Jet WMH JHS-1100, JHS-2200 Operating Instructions And Parts Manual

Operating Instructions and Parts Manual
JHS Series Hydraulic Stackers
Models JHS-1100 and JHS-2200
WMH TOOL GROUP
Model JHS-2200 s hown
WARRANTY AND SERVICE
WMH Tool Group, Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these WMH Tool Group Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your JET your area call 1-800-274-6848.
MORE INFORMATION
WMH Tool Group is consistently adding new products to the line. For complete, up-to-date product information, check with your local WMH Tool Group distributor, or visit jettools.com.
WARRANTY
JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW = Woodworking).
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general JET warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
WMH Tool Group sells through distributors only. The specifications in WMH catalogs are given as general information and are not binding. Members of WMH Tool Group reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
® branded products are not sold in Canada by WMH Tool Group.
JET
® tools. For the name of an Authorized Service Center in
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Read and understand all warnings and operating instructions before attempting to use the winch
stacker.
Do not exceed rated load or load center capacity. Excessive load can cause tipping or loss of control.
Do not exceed load center capacity of stacker. Load center is measured horizontally from back of forks
or platform. Overall length of load must never be more than twice the load center capacity.
Do not allow anyone to sit or ride on fork, or enter area beneath forks.
Center of evenly distributed load should never exceed load center to ensure safe and balanced lifting.
Always keep fingers, hands and feet clear of forks and mast when lifting or lowering load.
Always center, stabilize, and secure load before raising forks or moving the stacker.
Do not allow more than half of load to extend beyond load center of stacker.
Always keep load close to mast.
Do not transport load in the raised position.
Use on level, smooth, finished floors only.
Do not use on uneven or sloping floors.
Always allow load to descend in a controlled, cautious manner.
Always use genuine factory replacement parts only.
Failure to comply with all of these warnings may result in tipping, loss of control and load, damage to
hydraulic stacker, personal injury and/or property damage.
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Table of Contents
Table of Contents.................................................................................................................................... 4
Specifications .......................................................................................................................................... 4
Introduction .............................................................................................................................................4
Stacker Safety Precautions......................................................................................................................5
Assembly & Adjustment...........................................................................................................................5
Operation................................................................................................................................................ 5
Troubleshooting....................................................................................................................................... 6
Replacement Parts.................................................................................................................................. 6
HS-1100 Mast Assembly ...................................................................................................................... 7
Parts List: JHS-1100 Mast Assembly................................................................................................... 8
JHS-2200 Mast Assembly .................................................................................................................. 10
Parts List: JHS-2200 Mast Assembly................................................................................................. 11
JHS-1100 and JHS-2200 Pump Assembly .........................................................................................13
Parts List: JHS-1100 and JHS-2200 Pump Assembly ........................................................................ 14
Specifications
Model Number.............................................................JHS-1100.............................................. JHS-2200
Stock Number..................................................................140520...................................................140521
Load Capacity (lbs).............................................................1,100..................................................... 2,200
Pallet Capacity (L x W in)................................................. 48 x 40...................................................48 x 40
Load Center (in) ......................................................................20.......................................................... 20
Maximum Lifting Height (in) .....................................................59.......................................................... 59
Minimum Fork Height (in).....................................................2-3/4...................................................... 2-3/4
Turning Radius (degrees/in)............................................ 360 / 50................................................. 360 / 50
Handle Force Req'd at Capacity (lbs).......................................31.......................................................... 62
Handle Strokes to Reach Maximum
Height (no load/max. load) ........................................... 45 / 75.................................................... 45 /75
Fork Dimensions (L x W x H in)...................41-3/4 x 4-3/8 x 2-3/8............................. 41-3/4 x 5-1/4 x 2-1/4
Overall Fork Width Min/Max (in)..................................11 / 27-1/2............................................. 11 / 27-1/2
Outrigger Size (W x H in)......................................... 2-3/8 x 2-3/8................................................ 4 x 3-1/2
Outrigger Inside Width Min/Max (in) ......................34-1/4 / 50-1/2....................................... 34-1/4 / 50-1/2
Outrigger Outside Width Min/Max (in) ...................38-7/8 / 55-5/8............................................. 42 / 58-3/4
Load Wheel Size (OD x W in) .............................. 5 x 3-1/4 Nylon.......................................5 x 3-1/4 Nylon
Caster Size (OD x W in)...............................7 x 2 Poly/Aluminum.............................. 7 x 2 Poly/Aluminum
Overall Dimensions (L x W x H in) ......................62 x 38-7/8 x 78...........................................62 x 42 x 78
Net Weight (lbs).....................................................................396........................................................ 548
Shipping Weight (lbs).............................................................416........................................................ 568
The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, WMH Tool Group reserves the right to change specifications at any time and without prior notice, without incurring obligations.
Introduction
Congratulations on your purchase of a JET Hydraulic Stacker.
Your hydraulic stacker is designed to prevent lifting injuries by providing a stable, mobile lifting device for moderate to heavy loads. It is ideal for use in confined areas or narrow aisles.
Your hydraulic stacker is simple and easy to operate with your choice of a hydraulic operated foot pedal or pallet truck style handle for additional leverage. Durable smooth rolling nylon load wheels and large diameter swivel casters make the hydraulic stacker easy to maneuver. Caster brakes are standard to prevent movement. It features a hydraulic pump with automatic overload protection, heavy-duty welded steel frame, durable powder coat finish, and with regular maintenance will provide years of dependable service.
An optional steel platform is available to convert your hydraulic stacker to a mobile work station.
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Stacker Safety Precautions
1. Read and understand manual completely before operation.
2. Do not exceed rated load center or weight capacity. Load center is measured horizontally from the back of forks.
JHS-1100; #18 for JHS-2200). Align holes in legs with holes in mast to enable legs to be equal distance from mast. Legs should slide into tube openings easily without force.
7. Fasten legs with four hex cap screws, four lock washers and four flat washers (#26 thru 28 for JHS-1100; #25 thru 27 for JHS-2200). Tighten hex nuts firmly.
3. To ensure safe and balanced lifting, center of balanced load should not be positioned past the load center.
4. Never allow anyone to sit or ride on fork, or to remain beneath fork.
5. Always center, balance and secure load before raising or moving stacker.
6. Do not transport loads in the raised position.
7. Use only on smooth finished floors; do not use on sloping floors.
8. Always keep hands and feet clear of fork when lifting or lowering load.
9. Pull pump release lever slowly to allow load to descend in a controlled manner.
10. Failure to comply with the above warnings may result in tipping, loss of control, personal injury and/or property damage.
Assembly & Adjustment
1. Remove all packing material from the stacker.
Do not exceed rated load and
load center capacities. Excessive load can cause tipping or loss of control. Use on finished, smooth and level floors only; do not use on slopes.
Operation
1. Insert both forks evenly and completely under the load. Load must be distributed equally on both forks and centered toward the mast. Do not allow more than half the load to extend beyond load center. Do not lift load with fork tips only and do not lift unstable or loose load.
2. Press the foot pedal or push the pump handle downwards to raise the forks by one stroke. Continue to pump the pedal, or handle, until desired height is reached. Do not exceed maximum lifting height.
3. To lower the forks, pull the pump release lever on the handle slowly to allow the load to lower in a cautious and controlled manner.
2. To assemble forks, unscrew socket head flat screw (#4 page 7, for JHS-1100; #5 page 10 for JHS-2200). Tap fork shaft out (#5 for JHS-1100; #6 for JHS-2200). Forks to be assembled must come from the same crate as the mast.
3. Align holes in forks (#1) with holes in carriage (#3 for JHS-1100; #4 for JHS-2200) and tap fork shaft through carriage and fork holes.
4. Be sure assembled forks are even and parallel. Reinstall socket head flat screw in carriage to hold fork shaft in place.
5. To assemble outrigger legs, check to be sure legs to be assembled come from the same crate as the mast.
6. Insert outrigger legs (#29 & #31 for JHS­1100; #24A and #24B for JHS-2200) into tube openings in bottom of mast (#25 for
4. To move stacker with load, lower forks carefully. Use both hands with a firm grip to push and steer the stacker on level, smooth finished floors only. Keep all people clear from stacker while lifting, lowering and moving load.
CAUTION: When not in use, do not allow heavy loads to remain on the forks for an extended period of time. Always lower forks when not in use.
For optimum performance, the drive chain (#35 on model JHS-1100, #37 on model JHS-2200) should be lubricated with chain oil regularly.
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