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XACTA Saw Deluxe

Jet XACTA Saw Deluxe Operating Instructions And Parts Manual

Operating Instructions and Parts Manual
XACTA Saw Deluxe
WALTER M EIE R (Manufa c turing) Inc.
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-708674 Ph.: 800-274-6848 Revision D 09/2013 www.waltermeier.com Copyright © 2013 Walter Meier (Manufacturi ng) Inc .
Warranty and Service
Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your JET your area call 1-800-274-6848.
MORE INFORMATION
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit waltermeier.com.
WARRANTY
JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodworking).
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.
WHO IS C OVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general JET warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational purposes. Woodworking products with Five Year W arranties that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECI AL, OR CONSEQUENTIAL DAMAGES ARI SING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
® branded products are not sold in Canada by Walter Meier.
® t ools. For the name of an Authorized Service Center in
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Table of Contents
Warranty and Servic e .............................................................................................................................. 2
Table of Contents .................................................................................................................................... 3
Warnings ................................................................................................................................................. 4
Introduction ............................................................................................................................................. 6
Specifica tions ................................................................................................................ .......................... 6
Shipping Contents ................................................................................................................................... 7
Unpacking ............................................................................................................................................ 7
Cleaning .............................................................................................................................................. 7
Contents of the Shipping Container ...................................................................................................... 8
Assembly ................................................................................................................................................ 9
Motor Cover ......................................................................................................................................... 9
Handwheel Assembly ........................................................................................................................... 9
Miter Gauge and Fence Storage Hooks ................................................................................................ 9
Extens io n Wing .................................................................................................................................. 10
Blade Install ation/Replacement .......................................................................................................... 1 0
Riving Knife and Guard I nstallation ..................................................................................................... 11
Mounting Rail s & Ext ensi on Table ...................................................................................................... 12
Switch Installation .............................................................................................................................. 12
Electri c al Connec tions ........................................................................................................................... 12
Adjustments ................................................................................................................... ....................... 1 3
Handwheel Adjustments ..................................................................................................................... 13
Insert Adjustment ............................................................................................................................... 13
Miter Gauge ....................................................................................................................................... 13
Riving Knife Adjustment ..................................................................................................................... 14
Blade Alignment ................................................................................................................................. 15
Adjusting 45 and 90 Positive Stops .................................................................................................. 15
Changing the Belt .............................................................................................................................. 16
Maintenance .......................................................................................................................................... 17
Cleaning ............................................................................................................................................ 17
Lubrication ......................................................................................................................................... 17
Miscellaneous .................................................................................................................................... 17
Troubleshooting ..................................................................................................................................... 18
Optional Accessories ............................................................................................................................. 19
Parts ..................................................................................................................................................... 19
Ordering Replacement Parts .............................................................................................................. 19
Table & Cabinet Parts List .................................................................................................................. 2 0
Trunnion & Motor Parts List ................................................................................................................ 23
Trunnion & Motor Assembly Drawing.................................................................................................. 25
Blade Guard Part s and Assembly ....................................................................................................... 26
Wiring Diagrams .................................................................................................................................... 27
The specifications in this manual are given as general information and are not binding. Walter Meier (Manufacturing) Inc., reserves the right to effect, at any time and without prior notice, changes or alterati ons to par ts, fittings, and accessory equipment deemed necessary for any reason whatsoever.
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Warnings
1. Read and understand the ent ire owner's manual bef or e att em pting assembly or operation.
2. Read and understand the warnings po sted on the m achine and i n thi s manual. Fail ure to comply wit h
all of these warnings m ay cause seriou s i njury.
3. Replace the warning labels if they become obscured or removed.
4. This table saw is desi gned and i nt ended f or use by properl y t rai ned and ex perienced per sonnel onl y.
If you are not familiar with the proper and safe operation of a table saw, do not use until proper training and knowledge have been obtained.
5. Do not use this table saw for ot her than its intended use. If used for other purpose s, Walter Meier
(Manufactur ing) Inc., di sclaims any real or implied warranty and hol ds itself harmless from any injury that may result from that use.
6. Always wear approv ed safety glasses/fac e shields while using this table saw. Ev eryday eyeglasses
only have impact resi stant lenses; they are not safety glasses.
7. Before operating this table saw, remove tie, ri ngs, watches an d other jewelry, and roll sleeves up past
the elbows. Remove all loose clothing and c onfine long hair. Non-sli p footwear or anti-skid fl oor strips are recommended. Do not wear gloves.
8. Wear ear protector s (plugs or muffs) during ext ended peri ods of oper ation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contain chemi cals known to cause cancer , bir th defects or other r eproductiv e harm . Some exampl es of these chemic als are:
Lead from lead based paint.  Crystalli ne sil ic a from bricks, cement and other m asonry pr oduc ts.  Arsenic and chromium from chemically treated lumber .
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
10. Do not operate this machi ne while tired or under the influence of drugs, alcohol or any medication.
11. M ak e c er tain the machine is properl y grounded.
12. M ak e all machine adjustments or maintenance with the m ac hine unplugged from the power source. A
machine under repair should be RED TAGGED to show it must not be used until maintenance is complete.
13. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
14. Keep safety guards in place at all times when the machi ne is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately after m aintenance is complete.
15. Check the ali gnment of t he riving knife, fenc e and miter slot t o the blade. A caution decal is i nstall ed
on each guard to remind t he oper ator of the dangers of improper machine operation.
16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended function. Chec k for alignment of moving par ts, binding of moving parts, breakage of parts, mounting and any other condi ti ons that m ay affect its operati on. A guard or ot her part that i s damaged should be properly repaired or replaced.
17. P r ov ide for adequate space surroundi ng work ar ea and non-glare, ov er head lighting.
18. K eep the floor around the machi ne cl ean and free of scrap material, oil and grease.
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19. K eep v isitors a safe distance from the work area. Keep children away.
20. M ak e y our workshop child proof wit h padloc k s, m aster swit c hes or by r em ov ing safety keys.
21. Giv e your work undivi ded attention. Looki ng around, carryi ng on a conversati on and “horse-play” ar e
careless acts that can r esul t in serious injury.
22. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other
moving part s. Do not over r eac h or use excessive force to perform any mac hine oper ation.
23. Use the ri ght t ool at the cor rect speed and feed r ate. Do not forc e a tool or attachment to do a job for
which it was not designed. T he ri ght tool will do the job better and safer.
24. Use recom mended accessories; improper accessories may be hazardous.
25. Maintai n tools with care. Keep blade sharp and cl ean for the best and saf est perf ormance. Follow
instructions for lubricating and changing accessories.
26. Check the saw blade for cracks or missing teeth. Do not use a cracked or dull blade or one with
missing teeth or im pr oper set. Make sure the blade is securely lock ed on the arbor .
27. Keep hand s cl ear of t he bl ade area. Do not reac h pa st t he blade t o cl ear par ts or scrap wit h the sa w
blade running. Never saw fr eehand. Avoid awkward o perations and hand p ositions where a sudden slip coul d cause your hand to c ontact the blade.
28. Do not attempt to saw boards with l oose knots or with nails or other f oreign material, on its surfac e.
Do not attempt t o saw twisted, warped, bowed or “in wind” stock unless one edge has been joint ed for guiding purposes prior to sawing.
29. Do not attempt to saw long or wide boards unsupported where spring or weight could cause the
board to shift posit ion.
30. Al ways use the riv i ng k nife, blade guard, push stic k and ot her saf ety dev ic es for all operat ions where
they can be used. On operati ons such as dadoing or mol di ng where the blade guar d cannot be used, use feather boards, f ixtures and other safety devices and use ex treme caution. Reinstal l the riving knife and blade guard im m ediately after completing the operation that required t heir r em ov al.
31. B e sure t he sa w blade r otates clockwise when viewed from the motor side (left si de) of t he machine.
32. Turn off the mac hine before cl eaning. Use a brush or compressed air to rem ov e c hips or debris — do
not use your hands.
33. Do not stand on the machine. Seri ous i njur y could occur if the machine tips ov er.
34. Never leave the mac hine r unning unattended. Turn the power off and do not leav e the mac hine until it
comes to a complete stop.
35. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiariz e you rself with the following safety no tices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precauti ons are not heeded, it may result in serious injury or possibly
even death.
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Introduction
The JET XACTA® Saw Deluxe table saw you h av e purchased is a hi gh qual i ty machi ne t ool that will giv e you years of superi or service. You will get maximum perf ormance and enj oyment from your new table saw if you will take a few moments now to review the entire manual before beginning assembly and operation.
This tabl e sa w, as well as all J E T products, are backed by a nationwide network of authoriz ed distributors and/or servi ce centers. Pl ease contact your nearest di stributor should you requi re parts or serv ic e. Parts are also available directly from Walter Meier (Manufacturing) Inc., by calling 1-800-274-6848.
Now that you have purc hased a table saw, it is a good time to consi der a dust collection system. See your local JET dist ributor for the com plete line of dust collect ors and the f ull line of JET Dust Coll ector Hoses and Accessories. Cu stomize your install ation and obtain maximum perf ormance with JET's dust hoods, hoses, clamps, fi tt ings, and blast gates.
Assembling and fine tuning a table saw, fence and rail system, extension tables, etc. can be a time consuming proj ect. It is best not to r u sh. The t able sa w does not c om e with a pl ug. Purchase a plug that matches the 230V or 460V outlet that will be used. The table saw does not c ome with a blade so you may want to purchase a variety of blades for different applications.
Specifications
Stock Number............................................................................................................ 708674 (3 HP, 1 P h)
........................................................................................................................ 708676 (5 HP, 1 Ph)
........................................................................................................................ 708680 (5 HP, 3 Ph)
Blade Diameter ..................................................................................................................................... 10”
Arbor Diameter .................................................................................................................................... 5/8”
Maximum Depth of Cut ........................................................................................................................... 3”
Maximum Thick ness at 45 Cut ........................................................................................................ 2-1/8”
Table in Front of Saw Bl ade at Maximum Cut ....................................................................................... 10 ”
Maximum Width of Dado.................................................................................................................. 13/1 6”
Maximum Diameter of Dado ................................................................................................................... 8”
Dust Port Diameter ................................................................................................................................. 4”
Dust Collecti on Minimum CFM required ............................................................................................... 350
Table Height ......................................................................................................................................... 34”
Table Size (with extension) .................................................................................................... 29"D x 42"W
Table Size (without extension) ............................................................................................... 29"D x 20”W
Arbor Speed .............................................................................................................................. 4300 RPM
Sound Rating:
(with 10”x50T blade) ....................................................................................................... 85 dB at 3 ft.
Motor
SN 708680................................................... 5HP, 3Ph, 230/460V, prewired 230V (see Note below)
Weight
Net ....................................................................................................................................... 330lbs.
Gross .................................................................................................................................... 407lbs.
Note: For 460V operati on, magnetic switch (Part No. JTA S 10- 23B ) m ust be pur c hased separately and install ed. A qualified electrician is recommended.
The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, Walter M eier reserves the right to change specifications at any ti me and without prior notic e, wit hout incurring obligati ons.
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Read and understand the entire contents of this manual before attempting
assembly or operat io n! Failure to comply may cause serious inju ry.
Shipping Contents
Unpacking
Remove box and wood crati ng completely from around saw. Check f or shipping damage. Report any damage imm ediately to your di stributor and shipping agent. Do not discard any shipping material until the Table Saw is assembled and running properly.
Compare the c ontent s of y our cont ainer wit h t he parts lists i n the next two pages to m ake sure all parts are intac t. Missing part s, if any, shoul d be reported to your di stributor. Read the instruct ion manual thoroughly for assembly, maintenance and safety instruc tions.
1. Unbolt the saw fr om the skid.
2. Carefully sl ide the saw from the pall et onto
the floor.
Do not con nect the tablesaw to the power source until all assembly has been completed! Failure to comply may cause serious inj ury!
The Table Saw should be pl aced i n an area wit h a sturdy level floor, good ventilation and sufficient lighting. Leave enough space around the machine f or mounting extension wings and rail assemblies, and loading and off-loading stock and general maintenance work.
Cleaning
Exposed metal surfaces, such as the table top and extension wings, have been given a protectiv e coating at the f actory. T his should be removed with a soft cloth moistened with kerosene. Do not use acetone, gasoline, or lacquer thinner for this purpose. Do not use solvents on plastic parts, and do not use an abrasive pad because it may scratch the surfaces.
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Contents of the Shipping Containe
r
Main Saw Container
1 Table Saw (A) 1 Switch (B) 1 Table Insert (C) 1 Owner's Manual (D) 1 Warranty Car d (not shown)
Small Box
The small box consists of the following items: 1 Blade Guard Assembl y (E)
1 Riving Knife and Pawl A ssembly (F) 1 Handwheel and Swivel Handle (G) 1 Lock Knob (H) 2 Large Hook (J) 1 Small Hook (K) 1 Push Stick (L) 1 Miter Gauge Assembly ( M) 1 27mm Arbor Wrench (N)
Main Saw Container
Extension Tables
Two extension tables are packaged in individual boxes.
Extension Tables
Side Cover Box
1 Side Cover
Contents of Side Cover B ox
Contents of the Sm all B ox
Hardware
6 1/4 x 5/8 Socket Head Cap Screw (O) 6 1/4 Flat Washer (P) 6 1/4 Lock Washer (Q)
Contents of Hardw ar e B ag
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Assembly
Moto r Cover
Referring to Fi gur es 1 and 2:
Tools: 17mm Wrench, 12mm Wrench
1. Remove shipping bracket (A) securing the
motor (C) to table.
2. After the shipping bracket has been removed,
install the screw (B) back into the motor support bracket . The upper screws wil l be used to later to hold the extension wing in place.
3. Remove shipping bracket (D) holding switch
assembly (E) to table. Do not discard the bracket (D); it will be used to install the switch.
4. Remove the remaining hex cap screw, lock
washer, and flat washer (F and Fig. 5) in the table edge.
5. Install motor cover (G) by aligni ng the pins (H)
on the cover with brackets on the cabinet.
6. Fasten cover by pulling out the latch (J),
closing the door , and releasing the latch.
Figure 1
Handwheel Assembly
Referring to Fi gur e 3:
Hardware: (2) Handle & Handwheel (C),
(2) Lock Knob (D), (2) Shaft Key (A)
Tools: 3mm hex wrench
The f ront handwheel (E) is instal led at the factory. Install the side handwheel (C) as follows:
1. Line up the key (A) (taped to shaft) on the
shaft (B) with the key way in the handwheel (C) and slide the handwheel ont o the shaft.
2. Tighten the set screw on the handwheel hub
(3mm hex wrench) securely to hold in place.
3. Install the center lock knob (D) by inserting into
center hole in the shaft and threading in a clockwise dir ec tion.
4. Install the remaining handwheel assembly (E)
in the same manner.
Miter Gauge and Fence Storage Hooks
Referring to Fi gur e 3:
Hardware: (1) Small Hook (F) , (2) Large Hook (K),
(6) 1/4” Flat Washers (J), (6) 1/4" Lock Washers (H), (6) 1/4 x 5/8 Socket Head Cap Screws (G)
Tools: 5mm hex wrench
Mount the small hook (F) and two large hooks (K) to the side of the saw cabinet with six eac h socket head cap screws (G), 1/4" lock washers (H) and 1/4" flat washers (J). Tighten with hex wrench.
1/4 x 5/8
Figure 2
Figure 3
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