted by white stripe down)
Dip tube enables machine to withdraw liquid (instead of vapour) so machine can create solid dry ice
Cylinder can be rented or purchased from cylinder supplier
Most suppliers will deliver/collect/refill, to/from an address and also
collection/return from/to store
Each country has choice of national and local suppliers (information available upon request)
US Supplier Example:
Company: Airgas Cylinder: CD FG20AS Cost: $25/Cylinder, $25/delivery Contact: Brian Ansell Phone: 877-717-4540 ext. 11420 Email: brian.ansell@airgas.com
1. Please ensure you read your cylinder suppliers safety data sheets before using machine
2. Liquid Co2 Cylinders are held under high pressure (50 bar in the UK) and misuse may result in injury
3. Co2 gas is an asphyxiant and may cause injury if not handled in accordance with cylinders suppliers safety data sheet, Confined Spaces Regulation and JetChill User Manual
4. Solid Co2 (dry ice) is -79 degrees Celsius and may cause freeze burns if not used correctly in accordance with JetChill User Manual
USA Gas Fitting Drawing:
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DRY ICE/CARBON DIOXIDE CYLINDERS - Safe Use & Storage
1. Physical Properties and Handling
Gaseous state
At normal temperature (+15°C) and atmospheric pressure CO2 has a density of 1.87 kg/m3 and is 1.5 times heavier than air. It is a colourless and odourless gas (with a slightly pungent odour at high concentrations) and spreads along the ground collecting in low­lying areas such as pits and cellar.
Carbon dioxide is classified as a nontoxic gas but it does start to affect breathing at concentrations of about 1%, with affects becoming more serious with increasing concentrations.
Carbon dioxide is a non-flammable gas.
Liquid State
Carbon dioxide can exist as a liquid below the critical temperature of 31°C and above the triple point with a temperature of -56.6°C and 4.18 bar gauge (bar).
CO2 is transported, stored and handled in liquid form, either at ambient temperature (in cylinders or not insulated storage tanks at a pressure of 45 - 65 bar) or refrigerated (in insulated tankers and storage tanks) at a temperature range of -35°C to 15°C and a pressure of 12 to 25 bar. The CO2 in this state, is a liquid at its boiling point.
Below the triple point CO2 can only exist in the solid and gas phase. Therefore the liquid CO2 cannot exist at atmospheric pressure. When the liquid CO2 is depressurised below the triple point pressure of 4.18 bar to atmospheric pressure it is transformed to dry ice and gas. Consequently when the liquid CO2 is released to the atmosphere a dense white fog of powdery solid carbon dioxide particles and vapour is produced.
Solid state (Dry ice)
The expansion of liquid CO2 to atmospheric pressure is used to produce CO2 snow at a temperature of -78.5°C. The snow is pressed to dry ice blocks or pellets.
Dry ice is handled in insulated containers.
Chemical Properties
Carbon dioxide does not support combustion. When dissolved in water, carbonic acid (H2CO3) is formed. The pH - value of carbonic acid varies from 3.7 at atmospheric pressure to 3.2 at 23.4 bar.
.
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The carbonic acid provides the biting taste of soda water and it reacts in alkaline solutions producing carbonates. It has very few vigorous reactions with other substances except under conditions of high temperature and pressure in the presence of reactive substances such as sodium and magnesium.
For this reason carbon dioxide should not be used as a fire extinguishing agent for
reactive metals like sodium and magnesium.
2. Hazards of Carbon Dioxide
Substantial Release of Carbon Dioxide
Any substantial release of carbon dioxide is potentially hazardous especially inside a poorly ventilated building. Enclosed low-lying areas, where CO2 gas could accumulate in high concentration, are particularly hazardous because the gas is slow to disperse unless the spaces are well ventilated.
In case of a substantial release of carbon dioxide in confined areas, evacuate all personnel
as soon as possible. Never enter such areas before they are properly ventilated.
When confined spaces must be entered before they are properly ventilated, the person entering such areas must be well trained and wear self-contained air breathing apparatus.
Canister respirators give no protection in atmospheres containing dangerous concentrations of carbon dioxide.
A second, also well trained person should be connected with a rope to the person entering the gas filled area, for rescue purposes.
Substantial releases of carbon dioxide may occur through:
Failure of the cylinder or pipe work containing carbon dioxide.
Release from a relief valve or bursting disc.
Inadvertent opening of a drain or vent valve while the system contains CO2.
Failure of connections, e.g. flexible hoses, flanges etc.
Failure of a regulating device resulting in gas release through the body vent holes.
Low Temperature of Product: Extreme Cold The snow produced from leaks of liquid carbon dioxide is extremely cold (-78.5°C) and may cause frost bites if touched with bare hands. If carbon dioxide snow comes into contact with the eyes it may cause severe eye injury.
Touching of pipes and connections containing liquid carbon dioxide may cause frost bite. Where there has been a major release of gas, the atmosphere will be very cold and visibility is likely to be limited. These factors can make escape or rescue difficult.
DRY ICE/CARBON DIOXIDE CYLINDERS - Safe Use & Storage
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Dry Ice Plugs in Pipes and Hoses
Dry ice plugs can be formed inside hoses and piping when liquid carbon dioxide is decreased below its triple point pressure of 4.18 bar. The dry ice can be compacted into a plug which can trap gas.
The pressure behind or within a plug may increase as the dry ice sublimes until the plug is forcibly ejected or the hose or pipe ruptures. A dry ice plug may be ejected from an open end of hose or pipe with enough force to cause serious injury to personnel, both from the impact of the dry ice plug and/or the sudden movement of the hose or pipe as the plug ejects. Liquid carbon dioxide must be purged from the hose or pipe before reducing the pressure below 5 bar. This can be done by supplying carbon dioxide vapour to one end of the hose or piping system to maintain the pressure above the triple point while removing the remaining liquid from the other end.
Cylinder labelling
Cylinders are labelled in accordance with national regulations.
Users of carbon dioxide are advised to carefully read and observe the precautionary information on the labels. If a cylinder is not clearly marked it should not be used and the Supplier should be contacted.
NOTE - It is unlawful to remove cylinder labels/marking.
Some cylinders have an additional label on the body or valve guard. This contains important information on the use of cylinders which should be carefully read and observed.
Typical Cylinder Label
Comments to the label can be summarised as:
Carbon Dioxide
EEC No. 2046969 UN No. 1013 Compressed Gas Supplier Details Green
- Asphyxiant in high concentrations
- Keep container in a well ventilated area
- Do not inhale gas
- Use no oil or grease
- Vapour pressure 57.3 bar (20°C)
DRY ICE/CARBON DIOXIDE CYLINDERS - Safe Use & Storage
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3. Carbon Dioxide cylinders used in Food and Medical applications contain additional
information according to legal requirements.
Cylinder Position
Cylinders without syphon (dip) tubes must only be used in the vertical position with the valve uppermost. They are for the discharge of CO2 gas at limited flow rates. If the cylinders are not used in the vertical position they could discharge liquid.
Pre Use Check
For ambient temperatures above 22°C care should be taken to ensure gas is present at the cylinder valve before connection i.e. there is no snow present. Note this action should be done in a suitably ventilated area.
Cooling Effect
As gas is discharged, liquid will evaporate and the gas pressure will be maintained. With the cooling effect produced by evaporation, it is quite normal for a layer of frost to form on the outside of the cylinder during discharge. The gas flow will be limited by the rate at which the heat required for evaporation can enter the cylinder and any attempt to obtain a higher flow will result in reduced supply pressure.
NOTE - Excessive flow rates may result in the formation of 'dry ice" in the cylinder which will then be apparently empty. However, any 'dry ice' will sublime and restore pressure within the cylinder as it warms up. Dry ice has a surface temperature of -78.5°C and care should be taken to avoid frost burns.
4. Cylinder Handling
General Handling Instructions
Before handling cylinders note should be taken of Manual Handling Regulations. Cylinders must be handled at all times as high pressure containers. Particular care must be taken to avoid violent external blows on the cylinder or valve. Under no circumstance must the cylinders be dropped or used as roller supports. Any cylinder which suffers visible damage during handling or use must be set aside immediately and clearly marked. An assessment of the apparent damage should be made by a competent person and further action then agreed with the supplier.
Use Of Trolleys
Various types of proprietary trolleys are available for holding and moving one or more cylinders at a time. These may be used to ensure safe handling. Care must be taken to ensure the chain or other cylinder retaining arrangements are correctly secured before movement.
DRY ICE/CARBON DIOXIDE CYLINDERS - Safe Use & Storage
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Other Handling
If mechanical handling of cylinders is employed, with or without the use of pallets, care must be taken that cylinders do not roll, shift or fall.
Protective Equipment
Protective gloves (preferably textile or leather) should be worn at all times for the manual
handling of cylinders, to minimise the risk of hand injury. During discharge, parts of the cylinder and valve are likely to become very cold and therefore there is also the risk of frostbite if the cylinders are handled with unprotected hands, particularly if hands are wet.
The use of protective safety foot wear should also be considered for anyone handling numbers of cylinders regularly.
CO2 cylinders contain a gas under pressure and the use of eye protection is recommended when connecting and disconnecting cylinders.
5. Cylinder storage
Storage Recommendations
Outdoor storage is recommended where possible.
Carbon dioxide cylinders should be stored in an adequately ventilated area. In areas with cold weather conditions it could be appropriate to store and use the cylinders indoors in a heated room, although carbon dioxide cylinders should not be stored in warm areas. Avoid storage in direct sunlight or near steam pipes, radiators or other sources of heat. The temperature of a cylinder and its contents may not always correspond to ambient temperature. There can be a considerable increase of temperature and pressure due to exposure to sources of radiant heat.
6. Use of Carbon Dioxide
General Advice
It is important to ensure that equipment used is suitable for purpose.
During use the cylinder should be in the vertical position, with the valve uppermost and the cylinder firmly secured against a wall or other suitable support.
Valve Operation
Cylinder valves supplied by gas companies open by turning anti-clockwise. They are of the on/off type, which are unsuitable for flow control or pressure regulation. An additional control valve must be incorporated with the ancillary equipment if flow control or pressure regulation is required.
DRY ICE/CARBON DIOXIDE CYLINDERS - Safe Use & Storage
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Do not use excessive force or any form of wrench to open the valve. If the valve spindle will not move, this will indicate that the valve operating mechanism has been damaged. The cylinder must then be labelled to indicate the fault and returned to the supplier.
Equipment
Ensure the equipment coupled to the cylinder has the correct thread.
All installed ancillary equipment, such as valves, piping, hoses or other fittings, coupled directly to a cylinder must be leak tight and designed and constructed for high pressure CO2 use. Any equipment which is of doubtful design or origin must not be employed.
Operation
Turn off the cylinder valve when CO2 is not required.
Operating instructions should be clearly laid down and displayed in the working area concerned with the cylinder installation and associated equipment. Reference must be made to the detailed equipment data and instructions available from suppliers when operating instructions are prepared.
Safety Considerations
Pipework shall have safety devices to protect against pressure rises above its design pressure. In any system where there is a possibility of other materials or products returning to the cylinder, causing contamination and possible corrosion, a non return valve must be fitted.
Heaters may be used to prevent ice formation inside regulators.
No attempt should be made to seal any leaks until the equipment concerned has been depressurised.
When the cylinder has been emptied, the valve should be closed, leaving a small positive
pressure in the cylinder to prevent contamination and internal corrosion. Some cylinders
are fitted with residual pressure devices. These maintain a small positive pressure within the cylinder at all times.
After Use
After use, ensure that the pressure in the equipment has been released before the cylinder is disconnected. Return the empty cylinder to the supplier as soon as possible.
DRY ICE/CARBON DIOXIDE CYLINDERS - Safe Use & Storage
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Summary of recommendations
Use suitable gloves for handling cylinders.
Do not drag cylinders (this will cause wear to the base, especially for aluminium alloy
cylinders).
For capped cylinders, ensure the cap is fitted when they are being stored or transported.
External damage of cylinders and valves (e.g. by welding or striking electric arcs or impact by sharp objects) must be avoided.
Do not use cylinders as rollers or work supports.
Secure CO2 cylinders during transport on vehicles to prevent movement.
A cold and wet or frosted cylinder could indicate a leakage and appropriate measures
should then be taken.
Any stamping or means of identification must not be altered.
Never heat cylinders e.g. by direct flame, electrical devices, or hot water, to raise the
pressure or the flow rate.
Cylinders must never be directly connected to low pressure equipment.
Cylinders used for the discharge of CO2 gas (without dip tube) must be connected to
a suitable reducing valve to obtain a desired pressure and flow rate.
Cylinder valves are unsuitable for pressure and flow regulation.
To prevent contamination and internal corrosion, the cylinder should be returned for
filling with a positive pressure.
Do not attempt to transfer CO2 from one cylinder to another.
Keep cylinder valve outlets and other CO2 equipment free from contaminants.
Do not repair or modify cylinders, cylinder valves or safety relief devices (bursting
discs). Any damage should be made known to the supplier.
Refilling
For safety reasons cylinders owned and supplied by companies may only be filled by, or on the authority of that company.
Maintenance
The cylinders and any associated equipment are a high pressure installation and arrangements must be made to ensure that it is covered by an adequate system of inspection and maintenance. National regulations require owners of cylinders used in CO2 service to inspect internally and externally and hydraulically test at regular intervals.
Action in the event of fire
Evacuate the area and call the emergency services.
Carbon Dioxide And Fire
No fire risk will arise with CO2, which is non-flammable, but care needs to be taken if the fire is in an area adjacent to a CO2 storage area or usage point. A rise in the outside temperature will rapidly be transmitted to the contents of the cylinders and the internal pressures will increase.
DRY ICE/CARBON DIOXIDE CYLINDERS - Safe Use & Storage
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If pressures reach the design pressure of the safety bursting discs, these will rupture and discharge the contents to atmosphere. If possible, cylinders should be moved immediately away from the area to a safe cool place. However, since the product is non-flammable, and in view of the safe guard afforded by the cylinder bursting discs, no serious risks should be taken by personnel in attempting removal.
Firefighting efforts should otherwise be concentrated on isolating cylinders from heat and flames as far as possible and spraying them with water to keep contents cool.
If any cylinder is involved in a fire, it must be set aside, clearly marked and the supplier must then be contacted immediately. If the metal of the cylinder has been subjected to a high temperature, some change in the metal structure may occur, rendering the cylinder unfit and dangerous for further use as a pressurised container.
Action In The Event Of A Gas Leak
Evacuate personnel from areas where a high concentration of CO2 could accumulate and away from the point of leakage. Where practicable, steps should be taken to isolate the leakage. Provided that the evacuation procedure is put into effect, the escape of CO2 is unlikely to cause harm to personnel or property. No serious risks should therefore be taken by personnel attempting to isolate the leakage. Personnel should otherwise concentrate on ensuring evacuation of all affected areas is complete.
Areas affected by CO2 gas should be entered with extreme caution. Self-contained breathing apparatus (minimum half hour) must be worn by personnel attempting to rescue or isolate leakage.
7. First Aid (exposure to CO2 gas)
Inhalation
In high concentrations may cause asphyxiation. Symptoms may include loss of mobility/consciousness. Victim may not be aware of asphyxiation. Low concentrations of CO2 cause increased respiration and headache. Remove victim to uncontaminated area wearing self-contained breathing apparatus. Keep victim warm and rested. Call a doctor. Apply artificial respiration if breathing stopped.
Skin/Eye Contact
Immediately flush eyes thoroughly with water for at least 15 minutes. In case of frostbite spray with water for at least 15 minutes. Apply a sterile dressing. Obtain medical assistance.
Ingestion
Ingestion is not considered a potential route of exposure.
DRY ICE/CARBON DIOXIDE CYLINDERS - Safe Use & Storage
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Emergency telephone number (with hours of operation)
Section 1. Identification
: Carbon Dioxide, Solid or Dry Ice : Carbon dioxide : carbonice ; dry ice 6
SAFETY DATASHEET
Carbon Dioxide, Solid or Dry Ice
:
1-866-734-3438
GHS product identifier Chemicalname Other meansof
identification Productuse Synonym
SDS# Supplier'sdetails
: Synthetic/Analyticalchemistry. : carbonice ; dry ice 6
: 001091 : Airgas USA, LLC and its affiliates
259 North Radnor-Chester Road Suite100 Radnor, PA19087-5283 1-610-687-5253
Section 2. Hazards identification
Classification of the substance ormixture
: Warning : May displace oxygen and cause rapidsuffocation.
May increase respiration and heart rate. May causefrostbite.
GHS label elements
Signal word Hazardstatements
Precautionarystatements
General
OSHA/HCSstatus
: While this material is not considered hazardous by the OSHA Hazard Communication
Standard (29 CFR 1910.1200), this MSDS contains valuable information critical to the safe handling and proper use of the product. This MSDS should be retained and available for employees and other users of this product.
: Not classified. Not a dangerous substance or mixture according to the Globally
Harmonised System(GHS).
Prevention Response
Storage Disposal
Hazards nototherwise classified
: Read label before use. Keep out of reach of children. If medical advice is needed,
have product container or label at hand.
: Not applicable. : Not applicable. : Not applicable. : Not applicable. : Contact with cryogenic liquid can cause frostbite and cryogenic burns.
Date of issue/Dateof revision : 6/8/2015. Date of previous issue : 6/8/2015. Version : 0.08 1/11
SAFETY SHEET - Airgas
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Carbon Dioxide, Solid or DryIce
Section 3. Composition/information on ingredients
Ingredient
name
%
CAS
number
Carbon
Dioxide
100
124
-38-9
Substance/mixture Chemicalname Other meansof
identification
: 124-38-9 : 001091
CAS number/other identifiers
CAS number Productcode
There are no additional ingredients present which, within the current knowledge of the supplier and in the concentrations applicable, are classified as hazardous to health or the environment and hence require reporting in thissection.
Occupational exposure limits, if available, are listed in Section 8.
: Substance : Carbon dioxide : carbonice ; dry ice 6
Section 4. First aid measures
Eyecontact
Skincontact
Inhalation
Ingestion
: Immediately flush eyes with plenty of water, occasionally lifting the upper and lower
eyelids. Check for and remove any contact lenses. Get medical attention if irritation occurs.
: Remove victim to fresh air and keep at rest in a position comfortable for breathing. Get
medical attention if symptomsoccur.
: Flush contaminated skin with plenty of water. Remove contaminated clothing and
shoes. Get medical attention if symptomsoccur.
: Wash out mouth with water. Remove victim to fresh air and keep at rest in a position
comfortable for breathing. If material has been swallowed and the exposed person is conscious, give small quantities of water to drink. Do not induce vomiting unless directed to do so by medical personnel. Get medical attention if symptoms occur.
Notes tophysician
Description of necessary first aid measures
Specific treatments Protection offirst-aiders
: Treat symptomatically. Contact poison treatment specialist immediately if large
quantities have been ingested orinhaled.
: No specific treatment. : No action shall be taken involving any personal risk or without suitabletraining.
Over-exposuresigns/symptoms
Eye contact Inhalation Skincontact Ingestion
: No specific data. : No specific data. : No specific data. : No specific data.
Most important symptoms/effects, acute and delayed
Potential acute healtheffects
Indication of immediate medical attention and special treatment needed, if necessary
Eyecontact Inhalation
Skincontact
Frostbite
Ingestion
: May cause eye irritation. : May be harmful if inhaled. May cause respiratory irritation. : Harmful if absorbed through the skin. May cause skinirritation. : Try to warm up the frozen tissues and seek medicalattention. : May be harmful if swallowed and entersairways.
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SAFETY SHEET - Airgas
Page 29
Carbon Dioxide, Solid or DryIce
Section 4. First aid measures
See toxicological information (Section 11)
Section 5. Fire-fighting measures
Specific hazardsarising from thechemical
Hazardous thermal decompositionproducts
Special protective equipment for fire-fighters
: No specific fire or explosionhazard.
: Decomposition products may include the following materials:
carbondioxide carbonmonoxide
: Use an extinguishing agent suitable for the surroundingfire.
Extinguishingmedia
Suitableextinguishing media
Unsuitableextinguishing media
: None known.
Special protectiveactions forfire-fighters
: Promptly isolate the scene by removing all persons from the vicinity of the incident if
there is a fire. No action shall be taken involving any personal risk or without suitable training.
: Fire-fighters should wear appropriate protective equipment and self-contained breathing
apparatus (SCBA) with a full face-piece operated in positive pressure mode.
Section 6. Accidental release measures
Environmentalprecautions
Personal precautions, protective equipment and emergency procedures
: Avoid dispersal of spilled material and runoff and contact with soil, waterways, drains
and sewers. Inform the relevant authorities if the product has caused environmental pollution(sewers,waterways, soil orair).
Largespill
Smallspill
: Move containers from spill area. Vacuum or sweep up material and place in a
designated, labeled waste container. Dispose of via a licensed waste disposal contractor.
: Move containers from spill area. Prevent entry into sewers, water courses, basements
or confined areas. Vacuum or sweep up material and place in a designated, labeled waste container. Dispose of via a licensed waste disposal contractor. Note: see Section 1 for emergency contact information and Section 13 for wastedisposal.
Methods and materials for containment and cleaning up
For non-emergency personnel
For emergencyresponders
: No action shall be taken involving any personal risk or without suitabletraining.
Evacuate surrounding areas. Keep unnecessary and unprotected personnel from entering. Do not touch or walk through spilled material. Put on appropriate personal protectiveequipment.
: If specialised clothing is required to deal with the spillage, take note of any information in
Section 8 on suitable and unsuitable materials. See also the information in "For non­emergencypersonnel".
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SAFETY SHEET - Airgas
Page 30
Carbon Dioxide, Solid or DryIce
Section 7. Handling and storage
Conditions for safe storage, including any incompatibilities
: Store in accordance with local regulations. Store in original container protected from
direct sunlight in a dry, cool and well-ventilated area, away from incompatible materials (see Section 10) and food and drink. Keep container tightly closed and sealed until ready for use. Containers that have been opened must be carefully resealed and kept upright to prevent leakage. Do not store in unlabeled containers. Use appropriate containment to avoid environmentalcontamination.
: Put on appropriate personal protective equipment (see Section8). : Eating, drinking and smoking should be prohibited in areas where this material is
handled, stored and processed. Workers should wash hands and face before eating, drinking and smoking. Remove contaminated clothing and protective equipment before entering eating areas. See also Section 8 for additional information on hygiene measures.
Precautions for safehandling
Protectivemeasures Advice on general
occupationalhygiene
Section 8. Exposure controls/personal protection
Ingredient
name
Exposure
limits
Carbon
Dioxide
ACGIH
TLV
(United States, 3/2012). Oxygen
Depletion
[Asphyxiant].
STEL: 54000 mg/m³ 15 minutes. STEL: 30000 ppm 15minutes. TWA: 9000 mg/m³ 8hours. TWA: 5000 ppm 8hours.
NIOSH REL (United States,
1/2013).
STEL: 54000 mg/m³ 15 minutes. STEL: 30000 ppm 15minutes. TWA: 9000 mg/m³ 10hours. TWA: 5000 ppm 10hours.
OSHA PEL (United States,
6/2010).
TWA: 9000 mg/m³ 8hours. TWA: 5000 ppm 8hours.
OSHA PEL 1989 (United States,
3/1989).
STEL: 54000 mg/m³ 15 minutes. STEL: 30000 ppm 15minutes. TWA: 18000 mg/m³ 8 hours. TWA: 10000 ppm 8 hours.
Appropriateengineering controls
Environmentalexposure controls
: Good general ventilation should be sufficient to control worker exposure to airborne
contaminants.
: Emissions from ventilation or work process equipment should be checked to ensure
they comply with the requirements of environmental protection legislation. In some cases, fume scrubbers, filters or engineering modifications to the process equipment will be necessary to reduce emissions to acceptablelevels.
Hygienemeasures
: Wash hands, forearms and face thoroughly after handling chemical products, before
eating, smoking and using the lavatory and at the end of the working period. Appropriate techniques should be used to remove potentially contaminated clothing. Wash contaminated clothing before reusing. Ensure that eyewash stations and safety showers are close to the workstationlocation.
Individual protection measures
Control parameters
Occupational exposurelimits
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SAFETY SHEET - Airgas
Page 31
Carbon Dioxide, Solid or DryIce
Section 8. Exposure controls/personal protection
Eye/faceprotection
Respiratoryprotection
: Safety eyewear complying with an approved standard should be used when a risk
assessment indicates this is necessary to avoid exposure to liquid splashes, mists, gases or dusts. If contact is possible, the following protection should be worn, unless the assessment indicates a higher degree of protection: safety glasses with side­shields.
Bodyprotection
Skin protection
Handprotection
Other skinprotection
: Chemical-resistant, impervious gloves complying with an approved standard should be
worn at all times when handling chemical products if a risk assessment indicates this is necessary.
: Personal protective equipment for the body should be selected based on the task being
performed and the risks involved and should be approved by a specialist before handling thisproduct.
: Appropriate footwear and any additional skin protection measures should be selected
based on the task being performed and the risks involved and should be approved by a specialist before handling this product.
: Use a properly fitted, particulate filter respirator complying with an approved standard if
a risk assessment indicates this is necessary. Respirator selection must be based on known or anticipated exposure levels, the hazards of the product and the safe working limits of the selected respirator.
Section 9. Physical and chemical properties
: Not available.
: Not available. :
Not available.
:
Not available.
: Not available. : Not available. : Not available. : Not available. : Not available. : Not available.
Appearance
Physicalstate
Color Molecular weight Molecular formula Melting/freezing point
Criticaltemperature
: Solid. [WHITE SNOW-LIKE SOLID] : White. : 44.01 g/mole : C-O2 : Sublimation temperature: -78.5°C (-109.3 to°F) : 31°C (87.8°F)
Odor Odorthreshold pH Flash point Burningtime Burning rate Evaporation rate Flammability (solid,gas) Lower and upperexplosive
(flammable)limits Vaporpressure Vapordensity
Specific Volume (ft3/lb) Gas Density (lb/ft3)
Relative density Solubility
Solubility inwater Partition coefficient:n-
octanol/water Auto-ignitiontemperature
: Not available. :
Not available.
: 0.7407 : 1.35 : Not available. : Not available. : Not available. : Not available.
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SAFETY SHEET - Airgas
Page 32
Carbon Dioxide, Solid or DryIce
Section 9. Physical and chemical properties
Decompositiontemperature SADT
Viscosity
: Not available. : Not available. : Not available.
Section 10. Stability and reactivity
Hazardousdecomposition products
: Under normal conditions of storage and use, hazardous decomposition products should
not beproduced.
Reactivity : No specific test data related to reactivity available for this product or itsingredients.
Chemical stability : The product is stable.
Possibility of hazardous : Under normal conditions of storage and use, hazardous reactions will not occur. reactions
Conditions to avoid : No specificdata.
Incompatibility with various : Not considered to be reactive according to ourdatabase. substances
Hazardous polymerization : Under normal conditions of storage and use, hazardous polymerization will notoccur.
Section 11. Toxicological information
Information on toxicological effects
Acute toxicity
Notavailable.
Irritation/Corrosion
Notavailable.
Sensitization
Notavailable.
Mutagenicity
Notavailable.
Carcinogenicity
Notavailable.
Reproductivetoxicity
Notavailable.
Teratogenicity
Notavailable.
Specific target organ toxicity (single exposure)
Notavailable.
Specific target organ toxicity (repeated exposure)
Notavailable.
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SAFETY SHEET - Airgas
Page 33
: May cause eye irritation. : May be harmful if inhaled. May cause respiratory irritation. : Harmful if absorbed through the skin. May cause skinirritation. : May be harmful if swallowed and entersairways.
General Carcinogenicity Mutagenicity Teratogenicity Developmentaleffects Fertilityeffects
: No known significant effects or criticalhazards. : No known significant effects or criticalhazards. : No known significant effects or criticalhazards. : No known significant effects or criticalhazards. : No known significant effects or criticalhazards. : No known significant effects or criticalhazards.
Symptoms related to the physical, chemical and toxicological characteristics
Eye contact
Inhalation
Skincontact
Ingestion
: No specific data. : No specific data. : No specific data. : No specific data.
Potential chronic health effects
Notavailable.
Numerical measures oftoxicity
Acute toxicityestimates
Notavailable.
Carbon Dioxide, Solid or DryIce
Section 11. Toxicological information
Aspirationhazard
Notavailable.
: Not available.
Information on the likely routes of exposure
Potential acute health effects
Eyecontact
Inhalation
Skincontact
Ingestion
: Not available.
Delayed and immediate effects and also chronic effects from short and long term exposure
Short term exposure
: Not available.
: Not available.
Potentialimmediate effects
Potential delayedeffects
Long term exposure
Potentialimmediate effects
Potential delayedeffects
: Not available.
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SAFETY SHEET - Airgas
Page 34
Other adverse effects : No known significant effects or criticalhazards.
: Not available.
Mobility insoil
Soil/waterpartition
coefficient(KOC)
Carbon Dioxide, Solid or DryIce
Section 12. Ecological information
Toxicity
Notavailable.
Persistence anddegradability
Notavailable.
Bioaccumulativepotential
Notavailable.
Section 13. Disposal considerations
: The generation of waste should be avoided or minimized wherever possible. Disposal of
this product, solutions and any by-products should at all times comply with the requirements of environmental protection and waste disposal legislation and any regional local authority requirements. Dispose of surplus and non-recyclable products via a licensed waste disposal contractor. Waste should not be disposed of untreated to the sewer unless fully compliant with the requirements of all authorities with jurisdiction. Waste packaging should be recycled. Incineration or landfill should only be considered when recycling is not feasible. This material and its container must be disposed of in a safe way. Empty containers or liners may retain some product residues. Avoid dispersal of spilled material and runoff and contact with soil, waterways, drains and sewers.
Disposalmethods
Section
14. Transport information
DOT TDG Mexico IMDG IATA
UN
number
UN1845
UN1845
UN1845
UN1845
UN1845
UN proper shipping
name
CARBON DIOXIDE, SOLID OR DRY
ICE
CARBON DIOXIDE, SOLID;
OR DRYICE
CARBON DIOXIDE, SOLID OR DRY
ICE
CARBON DIOXIDE, SOLID (DRY
ICE)
CARBON DIOXIDE, SOLID
Transport hazard
class(es)
99999
Packing
group
III
III-III
III
Environment
Yes.
Yes.
Yes.
No.
No.
Additional inf
ormatio
n
Limited
quantity
Yes.
Explosive
Limit and
Limited Quantity Index
5
-
-
The
environmentally
hazardous
substance
mark
may appearif
Packaging
instruction
required by
other
Passenger
aircraft
Passenger
Carrying
transportation
Quantity limitation: 200 kg
Ship
Index
200
regulations.
Passenger
andCargo
Aircraft
Quantity
Cargo
aircraft
Special
provisions
limitation: 200
kg
Quantity limitation:
200
18
Cargo
Aircraft Only
kg
Quantity limitation:
200
Da
te of issue/Date of revision :6/8/2015. Date of previous issue : 6/8/2015. Version :
0.08
8/11
SAFETY SHEET - Airgas
Page 35
Special precautions foruser
Transport in bulk according to Annex II of MARPOL 73/78 and the IBCCode
: Not available.
: Transport within user’s premises: always transport in closed containers that are
upright and secure. Ensure that persons transporting the product know what to do in the event of an accident or spillage.
“Refer to CFR 49 (or authority having jurisdiction) to determine the information required for shipment of the product.”
Carbon Dioxide, Solid or Dry
Ice
Section
14. Transport information
kg
Section 15. Regulatory information
U.S. Federalregulations
: Not listed
: Not listed
: Not listed
: Not listed
: Not listed
: TSCA 8(a) CDR Exempt/Partial exemption: This material is listed orexempted.
United States inventory (TSCA 8b): This material is listed orexempted.
Clean Air Act Section112
(b) Hazardous Air
Pollutants(HAPs)
Clean Air Act Section 602
Class I Substances
Clean Air Act Section 602
Class II Substances
DEA List I Chemicals
(PrecursorChemicals)
DEA List II Chemicals
(EssentialChemicals)
SARA302/304
: Not applicable.
Composition/information on ingredients
No products were found.
SARA 304RQ
SARA311/312
Classification
: Immediate (acute) health hazard
Name
%
Fire hazard
Sudden release
of
pressure
Reactive
Immediate (acute) health hazard
Delayed (chro
nic
)
health
hazard
Carbon Dioxide (Dry
Ice)
100%
NoNoNo
Yes
No
Composition/information on ingredients
: This material is listed. : This material is not listed. : This material is listed. : This material is listed. : This material is listed or exempted.
Stateregulations
Massachusetts
NewYork
New Jersey Pennsylvania Canadainventory
International regulations
Date of issue/Dateof revision : 6/8/2015. Date of previous issue : 6/8/2015. Version : 0.08 9/11
SAFETY SHEET - Airgas
Page 36
Carbon Dioxide, Solid or DryIce
Section 15. Regulatory information
Internationallists
: Australia inventory (AICS): This material is listed or exempted.
China inventory (IECSC): This material is listed or exempted. Japan inventory: This material is listed orexempted. Korea inventory: This material is listed orexempted. Malaysia Inventory (EHS Register): Notdetermined. New Zealand Inventory of Chemicals (NZIoC): This material is listed or exempted. Philippines inventory (PICCS): This material is listed orexempted. Taiwan inventory (CSNN): Notdetermined.
: Not listed
: Not listed
Chemical Weapons
Convention ListSchedule
IChemicals
Chemical Weapons
Convention ListSchedule
IIChemicals
Chemical Weapons
Convention ListSchedule
IIIChemicals
: Not listed
: Not controlled under WHMIS(Canada).
CEPA Toxic substances: This materialislisted. CanadianARET:This material is not listed. CanadianNPRI:This material is not listed. Alberta Designated Substances: This material is not listed. Ontario Designated Substances: This material is not listed. Quebec DesignatedSubstances: Thismaterial is notlisted.
Canada
WHMIS(Canada)
Section 16. Other information
SA
0
3 0
Health
Flammability
Instability/Reactivity
Special
Health
3
Flammability
0
Physical
hazards
0
Caution: HMIS® ratings are based on a 0-4 rating scale, with 0 representing minimal hazards or risks, and 4 representing significant hazards or risks Although HMIS® ratings are not required on SDSs under 29 CFR 1910. 1200, the preparer may choose to provide them. HMIS® ratings are to be used with a fully implemented HMIS® program. HMIS® is a registered mark of the National Paint & Coatings Association (NPCA). HMIS® materials may be purchased exclusively from J. J. Keller (800) 327-6868.
The customer is responsible for determining the PPE code for this material.
National Fire Protection Association (U.S.A.)
Reprinted with permission from NFPA 704-2001, Identification of the Hazards of Materials for Emergency Response Copyright ©1997, National Fire Protection Association, Quincy, MA 02269. This reprinted material is not the complete and official position of the National Fire Protection Association, on the referenced subject which is represented only by the standard in its entirety.
Canada Label requirements : Not controlled under WHMIS(Canada). Hazardous Material Information System (U.S.A.)
Date of issue/Dateof revision : 6/8/2015. Date of previous issue : 6/8/2015. Version : 0.08 10/11
SAFETY SHEET - Airgas
Page 37
Indicates information that has changed from previously issued version.
Notice to reader
To the best of our knowledge, the information contained herein is accurate. However, neither the above-named
supplier, nor any of its subsidiaries, assumes any liability whatsoever for the accuracy or completeness of the
information contained herein.
Final determination of suitability of any material is the sole responsibility of the user. All materials may present
unknown hazards and should be used with caution. Although certain hazards are described herein, we cannot
guarantee that these are the only hazards that exist.
References :
Date ofprinting
Date of issue/Dateof
revision
Date of previousissue
Version Key toabbreviations
: 6/8/2015. : 6/8/2015.
: 6/8/2015. : 0.08
: ATE = Acute Toxicity Estimate
BCF = BioconcentrationFactor GHS = Globally Harmonized System of Classification and Labelling of Chemicals IATA = International Air TransportAssociation IBC = Intermediate BulkContainer IMDG = International Maritime Dangerous Goods LogPow = logarithm of the octanol/water partition coefficient MARPOL 73/78 = International Convention for the Prevention of Pollution From Ships, 1973 as modified by the Protocol of 1978. ("Marpol" = marinepollution) UN = United NationsACGIH – American Conference of Governmental Industrial Hygienists AIHA – American Industrial Hygiene Association CAS – Chemical AbstractServices CEPA – Canadian Environmental ProtectionAct
CERCLA – Comprehensive Environmental Response, Compensation, and Liability Act (EPA) CFR – United States Code of Federal Regulations CPR – Controlled ProductsRegulations DSL – Domestic Substances List GWP – Global Warming Potential IARC – International Agency for Research onCancer ICAO – International Civil AviationOrganisation Inh – Inhalation LC – Lethalconcentration LD – Lethaldosage NDSL – Non-Domestic SubstancesList NIOSH – National Institute for Occupational Safety andHealth
TDG – Canadian Transportation of Dangerous Goods Act and Regulations TLV – Threshold LimitValue TSCA – Toxic Substances ControlAct WEEL – Workplace Environmental Exposure Level WHMIS – Canadian Workplace Hazardous Material Information System
Notavailable.
Carbon Dioxide, Solid or DryIce
Section 16. Other information
Copyright ©2001, National Fire Protection Association, Quincy, MA 02269. This warning system is intended to be interpreted and applied only by properly trained individuals to identify fire, health and reactivity hazards of chemicals. The user is referred to certain limited number of chemicals with recommended classifications in NFPA 49 and NFPA 325, which would be used as a guideline only. Whether the chemicals are classified by NFPA or not, anyone using the 704 systems to classify chemicals does so at their own risk.
History
Date of issue/Dateof revision : 6/8/2015. Date of previous issue : 6/8/2015. Version : 0.08 11/11
SAFETY SHEET - Airgas
Page 38
4.0
TRAINING
Page 39
It is essential that those members of staff and others who are responsible for operating
the JetChill equipment, including the dispensing of the smoking drinks, are competent
and well trained in all aspects of the task.
Health & safety laws require that any employee, and others, who may be exposed to risk whilst at work, or resorting to premises, shall have suitable training so that they can recognise hazards and risks and understand the control measures which need to be put in place to manage the risks.
Training needs to be constantly refreshed as people forget things and then start making assumptions about how to do things, use equipment.
Training should cover the safe operating procedures required for using the equipment.
JetChill have produced a User Guide in the following section that can be followed to train Operators. Please also refer to the Dry Ice/Carbon Dioxide Cylinder and COSHH sections.
It will be sensible for all employers and responsible persons to record who has been trained and when, and a staff training record template has been included.
TRAINING - Introduction
Page 40
The following people have received suitable and sufficient training, using the step guide, on the use of Co2 Cylinders and Dry Ice in order to create the ‘smoking drinks’ experience for customers.
TRAINING - Example Record Sheet
NAME POSITION TRAINING DATE SIGNATURE
Page 41
5.0
USER GUIDE
Page 42
USER GUIDE - Requirements
Your safety and the safety of others is very important. We have provided many important
safety messages in this guide on your appliance. Always read and obey all safety messages.
This is the safety alert symbol. This symbol alerts you to potential hazards that can hurt you and others.
Warning - You can be seriously injured if you don’t follow instruction in this manual.
All safety messages will tell you what the potential hazard is, tell you how to reduce the
chance of injury, and tell you what can happen if the instructions are not followed.
This manual is provided with each Machine and is intended to help you to keep your Machine running free from problems. It is also available to download from our website
www.JetChill.com.
TRAINING REQUIREMENTS
It is essential that those members of staff and others who are responsible for operating
the JetChill equipment, including the dispensing of the smoking drinks, are competent and well trained in all aspects of the task.
Health & Safety laws require that any employee, and others, who may be exposed to risk whilst at work, or resorting to premises, shall have suitable training so that they can recognise hazards and risks and understand the control measures which need to be put in place to manage the risks.
Training needs to be constantly refreshed as people forget things and then start making assumptions about how to use the equipment. Training should cover the safe operating
procedures required for using the equipment.
JetChill have produced a step by step guide for training purposes. It will be sensible for all employers and responsible persons to record who has been trained and when, and a staff training record template has been included.
Page 43
SET UP
STEP 1
Remove Machine from Box and check for damage
Check Box contains Gas Hose, Power Lead and Tool Kit
Please keep Box for warranty returns
STEP 2
Ensure white Nylon Washer is in Machine End of Gas Hose
Replacement Washers supplied in Tool Kit, contact JetChill for additional replacement Washers
STEP 3
Screw Gas Hose clockwise onto Machine
using adjustable Wrench provided
Ensure Connection not frosting or making a hissing sound from Co2 Gas leaking
STEP 4
Pull Plastic Sleeve by hand to end of Gas Hose Connection as in NSF splash zone
Page 44
SET UP
STEP 5
Ensure black Rubber O Ring is in the Cylinder End of the Gas Hose
Replacement O Rings supplied in Tool Kit, contact JetChill for additional replacement O Rings
STEP 6
Screw Gas Hose clockwise tight, onto Cylinder of Food Grade Liquid Co2 with Eductor / Siphon / Dip Tube, using Wrench provided
Open Cylinder valve by hand turning Valve
90 degrees anticlockwise
Ensure Connection not frosting or making a hissing sound from Co2 Gas leaking
STEP 7
Plug Power Lead into Mains and side of
Machine
LED’s inside Machine light up and close Lid to check both blue Charge Button Lights come on
Machine now ready to prime
STEP 8
Place two dry JetChill Glasses on Machine Probes and ensure Glasses locate
correctly on Probe Nipples
Turn Handle down over Glasses, close Lid and press NORMAL Charge Button once to prime Gas through Machine
Glasses now ready to charge with Dry Ice
Page 45
USE
STEP 9
Press NORMAL Charge Button (10 second) on left hand side for Cocktail Glasses
Press BOOST Charge Button (5 second) on right hand side for Shot Glasses or a top up charge
STEP 10
Charged Glass Chamber should be 90% full with Dry Ice, leaving small gap (when Glass turned right way up) for Drink to
create smoking and chilling effect
Pull Handle up away from Glasses, open Lid and remove Glasses
STEP 11
Turn charged Glass upside down and tap Glass to remove excess any Dry Ice above Safety Chamber Plate
Glass now ready to serve
STEP 12
Pour room temperature non carbonated Drink into Glass
Leave a gap of 1from Drink to top of
Glass so Dry Ice smoke can form
Smoking and chilling effect will last for 3 / 4 minutes
Page 46
CHANGING CYLINDER
STEP 13
To change Cylinder close Cylinder Valve by hand turning valve 90 degrees clockwise
STEP 14
Press NORMAL Charge Button to purge Co2 through Machine
Repeat until no more Co2 comes out
STEP 15
Unscrew Hose from Cylinder anti clockwise using wrench
Ensure black Rubber O Ring is in the
Cylinder End of the Gas Hose
STEP 16
To add new Cylinder screw Gas Hose clockwise tight, onto Cylinder using Wrench provided
Open Cylinder valve by hand turning Valve 90 degrees anticlockwise
Ensure Connection not frosting or making a hissing sound from Co2 Gas leaking
Page 47
USER GUIDE - PRE USE
Action Correct
R
Incorrect
Q
Failure To Take Action
STEP 1
Read JetChill H&S Pack
Read Cylinder supplier safety data sheet
Train Staff
BOC example in
COSHH section
Co2 Cylinders are held under high
pressure (50 bar),
misuse may
cause
serious injury
Co2 Gas is an asphyxiant, handle with care as overexposure
may cause serious
injury
STEP
2
Write a risk assessment
Read Confined
Space Regulations
Risk Assessment
& Confined Space
Regulations
example in
COSHH section
Solid Dry Ice is minus 79 o C, handle with care as misuse may
cause freeze burns
Cylinder use in
confined space
may cause serious
injury
STEP 3
Order food grade liquid Co2 with
Eductor / Siphon /
Dip Tube
If no Eductor /
Siphon / Dip Tube
then Cylinder will not dispense Dry Ice
Non food grade Cylinders may be contaminated
Page 48
USER GUIDE - PRE USE
Action Correct
R
Incorrect
Q
Failure To Take Action
STEP 4
Secure using trolley / chain / strap
If using front of house in a venue only bring out 2 Cylinders (1 trolley) at a time
If Cylinder falls valve may snap,
pressurised
Cylinder may then
fly resulting in serious injury
More than 2 Cylinders in an
area increases risk
of serious injury
STEP 5
Remove Machine from Box and check for damage
Check Box
contains Gas Hose,
Power Lead and Tool Kit
Machine will not work without correct Gas Hose
Incorrect Power Lead may cause Machine damage
STEP 6
Ensure white
Nylon Washer is in
Machine End of Gas Hose
Replacement Washers supplied in Tool Kit
Contact JetChill for replacement Washers
Connection may frost over and make a hissing
noise as Co2 leaks
Page 49
USER GUIDE - PRE USE
Action Correct
R
Incorrect
Q
Failure To Take Action
STEP 7
Screw Gas Hose onto Machine using adjustable Wrench provided
Do not over tighten
Connection may frost over and
make a hissing
sound from Co2
Gas leaking which
may cause injury
STEP
8
Pull Plastic Sleeve by hand to end of Gas Hose Connection
Machine will not
comply with NSF if Hose under Plastic Sleeve is exposed
as it is in the Splash Zone
STEP 9
Ensure white
Nylon Washer is in
the Cylinder End of the Gas Hose
Replacement Washers supplied in Tool Kit
Contact JetChill for replacement Washers
Connection may frost over and make a hissing sound from Co2
Gas leaking which
may cause injury
Page 50
USER GUIDE - PRE USE
Action Correct
R
Incorrect
Q
Failure To Take Action
STEP 10
Screw Gas Hose clockwise onto Cylinder tight using Wrench provided
Connection may frost over and
make a hissing
sound from Co2
Gas leaking which
may cause injury
Glass may not charge full with Dry Ice
STEP 11
Plug Power Lead into Mains and side of Machine
LED’s inside
Machine light up and close Lid to check both blue Charge Button Lights come on
Adding and removing Power Lead from Machine Socket with excessive
force may damage
Power Lead
STEP 12
Open Cylinder valve by hand turning valve 90 degrees anticlockwise
Machine will not make Dry Ice
Page 51
USER GUIDE - PRE USE
Action Correct
R
Incorrect
Q
Failure To Take Action
STEP 13
Ensure Cocktail / Shot Glass is dry
Glass may freeze
to Machine Probe
when charging, do
not pull or twist glass which may damage Probe
If Glass freezes do
not use Machine for 5 minutes to allow the Glass to unfreeze
STEP 14
Ensure Cocktail /
Shot Glass diffuser
is not damaged
Dry Ice will form in drinking end of Glass
Consumption of a
large piece of Dry Ice may cause
freeze burns
STEP 15
Ensure Silicone Ring is on Cocktail Glass cap
Drink will leak from Glass base
Page 52
USER GUIDE - PRE USE
Action Correct
R
Incorrect
Q
Failure To Take Action
STEP 16
Ensure Cap is fully
screwed on
135 degree
turn to
hit Dead Stop
Dry Ice / drink will
leak from Glass
base
Page 53
USER GUIDE - USE
Action Correct
R
Incorrect
Q
Failure To Take Action
STEP 17
Open Lid, place 2 clean dry JetChill Cocktail \ Shot Glasses onto Probes
Ensure Probe Nipple protrudes into Glass Safety Chamber
Non JetChill Glass
may cause serious
injury
Wet Glasses may freeze to Probe
Incorrect Glass location may damage Nipples
and create Dry Ice
outside Safety Chamber
STEP 18
Turn Handle down over Glasses and close Lid
Handle horizontal
for Cocktail and vertical for Shot Glass
Lid will not close for Cocktail Glass
Dry Ice will not
form in Shot Glass
Safety Chamber
STEP 19
Press NORMAL Charge Button
once to prime Gas
through Machine
Press NORMAL
Charge Button (10
second) on left hand side for
Cocktail Glasses
Over charging Glass (including Glass frozen to Probe) may cause damage to Glass and Machine
Page 54
USER GUIDE - USE
Action Correct
R
Incorrect
Q
Failure To Take Action
STEP 20
Press BOOST Charge Button (5 second) on right
hand side for Shot Glasses or a top up
charge
Over charging Glass (including
Glass frozen to
Probe) may cause damage to Glass and Machine
STEP 21
Charged Glass Chamber should be 90% full with Dry Ice, leaving
small gap (when
Glass turned right way up) for Drink to create smoking and chilling effect
Dry Ice will not last as long in Safety Chamber
Drink effect will
not last as long or
chill the drink as
much as it should
STEP 22
Pull Handle up away from
Glasses, open Lid
and remove Glasses
Page 55
USER GUIDE - USE
Action Correct
R
Incorrect
Q
Failure To Take Action
STEP 23
Turn charged Glass upside down and tap Glass to
remove excess any
Dry Ice above Safety Chamber Diffuser
Glass now ready to serve
Excess Dry Ice in Glass Body may
cause freeze burns
if consumed with drink
STEP 24
Pour room temp non carbonated Drink into Glass
Leave a gap of 2/3cm from Drink to top of Glass for Dry Ice smoke
Smoking and chilling effect will last for 3/4 mins
Drink will not produce the maximum Dry Ice smoking and chilling effect
STEP 25
Wipe away any excess Dry Ice on Probe from continuous use with Sanitised Cloth
Dry Ice build up on Probe may freeze Glass to Probe
Probe Nipple may
become damaged
Dry Ice may form outside Safety Chamber due to incorrect Glass location
Page 56
USER GUIDE - Post Use
Action Correct
R
Incorrect
Q
Failure To Take Action
STEP 26
Turn Power Lead off at Mains
Close Cylinder Valve by hand turning valve 90 degrees clockwise
Co2 will
come out
at pressure when
Hose is unscrewed
which may cause injury
STEP 27
Press NORMAL Charge Button
once to purge Gas
through Machine
If changing Cylinder unscrew
Hose with Wrench,
then screw Hose
onto new Cylinder
Removes excess Gas in the Hose which prevents back pressure dislodging black Rubber O Ring in
Cylinder end of
Hose
STEP 28
Transport + store Cylinders in accordance with Cylinder supplier Safety Data Sheets
Mishandling of Cylinders may cause serious injury
Page 57
USER GUIDE - Cleaning
Action Correct
R
Incorrect
Q
Failure To Take Action
STEP 29
Detach Lid / Lid Stand / Handle / Handle Stand and wipe down with Sanitised Cloth
Bacteria may
build
up on machine
STEP 30
Wash Cocktail Glass in Glass Washer and leave for 24 hours to dry
Caps can also be removed to assist with drying
Wet Glasses may freeze to Machine
Failure to clean properly may result in bacteria build up in Glass
Safety Chamber
STEP 31
Wash Shot Glass in Glass Washer and leave for 24 hours to dry
Wet Glasses may freeze to Machine
Failure to clean properly may result in bacteria build up in Glass Safety Chamber
Page 58
Problem Check Y/N Action Picture
STEP 1
Machine does not power up
Is the unit plugged in?
No Plug Power Lead into mains supply
and Machine
Yes Next check
Is the green light lit on the Power Supply?
No Check fuse in main Plug, replace if
necessary
Check power socket on Machine end of Power Lead is not damaged
If fuse is OK or socket is damaged then contact JetChill for replacement Power Supply
Yes Next check
Do the LED and blue charge buttons turn on?
No Contact JetChill as Machine may
need to be returned to factory to replace PCB
Yes Machine is ready to use
USER GUIDE - Trouble Shooting
STEP 2
Machine LED lights come on but blue Charge Buttons do not
Is the Lid closed correctly?
No Fully close Lid
Yes Next check
Are the Charge Button Magnets in the correct position?
No There
is a Magnet in the rubber seal
of the bottom left side of the Lid
This attracts to the magnet underneath the Control Panel located next to the Normal Charge Button
Place a magnet over the Normal Charge Button
If the blue light comes on contact JetChill as Machine may need to be returned to factory to reposition Magnet
Yes Next check
Is the Control Pad working?
No Contact JetChill as Machine may
need to be returned to factory to replace Control Pad
Yes Machine is ready to use
Page 59
Problem Check Y/N Action Picture
STEP 3
Machine LED lights
are on, blue Charge
Buttons are on but Machine does not produce Dry Ice
Does the Cylinder have Eductor / Siphon /Dip Tube to be able to withdraw liquid?
No Order a Cylinder with
Eductor / Siphon /Dip Tube
Yes Next check
Is the Cylinder full? No Try another Cylinder that is
full or order a new full Cylinder
Yes Next check
Is your Hose O Ring in place?
No Use 0.16” Allen Key and
replacement Rubber O Ring provided to replace O Ring
If no O Rings left contact JetChill
Yes Contact JetChill as Machine
may need to be returned to factory to clean Solenoid
Problem Check Y/N Action Picture
STEP 4
Machine does not produce full Dry Ice charge in Glass
Are Jets clean? No Detach Cylinder and mains
plug and unscrew Probe Cap (11)
Remove Delivery Pipe (8) and unscrew Jet (10)
Clean inside Jet (10) and Jet Plug (9) with compressed air
Once Jet is clean reassemble Probe
Yes Next check
Is charge time sufficient?
No Detach Cylinder and mains
plug and unscrew Timer Control Panel Cover
Turn screw driver (1.2mm) anti clock wise to increase Norm or Boost charge time
Switch
LED's to Static or Flash
as desired
Replace Panel Cover
Yes Contact JetChill as Machine
may need to be returned to factory to clean Solenoid
USER GUIDE - Trouble Shooting
Page 60
6.0
USE BY CHILDREN
Page 61
Whilst we believe that the JetChill products are safe for all users we do suggest that additional precautions regarding health & safety are implemented to ensure that the utmost attention is given to the safety of children.
The following precautions are recommended:
1. The JetChill drinking containers are not recommended for children under the age of 5 years.
2. Containers may be particularly cold for small children as their skin is not as robust as adults.
3. Parent/guardians are responsible for supervising all young people and in particular children under 5 years.
4. Any product containing dry ice is not suitable for babies.
5. Children must not be encouraged to throw the dry ice drinks containers nor to try to shake the dry ice crystals.
6. Parents/guardians must ensure that all children and those under 18 years of age do not consume any of the alcoholic cocktails associated with the smoking drink experience.
7. Any spillages should be cleared up promptly.
USE BY CHILDREN - Instructions
Page 62
7.0
Servicing
Page 63
It is essential that you maintain the equipment in a safe condition and carry out weekly
checks.
Regular user checks must be carried out of the carbon dioxide cylinder and the ‘JetChill’ dispenser.
Check for signs of leakage from the carbon dioxide cylinder and take appropriate action.
Check the connections of the JetChill.
Look for visual damage e.g. dents.
JetChill will provide all users with a planned maintenance programme which will ensure that all the equipment will be independently assessed and checked to ensure its continued safe operation.
A maintenance checklist is included in this section and it is recommended that the user of the equipment completes the checklist before each use and/or on a weekly basis.
JetChill Machine :
1. The JetChill Machine is under Warranty for the first 12 months and any faults must be
reported to JetChill, with the device being returned for repair/replacement.
2. Send the machine back to JetChill every 12 months for maintenance. JetChill will review the machine and carry out routine checks and will then return the equipment to the user.
3. Should the equipment become faulty during use it should be returned to JetChill for repair – costs may be incurred depending on Warranty agreements.
A Return Form is included in this manual.
SERVICING - Maintenance Introduction
Page 64
Postal address:
Please contact JetChill for the address of your nearest
service location
Name of Customer:
Address of Customer:
Serial Number:
Date purchased:
Date rented:
Description of fault:
Service required:
Repair
Service
Replace
JetChill
Use
Date received:
Date repaired / serviced / replaced:
Date returned:
Signed for
JetChill:
SERVICING - Maintenance Return Form
Page 65
DATE PART CONDITION ACTION SIGNED
JetChill
Machine
Hose Cylinder connection
O Ring
Filter
Dry Ice
dispense
JetChill
Glass
Diffuser
Cap
Silicone ring
Body
JetChill
Tray
Battery
Battery recharger
LED strip
Cylinder
Signs of frosting
Valves in good condition
Secured in position
Cellar/Environment
Ventilation good
Controlled access
Safe Stacking
Free of combustible materials in the area
PPE available
SERVICING - Maintenance Check Form
Page 66
The JetChill Machine (“the Machine”) is, subject to the terms and conditions set out below (including, but not limited to, those terms and conditions set out below under the heading “Limitations and disclaimers”), warranted by JetChill Ltd (a company in England and Wales with number 06905733) (“JetChill”) to be free from defects in material and workmanship under normal usage when installed and operated in accordance with the instruction manual for a period of six months from the date of delivery of the Machine (“the Warranty Period”).
This warranty extends only to the person, firm or corporation contracting with JetChill to the purchase the Machine (“the Buyer”) and no other subsequent owners (regardless of the time at which they buy the Machine from the Buyer). This warranty (and any rights arising under or as a result of it) shall not be capable of being assigned, held in trust or otherwise transferred or disposed of by the Buyer.
If a Machine it is outside the Warranty Period, please seek advice from our Service Centre.
Repair or replacement of the Machine under warranty
The liability of JetChill under this warranty is limited to re-supplying (with a new Machine) or (at its discretion) repairing or paying for the repair or re-supply of the Machine. Conditions precedent to JetChill’s liability hereunder shall be:
(i) Notification of any defect with or failure of the Machine being given to JetChill in writing within seven (7) days of the defect or failure. (ii) The Buyer must fully cooperate and provide information enabling JetChill to evaluate the failure or defect (including, but not limited to, the manner in which it has occurred).
Limitations and disclaimers
This warranty shall apply solely in respect of any operational failure during the warranty period. For the purposes of this warranty, “operational failure” is defined as failure relating directly and exclusively to the defects in material and workmanship. This warranty does not extend to any Machine that has been damaged or rendered defective due to accident, misuse or abuse.
The warranty is subject to: (i) Installation, operation and (where specifically required in the instruction manual) any maintenance of the Machine having been strictly in accordance with the instruction manual and in accordance with any other reasonable instructions and directions which JetChill may notify to you from time to time in writing. (ii) The Machine being stored in the manner referred to in the instruction manual.
SERVICING - Warranty Terms & Conditions
Page 67
(iii) Any items used within connection the Machine (including, but not limited to, Glassware) being supplied only by JetChill (or such other person firm or corporation as may be nominated by it). (iv)The Machine not being modified in any way. (v) Save in respect of any maintenance to referred to as being carried out by you in the instruction manual, the Machine being maintained, serviced and/or repaired only by JetChill (or such other person firm or corporation as may be nominated by it).
Except as expressly set forth in this Warranty, there are no other warranties, expressed or implied, including implied warranties of merchantability or fitness for a particular purpose.
JetChill shall have no other or further liability to the Buyer in respect of any direct, indirect or consequential loss (including but not limited to loss of profits, loss of business or other economic loss) or damage sustained by the Buyer arising from or in connection with any defect or the failure of the Machine.
Nothing in this warranty excludes or limits the liability of JetChill:
(i) for death or personal injury caused by JetChill’s negligence; or
(ii) under section 2(3), Consumer Protection Act 1987; or (iii) for any matter which it would be illegal for JetChill to exclude or attempt to exclude its liability; or (iv) for fraud or fraudulent misrepresentation.
Returning your JetChill Machine
Upon receipt of notification of a defect or failure, JetChill will use reasonable endeavours to contact the Buyer by phone, with a view to diagnosing and rectifying the defect or failure. If this does not provide possible, the Buyer will be required (at its own costs, save as set out below) to return the Machine to JetChill at Hadrian House,
Beaminster Way East, Unit 9, Kingston Park, Newcastle Upon Tyne, NE3 2ER, UK (or such
other location as JetChill may notify to the Buyer) (“the Delivery Location”). Do not return your Machine unless you receive authorisation. The Machine will be at JetChill’s risk only from following off-loading of the Machine at the Delivery Location. Should the Machine need to be returned for repairs, ensure all post office specifications are applied, i.e. adequate outer protective carton, correctly addressed and sealed. Obtain a certificate of posting. Damage to any Machine (which is being returned) in transit is the responsibility of the Buyer.
If returning a Machine under this warranty, it must be accompanied by proof and date of purchase.
SERVICING - Warranty Terms & Conditions
Page 68
As soon as is reasonably practicable following receipt of any such Machine, JetChill will ascertain the reason for the defect or failure and: (i) in the event that the defect or failure is covered by this warranty: (a) as soon as is reasonably practicable, shall (at its discretion) remedy the defect or failure or supply to the Buyer a replacement Machine (at JetChill’s discretion) and deliver the same to the Buyer (at its costs and by means most convenient to JetChill); (b) reimburse the Buyer in respect of any reasonable costs incurred by the Buyer in returning the Machine to JetChill) by way of a cheque (or such other method as JetChill may specify, acting reasonably) delivered at the time of delivery of the repaired Machine (or replacement Machine, as appropriate); or (ii) in the event that the defect or failure is not covered by this warranty, shall notify the Buyer in writing as soon as is reasonably practicable and (save where agreed in writing to the contrary) shall, as soon as is reasonably practicable return the Machine to the Buyer (by means most convenient to JetChill but subject always to the Buyer reimbursing JetChill, in advance, in respect of the costs of returning the Machine).
Notices
All communications between the parties about the Contract shall be in writing and delivered by hand or sent by pre-paid first class post or sent by email: (i) in case of communications to JetChill: (a) if by post, to its registered office; or (b) if by email, to info@jetchill.com; in the case of the communications to the Buyer: (c) if by post, to the registered office of the addressee (if it is a company) or (in any other case) to any address of the Buyer set out in any document which forms part of the Contract (or such other address as shall be notified to JetChill by the Buyer).
Communications shall be deemed to have been received: (i) if sent by pre-paid first class post, two days (excluding Saturdays, Sundays and bank and public holidays) after posting (exclusive of the day of posting); or (ii) if delivered by hand, on the day of delivery; or (iii) if sent by email on a working day (being a day other than a Saturday, Sunday or bank or public holiday in England) prior to 4.00 pm, at the time of transmission and otherwise on the next working day.
Communications addressed to JetChill shall be marked for the attention of the Managing Director.
SERVICING - Warranty Terms & Conditions
Page 69
8.0
COSHH
Page 70
COSHH - Introduction
Carbon dioxide and its solid state, dry ice, are classified as a hazardous substance as they have the potential to cause harm.
In normal usage, with appropriate safety procedures, the hazards are deemed to be
minimal.
Carbon dioxide and dry ice have the potential to cause skin burns similar to frostbite as the product is at an extremely cold temperature
If dry ice is ingested in any quantity it could cause throat and stomach burns due to the extremely low temperature of the product.
Carbon dioxide gas in high concentrations may cause asphyxiation with symptoms of loss of mobility/consciousness.
Staff and others using the equipment provided by JetChill and who follow the safety
procedures and training given are not likely to be exposed to any serious hazards from the use of carbon dioxide and dry ice.
The storage of carbon dioxide cylinders must be carried out in accordance with industry best practice and this has been covered in the manual.
The Safety Data Sheet for food fresh carbon dioxide is included in this section.
Emergency/First Aid Procedure
These are listed in the attached Safety Data Sheet and on the detailed COSHH
Assessment.
Contact skin burns are best treated by applying clean water for approx. 15 minutes, applying a burn or other dressing and seeking medical attention.
Inhalation of the carbon dioxide gas is possible if the storage area is poorly ventilated and gas is leaking from cylinders. A carbon dioxide detector will alert everyone to high levels of gas concentration. Rooms must be properly ventilated and anyone affected by the gas must be removed from the area and given basic first aid whilst medical assistance is sought.
Page 71
COSHH - Assessment
Product Name:
Carbon
Dioxide/Dry Ice
What is it used for?
Creating smoking drinks
– Dry Ice mixed with ambient temperature
liquid creates chemical reaction
How is it used?
Connecting CO2
Cylinders onto Dry Ice unit via a reducing valve, to
dispense
Dry Ice crystals into a drinking vessel
What equipment is used?
CO2
Cylinder, reducing valve, connections and pipe work
What are the hazards associated with using the substance?
Increased rate of breathing, light headedness, increased heart rate, eye irritation unconsciousness, death.
‘Frost bite’ type burns to skin on contact with
Dry Ice
Safety Data Sheet attached?
Yes
x
No
Who will/could be affected?
Staff/Customers entering area where concentration is high. Customers who come into contact with
Dry Ice powder
How long will exposure to the substance last?
NB. Customers exposure will be measured in minutes. Staff exposure to carbon dioxide gas will be dependent on the number of drinks to be sold and the time taken to dispense
Dry Ice into the drinking vessels.
Less than 15 mins
x
Up to an hour Over an hour
Over 8 hours
What control measures are necessary to reduce exposure to the hazardous substances? a) Personal protective equipment
Gloves
x
Apron
Face Mask
Goggles
Boots / Shoes Other
If other, describe b) Increased ventilation
Yes
x
No
c) Mechanical ventilation
Yes
No
d) Controlled dilution
YesNoe) Other
describe:-
Drinking vessels used to contain the
Dry Ice and into which the
alcoholic drink is added are basically tamper
-proof and customers
cannot gain direct access to the
Dry Ice crystals
What training is needed?
General COSHH and safety training
Is health surveillance needed?
Yes
No
x
When all the control measures are in place what is the RESIDUAL RISK of using the product?
Low
Medium
x
High
What other information is relevant to this Risk Assessment?
Relevant safety data sheets
Completed by:
Acoura Ltd
Date:
September 2015
Page 72
The UK Confined Space Regulations 1997 (SI 1713) require an employer assessment of the risks posed by dangers such as asphyxiation, explosion, fire and toxic substances, in
any space which presents such a hazard.
It also requires the provision of ‘safe Systems of work’ and appropriate rescue plans.
More information can be found at the following link:
http://www.hse.gov.uk/pubns/indg258.pdf
Health and Safety at Work Regulations 1999
Under the Management of Health and Safety at Work Regulations 1999 (SI 3242), employers are required to assess the risks of each process and task undertaken in the enterprise.
Asphyxiation
One of the most dangerous risks associated with Dry Ice and CO2 gas use is asphyxiation caused by the reduction of oxygen in the atmosphere due to gases leakage. Systems used to carry gases to their point of use should be leak free. All joints must frequently be tested with an approved leak test .
Guidance notes
As an owner or manager you have a legal responsibility to make sure that your staff can work safely without risking injury or damage to health. For further information, visit www.boconline.co.uk/health/gas_safety/gas_risks.
Gas monitoring
Gas monitors indicate the level of a specific gas in an area. Gas monitors are also available to assist in the indication of increased risk. Monitors indicate where a problem exists, but they do not solve the issue.
Ventilation
JetChill equipment must always be operated in a well ventilated area.
Risk assessment
Full risk assessments are vital.
It is important to understand that operators may be adversely affected.
COSHH - Confined Spaces
Page 73
COSHH - Dry Ice Powder
Traditionally people have put Dry Ice pellets into drinks to create the smoking theatre.
There are various issues associated with using Dry Ice pellets that the JetChill System
addresses:
No
Description JetChill Dry Ice Powder Dry Ice Pellet
1 Safety
Powder
Powder is
minus 79oC, large
surface area means powder sublimates quickly and turns to ice once drink is added
So there is no need to dispose of powder after use
Compact
Pellet
Pellet is
minus 79oC, smaller
surface area means pellet cannot sublimate quickly once a drink is added
Pellet
needs to be disposed of
after use
2 Storage
No
Waste
Powder comes from
Cylinder
of liquid Co2 which can be stored indefinitely and always be on hand, which also
makes powder cheaper
Waste
Pellets have to be ordered and delivered in polystyrene box and must be used within 24 hours before they sublimate
3 Operation
No Operator Contact
The
JetChill Machine
removes need for Operator to manually handle powder
Operator Contact
An Operator is required to manually handle the pellet and ensure they use correctly
4
Drink
Temperature
Chilled
Drink
Powder reduces drink temperature from
70oF
(room temperature) to
32oF
in 3 minutes
Room
Temperature Drink
Pellet will not reduce drink temperature
Page 74
9.0
RISK ASSESSMENTS
Page 75
It is the responsibility of every employer to assess the risks of their work activities to employees and others who may be affected i.e. customers, members of the public.
The sale of smoking drinks has the potential to be a hazardous activity if proper procedures are not followed and persons can be affected by freeze burns and general discomfort if they come in to contact with Dry Ice.
In addition, the dispensing of the Dry Ice using carbon dioxide Cylinders and the charging mechanism can be hazardous if proper and safe procedures are not followed.
JetChill has drafted generic Risk Assessments for the use of their equipment and the sale/serving of the smoking drinks. It is recommended that you use the generic assessments and further develop these to reflect the conditions at your own venue. Add extra risk assessments if you will be using the JetChill equipment in any ways or for any activities in addition to those covered.
Licence holders/users of the equipment are responsible for completing their own site specific Risk Assessments and can use their own standard Risk Assessment template or the blank template included in this section.
The important aspect of any risk assessment is the pragmatic review of potential hazards and risks and the implementation of control measures so that those hazards and risks are reduced to the lowest acceptable level, including elimination.
Once the risk assessment has been completed it must be communicated to staff and they must be provided with appropriate training.
It is recommended that you include any copies of site specific risk assessments in this section.
RISK ASSESSMENTS
Page 76
RISK ASSESSMENT - Example
N.B. This sheet is intended to be read as an example Risk Assessment ONLY. The operator of any JetChill equipment is responsible for conducting their own assessments of the risks and hazards that they, their employees or their customers might be exposed to.
ACTIVITY LOCATION COMPLETED BY DATE
APPROVAL DATE
Preperation and sale
of smoking drinks
Bar JetChill 16.09.2015 16.09.2015
Step 1
What are the hazards?
Step 2
Who might be harmed
and how?
Step 3
What are you already doing?
What further action is
necessary?
Step 4
How will you put the
assessment into action?
By whom and when will it
be completed?
Step 5
Review due
Review history
Handling, Transportation and
Storage of solid and
gas CO2.
Staff and guests of the function.
Transport: Always ensure that there
is adequate ventilation
during transportation and before entering the load compartment to unload the product.
Carbon Dioxide
(solid and
liquid) Safety Data Sheets in the cab or
driver's
c
ompartment of any vehicle
carrying
Dry Ice or CO2
Cylinders
.
Inspected / tested at suitable intervals t
hereafter
during
the
course
of the
event.
Handling, Transportation and
Storage of solid and
gas CO2: Temperature Related (burn like damage).
Staff and guests of the function.
Operation: Cylinders
and solid CO2 used
only in a well ventilated area by those
trained to manage it
appropriately. Personal Protective Equipment, especially safety gloves, must be worn.
Access to operating area restricted
to trained
personnel. New users of
Dry Ice should
receive
instruction in its use
from
experienced users.
Inspected / tested at suitable intervals thereafter during the
course
of the
event.
Handling, Transportation and
Storage of solid and
gas CO2: Vapour Related (danger of asphyxiation).
Staff and guests of the function.
Avoidance of Oxygen Depletion/Asphyxiation: Carbon dioxide should normally be used only in a well
-
ventilated area.
Equipment to be operated outdoors
or in a well
ventilated area. Access to operating area restricted
to trained
personnel.
Inspected / tested at suitable intervals thereafter during the
course
of the
event.
Transport, Storage and Use
of Compressed Gas
Cylinders
Staff and guests of the function.
Control Measures: Physical:
Cylinder
trolleys used. Secure racks for storing. Manual Handling: It is important
that users only of appropriate physique attempt to collect or to move these
objects.
Sitting:
Cylinders
are to be kept in suitable racks or stations. CYLINDERS
MUST NEVER BE
LEFT FREESTANDING.
Access to operating area restricted to trained personnel. New handlers should receive instruction in its use from experienced handlers.
Inspected / tested at suitable intervals thereafter during the
course
of the
event.
Page 77
RISK ASSESSMENT - Example
ACTIVITY LOCATION COMPLETED BY DATE
APPROVAL DATE
Preperation and sale
of smoking drinks
Bar JetChill 01.12.2012 02.11.2012
Step 1
What are the hazards?
Step 2
Who might be harmed
and how?
Step 3
What are you already doing?
What further action is
necessary?
Step 4
How will you put the
assessment into action?
By whom and when will it
be completed?
Step 5
Review due
Review history
Contact with the
Dry Ice
causing skin burn.
Customers. Staff dispensing drinks. Dry Ice
is filled into approved
containers only where contact is limited. Caps are secured.
Staff training.
Consumption of
Dry Ice
causing throat/stomach burns.
Customers.
Quantities and quick
Dry Ice
sublimation unlikely to cause damage but customers advised to wait a few seconds before consumption of drink.
Staff training. Management to
identify ‘high jinks’ so
inappropriate use can be prevented. Contact with
Dry Ice
due to breakage of drinking vessel.
Customers.
Drinking vessels unbreakable in normal usage and rough use, dropping on the floor.
Staff training. Management of customers when
using the drinking
vessels.
Knocking
Trays of drinks
over
causing release of ‘smoke’
which can be confused with fire smoke.
Staff. Customers.
Staff training to re
-assure
customers if drinks are spilled that a fire has not started. Regular staff training at staff team
talks.
Spillages
– clean up.
Staff. Customers.
Usual drinks spillage procedures and
clearing up. Smoke will
dissipate quickly.
Staff training. Available
cleaning
equipment
.
Reckless use of the drinks e.g. throwing it over fellow customers causing contact with freezing liquid.
Staff. Customers.
Staff training. Management of customers.
Staff training.
Page 78
RISK ASSESSMENT - Template
ACTIVITY LOCATION COMPLETED BY DATE
APPROVAL DATE
Step 1
What are the hazards?
Step 2
Who might
be harmed
and how?
Step 3
What are you already
doing?
What further action is
necessary?
Step 4
How will you put the assessment
into action?
By whom and when will it be
completed?
Step 5
Review due
Review history
Page 79
10.0
APPROVALS
Page 80
APPROVAL - Food Safety (Public Analyst Scientific Services (PASS))
1. Update once receive equipment
Page 81
APPROVAL - Gas Safety (BOC)
12 November 2015
BOC Sureserve
Dear Colin,
As requested please find the statement provided by our Marketing Team below. This is has
been provided for the purpose of clarifying your recent H&S enquiry and cannot be
published.
The mechanism that is used by Jet Chill, ie. using food fresh liquid CO2 to form a snow in the bottom of the glass via their equipment was viewed as being of a low risk providing that the proper process was followed and the Jet Chill glassware used. The 'snow' generated by the liquid was viewed by BOC to be less dense and pose a much reduced risk.
Yours sincerely,
Nicola Smith
Account Manager Sureserve BOC Gases Ltd
Page 82
There are a lot of concerns around the safe storage, use and consumption of dry-ice drinks. We are confident that Jet Chill equipment provides the means of dispensing dry ice pellets into our glasses which is safe. Despite our confidence, there are a number of common questions which are answered below:
1. Question: Consumption of Dry Ice Isn’t dry ice dangerous when swallowed?
Answer: Yes! But the equipment has been designed to prevent you from doing just that.
The dry ice is added into the bottom of the specially designed container which prevents it from escaping into the drink. The dangers include the contact with skin, however the small quantities and differences in temperature between the pellets and the inside of the mouth would prevent this.
Dry ice when consumed will release gas, however to put this into perspective, 1gram of dry ice will liberate 500ml of carbon dioxide approximately half of that contained within a normal can of fizzy drink. The worst case scenario would see small pieces (no bigger than
0.1g) of dry ice get into the drink
What this means is that the small amounts used cannot cause the tragic events seen in recent times as a result of consumption of liquid nitrogen, which by comparison has the capacity to liberate double this amount in nitrogen gas.
2. Question: Aren’t there health and safety risks associated with the accidental release of carbon dioxide in the workplace?
Answer: The worst case scenario. Even without mishandling or incorrect operation of the
CO2 cylinder, there is an inherent possibility of the complete release of the cylinder's contents via operation of the bursting disk in the back or side of the cylinder v/v. As this release would be very rapid, there is no need to factor in the rate of air-change for the room where this might occur.
A 6.35kg [nominal contents] cylinder would, under these circumstances, generate 3.3 m3 of CO2 gas fully expanded. The WEL value [COSHH] for CO2 exposure over an 8 hr period is 5000ppm (or 0.5% by vol.). Consequently, if we assume that the room has a volume of > or = 660 m3 then the concentration of CO2 (if evenly distributed throughout the air column) cannot exceed this concentration (i.e. 3.3/660 = 0.005 or, 0.5%). This would represent a room of 12 metres x 10 metres x 3 metres high.
As CO2 vapour is ~1.5 times heavier than air, the vapour (even when warmed to ambient temperature) will tend to collect at low level - below the breathing zone of persons who are standing or seated (in a room of 12 metres x 10 metres the layer of gas at ground level would be ~3cm deep).
APPROVAL - Gas Safety (Gas Safety Company (GSC))
Page 83
This scenario has low likelihood and potentially serious consequences in small and poorly ventilated rooms (like bar cellars). As a result, it would be prudent for such spaces to be equipped with electronic CO2 detection and a sounder beacon alarm arrangement. The alarm settings for offices are typically ~0.15% CO2 gives warning alarm and 0.3% CO2 would be the evacuation alarm.
3. Question: Are there risks of carbon dioxide building up during the normal use of the JetChill machine?
Answer: The release of CO2 vapour that occurs under normal operating conditions would,
by comparison, tend to be slower and, as a result, the rate of air change could also be considered.
If the CO2 consumption rate is represented by: 0.05 m3 gas per drink served and if a serving rate of up to 70 drinks/hour could be envisaged, then the rate of release would approximate to: 3.5m3/hr.
With an air-change rate of 1 per hour then (to a first approximation) the room volume effectively doubles. As a result, a room with a volume of 330 m3 (i.e. 11 metres x 10 metres x 3 metres high) and an air change rate of 1/hr would have an equilibrium concentration of CO2 no greater than 0.5% by volume if evenly distributed.
Any venue looking to purchase and install the JetChill equipment that has no natural ventilation or does not meet these dimensions should not consider installing it.
The likelihood will be that most (if not all) bars and restaurants would have sufficient air
handling capacity to cope with the expected occupancy levels. Note: an average person generates ~0.06 m3 of CO2 per hour. This means that 55 people would release the same amount of CO2 per hour as a 6.35kg cylinder during one hour.
APPROVAL - Gas Safety (Gas Safety Company (GSC))
Page 84
APPROVAL – Electrical Safety (CE Marking)
1. Get signed copy
Page 85
APPROVAL - NSF
Page 86
11.0
Contact Details
Page 87
JetChill Ltd
Hadrian House
Beaminster Way East
Unit 9
Kingston park
Newcastle on Tyne
NE3 2ER
United Kingdom
+ 44 (0) 845 388 4321
info@jetchill.com
www.jetchill.com
Skype: cjmyers72, robjetchill
CONTACT DETAILS
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