JET WH-45T Operating Instructions and Parts Manual

Operating Instructions and Parts Manual

45-inch English Wheel

Model: WH-45T

JET

1.0 IMPORTANT SAFETY

INSTRUCTIONS

WARNING – To reduce risk of injury:

1. Read and understand the entire owner’s manual before attempting assembly or operation.

2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.

3. Replace warning labels if they become obscured or removed.

4. This English whee l is d es ig ned a nd intended for use by properl y trained and experience d personnel only. If you are not familiar with the proper and safe operat ion of an English wheel, do not use until proper training and knowledge have been obtained.

5. Do not use this English wheel for other t han its intended use. If used f or other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.

6. Always wear approved safety glasses/face shields while using this English wheel. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.

7. Before operating this Engli sh wheel, rem ove tie, rings, watches an d oth e r j ewelry, and roll sleeves up past the elbows. Remove all loose clothing and confine long hair. Nonslip footwear or anti-skid floor strips are recommended.

8. Use steel-toed footwear when handling metal workpieces.

9. Do not operate this machine while tired or under the influence of dr ugs, alcohol or any medication.

10. Remove adjusting ke ys an d wrench es . F orm a habit of checking to see that keys and adjusting wrenches are removed from the machine before using.

11. Keep safety guards in place at all times when the machine is in us e. If removed for maintenance purposes , use extrem e caution and replace the guards immediately.

12. If possible, the English Wheel should be secured to the floor before use.

13. Check damaged par ts. Before fur ther use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

14. Provide for adequate space surrounding work area and non-glare, overhead lighting.

15. Keep the floor around the machine clean and free of scrap material, oil and grease.

16. Keep visitors a safe distance from the work area. Keep children away.

17. Make your workshop child proof with padlocks, master switches or by removing starter keys.

18. G ive your work undivided atten tion. Looking around, carrying on a conversation and “horse-play” are car e les s a c ts that c an res u lt in serious injury.

19. Do not overreach. Keep proper footing and balance at all times.

20. Use the r ight too l at th e c orrec t f eed r ate. Do not force a tool or attachm ent to do a job f or which it was not designed. The right tool will do the job better and more safely.

21. Use recommended accessories; improper accessories may be hazardous.

22. Maintain tools with car e. Keep wheels clean for best perform ance. Follow instructions for lubricating and changing accessories.

23. Use leather gloves when handling steel work pieces.

24. Do not stand on the m achine. Serious injury could occur if the machine tips over.

25. Rem ove loose items and unnecessar y work pieces from the area before using the machine.

WARNING: This product can expose you to chemicals including lead which is known to the State of California to cause cancer and birth defects or o ther reproductive harm . For more information go to http://www. p65warnings.ca. gov.

WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling, welding and other construction activities contain chemicals known to the State of California to c ause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead based paint

• crystalline silica from bricks, cement and

other masonry products

• arsenic and chromium from chemically

treated lumber Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated ar ea and work with approved safety equipment, such as dust masks that are spec ifically designed to filter out microscopic particles. For more information go to http:// www.p65warn ings.ca. gov/ and http:// www.p65warnings.ca.gov/ wood.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage.

This means that if precautions are not heeded, it m ay result in serious injury or possibly even death.

SAVE THESE INSTRUCTIONS

2.0 Table of Contents

1.0 IMPORTANT SAFETY INSTRUCTIONS ............................................................................................... 2

2.0 Table of Contents ................................................................................................................................... 3

3.0 About this manual .................................................................................................................................. 4

4.0 Specifications ......................................................................................................................................... 4

5.0 Setup and assembly ............................................................................................................................... 5

5.1 Shipping contents ............................................................................................................................... 5

5.2 Tools required for assembly ............................................................................................................... 5

5.3 Unpacking and cleanup ...................................................................................................................... 5

5.4 Location .............................................................................................................................................. 5

5.5 Mobility ............................................................................................................................................... 5

6.0 Adjustments ........................................................................................................................................... 5

6.1 Installing wheels ................................................................................................................................. 5

6.2 Wheel orientation................................................................................................................................ 6

6.3 Wheel alignment ................................................................................................................................. 6

7.0 Operation ............................................................................................................................................... 7

8.0 User-maintenance .................................................................................................................................. 7

8.1 Lubrication .......................................................................................................................................... 7

8.2 Additional servicing............................................................................................................................. 7

9.0 Troubleshooting WH-45T English Wheel ............................................................................................... 8

10.0 Replacement Parts ............................................................................................................................... 8

10.1 WH-45T English Wheel – Exploded View ........................................................................................ 9

10.2 WH-45T English Wheel – Parts List ............................................................................................... 10

11.0 Wheel Chart ....................................................................................................................................... 12

12.0 Warranty and Service......................................................................................................................... 13

The specifications in t his m anual are gi ven as gener al inf ormation and ar e not bin ding. JET reserves the right to effect, at any time and wit hout prior not ice, changes or alterati ons to parts, fittings, and acc essor y equipment deemed necessary for any reason whatsoever.

3.0 About this manual

This manual is pro vided by JET, covering the saf e operation and maintenance procedures for the JET WH-45T English Wheel. This manual contains instructions on installation, safety precautions, general operating procedures , maintenance instruc tions and parts breakdown. T his machine has been d esigned and constructed to provide consistent, long-term operation if used in accordance with instructions set forth in this manual. If there are any questions or comments, please cont act either your loca l supplier or JET. JET can also be reached at our web site: www.jettools.com.

If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our web site: www.jettools.com.

Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.

Read and understand the entire contents of this manual before attempting

assembly or operation! Failure to comply may cause serious injury!

Register your product using the mail-in card provided, or register online: http://www.jettools.com/us/en/service-and-support/warranty/registration/

4.0 Specifications

Model .................................................................................................................................................. WH-45T

Stock Number ..................................................................................................................................... 756151

Number of lower wheels provided ............................................................................................................... 10

Number of upper wheels provided ................................................................................................................ 4

Construction:

Frame ................................................................................. 4-3/4" square, 7-gauge gusseted steel tubing

Wheels ............................................................................................................................... hardened steel

Number of lower wheel stor age holder s ................................................................................................ 10

Number of upper wheel storage hol ders .................................................................................................. 3

Capacities:

Mild Steel ....................................................................................................................... 16 Gauge (0.06")

Aluminum ............................................................................................................................................. 1/8"

Copper............................................................................................................................ 16 Gauge (0.05")

Dimensions:

Throat .................................................................................................................................................... 45"

Adjustment Post Diameter .............................................................................................................. 2-7/16"

Footprint ....................................................................................................................................... 59" x 28"

Overall Dimensions, shipped .....................................................................................67"L x 59" W x 15"H

Overall Dimensions, assembled ................................................................................56"L x 28" W x 63"H

Weights:

Shipping ........................................................................................................................................ 555 lbs.

Net ................................................................................................................................................. 458 lbs.

Read and understand all

assembly instructions before attempting assembly. Use an assist ant when any heavy lifting is required. Failure to comply may cause serious injury.

5.0 Setup and assembly

5.1 Shipping contents

1 English wheel 10 Lower wheel assemblies 4 Upper wheel assemblies 1 Operating instructions and par ts m anual 1 Product registration card

5.2 Tools required for assembly

8mm hex key (provided) 21 and 24mm (or adjustable) wrench

5.3 Unpacking and cleanup

1. Inspect contents for shipping damage. Report damage, if any, to your distributor. Do not discard shipping materials until machine is installed and running properly.

2. Compare contents of shipping carton with the contents list in this manual. Report shortages, if any, to your distributor.

3. Remove rust protectant from exposed surfaces, such as shafts and post, with a clean rag and a cleaner/degreaser or kerosene. Apply a light coat of oil on these surfaces to inhibit rust. D o not use gasoline, acetone, or lacquer thinner as these will damage painted surfaces. Do not use an abrasive pad, as it may scratch finished surfaces.

Figure 5-1

6.0 Adjustments

6.1 Installing wheels

The JET English W heel is prov ided with 4 upper wheels and 10 lower wheels. Their distinct profiles are shown in sect. 13.0. Wipe off any excess oil residue from wheels before operating.

6.1.1 Upper wheel

1. Rotate position block (A, Figure 6-1) to release shaft.

2. Securely hold upper wheel (B) with one hand, and slide out upper wheel shaft (C). Set upper wheel in storage bracket on frame.

3. Reverse above procedure to install new upper wheel. Make sure pos ition b lock (A) is re-engaged to secure shaft.

5.4 Location

Locate the machine on a solid, level floor, preferably concrete. Area should have good overhead lighting and ventilation, with enough room for loading and offloading of stock and general maintenance. Although the English Wheel is mobile it is recommended that, once positioned, it be secured to floor using lag screws (not provided) or similar means through provided holes in base.

5.5 Mobility

Retractable casters beneath main column and support legs allow m achine to be m oved by one person. Rotate the s quare head bolts ( Figure 5-

1) with a wrench to lower or raise casters. NOTE: Always retract casters before operating

machine.

Figure 6-1

+ 11 hidden pages

JET WH-45T Operating Instructions and Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual