JET XLIFT-K, XLIFT-I Operating Instructions and Parts Manual

Installation Instr uctions and Par t s Manual
XACTA LIFT and Fence A ssembly
Models: XLIFT-K or XLIFT -I
Model XL IFT-K shown
WALTER MEIER (Manuf acturing), Inc.
Ph.: 800-274-6848 Revision D1 06/2011 www.walt er meier.c om Copyright © 2011 Walt er Meier (M anufacturi ng), I nc.
W arranty and Service
Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or
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perform routine maintenance and major repair on your JET your area call 1-800-274-6848.
MORE INFORMATION
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit waltermeier.com.
WARRANTY
JET products carry a limited warranty which varies in duratio n based upon the product (MW = Metalworking, WW = Woodworking).
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the e xceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general JET warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME ST ATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
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whatsoever. JET
branded products are not sold in Canada by Walter Meier.
tools. For the name of an Authorized Service Center in
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Table of Conte nts
Warranty and Service..........................................................................................................................2
Table of Contents ...............................................................................................................................3
Unpacking ..........................................................................................................................................3
Mounting your Router to the XACTA LIFT ............................................................................................4
Leveling the XACTA LIFT ....................................................................................................................5
Mounti ng the Deluxe Fence Assembly .................................................................................................5
Using Your XACTA LIFT .....................................................................................................................7
Modification for Height Adjustment Tension ..........................................................................................8
Replacement Parts .............................................................................................................................9
XACTA Lift Deluxe Fence Assembly .................................................................................................9
XACTA Lift Deluxe Fence Assembly ............................................................................................... 10
XACTA Lift Assembly .................................................................................................................... 11
Router Hole Patterns ........................................................................................................................ 12
Making a Cut-out for the XACTA LIFT ................................................................................................ 13
The specifications in this manual were current at time of publication, but because of our policy of continuo us impro vement, Walt er M eier r eser ves the right to change s pecificat ions at any time and without prior notice, without incurring obligations.
Unpacking
Disconnect t he t able saw from the power sour ce bef or e at t empting any asse mb ly
or adjustment. Failure to comply may cause serious injur y!
Contents of t he XACTA LIFT (XLIFT- K) shipping carton:
1 XACTA LIFT (XLIFT- K) 1 Adjust m ent Handle 1 Phenolic Insert 1-1/2" 1 Insert Wrench 1 5/32 He x Wrench 1 1/8 He x Wrench 10 1/4-28 Socket Set Screw s 1 Starting Pin 1 Aluminum Fence Bracket 2 Alum in um Fence Ext ensions 2 MDF Sub Fences 1 Hardware Package 2 Fence Cla mpi ng Knobs 2 Guard Cla mping Knobs 1 Plastic Fence Guard 1 Assembly Instructions 1 Warranty Registration Card
Contents of XACTA LI FT (XLIFT- I) shipping cart on:
1 XACTA LIFT 1 Adjust m ent Handle 1 Insert Wrench 1 Phenolic Insert 1-1/2" 1 5/32 He x Wrench 1 1/8 He x Wrench 10 1/4-28 Socket Set Screw s 1 Starting Pin 1 Assembly Instructions 1 Warranty Registration Card
Tools required to mo unt your router to t he XACTA LIFT (XLIFT­K), or XACTA LIFT (XLIFT-I):
1 Screwdriver
Tools required for adjustment: 1 7/16" Open End Wrench
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Mounting your Route r to the XACTA LIFT
1. Turn yo ur XACTA LI FT upside down o n t he
table. With the 5/32 hex wrench supplied, remove the four 1/4-20 x 1 flat head cap screws (Fig. 1) and remove the aluminum carriage plate. (NOTE: If the screws are blocked, crank the XACTA LIFT with the adjustment handle until all four screws are exposed.)
Figure 1
2. Remove the master ring from the carriage
plate, by f irst removing the six 1/4-20 x 3/4 flat head machine screws that secure the clamping br ackets t o the aluminum carr iage plate (Fig. 2).
5. See section Router Hole Patterns for a series of drawings of the master ring with the holes shaded solid to match many different routers. Locate your router and then locate t he proper holes in the master ring using t he drawing as a n aid. With a felt tip marker or pencil, mark a line on the master ring for each hole that you will be usi ng for your r outer.
6. With the holes marked on the master ring, place the master ring on the base of your router and rotate it to line up the correct holes in your router. Don't worry about handle locatio n at this poi nt as t hat can be set when the master ring is re-attached to the aluminum carriage plate.
7. The master ring is 1/4" thick and may prevent your screws that come with your router fr om e ngagi ng yo ur r outer sufficiently. If this is the case, source longer flat head screws from your local hardware or automotive parts supplier. With the screws you removed from your ro uter (or the longer screws which you acquired) attach the master ring to your router (Fig. 3). Lightly secure the screw s at f irst to ens ure that t he master ri ng wil l locate in the ce nter of your router, and then tighten securely.
Figure 2
3. Remove the sub-base and screws that attach the sub-base to your router. NOTE: If your sub-base cannot be removed, just remove the screws that will be used to attach your router to the master ring.
4. Lay t he master ring o n a flat surface with the countersunk holes a nd the e ngraving faci ng upwards and with t he engraved "T" t o the top and the engr aved "B" to the bot t om.
Figure 3
8. You must now re-attach the master ring to the aluminum carriage plate. With the carriage plate upside down in front of you, slide the master ring with router attached into place to engage the recess of the carriage plate ( Fig. 4) .
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1. Remove the master ring from the carriage plate (see step #2 above) and place it engraved side down.
2. Center your router's sub-base onto the master ring, and rotate the sub-base until there is minimal i nterference w ith any of t he pre-dr illed holes in the ring.
3. Cla mp the s ub-base to the master r ing and use the sub-bas e hol es as a t emplate to dri ll the holes into the master ring. Use a bit slightly larger than your sub-base s cr ew s .
Figure 4
9. At this point, take note of the handle location and on/off switch to ensure they are in the best location for use. You can rotate the router at this point to have it in the best possible locatio n for use. Once satisfied with the router location, place one of the clamping brackets into the correct location and feed o ne of t he 1/4-20 x 3/4" flat head screws from under the aluminum carriage plate and thread into the clamping bracket. Repeat this step for t he other five cl amp ing brackets.
10. Once the brackets are in place, securely tighten the six 1/4-20 x 3/4" screws .
11. Using the 1/4-20 x 1" flat head screws (removed in step 1), re-install t he carriage t o the XACTA LIFT (Fig. 5). NOTE: Use the socket head cap scr ews as locat ing pi ns for easier installation of the carriage.
4. Remove the cla mps and flip the mast er ri ng over so the engr ave d side with the "T" a nd "B" is now face up.
5. Co unters i nk t he holes to s uit the r outer's flat head screws. (NOTE: If the router you are mounting does not have flat head screws holding the sub-base, t he n source f lat head screw s that match at a local supplier.)
6. Co nti nue t he assembly pr oces s accor ding t o the instructions under Mounting Your Router.
Leveling the XACTA LIFT
Included with your XACTA LIFT are ten 1/4-28 set screws and 1/8 hex wrench. These set screw s c an be used to level your XACTA LIFT t o the table; thread the set screws into the ten tapped holes in your XACTA LIFT from above using the 1/8 hex wrench provided (Fig. 6) .
Figure 5
Your router should now be installed onto the XACTA LIFT.
NOTE: It is unlikely t hat your router will not fit one of the hole patterns on the master ring. How ever, if it will not match, new holes will have to be drilled. Proceed as f ollows:
Figure 6
Mounting the Deluxe Fence Assembl y
1. Take the three button head Phillips screws and put one through each hole on the vertical side of the aluminum fe nce s upport (Fig. 7). There are three holes o n each side of the fe nce s upport; do o ne side at a t ime. Start t he square nuts on each screw. Do not tighten, leave loose for installation.
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